p3 f p3 b e p1 b p2 p1 e p1 installation guide c g c g · 4 1 5 2 3 6 primary/main fastener...

4

1

5

2

3

6Primary/Main Fastener Secondary/Stitching Screws

Gun-GradeSealant

Butyl RubberTape Sealants

Fire-rated CanisterInsulation

Profiled Ridge Filler

dApply 6 x 5mm butyl rubber

sealant to side lap

bFix first panel (P1) with 3 mainfasteners per purlin (minimum)

subject to wind loadings

Internal ridge flashing

Cleader angle

aApply 8mm Ø butyl rubbersealant or gun-grade sealant

Note: Ensure steel work issuitable for panels and iswithin tolerance.

Ensure lower panel isbearing on to purlin by aminimum of 30mm.

Gun-grade sealant type -non-setting butyl sealant.

3

cApply 3 strips of 6 x 5mm butyl rubber sealant

gEnd lap tail stitching

screw to centre crowns

iAdd stitching screwsalong side lap at450mm centres

KS1000 RW Trapezoidal Roof Panel

Components

eLay second panel (P2) and

fix with 3 main fasteners perpurlin (minimum)

fApply 6 x 5mm butyl

rubber sealant to side lap

1

4 5

2

kApply 6 x 5mm butylrubber sealant to side lap

oApply 6 x 5mm butylrubber sealant to side lap

lAdditional 150mm length of 6 x 5mm

butyl rubber seal required to top ofpanel (P3) on side lap under end lapof panel (P4) and repeated onwards

jApply 3 strips of 6 x 5mmbutyl rubber sealant

nEnd lap tail stitchingscrew to centre crowns

mLay fourth panel (P4) and fix with 3

main fasteners per purlin (minimum).Add stitching screws along side lap

at 450mm centresq

Fix ridge flashing

pAdd profile filler applyinggun-grade sealant bothtop and bottom

sFix highline type gutterto gutter supports

6

This installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.

Although this ‘installation guide’ is deemedto be correct at the time of publication,Kingspan reserve the right to amend theinformation at any time in the future.Installation Guides are available for the fullrange of Kingspan Insulated Roof, Wall andFacade Systems

Please call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500

Air seal - 8mm Øbutyl rubber sealant

Cleader angle by steelsub-contractor with air

seal - Vapourflexsealant applied at joints

Air seal - 8mm Ø butyl rubber sealant

Air seal - Vapourflexsealant is to be appliedover any breaks insupporting secondarysteelwork i.e. to give acontinuous bearing face

P1

P1

P2 P1

P3

P2

Direction of lay

Direction of lay

Direction of lay

Nominal 10mm

Max. 20mm

150mm

Main panel fixing screw to every valley3 fasteners per panel per supportEnd lap tail stitching

screw to every crown

3 rows of 6 x 5mm butylrubber sealant (site applied)

150mm run of 6 x 5mmbutyl rubber sealantP3

P4

150mm

KS1000 RWinsulated roof panel

50mm

10mm min.

30mm min.

Nominal 10mm

Max. 20mm

150mm

Main panel fixing screw to every valley3 fasteners per panel per supportEnd lap tail stitching

screw to every crown



50mm

50mm

10mmmin.

30 min.

P1P3

P4

P2

Note: There may also be a requirementfor applying a 6mm Ø butyl rubbersealant/gun-grade vapour seal at thebase of the side joint, dependant onproject specification (see detail).

6 x 5mm butyl rubbersealant (site applied)

6mm Ø vapour seal siteapplied when required

6mm Ø8mm Ø6 x 5mm 9 x 3mm

hFix third panel (P3) with3 main fasteners perpurlin (minimum)

