OWNER’S MANUALINSTALLATION AND OPERATING INSTRUCTIONS

REPAIR PARTS LIST

“SSCX” AND “SSCXS” SERIESCENTRIFUGAL PUMP

High Head

© 2010 BE495 (Rev. 10/6/10)

Model ODP MOTORS TEFC MOTORS

HP Number 115/230/60/1 208-230/460/60/3 115/230/60/1 208-230/460/60/31/2 SS1XN-1⁄2 B78635 B78636 B78647 B786483/4 SS1XN-3⁄4 B78637 B78638 B78649 B786503/4 SS1XS-3⁄4 B82411 B82412 B82413 B824141 SS1XN-1 B78639 B78640 B78651 B786521 SS1XS-1 B82415 B82416 B82417 B82418

1-1/2 SS1XN-11⁄2 B78641 B78642 B78653 B786541-1/2 SS1XS-11⁄2 B82419 B82420 B82421 B82422

2 SS11⁄4XN-2 B78643* B78644 B78655* B786562 SS1XS-2 B82423* B82424 B82425* B82426

2-1/2 SS11⁄4XN-21⁄2 B78645* B78646 B78657* B786582-1/2 SS1XS-21⁄2 B82427* B82428 B82429* B82430

MODELS

Berkeley Pumps / 293 Wright Street / Delavan, WI 53115

* 230 Volt only.

Figure 1

Figure 2

2

Support suction pipeas required

Support discharge pipe as required

As closeas possible

4 x "D"minimum

Foot Valve

Pipe diameter"D"

Straight run, as short as possible but at least 6 times pipe diameter ("D"),sloping away from pump (pump inlet is highest point).

Short length of straight pipeafter reducer

Important:All connections mustbe air tight

EccentricReducer

Solid, levelbase

GateValve

Union

Discharge to service

Recommended pump suctionand discharge connections

VentPlug

PrimingPlug

Street Elbow

Not recommended pump suction and discharge connections

Elbow immediately in front of pump suction.

On the discharge avoid:Quick closing valves.Small I.D. pipe.Numerous fittings.Misalignment.Sharp turns in piping run.

Highlift

Pipe diameter "D"too small

Pipe submergedless than 4 x "D"will suck air

Long suctionrun

ConcentricReducer

Use of excess fittingsmeans potential air leaks

Valve

UnsupportedPipe

Concentric Reducer causes high spots along the suction line resulting in air pockets.

3343 1198

3

PIPING - GENERALSupport both suction and discharge piping independently at apoint near the pump to avoid putting a strain on the pump hous-ing. Start all piping AT THE PUMP.Increase pipe diameter at both the suction and discharge by one(1) standard pipe size (minimum) to obtain desired performanceand flow rate. Refer to Table I when sizing pipe for your pumpingsystem.NOTE: Do not use pipe with smaller diameter on the suctionside of pump.

TABLE I

SUCTION PIPEIncrease pipe size from pump tapping as shown in Table I.Figure 1 (Page 2) depicts a recommended run of pipe and fittingsfor the suction side of a centrifugal pump. Please refer to this illus-tration when choosing pipe and fittings for your suction connection.IMPORTANT: All connections must be air tight!Figure 2 (Page 2) depicts conditions that are NOT DESIRABLE onthe suction side of a centrifugal pump and may cause problems inflow rate and priming. Please look this illustration over carefullybefore choosing pipe and fittings for your suction connection.

DISCHARGE PIPINGIncrease pipe size from pump tapping as show in Table I. Figure1 (Page 2) depicts a recommended run of pipe and fittings forthe discharge. Install tee with priming plug as close to pump aspossible. Figure 2 (Page 2) notes conditions that should beavoided. Please read over carefully before making dischargeconnection.

PRIMING THE PUMPA pump is primed when all air in the suction line and pumpvolute has been evacuated and replaced with water.To Prime:

1. Close valve in discharge line.2. Remove priming plug from tee and fill pump and suction line

with water until water is flowing back out of tee.3. Replace priming plug.4. Start pump and slowly open valve until desired water flow is

achieved.NOTE: If no water is pumped after 5 minutes, turn off pump,close valve, and repeat steps 1 thru 4.

