overview - library.e.abb.com · construction and limited power contributes to the overall safety of...
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—ABB ROBOTICS
YuMi® – IRB 14000Overview
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Overview and vision
Technical data
Integration
Outline
Table mounting
Protection
Controller
Customer benefits
Key applications and segments
Summary
December 6, 2018 Slide 2
Agenda
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—Differentiated value proposition
December 6, 2018 Slide 3
Overview and vision
No barrier
No cages
No zones
YuMi is the first truly collaborative robot solution.
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—Overview and vision
December 6, 2018 Slide 4
To meet the flexible and agile production needs required in the consumer electronics industry, and increasingly in other market sectors, ABB has developed a collaborative, dual-arm, small-parts assembly robot solution that includes flexible hands, parts-feeding systems, camera-based part location and state-of-the-art motion control.
The soft padded dual arms together with a light-weight construction and limited power contributes to the overall safety of human co-workers. Innovative technology allows for process robustness and added safety.
YuMi is a vision of the future. YuMi will change the way we think about assembly automation. YuMi is “you and me,” working together to create endless possibilities.
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—Demand from all industries
December 6, 2018 Slide 5
Target Industry
3C / Electronics
Automotive electronics
Consumer products
Cosmetics
Toys
Other industries with small parts assembly
Market Demand
Human-robot collaboration
Safe by design
Small footprint / human sized
Suitable for fenceless installation
ESD compliance and CleanRoom
Easy to deploy into production
Easy to move and redeploy
Most common feedback
Safety fencing and peripherals are big part of the cell cost
Floor space is often limited
Labor shortage is driving the need for automation
Flexibility is important to support high variety small batch production
Robots that are easy to deploy and use
Overview and vision
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—Filling a gap
December 6, 2018 Slide 6
Small IRBs IRB 14000
The goal is to provide a flexible and safe automation solution for tasks where robot need to work close to humans, features include:
– Inherent safety
– Flexible feeding parts management
– Vision-Guided Assembly
– Best in class accuracy
– Speed effective assembly
Our market in the Small Parts Assembly, has reached great potentials
– Good market reputation
– Good performance in terms of accuracy and robustness
– One major drawback – working close to humans and collaboration
Aim of IRB 14000 is to fill this gap
Overview and vision
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—Leading the competition
December 6, 2018 Slide 7
Ultra compact and lightweight design
High precision and High collaborative working speed
Equipped with an enclosed controller
SmartGrippers with integrated vision, vacuum and servo fingers
State of the art motion control
Ultra smooth lead through teaching
First safe robot by design
Universal parts feeding system (optional)
Overview and vision
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—ABB's comprehensive robot portfolio
December 6, 2018 Slide 8
Overview and Vision
Strong robot offering from the IRB 120 to the IRB 8700
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IRB 14000 – 0.5/0.5
Payload 0.5 kg per arm
Reach 559 mm
Accuracy 0.02 mm
Footprint 339 mm * 497 mm
Mounting interface Foot interface
Weight 38 kg
Mounting position Table
Temperature 5 C – 40 C deg
IP Protection IP 30
Clean room/Food grade ISO lvl 5
Main features
December 6, 2018 Slide 9
Technical data
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—Payload
December 6, 2018 Slide 10
Technical data
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Motion Range Max. Velocity
Axis 1 Rotation +168.5° to -168.5° 180 °/s
Axis 2 Arm +43.5° to -143.5° 180 °/s
Axis 7 Rotation +168.5° to -168.5° 180 °/s
Axis 3 Arm +80° to -123.5° 180 °/s
Axis 4 Wrist +290° to -290° 400 °/s
Axis 5 Bend +138° to -88° 400 °/s
Axis 6 Turn +229° to -229° 400 °/s
Maximum velocity
December 6, 2018 Slide 11
Technical data
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—YuMi: IRB 14000
December 6, 2018 Slide 12
Table mounting
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—Protection
December 6, 2018 Slide 13
IP Protection
IP 30 (Standard)
– It is sufficient for assembly
ESD Protection
It makes it possible to handle static sensitive parts
CleanRoom
YuMi IRB14000 has been certified by Fraunhofer institute (IPA) in Germany to fulfil CleanRoom requirements of ISO 5
level.
