outsourcing · 2017. 1. 3. · mining, quarrying, oil & gas and rail. technology: n cad/cam...
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man-group.co.uk
SINGLE SOURCE SOLUTIONS
METAL AND PLASTIC COMPONENTS
OUTSOURCING
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Looking for greater security of supply & improved supply chain performance?In an era where productivity is key, an increasing number of manufacturers are looking to rationalise their supply chain in a bid to reduce costs and increase performance.
The Manufacturing Assembly Network has unrivalled experience of solving complex metal and plastic component issues, boasting over 200 years’ combined experience in supplying parts to the automotive, aerospace, hydraulics, medical, oil and gas and renewables sectors.
Member firms Alucast, Barkley Plastics, KimberMills International and Muller Holdings have access to more than 450 skilled engineers, working across nine UK factories and benefiting from £3m of annual investment in new machinery and technology.
The companies can work individually or as part of a collective to deliver a supply solution tailored to the client’s needs.
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The benefits of using MAN’s component cluster
n Single source solution for metal and plastic components
n World class casting, plastic injection moulding, forgings and high volume CNC machining and Escomatics
n Ideal for solving manufacturing issues, improving security of supply and driving down supply chain costs
n Capabilities cover low, medium and high volume
n Project lead appointed for all contracts
n Access to additional design, electronics and automation specialists within MAN
n Over 200 years’ combined experience in delivering complex manufacturing solutions
n More than £3m invested in new technology every year
n Track record of working with the automotive, aerospace, defence, hydraulics, rail and renewables sectors
n Exporting to more than 20 countries
Cast
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Alucast offers a single source supply of aluminium castings from prototype to high volume production.
The fully equipped facilities in the West Midlands are ISO 9001: 2008 and TS16949 accredited, with highly qualified engineering staff providing casting solutions – underpinned by Magmasoft® solidification modelling software – to bespoke customer requirements.
Continuous investment in people and technology means the company has an enviable track record in supplying fully machined castings for delivery trackside for assembly.
Established: 1967
Employees: 100
Turnover: £7m
Factory: 50,000 sq ft facility in the heart of the West Midlands.
Services provided: Machined aluminium castings in sand, gravity, high and low pressure.
Industries served: Automotive, electrical, hydraulics, rail and vacuum.
Technology: n Unique ability to provide all four main
casting processes from one site
n Highly qualified engineering team able to offer concept to production advice on all aluminium cast products
n Batch producer to high volume (50 to 250,000 units per annum)
n 12 gravity die casting cells, which can be configured to give either fully cellular manufacturing for high volume, hydraulic for medium or traditional manual methods for low volume. All cells can incorporate mechanised tilt pour casting facilities if required
n MAGMASOFT® solidification software ensures high integrity structural castings
n 2 sand moulding lines offering 0.5 kg to 750 kg sized castings
n 5 high pressure die casting machines with tonnage ranging from 200 tonne to 500 tonne capacity
n Heat treatment on site
n Full laboratory, including spectrometer, CMM, gas measurement and real-time X-ray
n 10 CNC horizontal and vertical lathes offering 750 mm cubed
Countries exported to: China, Czech Republic, Ireland, Mexico, Romania & USA.
Accreditations: ISO 9001: 2008 and TS16949.
Did you know? Alucast was responsible for making the top and bottom caps that kept the London 2012 Olympic Torch together.
Tony Sartorius (Chairman)
t +44 (0)121 556 6111 e [email protected] alucast.co.uk alucastLTD
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Barkley Plastics provides plastic injection mouldings and product assemblies for clients who demand the highest possible standards.
With a range of over 40 moulding presses (from a Microsystem 5 tonne to a state-of-the-art 650 tonne machine), the company operates 24 hours a day, 7 days a week for clients ranging from Jaguar Land Rover and Nissan to the Winter Olympics and Vileda Household Products.
Its Birmingham factory also boasts its own high precision toolroom, which is essential for ensuring the firm can deliver more than 50 million moulded components every year without supply interruptions.
Established: 1965
Employees: 115
Turnover: £7m
Factory: 85,000 sq ft facility in Birmingham.
Services provided: Plastic injection moulding, injection mould tool design, tool making, tool maintenance and assembly.
Industries served: Automotive, construction, electronics, medical and retail.
Technology: n 40 injection moulding machines ranging
from 5 tonne to 650 tonne
n Gas injection moulding, 2-shot and patented in-mould internal welding (IMIW)
n Experience with thousands of grades of material
n Lenses with high optical requirements
n Assembly facilities including light guide assembly and ultrasonic welding
n One of the UK’s largest on-site injection mould tool rooms
n Mouldflow analysis and DFM assistance
n Guaranteed tooling for life*
n Fully equipped quality control facility
Countries exported to: Germany, Austria, The Netherlands, France, Czech Republic, Poland, Sweden, Italy, Switzerland, Egypt, USA and Mexico.
Accreditations: ISO 9001, ISO 14,001 and TS16949.
Did you know? Barkley has manufactured some famous toys in its time, including the iconic 70s ‘Homepride Flour Men’ and the Big Yellow Teapot for Bluebird Toys.