Risk of explosion and scalding. Never run pumpagainst closed discharge. To do so can boil water inside pump,causing hazardous pressure buildup and possible explosion.

Risk of flooding. Do not run the pump dry. Thiswill damage mechanical seal and void warranty. It may causeburns to person handling pump.

Motor normally operates at high temperatureand will be too hot to touch. It is protected from heat damageduring operation by an automatic internal cutoff switch. Beforehandling pump or motor, stop motor and allow it to cool for 20minutes.

Pipe Tapping RecommendedSize On Pump Pipe Size

Suction Discharge Suction Discharge

1-1/4 1 1-1/2 1-1/4

1-1/2 1-1/4 2 1-1/2

4

TABLE II - RECOMMENDED FUSING AND WIRING DATA - 60/50 CYCLE MOTORSDISTANCE IN FEET FROM MOTOR TO METER

BRANCH 0’ 101’ 201’ 301’ 401’MOTOR MAX. LOAD FUSE* TO TO TO TO TO

MODEL HP VOLTAGE AMPERES RATING 100’ 200’ 300’ 400’ 500’AMPS WIRE SIZE

SINGLE PHASE - ODP MOTORS

SS1XN-1⁄2 1/2 115/230/1 9.9/4.95 15/15 14/14 10/14 10/14 6/14 6/12SS1XN-3⁄4 3/4 115/230/1 12.4/6.2 20/15 12/14 10/14 8/14 6/12 6/12SS1XS-3⁄4 3/4 115/230/1 14.8/7.4 20/15 12/14 8/14 6/14 6/12 4/10SS1XN-1 1 115/230/1 14.8/7.4 20/15 12/14 8/14 6/14 6/12 4/10SS1XS-1 1 115/230/1 19.9/9.95 25/15 10/14 8/14 6/12 4/10 4/10SS1XN-11⁄2 1-1/2 115/230/1 19.9/9.95 25/15 10/14 8/14 6/12 4/10 4/10SS1XS-11⁄2 1-1/2 115/230/1 24.0/12.0 30/15 10/14 6/12 6/12 4/10 3/8SS11⁄4XN-2 2 115/230/1 24.0/12.0 30/15 10/14 6/12 6/12 4/10 3/8SS1XS-2 2 115/230/1 26.0/13.0 35/20 8/12 6/12 4/10 4/10 3/8SS11⁄4XN-21⁄2 2-1/2 115/230/1 26.0/13.0 35/20 8/12 6/12 4/10 4/10 3/8SS1XS-21⁄2 2-1/2 115/230/1 26.0/13.0 35/20 8/12 6/12 4/10 4/10 3/8

SINGLE PHASE - TEFC MOTORS

SS1XN-1⁄2 1/2 115/230/1 8.2/4.1 15/15 14/14 12/14 10/14 8/14 8/12SS1XN-3⁄4 3/4 115/230/1 11.6/5.8 20/15 14/14 10/14 8/14 6/14 6/12SS1XS-3⁄4 3/4 115/230/1 13.2/6.6 20/15 12/14 10/14 8/14 6/12 6/12SS1XN-1 1 115/230/1 13.2/6.6 20/15 12/14 10/14 8/14 6/12 6/12SS1XS-1 1 230/1 6.9 15 14 14 14 12 12SS1XN-11⁄2 1-1/2 230/1 6.9 15 14 14 14 12 12SS1XS-11⁄2 1-1/2 230/1 8.7 15 14 14 12 12 10SS11⁄4XN-2 2 230/1 8.7 15 14 14 12 12 10SS1XS-2 2 230/1 9.8 15 14 14 12 10 10SS11⁄4XN-21⁄2 2-1/2 230/1 9.8 15 14 14 12 10 10SS1XS-21⁄2 2-1/2 230/1 9.8 15 14 14 12 10 10

