p1 pareti ventilate cde inglese ottobre 2016...the term “ventilated wall” refers to an opaque...

VENTILATED WALLS

L AB E L L E Z Z AI NC E R A M I C A

The term “ventilated wall” refers to an opaque wall with an outer coating composed of

discontinuous elements made of KERLITE laminated slabs of large size and reduced thickness.

These elements are installed “dry” with a mechanical or chemical-mechanical bond. Between

these slabs and the wall behind, a space is created that allows air circulation. Their technical

characteristics, combined with their unique beauty, make KERLITE slabs ideal for ventilated

wall systems.

Easy to restore original appearance in case of vandalism or graffi ti

Light and easy to install

Resistant to atmospheric agentsResistant to stains and smog

High frost resistanceMinimum water absorption

Resistance of colours to sunlight and to ageing

Fireproof

THE STRENGTHS OF KERLITE VENTILATED WALLS

Ventilated walls

Resistant to thermal shockSuperior mechanical strength

0,1%−<

ContentsVentilated wallswith hidden anchors

- LUNA SLOT SYSTEM In partnership with DALLERA

Mechanical bonding

With slots on the horizontal edge of the tiles where the fi xing hooks connected to the supporting structure are inserted

Mechanical bonding

With slots at the back of the tile, in which metal profi les are inserted which fi x the tile to the bearing structure

Structurally adhered bonding

By structurally binding metal profi les on the back of the tiles, which are then secured mechanically to the bearing structure

Porcelain stoneware Laminated porcelain

- Formats: up to 300x100 cm- Type: KERLITE double-layer

- Formats: up to 60x120 cm- Thickness: 14 or 20 mm

p. 16p. 08

- GEOS SYSTEM In partnership with GEOS ITALY

- PROGEST SYSTEM In partnership with PROGEST



- Formats: up to 300x100 cm- Type: KERLITE 5PLUS

- Formats: up to 300x100 cm- Type: KERLITE 5PLUS

p. 30

p. 48

p. 24

p. 42

Mechanical bonding

With slots on the vertical edge of the tiles where the fi xing hooks connected to the supporting structure are inserted

- ADERMA SYSTEM In partnership with ADERMA - Formats: up to 60x120 cm

- Thickness: 14 or 20 mm/

p. 36

Ventilated wallswith visible anchors

- LUNA VISTA SYSTEM In partnership with DALLERA

Mechanical bonding

With camoufl aged hooks on the horizontal edge of the tiles, used to fi x the tiles to the supporting structure

Mechanical bonding

With camoufl aged hooks on the horizontal edge of the overlapping tiles, used to fi x the tiles to the supporting structure

Porcelain stoneware Laminated porcelain

- Formats: up to 300x100 cm- Type: KERLITE 3PLUS KERLITE 5PLUS


p. 62p. 54

- VENERE SORMONTATO SYSTEM In partnership with DALLERA - Formats: up to 60x120 cm

- Thickness: 14 or 20 mm- Formats: up to 300x50 cm- Type: KERLITE 3PLUS KERLITE 5PLUS

p. 78p. 70

Mechanical bonding

With holes drilled through the tiles in which camoufl aged bolts are inserted and screwed to the bearing structure

- SIRIO SYSTEM In partnership with DALLERA /

p. 86

- Formats: up to 300x100 cm- Type: KERLITE 3PLUS KERLITE 5PLUS

Lamborghini Logistic Centre

Location: Sant’Agata Bolognese (BO) - Italy

Protoshop of Lamborghini

Location: Sant’Agata Bolognese (BO) - Italy

Modena racetrack

Location: Modena - Italy

Panariagroup Headquarters

Location: Finale Emilia - Italy

Residential building

Location: Croatia

Humanitas clinic

Location: Milan - Italy

Bosco Verticale


Residential buildings


Bosco Verticale


88

LUNA SLOT SYSTEM COTTO D’ESTE PORCELAIN STONEWARE

01DESCRIPTION OF THE SYSTEM:

Hidden anchors

TYPE OF CLADDING TILES:

Ceramic tiles in Cotto d’Este porcelain stoneware with thickness 14 or 20 mm

OPERATIONS CARRIED OUT ON THE TILE:

Slots on the horizontal edge

CLADDING TILE SIZES:

60x60 - 75x75 - 90x90 - 60x120 cm

Cotto d’Este > ventilated walls

SYSTEM SIZES:

• The standard distance between the wall and the internal face of the tiles is 130 mm, with a standard adjustment range of ± 25 mm.

• The standard thickness of the tiles for this system is 14 or 20 mm.

SYSTEM DESCRIPTION

The system consists of a mounted aluminium vertical profi le “L1” with a pitch equal to the width of the tile, plus the joint of the project.

The vertical profi le “L1” is shaped to accommodate without drilling the following accessories:

• wall fi xing brackets screwed with stainless steel bolts, according to project pitch;

• the hooks “T6/30sx” and “T6/30dx” to support the cladding tiles.

The cladding tiles are held in place by means of hooks which are inserted into the slots previously machined on the edge of the tiles and

which fi t into the grooves of the profi les “L1”. Each tile can be assembled or disassembled independently by snapping the hooks “T6/30”

into the slots on the front of the profi le “L1”. The number of hooks depends on the size of the tile and the load on the wall.

