p09713 – fresh bread and roll scaling room customer needs and product specifications
DESCRIPTION
P09713 – FRESH BREAD AND ROLL SCALING ROOM Customer Needs and Product Specifications. Senior Design I: Winter 2008-2009 Cecilia Enestrom, Kate Gleason, Erik Webster, Grant Garbach, Andrew Tsai. Customer Needs: Area Layout. Long-term storage area Short-term storage area - PowerPoint PPT PresentationTRANSCRIPT
P09713 – FRESH BREAD AND ROLL SCALING ROOM
Customer Needs and Product Specifications
Senior Design I: Winter 2008-2009Cecilia Enestrom, Kate Gleason, Erik Webster, Grant Garbach, Andrew Tsai
Customer Needs: Area Layout Long-term storage area Short-term storage area Reduce operator travel distance by
combining the short-term storage and scaling locations
Document and implement the improved layout
Customer Needs: Process Improvement Gain a firm understanding of the current
process through value stream mapping Reduce overall process cycle time
Eliminate double handling of materials Combine the initial and final scaling operation
Determine and reduce current shrink Determine future state value stream map
and inventory management plan based on the improved layout design
Implement a Lean initiative for future improvement
Customer Needs: Ergonomics Work with and assist the existing Wegmans
ergonomics team Ergonomics evaluation of the current
process Eliminate the need to manually lift and
manipulate 50-lb bags of dry ingredients and scaling buckets
Create documentation outlining acceptable work procedures
Implement solutions
Customer Needs: Equipment Equipment for sifting and screening dry
ingredients Research and design the necessary
equipment Improve product quality while maintaining
the current process time and ergonomics Properly document all equipment
specifications and procedures Implement the equipment
Specifications: Area Layout Volume of short-term storage area (ft3) Volume of long-term storage area (ft3) Transport distance from short term
storage to the scaling area (ft) Transport distance from long-term
storage to short-term storage (ft)
Specifications: Process Improvements Process Cycle Time (minutes) Process Steps (count/cycle) Shrink (material loss from process start
to process end in lbs)
Specifications: Ergonomics Manual lifting and manipulating of
scaling buckets per shift Manual lifting and manipulating of
ingredient bags per shift Noise exposure per shift Reported safety incidents and injuries
(count/year translated to $$)
Specifications: Equipment Product quality by defective batches
(count/time) Composed of a non-contaminating
material such as stainless steal or nylon Must follow FDA Regulations Process time (minutes)