THREE PHASE - ODP MOTORS

SS1XN-1⁄2 1/2 230/460/3 2.3/1.15 15 14/14 14/14 14/14 14/14 14/14SS1XN-3⁄4 3/4 230/460/3 3.1/1.55 15 14/14 14/14 14/14 14/14 14/14SS1XS-3⁄4 3/4 230/460/3 3.6/1.8 15 14/14 14/14 14/14 14/14 14/14SS1XN-1 1 230/460/3 3.6/1.8 15 14/14 14/14 14/14 14/14 14/14SS1XS-1 1 230/460/3 4.7/2.35 15 14/14 14/14 14/14 14/14 14/14SS1XN-11⁄2 1-1/2 230/460/3 4.7/2.35 15 14/14 14/14 14/14 14/14 14/14SS1XS-11⁄2 1-1/2 230/460/3 6.8/2.4 15 14/14 14/14 14/14 12/14 12/14SS11⁄4XN-2 2 230/460/3 6.8/2.4 15 14/14 14/14 14/14 12/14 12/14SS1XS-2 2 230/460/3 8.5/4.25 15 14/14 14/14 14/14 12/14 12/14SS11⁄4XN-21⁄2 2-1/2 230/460/3 8.5/4.25 15 14/14 14/14 14/14 12/14 12/14SS1XS-21⁄2 2-1/2 230/460/3 8.5/4.25 15 14/14 14/14 14/14 12/14 12/14

THREE PHASE - TEFC MOTORS

SS1XN-1⁄2 1/2 208-230/460/3 2.2/1.1 15 14/14 14/14 14/14 14/14 14/14SS1XN-3⁄4 3/4 208-230/460/3 2.9/1.45 15 14/14 14/14 14/14 14/14 14/14SS1XS-3⁄4 3/4 208-230/460/3 3.6/6.8 15 14/14 14/14 14/14 14/14 14/14SS1XN-1 1 208-230/460/3 3.6/6.8 15 14/14 14/14 14/14 14/14 14/14SS1XS-1 1 208-230/460/3 4.8/2.4 15 14/14 14/14 14/14 14/14 14/14SS1XN-11⁄2 1-1/2 208-230/460/3 4.8/2.4 15 14/14 14/14 14/14 14/14 14/14SS1XS-11⁄2 1-1/2 208-230/460/3 6.0/3.0 15 14/14 14/14 14/14 14/14 12/14SS11⁄4XN-2 2 208-230/460/3 6.0/3.0 15 14/14 14/14 14/14 14/14 12/14SS1XS-2 2 208-230/460/3 7.0/3.5 15 14/14 14/14 14/14 12/14 12/14SS11⁄4XN-21⁄2 2-1/2 208-230/460/3 7.0/3.5 15 14/14 14/14 14/14 12/14 12/14SS1XS-21⁄2 2-1/2 208-230/460/3 7.0/3.5 15 14/14 14/14 14/14 12/14 12/14

*A Fusetron is recommended instead of a fuse in any motor circuit.

5

ELECTRICALConnection diagram for dual voltage, single-phase motors.Your dual-voltage motor’s terminal board (under the motorend cover) will match one of the diagrams below. Followthat diagram if necessary to convert motor to 115 Voltpower. Connect power supply wires to L1 and L2.For TEFC motors, see Figure 6, Page 7.For 3-phase motors, TEFC motors, and motors that do notmatch these pictures, follow the connection diagram on themotor nameplate, or in the connection box.

THE MOTOR IS SET FOR 230 VOLTS WHEN SHIPPED.To change the motor to use 115 volts:1. Turn off power2. Remove the back motor cover.3. Use a screwdriver or 1/2” wrench and turn the voltage selectordial counterclockwise until 115 shows in the dial opening.4. Reinstall the motor cover.

Hazardous voltage. Can shock, burn, or cause death. Disconnect power to motor before working on pumpor motor. Ground motor before connecting to power supply.

WIRINGGround motor before connecting to electrical power supply. Failure to ground motor can cause severe or

fatal electrical shock hazard.

Do not ground to a gas supply line.

To avoid dangerous or fatal electrical shock, turn OFFpower to motor before working on electrical connections.

Supply voltage must be within ±10% of nameplate volt-age. Incorrect voltage can cause fire or damage motor

and voids warranty. If in doubt consult a licensed electrician.

Use wire size specified in Wiring Chart (Page 3). If pos-sible, connect pump to a separate branch circuit with

no other appliances on it.

Wire motor according to diagram on motor nameplate.If nameplate diagram differs from diagrams above, fol-

low nameplate diagram.