Structural adhesive is also applied between the lateral edges of the profi le and the back of the tile to improve the mechanical support

of the system.

As there are no holes, no damage is done to the surface protection (caused by oxidation or electrocoloring) and this increases the life-

cycle of the profi les.

The supporting structure allows any type of adjustment; it is able to protect from wind loads and allows the thermal expansion of the

diff erent components.

SYSTEM COMPONENTS

The “LUNA SLOT” system consists of the following elements:

• Extruded “L1” profi le in aluminium alloy EN 6060 T5 (or similar, according to requirements);

• Support hooks of the tiles “T6/30 dx” and “T6/30 sx” stainless steel EN 1.4310 (AISI 301);

• Standard support brackets “A12” and “B12” made from extruded aluminium EN 6060;

• Stainless steel screws, for fi xing “L1” profi le to the brackets;

• Anchoring dowels for fi xing brackets to the wall, mechanically or with chemical resin as necessary;

• Silicone drops bonding the tiles to hooks and profi le.

99

1010

SINGLE BRACKET

DOUBLE BRACKET

PROFILE L3

PROFILE L3m

HOOKS T6/V3 (dx and sx)

CLOSING ELEMENT

HOOK T6/V3

STRUCTURAL ADHESIVE

PRO

FILE

L3

01LUNA SLOT SYSTEM COTTO D’ESTE PORCELAIN STONEWARE

N.B: The actual components may be modifi ed in the design phase.

Cotto d’Este porcelain stoneware

Standard solution for roof fi nishing

Vertical section - Scale 1:4


Components


HOOK T6/V3

STRUCTURAL ADHESIVE

PRO

FILE

L3

HOOK T6/V3

STRUCTURALADHESIVE

HO

RIZO

NTA

L JO

INTS

STRUCTURAL ADHESIVE

PRO

FILE

L3

HOOK T6/V3

ANTI-INSECT CLOSING ELEMENT

DISTANCE ACCORDING TO PROJECT SPECIFICATIONS

Standard solution for mid-section



Standard solution for fl oor end



1111

1212

01

Standard solution below windowsill


Standard solution for window head

Horizontal section - Scale 1:4

LUNA SLOT SYSTEM COTTO D’ESTE PORCELAIN STONEWARE

WIN

DO

W

PRO

FILE

L3

HOOK T6/V3

STRUCTURAL ADHESIVE

BRACKET A13

DOWEL TO BE DECIDED ACCORDING T PROJECT SPECIFICATIONS

INSU

LATI

ON

WIN

DO

W

PRO

FILE

L3

HOOK T6/V3

STRUCTURAL ADHESIVE


HO

RIZO

NTA

L JO

INT

WINDOWSILL

Cotto d’Este porcelain tileCotto d’Este porcelain tileCotto d’Este porcelain stoneware





Standard closing solution


PROFILE L3m HOOK T6/V3

INSULATION

PROFILE L3m

HOOK T6/V3 dx

INSULATION

HOOK T6/V3 sx

STANDARD VERTICAL JOINT



1313

PANNELLO ISOLANTE

1414

PRO

FILE

L3m

HOOK T6/V3

INSULATION

PROFILE L3m

01LUNA SLOT SYSTEM COTTO D’ESTE PORCELAIN STONEWARE

Standard solution for internal angle




HOOK T6/V3

INSU

LATI

ON

PRO

FILE

L3

STRUCTURAL ADHESIVE

Tile mounting operation



1515

1616

LUNA SLOT SYSTEM KERLITE


Hidden anchors

TYPE OF CLADDING SLABS:

Ceramic slabs in double-layer laminated porcelain stoneware KERLITE with a thickness of approximately 8 mm (5mm + 3mm)

OPERATIONS CARRIED OUT ON THE SLAB:


CLADDING SLAB SIZES:

Maximum size 300x100 cm


SYSTEM SIZES:

• The standard distance between the wall and the internal face of the slabs is 111 mm, with a standard adjustment range of ± 25 mm.

• The standard thickness of KERLITE laminated porcelain slabs for this type of system is 8 mm.

SYSTEM DESCRIPTION

The system consists of a mounted aluminium vertical profi le “L3” with a pitch equal to the width of the slab, plus the joint of the project.

The vertical profi le “L31” is shaped to accommodate without drilling the following accessories:


• the hooks “T6/V3sx” and “T6/V3dx” to support the cladding slabs.

The cladding slabs are held in place by means of hooks which are inserted into the slots previously machined on the edge of the slabs

and which fi t into the groves of the profi les “L3”. Each slab can be assembled or disassembled independently by snapping the hooks “T6/

V3” into the slots on the front of the profi le “L3”. The number of hooks depends on the size of the slab and the load on the wall.

Structural adhesive is also applied between the lateral edges of the profi le and the back of the slab to improve the mechanical support

of the system.

Once the slabs are correctly assembled, each slab can be set-up or dismantled separately on the aluminium structure by putting hooks

in the appropriate channel on the rail. This arrangement of the components protects the solution from corrosion and assures a longer

lifetime to the structure.