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—YuMi: IRB 14000
December 6, 2018 Slide 14
Embedded controller based on IRC5
Portable (38kg)
External connectors
Built-in 8 in /8 out
Controller
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1. Padded arms - Including internal wiring and air
2. Integrated controller - New in ABB portfolio
3. Lightweight construction - Makes the robot portable
4. Ease-of-use - Lead Through Programing
5. Enclosed design - Lower maintenance
6. Integrated vision and integrated hands - Built in to product and easy to integrate
7. Safety certified - Certified by an independent body
Customer benefits
December 6, 2018 Slide 15
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—1. Padded arms
December 6, 2018 Slide 16
Adds to safety of operators if there is an unlikely contact during operation
The robot can be run faster due to added protection
Faster robot means the ROI will be greater
Customer benefits
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—2. Integrated controller
December 6, 2018 Slide 17
Saves working space
Better cell layout
Equipment can be placed closer to, or around, robot without interference
Robot is more streamlined and easy to relocate
No floor cables or control cables
Customer benefits
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—3. Lightweight construction
December 6, 2018 Slide 18
Makes the robot portable
Increases safety of the robot
Smaller frame to mount the robot
Customer benefits
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—4. Ease-of-use
December 6, 2018 Slide 19
Lead-Through Programming makes the programming easy.
Integrated vision can pick parts without fixture.
Can use YuMi App for programming on a wireless tablet.
Standard IRC5 system as other ABB robots for uniform programming environment.
Can use RobotStudio for offline programming and simulation.
Customer benefits
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—5. Enclosed design
December 6, 2018 Slide 20
Enclosed design allows all wiring and air to go throughthe inside of the robot
– Reduced maintenance
– Less risk of cable and air hose damaged
– Can be used in confined spaces
– Easy to keep clean
– No risk of dust collecting on cables
Customer benefits
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—6. Integrated vision and integrated hands
December 6, 2018 Slide 21
Integrated vision Integrated hands
No need to design your own hand
Multi-option hand with five options
Integrated communications and air
Servo
Vacuum
Camera
Customer benefits
Cameras embedded in gripper
Integrated hands makes it possible to use the hand for vison guided picking
Can be used for simple inspection
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—7. Safety certified
December 6, 2018 Slide 22
No need to certify the robot
Can be included in your risk assessment of the cell
Independent body has certified the robot
PL b Cat b
Customer benefits
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—Key applications and segments
December 6, 2018 Slide 23
Applications Segments
Electronics assembly
Automotive Electronics
Consumer products and general industry
Medical Equipment
Toys
Other small parts manufacturing
Suitable for
– Small Parts Assembly
– Collaborative Assembly
– Accurate and fast assembly
– Testing and packaging
– Material handling
– Inspection
Not suitable for
– Harsh environments
– Handling naked food
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—Small Parts Assembly
December 6, 2018 Slide 24
IRB 14000 is the perfect alternative/complementary for IRB 120 or IRB 1200 in small parts assembly
Safe collaborative assembly
Precise 0.02 repeatability for small tasks
Key applications and segments
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—Vision Guided-Assembly
December 6, 2018 Slide 25
Vision included in hands as package
Vision can also be connected to robot for external devices like flex feeders
This makes it possible to have less jigging and move to a more flexible cell design
Key applications and segments
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—Small Parts Assembly using the FlexFeeder™s and ABB gripper
December 6, 2018 Slide 26
Gripper and FlexFeeders make it possible to have a complete solution from part handling to assembly
Odd sorted parts can be placed in FlexFeeders and presented to the robot in a two dimensional plane
Key applications and segments
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—Small Parts Material Handing
December 6, 2018 Slide 27
YuMi working side-by-side handing finished parts to be packed.After the assembly process is complete the robot can place the finished product in box ready for shipment.
Key applications and segments
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—Summary
December 6, 2018 Slide 28
Increased ROI
Fast accurate assembly, lower changeover costs
Safe and collaborative
No cages needed
Padded arms and light weight design
Designed to be inherently safe
Ease-of-use
Lead-Through Programming
Ease-of-integration
Wide range of communications interfaces
Integrated hand equipped with vision
Integrated controller
Light weight and portable
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