ODP Motors, Single Phase1. Install, ground, wire and maintain your pump in compliance

with the National Electrical Code (NEC) in the U.S., or theCanadian Electrical Code (CEC), as applicable, and with alllocal codes and ordinances that apply. Consult your localbuilding inspector for code information.

2. Provide a correctly fused disconnect switch for protection whileworking on motor. For switch requirements, consult your localbuilding inspector for information about codes.

3. Disconnect power before servicing motor or pump. If the dis-connect switch is out of sight of pump, lock it open and tag it toprevent unexpected power application.

4. Ground the pump permanently using a wire of the same size asthat specified in wiring chart (Page 3). Make ground connectionto green grounding terminal under motor canopy marked GRD.or .

5. Connect ground wire to a grounded lead in the service panelor to a metal underground water pipe or well casing at least 10feet long. Do not connect to plastic pipe or insulated fittings.

6. Protect current carrying and grounding conductors from cuts,grease, heat, oil, and chemicals.

7. Connect current carrying conductors to terminals L1 and L2under motor canopy. When replacing motor, check wiring dia-gram on motor nameplate against Figure 3. If the motor wiringdiagram does not match either diagram in Figure 3, follow thediagram on the motor.

IMPORTANT: 115/230 Volt single phase models are shippedfrom factory with motor wired for 230 volts. If power supply is 115 volts, remove motor canopy and reconnect motor for 230 volts. Do not try to run motor as received on 115 volt current.8. Motor has automatic internal thermal overload protection. If

motor has stopped for unknown reasons, thermal overloadmay restart it unexpectedly, which could cause injury or prop-erty damage. Disconnect power before servicing motor.

9. If this procedure or the wiring diagrams are confusing, consulta licensed electrician.

Figure 3: Changing the Voltage Setting

Figure 4: Motor Set for 115 Volt Operation

6

PUMP SERVICEThis centrifugal pump requires little or no service other than rea-sonable care and periodic cleaning. Occasionally, however, ashaft seal may become damaged and must be replaced. Theprocedure as outlined below will enable you to replace the seal.NOTICE: Pumps use mechanical seals with a rubber seatring or a sealing O-Ring. THESE SEALS ARE COMPLETELYINTERCHANGEABLE.NOTICE: The highly polished and lapped faces of this seal areeasily damaged. Read instructions and handle the seal withcare.Some models are equipped with an impeller screw, which has aleft hand thread. Before unscrewing the impeller, remove theimpeller screw.

REMOVAL OF OLD SEAL

1. After unscrewing impeller, carefully remove rotating part of sealby prying up on sealing washer, using two screwdrivers (seeFigure 5A). Use care not to scratch motor shaft.

2. Remove seal plate from motor and place on flat surface, facedown. Use a screwdriver to push ceramic seat out from sealcavity (see Figure 5B).

INSTALLATION OF FLOATING SEAT (Figure 5C)1. Clean polished surface of floating seat with clean cloth.

2. Turn seal plate over so seal cavity is up, clean cavity thoroughly.

3. Lubricate outside rubber surface of ceramic seat with soapywater and press firmly into seal cavity with finger pressure. Ifseat will not locate properly in this manner, place cardboardwasher over polished face of seat and press into seal cavityusing a 3/4” socket or 3/4” piece of standard pipe.

4. DISPOSE OF CARDBOARD WASHER. Be sure polishedsurface of seat is free of dirt and has not been damaged byinsertion. Remove excess soapy water.

INSTALLATION OF ROTATINGPART OF SEAL UNIT (Figure 5D)1. Reinstall seal plate using extreme caution not to hit ceramic

portion of seal on motor shaft.2. Inspect shaft to make sure that it is clean.3. Clean face of sealing washer with clean cloth.4. Lubricate inside diameter and outer face of rubber drive ring

with soapy water and slide assembly on motor shaft (sealingface first) until rubber drive ring hits shaft shoulder.

5. Screw impeller onto shaft until impeller hub hits shaft shoul-der. This will automatically locate seal in place and move thesealing washer face up against seat facing. Reinstall impellerscrew (if used).