SYSTEM COMPONENTS

The “LUNA SLOT” system consists of the following elements:


• Support hooks of the slabs “T6/V3 dx” and “T6/V3 sx” stainless steel EN 1.4310 (AISI 301);


• Stainless steel screws, for fi xing “L3” profi le to the brackets;


• Silicone drops bonding the slabs to hooks and profi le.

1717

1818

SINGLE BRACKET

DOUBLE BRACKET

PROFILE L3

PROFILE L3m


CLOSING ELEMENT

HOOK T6/V3

STRUCTURAL ADHESIVE

PRO

FILE

L3

02LUNA SLOT SYSTEM KERLITE

KERLITE



Components

KERLITE


HOOK T6/V3

STRUCTURAL ADHESIVE

PRO

FILE

L3

HOOK T6/V3

STRUCTURAL ADHESIVE

HO

RIZO

NTA

L JO

INTS

PRO

FILE

L3

STRUCTURAL ADHESIVE


HOOK T6/V3




KERLITE



KERLITE

1919

PANNELLO ISOLANTE

2020

PRO

FILE

L3m

HOOK T6/V3

INSULATION

PROFILE L3m

WIN

DO

W

PRO

FILE

L3

HOOK T6/V3

STRUCTURAL ADHESIVE


INSU

LATI

ON

BRACKET A13

02






KERLITE

KERLITE


WIN

DO

W

PRO

FILE

L3

HOOK T6/V3

STRUCTURAL ADHESIVE


HO

RIZO

NTA

L JO

INT

WINDOWSILL

PROFILE L3m

INSULATION

HOOK T6/V3 sx



Standard closing solution


KERLITE

KERLITE

2121

ADESIVO STRUTTURALE

2222

HOOK T6/V3

INSU

LATI

ON

PRO

FILE

L3

STRUCTURAL ADHESIVE

02

Slab mounting operation



KERLITE


2323

F A C C I A T A V E N T I L A T E

2424

GEOS SYSTEM COTTO D’ESTE PORCELAIN STONEWARE


Hidden anchors




Slots on the back of the tiles


60x60 - 75x75 - 90x90 - 60x120 cm


SYSTEM SIZES:

• The standard thickness porcelain tiles for this type of system is 14 or 20 mm.

SYSTEM DESCRIPTION

The new wall cladding concept by GEOS ITALY consists of an aluminium EN AW- 6060 substructure, formed by aluminium profi les that

are processed and pre-assembled on the tile according to the orthogonal lines of project.

This substructure is equipped with special interconnecting elements which are protected by an international patent duly granted to

GEOS ITALY, which oversees their commercial use.

These elements greatly facilitate the installation of the tiles and allow for adjustments when the on-site dimensions are diff erent from

those on the architectural plan. The substructure profi les possess special guides that fi t the anchoring system (bracket and hook) precisely

onto the wall (brick, concrete or structural load bearing element). The bracket and hook allow each element to be precisely secured and

fi xed (230 kg normal traction resistance at the surface of the cladding. This resistance corresponds to the stress along the elements due

to wind loads).

Perfect alignment and planarity between each tile can be obtained through micrometric adjustments on the four main axes, regardless

of any unevenness of the support (whether wall or structure). The installation of the GEOS ITALY ventilated wall does not require any

preparation of the support on which it will be fi xed.

Since each pre-assembled substructure and tile overlaps and connects the element before it, the GEOS ITALY ventilated wall is closed-

jointed and can therefore be supported by a reduced air circulation chamber.

SYSTEM COMPONENTS

The “GEOS” system consists of the following elements:

• Aluminium profi les EN AW - 6060 manufactured by Geos Italy and pre-assembled on the cladding tiles;

• Bolts in galvanized steel;

• Mounting bracket for wall fi xing GEOS ITALY.

2525

2626

GROUND







GROUND

03






Standard solution for external angle



2727

2828

03



Standard solution for windowsills






2929

F A C C I A T A V E N T I L A T E

3030

04GEOS SYSTEM KERLITE

DESCRIPTION OF THE SYSTEM:

Hidden anchors


KERLITE 5PLUS ceramic slabs in laminated porcelain stoneware


Slots on the back of the slabs




SYSTEM SIZES:

• The standard thickness of KERLITE laminated porcelain slabs for this type of system is 5.5 mm.

SYSTEM DESCRIPTION

The new wall cladding concept by GEOS ITALY consists of an aluminium EN AW- 6060 substructure, formed by aluminium profi les that

are processed and pre-assembled on the slab according to orthogonal lines of the project.

This substructure is equipped with special interconnecting elements which are protected by an international patent duly granted to

GEOS ITALY, which oversees their commercial use.

These elements greatly facilitate the installation of the slabs and allow for adjustments when the on-site dimensions are diff erent from

those on the architectural plan. The substructure profi les possess special guides that fi t the anchoring system (bracket and hook) precisely

onto the wall (brick, concrete or structural load bearing element). The bracket and hook allow each element to be precisely secured and

fi xed (230 kg normal traction resistance at the surface of the cladding. This resistance corresponds to the stress along the elements due

to wind loads).