rFix gutter supports

with stitching screwsat 200mm centres

Air seals

Typical vergedetail

Completed eaves toridge assembly

Direction of lay

Direction of lay

Direction of lay

Air seal - 8mm Øbutyl rubber sealant Air seal - 8mm Ø

butyl rubber sealantInternal ridge flashing with

150mm overlap sealedwith air seal, Vapourflex

or gun-grade sealant

KS1000 RWinsulated

roof panel

Gun applied fire ratedcanister insulation, site applied


Purlin

Profiled filler sealedtop and bottom withgun-grade sealant

Ridge flashing with150mm sealed butt straps

Profiled filler set back 80 to100mm to prevent bird attack

Internal ridge flashing with150mm overlap sealed

with air seal, Vapourflex orgun-grade sealant

Purlin

9 x 3mm butyl rubber sealant

Gutter support arm

Air seal -8mm Ø butyl

rubber sealant

Eaves beam

666.6mm centres

gutter supports

333.3mmcentres 333.3mmcentres

Double sidedPlastisol "Highline"type gutter

KS1000 RW Trapezoidal Roof PanelMultiple Panels Eaves to Ridge

Installation Guide

I nsu la ted Pane ls

August 2008

I N S U L AT E D R O O F S Y S T E M S

Insulated Panels

August 2008

i n s u l a t e d R o o f s y s t e m s

Installation GuideKS1000 RW Trapezoidal Roof PanelMultiple Panels Eaves to Ridge

n

mp

q

r

o

s

bc

d

e

i

h

f

g

a

j

k

l

End lap tail stitchingscrew to centre crowns

Lay fourth panel (P4) and fix with 3main fasteners per purlin (minimum).

Add stitching screws along side lapat 450mm centres

Add profile filler applyinggun-grade sealant bothtop and bottom Fix ridge flashing

Fix gutter supportswith stitching screws

at 200mm centres

Apply 6 x 5mm butylrubber sealant to side lap

Fix highline type gutterto gutter supports

Apply 3 strips of 6 x 5mmbutyl rubber sealant

Apply 6 x 5mm butyl rubbersealant to side lap

Lay second panel (P2) andfix with 3 main fasteners per

purlin (minimum)

Fix third panel (P3) with3 main fasteners perpurlin (minimum)

Add stitching screwsalong side lap at450mm centres

End lap tail stitchingscrew to centre crowns


Fix first panel (P1) with 3 mainfasteners per purlin (minimum)

subject to wind loadings

Apply 3 strips of 6 x 5mmbutyl rubber sealant


End lap tail stitching screw to every crown

Air seal - Vapourflexsealant is to be appliedover any breaks insupporting secondarysteelwork i.e. to give acontinuous bearing face

Cleader angle by steelsub-contractor with air

seal - Vapourflexsealant applied at joints


Purlin

Air seal - 8mm Ø butyl rubber sealant


Internal ridge flashing with150mm overlap sealedwith air seal, Vapourflex

or gun-grade sealant



6mm Ø vapour seal siteapplied when required

Note: There may also be a requirementfor applying a 6mm Ø butyl rubbersealant/gun-grade vapour seal at thebase of the side joint, dependant onproject specification (see detail).

6 x 5mm butyl rubbersealant (site applied)

End lap tail stitching screw to every crown

Main panel fixing screw to every valley3 fasteners per panel per support


Main panel fixing screw to every valley3 fasteners per panel per support Double sided

Plastisol "Highline"type gutter

9 x 3mm butyl rubber sealant

Ridge flashing with150mm sealed butt straps

Gun applied fire ratedcanister insulation, site applied

Profiled filler set back 80 to100mm to prevent bird attack

Completed eaves toridge assembly

Typical vergedetail

KS1000 RWinsulated

roof panel

Internal ridge flashing with150mm overlap sealed

with air seal, Vapourflex orgun-grade sealant

Profiled filler sealedtop and bottom withgun-grade sealant


Purlin

Air seals

Gutter support arm

Eaves beam

Air seal -8mm Ø butyl

rubber sealan



150mm run of 6 x 5mmP3 butyl rubber sealant

P2

P1

P1

P2

P3

P1

P2

P1

P3

P4

Additional 150mm length of 6 x 5mmbutyl rubber seal required to top of

panel (P3) on side lap under end lapof panel (P4) and repeated onwards

Apply 8mm Ø butyl rubbersealant or gun-grade sealant

Note: Ensure steel work issuitable for panels and iswithin tolerance.

Ensure lower panel isbearing on to purlin by aminimum of 30mm.

Gun-grade sealant type -non-setting butyl sealant.

Cleader angle

Internal ridge flashing

Components

KS1000 RW Trapezoidal Roof Panel

Primary/Main Fastener Secondary/Stitching Screws

Fire-rated CanisterInsulation

Gun-GradeSealant

Butyl RubberTape Sealants

Profiled Ridge Filler

6 x 5mm 9 x 3mm 8mm Ø 6mm Ø

This installation guide should be read inconjunction with the ‘project specific’design drawings and method statements.Although this ‘installation guide’ is deemedto be correct at the time of publication,Kingspan reserve the right to amend theinformation at any time in the future.Installation Guides are available for the fullrange of Kingspan Insulated Roof, Wall andFacade SystemsPlease call Kingspan on:UK: +44 (0) 1352 716100Ire: +353 (0) 42 96 98500

Direction of lay

Direction of lay

Direction of lay

Direction of lay

Direction of lay

Direction of lay

p3 f p3 b e p1 b p2 p1 e p1 installation guide c g c g · 4 1 5 2 3 6 primary/main fastener...

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