Matt Harwood (Business Dev. Manager)
t +44 (0)121 440 1303 e [email protected] w barkley.co.uk BarkleyPlastics
*Please contact Barkley Plastics for more details
KimberMills International supply forged and machined parts to customers in the UK, Europe, the US and, increasingly the Middle and Far East.
More than 50 staff are employed across the firm’s three locations in the Black Country, Coventry and Poland with clients able to access a full range of forging, machining, fabrication and assembly services.
Products include body forgings for the automotive sector, cutting tools for construction, pipe clamps for petro chemical and rockers for heavy trucks.
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Established: 1919
Employees: 50
Turnover: £6.5m
Factory: 88,000 sq ft across sites in Coventry, Cradley Heath and Nuneaton.
Services provided: Drop forging, press forging, upset forging, machining, brazing, die and tool manufacture.
Industries served: Agriculture, automotive, classic cars, defence, hydraulics, marine, mining, quarrying, oil & gas and rail.
Technology: n CAD/CAM Simulation
n Forge presses from 600 to 1000 tonne
n Upset presses from 300 to 600 tonne
n Electrical upset
n Horizontal upset
n Drop Hammers 0.75 to 3.5 tonne
n CNC lathes and machining centres
n Coining presses
n Induction and furnace heating
Materials used: Aluminium, carbon steels, copper, duplex, Inconel & stainless steels.
Countries exported to: Australia, Canada, China, Europe, USA and Malaysia.
Accreditations: AS9100, ISO 9001: 2008 and TS16949.
Did you know? Kimber has recently invested £1m into a state-of-the-art forge with a 70 cwt hammer suite capable of producing parts up to 75 kg.
t +44 (0)2476 555 559 e [email protected] kimbermills.co.uk kimbermills_int
Geoff Turnbull: Kimber +44 (0)1384 414 500Roger Simmons: Mills +44 (0)2476 224 985
Paul Bethell (Managing Director)
t +44 (0)1299 270271 e [email protected] muller-england.co.uk MullerEngland
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One of the largest privately owned sub-contract machinists in Europe, Muller Holdings provides precision components across a wide range of industries including automotive, defence, dental, electrical, gas, hydraulics and medical.
The company operates across five global sites, specialising in high and low volume machining and uses its technical strength to overcome complex manufacturing issues. As part of its commitment to developing its staff, the firm has recently been awarded Investors in People.
Established: 1926
Employees: 150
Turnover: £14m
Factories: Cleobury Mortimer, Shropshire (33,000 sq ft), Redditch (23,000 sq ft), Wednesbury (12,000 sq ft), Llandovery (8000 sq ft) and Manesar (8000 sq ft), India.
Services provided: n CNC multi axis turning in medium to
high volume
n CNC horizontal and vertical milling, low to medium volume
n High volume turned parts on multi spindle automatics
n High volume milling on rotary transfer machines
n High volume miniature turned parts on conventional and CNC Escomatics
Industries served: Automotive (light and heavy), defence, dental, electronics, gas, hydraulics and medical.
Technology: n Twin spindle tri turret CNC bar turning, 2 machines turning up to 65 mm diameter ba
n Twin spindle twin turret CNC turning, 12 machines turning up to 65 mm diameter bar
n Twin pallet CNC horizontal milling, 4 machines up to 400 mm cube
n Four axis machining on CNC verticals, 8 machines up to 500 mm cube
n Multi spindle automatic turning, 45 machines up to 50 mm diameter
n Micro machining, 40 conventional and CNC machines turning between 0.5 mm and 7 mm diameter
nTwo axis turning, 8 machines up to 300 mm diameter
n CMM inspection
n Manufacturing Resource Programme II system across all sites
Countries exported to: Czech Republic, France, Germany, Italy, Portugal, Spain, Turkey and USA.
Accreditations: TS16949, ISO 9001, ISO 14001 and Investors in People.
Did you know? The company’s factory was destroyed during the Blitz, so the Ministry of Supply quickly relocated Muller to Cleobury Mortimer to avoid further strikes.
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‘GripIt’ Fixings
MAN produces grooved pins and the metal clips and wings so crucial to GripIt, a plasterboard fixing that secured funding through Dragons’ Den.
London 2012 Torch
Top and bottom caps manufactured for the Olympic Torch used in London 2012.
MAN’s expertise has been used in the development of a host of high profile projects...
2014 Winter Olympics, Chandelier
Manufactured over 20,000 components for the world’s biggest chandelier, which featured as part of the Winter Olympics closing ceremony.
The Channel Tunnel
Manufacture of cutting tools used in the construction of this essential transport link between the UK and Europe.
- ‘GripIt’ Fixings- London 2012- 2014 Winter Olympics- The Channel Tunnel
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9 manufacturing specialisms, one single
source solution
£5m annual spend on new technology
15 factories across three continents
Export to more than 35 countries
800+ skilled employees
10 quality approvals: TS16949, UL 508, AS9100, ISO 14001 and ISO 9001
6 REASONS to work with MAN
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The MAN Group would be delighted to assist you with your engineering and manufacturing needs. Get in touch and see how we can help. We have made the process of accessing all of the combined knowledge of the members as simple as possible. Whether you require the assistance of a single MAN Group member in a particular discipline, or you have a complex need that requires a more diverse solution, we can help, so in get touch now to discuss your next project.
[email protected] us on @MAN_Group_
www.man-group.co.uk
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