Perfect alignment and planarity between each slab can be obtained through micrometric adjustments on the four main axes, regardless

of any unevenness of the support (whether wall or structure). The installation of the GEOS ITALY ventilated wall does not require any

preparation of the support on which it will be fi xed.

Since each pre-assembled substructure and slab overlaps and connects the element before it, the GEOS ITALY ventilated wall is closed-

jointed and can therefore be supported by a reduced air circulation chamber.

SYSTEM COMPONENTS

The “GEOS” system consists of the following elements:

• Aluminium profi les EN AW - 6060 manufactured by Geos Italy and pre-assembled on the cladding slabs;

• Bolts in galvanized steel;

• Mounting bracket for wall fi xing GEOS ITALY.

3131

3232

04

KERLITE





GROUND

GROUND

GEOS SYSTEM KERLITE

KERLITE




KERLITE



KERLITE

3333

3434

04





GEOS SYSTEM KERLITE

KERLITE

KERLITE


3535

3636

ADERMA SYSTEM COTTO D’ESTE PORCELAIN STONEWARE


Hidden anchors






60x60 - 75x75 - 90x90 - 60x120 cm


SYSTEM DESCRIPTION

The “ADERMA” system consists of vertical profi les “type K” in stainless steel or galvanized steel positioned at a predetermined distance and

fi xed to the reinforced concrete beams edge through special spacer brackets “omega” (stainless steel or galvanized steel). Their function is

to support the weight of the cladding tiles. These are fi xed to the wall through mechanical wind load resistant anchoring dowels. The horizontal profi le Type “S series” in aluminium 6060 is fi xed by screws and spacers that facilitate adjustment and connection to the

vertical profi les. These horizontal profi les support the tile and protect against wind load with special hooks “omega fi x” in stainless steel

AISI 304 that are inserted in the slots on the edge of the tiles.

The anchoring system allows any kind of adjustment. It is designed to protect from wind loads and to allow the thermal expansion of the


The anchoring system allows any adjustment of the alignment of ± 20 mm, (bigger adjustments are obtained by special spacers) and

allows, with some elementary precautions, the dismantling of each tile for maintenance and wall inspection.

The anchoring system is CE certifi ed to UNI 1090 standards.

3737

3838

INSULATION

OMEGA WEIGHT BEARING SPACER BRACKETS

VERTICAL K2 PROFILE

AGS1 ANGLE BRACKET

“OMEGA FIX” HOOK

TILE HOLDING ANGLE BRACKET S

05ADERMA OVERLAPPING SYSTEM COTTO D’ESTE PORCELAIN STONEWARE






CLADDING CERAMIC TILES

CLOSING ELEMENT IN MICRO-PERFORATEDMETAL SHEET



INSULATION

OMEGA WEIGHT BEARING SPACER BRACKETS

VERTICAL K2 PROFILE

“OMEGA FIX” HOOK

TILE HOLDING ANGLE BRACKET S


CLOSING ELEMENT IN MICRO-PERFORATED METAL SHEET




AGS1 ANGLE BRACKET

3939

4040

INSULATION OMEGA WEIGHT BEA-RING SPACER BRACKETS

“OMEGA FIX” HOOK TILE HOLDING ANGLE BRACKET S


VERTICAL K2 PROFILE



05ADERMA OVERLAPPING SYSTEM COTTO D’ESTE PORCELAIN STONEWARE






4141

4242

PROGEST SYSTEM COTTO D’ESTE PORCELAIN STONEWARE


Hidden anchors




Metal profi les are inserted on the back of the tile by the means of structural adhesion


60x60 - 75x75 - 90x90 - 60x120 cm


SYSTEM SIZES:

• The standard thickness porcelain tiles for this type of system is 14 or 20 mm.

SYSTEM DESCRIPTION

The “PROGEST” system is designed to create a building envelope with a substructure consisting of extruded aluminium sections and

external ceramic cladding.

The versions available can satisfy multiple requirements, both from a static and an architectural point of view. It is also very interesting to

note that it is possible to use this system on existing buildings to improve their energy effi ciency.

The vertical elements are anchored to the substructure with adjustable brackets that allow for thermal expansion and contraction.

To fi x the brackets to the existing walls, following pull-out tests, high resistance mechanical and chemical fi xing are used.

The anchoring of the cladding tiles to the load-bearing structure is done with “L” shaped profi les placed on the back of the tiles themselves,

with certifi ed structural bonding. The “L” shaped profi les have special slots that are hooked to the adjustable supporting element placed

on the vertical profi les.

The tiles, once installed, will be supported by two elements that will be placed on the vertical profi les so that the sealants are not subject

to tear, thus maintaining their elastic and mechanical characteristics.

SYSTEM COMPONENTS

The “PROGEST” system consists of vertical elements in extruded aluminium profi le (6060 alloy UNI 9006/1) installed on site with a

predetermined spacing, according to architectural requirements and the static calculations.

All weight bearing components of the structure are in accordance with the UNI 11018.