Seal Plate

Mechanical sealrotating half

Mechanical sealceramic seat

A-Seal removal-rotating half B-Seal removal-ceramic seat C-Ceramic seat installation D-Rotating half installation

Turn over

Polishedsurface

Rubbersurface

Cardboardwasher

(supplied w/seal)

3/4" socket or pipe

Rubber drivering

SealingFace

Impeller

3344 1198

Shaftshoulder

Figure 5: Seal replacement

SERVICE

7

TROUBLE AND CAUSE REMEDY

FAILURE TO PUMP

1. Pump not properly primed. 1. Make sure pump casing and suction line are full of water.

See priming instructions.

REDUCED CAPACITY AND/OR HEAD

1. Air pockets or leaks in suction line. 1. Check suction piping.

2. Clogged impeller. 2. Remove and clean.

PUMP LOSES PRIME

1. Air leaks in suction line. 1. Check suction piping

2. Excessive suction lift and operating 2. Move pump nearer to water level.

too near shut-off point.

3. Water level drops while pumping, 3. Check water supply. Add length of pipe to suction

uncovering suction piping. to keep submerged end under water.

MECHANICAL TROUBLES AND NOISE

1. Bent shaft and/or damaged bearings. 1. Take motor to authorized motor repair shop.

2. Suction and/or discharge piping not 2. See that all piping is supported to relieve strain

properly supported and anchored. on pump assembly.

TROUBLE - CAUSES AND REMEDY

Figure 6: Wiring connection diagram for 115/230V Dual Voltage and 230V Single Voltage TEFC motors. Followeither diagram if wire colors do not match.

8

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12

LIMITED WARRANTY

BERKELEY warrants to the original consumer purchaser (“Purchaser” or “You”) of the products listed below,that they will be free from defects in material and workmanship for the Warranty Period shown below.

Product Warranty Period

Water Systems:Water Systems Products — jet pumps, whichever occurs first:small centrifugal pumps, submersible pumps 12 months from date of original installation, orand related accessories 18 months from date of manufacture

Pro-SourceTM Composite Tanks 5 years from date of original installation

Pro-SourceTM Steel Pressure Tanks 5 years from date of original installation

Pro-SourceTM Epoxy-Lined Tanks 3 years from date of original installation

Sump/Sewage/Effluent Products 12 months from date of original installation, or18 months from date of manufacture

Agricultural/Commercial:Centrifugals – close-coupled motor drive, frame 12 months from date of original installation, ormount, SAE mount, engine drive, VMS, SSCX, 24 months from date of manufactureSSHM, solids handling, submersible solids handling

Submersible Turbines, 6” diameter and larger 12 months from date of original installation, or24 months from date of manufacture

Our limited warranty will not apply to any product that, in our sole judgement, has been subject to negligence,misapplication, improper installation, or improper maintenance. Without limiting the foregoing, operating athree phase motor with single phase power through a phase converter will void the warranty. Note also that three phase motors must be protected by three-leg, ambient compensated, extra-quick trip overload relays ofthe recommended size or the warranty is void.

Your only remedy, and BERKELEY’s only duty, is that BERKELEY repair or replace defective products (atBERKELEY’s choice). You must pay all labor and shipping charges associated with this warranty and mustrequest warranty service through the installing dealer as soon as a problem is discovered. No request for ser-vice will be accepted if received after the Warranty Period has expired. This warranty is not transferable.

BERKELEY SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL, INCIDENTAL, OR CONTINGENT DAM-AGES WHATSOEVER.

THE FOREGOING LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER EXPRESS ANDIMPLIED WARRANTIES, INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MER-CHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. THE FOREGOING WARRANTIES SHALLNOT EXTEND BEYOND THE DURATION EXPRESSLY PROVIDED HEREIN.

Some states do not allow the exclusion or limitation of incidental or consequential damages or limitations onthe duration of an implied warranty, so the above limitations or exclusions may not apply to You. This warran-ty gives You specific legal rights and You may also have other rights which vary from state to state.

This warranty supersedes and replaces all previous warranty publications.

In the U.S.: BERKELEY, 293 Wright St., Delavan, WI 53115

In Canada: 269 Trillium Dr., Kitchener, Ontario N2G 4W5