4343

4444

06PROGEST SYSTEM COTTO D’ESTE PORCELAIN STONEWARE


Standard components












4545

4646

VARI

ABL

E

L. MODULE L. MODULE

H. M

OD

ULE

06



Standard solution for window frame


PROGEST SYSTEM COTTO D’ESTE PORCELAIN STONEWARE

VARI

ABL

E




STRUCTURAL SILICONE

30/10 ALUMINIUM METAL SHEET

L. MODULE SEE DATA SHEETL. MODULE SEE DATA SHEET



VARI

ABL

E

VARI

ABL

E


4747

4848

PROGEST SYSTEM KERLITE


Hidden anchors


KERLITE 5PLUS ceramic slabs in laminated porcelain stoneware


Metal profi les are inserted on the back of the slab by the means of structural bonding




SYSTEM SIZES:

• The standard thickness of KERLITE laminated porcelain slabs for this type of system is 5.5 mm.

SYSTEM DESCRIPTION

The “PROGEST” system is designed to create a building envelope with a substructure consisting of extruded aluminium sections and

external ceramic cladding.

The versions available can satisfy multiple requirements, both from a static and an architectural point of view. It is also very interesting to

note that it is possible to use this system on existing buildings to improve their energy effi ciency.

The vertical elements are anchored to the substructure with adjustable brackets that allow for thermal expansion and contraction.

To fi x the brackets to the existing walls, following pull-out tests, high resistance mechanical and chemical fi xing are used.

The anchoring of the cladding slabs to the load-bearing structure is done with “L” shaped profi les placed on the back of the slabs

themselves, with certifi ed structural bonding. The “L” shaped profi les have special slots that are hooked to the adjustable supporting

element placed on the vertical profi les.

The slabs, once installed, will be supported by two elements that will be placed on the vertical profi les so that the sealants are not subject

to tear, thus maintaining their elastic and mechanical characteristics.

SYSTEM COMPONENTS

The “PROGEST” system consists of vertical elements in extruded aluminium profi le (6060 alloy UNI 9006/1) installed on site with a

predetermined spacing, according to architectural requirements and the static calculations.

All weight bearing components of the structure are in accordance with the UNI 11018.

4949

5050

07PROGEST SYSTEM KERLITE

KERLITE

Standard components




KERLITE




KERLITE



KERLITE

5151

5252

VARI

ABL

E

L. MODULE L. MODULE

H. M

OD

ULE

07



Standard solution for window frame


VARI

ABL

E

PROGEST SYSTEM KERLITE

KERLITE

KERLITE


STRUCTURAL SILICONE

30/10 ALUMINIUM METAL SHEET

L. MODULE SEE DATA SHEETL. MODULE SEE DATA SHEET



VARI

ABL

E

VARI

ABL

E

KERLITE

5353

5454

LUNA VISTA SYSTEM COTTO D’ESTE PORCELAIN STONEWARE

08SYSTEM TYPE:

Visible hooks




None


60x60 - 75x75 - 90x90 - 60x120 cm


SYSTEM SIZES:


• The standard thickness of the cladding tiles for this system is 14 or 20 mm.

SYSTEM DESCRIPTION

The system consists of a vertical aluminium profi le “L8” with a spacing depending on the width of the tiles, plus the joint and the vertical

aluminium “L1” profi le where required by the project in case of big size tiles.

The vertical profi les “L8” and “L1” are shaped to accommodate without drilling the following accessories:


• the glazed hooks “T6/V3sx” and “T6/V3dx” to support the cladding tiles.

The cladding tiles are held in position by means of hooks that fi t into the grooves of the profi les “L8” or “L1”. If needed, the hooks can be

painted the same colour of the tiles surface so that they are not visible not even from a small distance from the cladding itself.

Each tile can be assembled or disassembled independently, by snapping the hooks “T6/V3” into the slots on the front of the vertical

profi le. The number of hooks depends on the size of the tiles and the loads on the wall.

Structural adhesive is also applied between the lateral edges of the profi le and the back of the tile to improve the mechanical support

of the system.





SYSTEM COMPONENTS

The “LUNA VISTA” system consists of the following elements:



• Support hooks of the tiles “T6/V3 dx” and “T6/V3 sx” stainless steel EN 1.4310 (AISI 304);


• Stainless steel screws, for fi xing “L8” profi les to the brackets;


• Silicone drops bonding the tiles to hooks and profi le.

5555

5656

CLOSING ELEMENT

HOOK T6/V3

STRUCTURAL ADHESIVE

PRO

FILE

L8

SINGLE BRACKET

DOUBLE BRACKET

L1 PROFILE


08LUNA VISTA SYSTEM COTTO D’ESTE PORCELAIN STONEWARE





Components



HOOK T6/V3

STRUCTURAL ADHESIVE

PRO

FILE

L8

HOOK T6/V3

STRUCTURAL ADHESIVE

HO

RIZO

NTA

L JO

INTS

PRO

FILE

L8

STRUCTURAL ADHESIVE


HOOK T6/V3








5757

5858

PRO

FILE

L1

HO

OK

T6/V

3

INSULATION

PROFILE L1

WIN

DO

W

PRO

FILE

L8

HOOK T6/V3

STRUCTURAL ADHESIVE


INSU

LATI

ON

BRACKET A13

HOOK T6/V3

08









WIN

DO

W

PRO

FILE

L8

HOOK T6/V3

STRUCTURAL ADHESIVE


HO

RIZO

NTA

L JO

INT

WINDOWSILL

PROFILE L1

INSULATION

HOOK T6/V3 sx HOOK T6/V3 dx

STANDARD HORIZONTAL JOINT







5959

6060

PROFILE L1

INSULATION

HOOK T6/V3 sx

08

Standard horizontal closing solution




ADESIVO STRUTTURALE12.8


HOOK T6/V3

INSU

LATI

ON

PRO

FILE

L8

STRUCTURAL ADHESIVE




6161

6262

LUNA VISTA SYSTEM KERLITE

09SYSTEM TYPE:

Visible hooks


KERLITE 3PLUS or KERLITE 5PLUS ceramic slabs in laminated porcelain stoneware


None




SYSTEM SIZES:


• The standard thickness of the slabs for this system is 3.5 or 5.5 mm.

SYSTEM DESCRIPTION

The system consists of a vertical aluminium profi le “L8” with a spacing depending on the width of the slabs, plus the joint and the vertical

aluminium “L1” profi le where required by the project in case of big size slabs.

The vertical profi les “L8” and “L1” are shaped to accommodate without drilling the following accessories:


• the glazed hooks “T6/V3sx” and “T6/V3dx” to support the cladding slabs.

The cladding slabs are held in position by means of hooks that fi t into the grooves of the profi les “L8” or “L1”. If needed, the hooks can be

painted the same colour of the slabs surface so that they are not visible not even from a small distance from the cladding itself.

Each slab can be assembled or disassembled independently, by snapping the hooks “T6/V3” into the slots on the front of the vertical

profi le. The number of hooks depends on the size of the slab and the load on the wall.

Structural adhesive is also applied between the lateral edges of the profi le and the back of the slab to improve the mechanical support

of the system.





SYSTEM COMPONENTS

The “LUNA VISTA” system consists of the following elements:



• Support hooks of the slabs “T6/V3 dx” and “T6/V3 sx” stainless steel EN 1.4310 (AISI 304);


• Stainless steel screws, for fi xing “L8” profi les to the brackets;


• Silicone drops bonding the slabs to hooks and profi le.

6363

6464

CLOSING ELEMENT

HOOK T6/V3

STRUCTURAL ADHESIVE

PRO

FILE

L8

SINGLE BRACKET

DOUBLE BRACKET

L1 PROFILE


09LUNA VISTA SYSTEM KERLITE




KERLITE

Components

KERLITE


HOOK T6/V3

STRUCTURAL ADHESIVE

PRO

FILE

L8

HOOK T6/V3

STRUCTURAL ADHESIVE

HO

RIZO

NTA

L JO

INTS

PRO

FILE

L8

STRUCTURAL ADHESIVE


HOOK T6/V3




KERLITE



KERLITE

6565

PANNELLO ISOLANTE

6666

PRO

FILE

L1

HO

OK

T6/V

3

INSULATION

PROFILE L1

WIN

DO

W

PRO

FILE

L8

HOOK T6/V3

STRUCTURAL ADHESIVE


INSU

LATI

ON

BRACKET A13

HOOK T6/V3

09






KERLITE

KERLITE


WIN

DO

W

PRO

FILE

L8

HOOK T6/V3

STRUCTURAL ADHESIVE


HO

RIZO

NTA

L JO

INT

WINDOWSILL

PROFILE L1

INSULATION

HOOK T6/V3 sx HOOK T6/V3 dx

STANDARD HORIZONTAL JOINT





KERLITE

KERLITE

6767

6868

PROFILE L1

INSULATION

HOOK T6/V3 sx

09

Standard horizontal closing solution



KERLITE

ADESIVO STRUTTURALE12.8


HOOK T6/V3

INSU

LATI

ON

PRO

FILE

L8

STRUCTURAL ADHESIVE



KERLITE

6969

7070

VENERE SORMONTATO SYSTEM COTTO D’ESTE PORCELAIN STONEWARE

10SYSTEM TYPE:

Visible hooks




None


60x60 - 75x75 - 90x90 - 60x120 cm


SYSTEM DESCRIPTION

The system consists of a mounted aluminium vertical profi le “CV1” according to the width of the tile, plus the joint of the project.

The vertical profi le “CV1” is shaped to accommodate without drilling the following accessories:


• the hooks “V3et” and “V3” for the support of the tile and the corresponding fi xing springs “V2” should be inserted with an appropriate tool

in the slot of the vertical profi le, according to the height of the cladding tiles plus the project joints (which are not visible);

• the supporting springs of the insulating panel, when necessary, snapped in.



The main characteristic of this “Venere Sormontato” system is that each tile is installed in an almost-vertical position, so that the upper tile

overlaps the inferior tile by about 1 cm. The tiles can be installed on the cladding very simply, without any further work on their surfaces

or edges, by the supporting hooks which are visible from outside the façade. If needed, the hooks can be painted the same colour of the

tiles so that they are not visible not even from a small distance from the cladding itself.

Each tile is bonded with the hooks and the vertical profi le using neoprene gasket strips of adequate thickness and silicone drops, when

needed.

When all the components are put in place, each tile can be installed or dismantled one at a time.



SYSTEM COMPONENTS

The “VENERE SORMONTATO” system consists of the following elements:

• Extruded “CV1” profi le in aluminium alloy EN 6060 T5 (or similar, according to requirements);

• Support hooks of the tiles “V3et” and “V3” stainless steel EN 1.4310 (AISI 301);

• Fixing springs of the hooks to the profi le “CV1” type “V2” in stainless steel EN 1.4310 (AISI 301) treated;


• Stainless steel screws, for fi xing “CV1” profi le to the brackets;


• Neoprene sealing strip to improve the bonding between the tiles and the hooks and profi les, of a diff erent thickness as required;

• “Lana” springs in hardened and tempered stainless steel, to support the insulation panels applied to the wall, when required.

SYSTEM SIZES:


• The standard thickness of the cladding tiles for this system is 14 or 20 mm.

7171

GANCIO V3ET

7272

SINGLE BRACKET

DOUBLE BRACKET

HOOK V3 HOOK V3ETSPRING V2

CLOSING ELEMENT

PRO

FILE

CV1

10VENERE SORMONTATO SYSTEM COTTO D’ESTE PORCELAIN STONEWARE





Standard components



PRO

FILE

CV1

PRO

FILE

CV1









7373

7474

PRO

FILE

CV1

WIN

DO

W

PRO

FILE

CV1

WIN

DO

W

WINDOWSILL

10





HEAD





PRO

FILE

CV1

WIN

DO

W F

RAM

E

WINDOW

NEOPRENE GASKET

PROFILE CV1

NEOPRENE GASKET NEOPRENE GASKETVERTICAL JOINT

Standard solution for windows head






7575

7676

PRO

FILE

CV1

X PROFILES FOR ANGLES

NEOPRENE GASKET

NEO

PREN

E G

ASK

ET

PRO

FILE

CV1

PROFILE CV1

NEOPRENE GASKET

NEO

PREN

E G

ASK

ET

10









PRO

FILE

CV1




7777

7878

VENERE SORMONTATO SYSTEM KERLITE

11SYSTEM TYPE:

Visible hooks




None




SYSTEM DESCRIPTION

The system consists of a vertical aluminium profi le “CV1” according to the width of the slab, plus the joint of the project.

The vertical profi le “CV1” is shaped to accommodate without drilling the following accessories:


• the hooks “V3et” and “V3” for the support of the slab and the corresponding fi xing springs “V2” should be inserted with an appropriate

tool in the slot of the vertical element, according to the height of the cladding slab and joint of the project (which is not visible);

• the supporting springs of the insulating panel, if necessary, snapped in.



The main characteristic of this “Venere Sormontato” system is that each slab is installed in an almost-vertical position, so that the upper

slab overlaps the inferior slab by about 1 cm. The slabs can be installed on the cladding very simply, without any further work on their

surfaces or edges, by the supporting hooks which are visible from outside the façade. If needed, the hooks can be painted the same

colour of the slabs so that they are not visible not even from a small distance from the cladding itself.

Each slab is bonded with the hooks and the vertical profi le using neoprene gasket strips of adequate thickness and silicone drops, when

needed.

When all the components are put in place, each slab can be installed or dismantled one at a time.



SYSTEM COMPONENTS

The “VENERE SORMONTATO” system consists of the following elements:

• Extruded “CV1” profi le in aluminium alloy EN 6060 T5 (or similar, according to requirements);

• Support hooks of the slabs “V3et” and “V3” stainless steel EN 1.4310 (AISI 301);

• Fixing springs of the hooks to the profi le “CV1” type “V2” in stainless steel EN 1.4310 (AISI 301) treated;


• Stainless steel screws, for fi xing “CV1” profi le to the brackets;


• Neoprene sealing strip to improve the bonding between the slabs and the hooks and profi les, of a diff erent thickness as required;

• “Lana” springs in hardened and tempered stainless steel, to support the insulation panels applied to the wall, when required.

SYSTEM SIZES:



7979

8080

DOWEL

HOOK V4

HOOK V4

HOOK V4

HOOK V4

SPRING V2

SPRING V2

SPRING V2

BOLTSBOLTS

BRACKET

PR

OF

ILE

CV

1

11“VENERE SORMONTATO” SYSTEM KERLITE



KERLITE

Components

ANTI-INSECT

CLOSING ELEMENT

DISTANCE ACCORDING TO

PROJECT SPECIFICATIONS

SPRING V2

PROFILE CV1

KERLITE


CV

1 P

rofi

le

11.0

12.5

V2+V3et

Insect blocking elementAccording to projectX

CV

1 P

rofi

le

12.5

11.0

V2+V3et



KERLITE



KERLITE

8181

8282

11

11.0

12.5

CV

1 P

rofi

le

V2+V3et

head

Win

do

w

11.0

CV

1 P

rofi

le V2+V3

Windowsill

Win

do

w






KERLITE

KERLITE


12

.5

V2+V3et

Window

Sid

e

CV

1m

pro

fi le

Gasket neoprene

V2+V3et

CV1 Profi le

Gasket neoprene

X Vertical joint: according to project

Gasket neoprene

V2+V3et V2+V3et

12

.5 11

.0





KERLITE

KERLITE

8383

8484

11

V2+V3etCV

1m

pro

fi le

Gasket neoprene

12.5

12

.5 V2

+V

3e

t

Ga

ske

t n

eo

pre

ne

Profi le Xfor angles

11

.0

Gasket neoprene

CV1m profi le

12.5

V2

+V

3e

t

12

.5

V2+V3et

CV

1m

pro

fi le

11

.0

Ga

ske

t n

eo

pre

ne






KERLITE

KERLITE


CV

1m

pro

fi le

V2+V3et

neoprene

11.0



KERLITE

8585

8686

SIRIO SYSTEM KERLITE

12SYSTEM TYPE:

Visible hooks




Through drilling




SYSTEM COMPONENTS

The “SIRIO” system consists of the following elements:

• Extruded “ET1” and “ET1m” profi les in aluminium alloy EN 6060 T5 (or similar, according to requirements);

• Aluminium rivets EN 6060 T5 with large head to fi x the slab to the profi le (or other fasteners, according to project);


• Screws for fi xing “ET1” and “ET1m” profi les to the brackets, stainless steel class A2;


• Neoprene sealing strip to improve the bonding between the slabs and the profi les, of a diff erent thickness as required;

SYSTEM DESCRIPTION

The system consists of a vertical profi le of aluminium “ET1” placed according to the width of the slab and the joint of project, and a profi le

“ET1m” in intermediary points. Their pitch is determined by the width of the slabs and installation requirements.

The vertical profi les “ET1” and “ET1m” are shaped in such a way as to:

• be attached to the wall fi xing brackets with stainless steel bolts, according to project pitch;

• provide an adequate surface to support the slabs, and a solid element for the application of the rivets (or other fasteners) for the fi xing

of the slabs.

Profi les can be supplied plain or electro-coloured, on request.

Each slab is bonded with the hooks and the vertical profi le using neoprene gasket strips of adequate thickness and silicone drops, when

needed.

The main characteristic of the “Sirio” system is that the slabs are mounted by means of rivets that are visible from outside; therefore slabs

must be drilled before laying. The drilling diagram of the slabs with the sizes of holes and their positions is made in line with the technical

instructions given by the manufacturer of the slabs to guarantee their optimal utilization and their longest life.

Depending on the architect’s instructions, rivets (or the other fi xing materials) can be plain or painted in the same colour of the slabs to

appear almost invisible from very close.

SYSTEM SIZES:



8787

8888

DOWEL

CLADDING TILE

BOLTS

BRACKET

PROFILE ET1

BOLTS

RIVETS

RIVETS

GASKET

12SIRIO SYSTEM KERLITE



KERLITE

Components

roof fl ashing

ET

1m

Pro

fi le

11.5

11.0 0.5

According to project

~4

,0

Rivets or other suitable fasteners

Neoprene tape

Wall tile

KERLITE




KERLITE



Wall tile

Neoprene tape



~4

,0


~4

,0


Horizontal joint: according to projectX

Neoprene tape

Wall tile

ET

1m

Pro

fi le

11.5

11.0 0.5

ET

1m

Pro

fi le

Wall tile

Neoprene tape



~4

,0X

Insect blocking elementAccording to project

KERLITE

8989

9090

12

0.5

11.5

Windowsill

Win

do

w


~4

,0

ET

1m

Pro

fi le


Neoprene tape

Wall tile

11.0

~4

,0

ET

1m

Pro

fi le

Rivets or other suitable fastenershead

0.511.0

Win

do

w

11.5


Wall tile

Neoprene tape







KERLITE

KERLITE


Window

Sid

e

Riv

ets

or

oth

er

suit

ab

le f

ast

en

ers


~3,4 Wall tileNeoprene tape


ET1 Profi le ET1m Profi le

0.5

11

.5

11

.0

Vertical joint: according to project

X

~4,0 ~4,0Wall tile

Neoprene tape






KERLITE

KERLITE

9191

9292

12


Acc

ord

ing

to

pro

jec

t

~4,0

~4

,0

0.511.0

11.5

ET1a Profi le

11.5

11.0 0.5

11

.5

11

.00

.5

ET

1m

Pro

fi le

ET1m Profi le

Wall tile

Wa

ll ti

le

Neoprene tape

Ne

op

ren

e t

ap

e


Riv

ets

or

oth

er

suit

ab

le f

ast

en

ers






KERLITE

KERLITE




ET

1m

Pro

fi le

Wall tile

Neoprene tape


Rivet

Rivet

Neoprene

Neoprene


11.5

11.0 0.5

~4

,0

ET

1m

Pro

fi le

Wall tile

Neoprene tape


Rivet

Rivet

Neoprene

Neoprene


11.5

11.0 0.5

~4

,0

KERLITE

Via Emi l ia Romagna , 31 41049 Sassuo lo (MO) I ta ly

+39 0536 814 911 fax +39 0536 814 918

cottodeste . i t - in fo@cottodeste . i t

PANARIAGROUP INDUSTRIE CERAMICHE S .p .A .

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