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Page 1 of 4 P4/5/6 MCC Series

P4/5/6 MCC N4

Actuator Specifi cations P4 P5 P6Torque “lb/Nm 3500”lbs/400Nm 4400”lbs/500Nm 5750“lbs/650NmSupply Voltage 230/3/60 380/3/60 440/3/60 480/3/60 230/3/60 380/3/60 440/3/60 480/3/60 230/3/60 380/3/60 440/3/60 480/3/60

Max Inrush Current 1.8A 1.3A 1.4A 1.4A 1.8A 1.3A 1.4A 1.4A 1.8A 1.3A 1.4A 1.4ARunning Current 1.0A 0.7A 0.6A 0.6A 1.0A 0.7A 0.6A 0.6A 1.0A 0.7A 0.6A 0.6AMotor PolyphaseRuntime (90°@60Hz/vdc) 16 sec 22 sec 28 secRuntime (90°@50Hz) 18 sec 25 sec 31 secDuty Cycle On/Off/Jog: 25%, Proportional: Managed (75% maximum)Motor Starts 1200 per hourWeight 47lbs/22kg (add 12lbs/5.5kg for MCC)Mechanical Connections ISO5211 F10 8pt 35mm

Electrical Entry (2) 3/4” NPT Remote MountField punched/drilled into MCC cabinet for Direct Mount

Electrical Terminations

All applications have Field connections of 12-16ga and 10-14ga inside Motor Control Center. For Remote mount applications: 19 conductors

12-16ga rated for 120vac, 3-conductor shielded signal cable, plus 3 conductors 10-14ga rated for incoming power are required between

the MCC and the Actuator.

Environmental Rating NEMA 4, 4X (Actuator), MCC is NEMA 4 standard or optionally 4X SS or FBG

Manual Override 7.6” HandwheelControl On/Off/Jog or ProportionalActuator Case Material Aluminum Alloy, Powder coated

Motor Protection 230°F/110°C Thermal F* Class*Totally Enclosed Non-Ventilated Motors

Ambient Temperature Operating Range

-22°F to +125°F-30°C to +52°C

Data Sheet

P4/5/6 3 Phase MCCOn/Off/Jog/Proportional

ISO5211 F10 8P35

The three phase P series quarter turn actuators have been designed for dependable performance in rugged industrial applications such as clean water and wastewater treatment, mining, process control, power and damper control. ProMation Engineering has an extensive stock of electric actuators and can ship product very rapidly, worldwide.Several key features increase the reliability: • Motor Control Center with status lights, attached or some

distance away, allows local or remote control • Automatic Phase Monitoring

• Checks for phase reversal, phase loss, and phase imbalance

• Detects low or high voltage to protect the actuator from damage, such as during start-up

• AutoCalibration means less setup time (proportional only)

Also available in three phase without Motor Control Center (XMCC). Separate spec sheets are available for these configurations.

Product Notes:1. The 3 Phase P Series can

be ordered as an on/off (two position) model that can also be used in bump/jog applications.

2. It can also be ordered with a premium internal proportional control card that accepts a wide range of control signals, generates multiple feedback signals, and has look-ahead fault prevention.

3. P Series 3 phase versions are equipped with a Motor Control Center (MCC) which features a built in local control station (LCS), which allows local or remote control of the actuator and is equipped with status indicators.

4. The MCC houses the phase monitor for Automatic phase monitoring. This checks for phase reversal, phase loss, phase imbalance, low voltage or high voltage specifically to protect the actuator from damage during start-up and operating service conditions.

5. Requires 3rd and 4th auxiliary switch set (Option-X) to control MCC indicators.

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Items within dotted line located inside MCC cabinet

SW5

SW6

AUXILIARYSWITCH

(STANDARD)

AUXILIARYSWITCH

(STANDARD)

430-10100 Switch Card

SW1

SW2

SW3

SW4

Switch StackDetail

M410-93483

480V/3Ø

BLK

BRN

RED

NOT OPEN*

OPEN COM*

OPEN*

NOT CLOSED*

CLOSED COM*

CLOSED*

ØB

ØA

480/3/60LINE IN

* CONNECTIONSOPTIONAL

GND

Remote Ind Dry*

Remote Ind Com*

ØC

Fault Out*

Neu

ALL SWITCHESSHOWN WITHACTUATOR IN

FULL OPENPOSITION

120VAC

RUNCLOSED

RUNOPEN

CAUTION!!THE SWITCHES ON THEFACE OF THIS CABINETDO NOT FUNCTION AS

SERVICE DISCONNECTS!

120vac Control ONLY

M

L

PWR

CLOSED

OPEN

BLK

BRN

ORG

120V

G

120V

R

120V

B

120V

Y RUN

DOOR

GND Screw

1 2

21 22

3 4

5 6

A1 A2MC2

MC1

3

4

5 8

1

2

120VAC

440/480VAC

REV Ø RELAY

T1

120VAC COIL (CLOSE)

120VAC COIL (OPEN)

1 2

21 22

3 4

5 6

A1 A2

WH

T

12

11

6

5

A

B

7

8

9

10

6

5

4

3

2

1

D

E

F

13

14

15

16

17

18

C

26

25

24

23

22

21

BL

U1

4

YE

L1

4

RE

D1

4

RE

D1

4

YE

L1

4

BL

U1

4

ORG

BRN

REDBLU

ORG

RED BLU PUR BLK GRY PUR YEL YEL WHT BLK2

3

4

3

4

BC10BC20

3

4

3

4

BC10BC10

3

4

3

4

3

4

BC10BC10

P4/5/6 480/3/60 MCC

B

Use For:

WD

-85

8-3

81

82

As viewedfrom the back

As viewedfrom the back

L

CLOSE STOP OPEN

M

LOCAL OFF REMOTEPWR

OPEN

120V

G120V

R

120V

B

120V

Y

RUNCLOSE

Cabinet door as viewed from the FRONT

OPEN STOP CLOSE

REMOTE OFF LOCAL

J1

HEATER

SW2

SW1

J2

E1E2J3

112

43

WHT

BLU

RED

RED

BLU

WHT

Items within dotted line located inside actuator housing

12

0va

c C

on

tro

l ON

LY

Field Wiring (by others)

12

BLU14

YEL14

RED14

WH

T

BLU14

YEL14

RED14

A

B

C

A

B

C

6

5

4

3

2

1

12

11

10

9

8

7

F

E

D

10Kohm10W

10Kohm10W

RED

WHT

WH

T

BL

U

SW3

SW4

AUXILIARYSWITCH

(STANDARD)

AUXILIARYSWITCH

(STANDARD)

12

11

10

9

8

7

SW5

SW6

RED

ORG

BLK

PUR

YEL

BLU

WHT

BLK

RED

BLU

WHT

BLU

RED

BLU14

YEL14

RED14

GRN

22

C

BA

1A2

2A2

A

B

C

120

B

A

R2

R1

11 10 9 8 6 57 4 3 2 1

UNBALANCE

DISABLE

NOMINAL

480

UNDERVOLTAGE

95%

TIME

TIME

VOLTAGEDELAYRESTART

DELAYOVERVOLTAGE

SEC

80%

460440

240

230220

208

2%4%

6%

8%10%

13

10

30100

300

SEC

0.1

20

SUGGESTED SETTINGSFOR PHASE MONITORFOR 480VAC OPERATION.

DO NOT CHANGE SETTINGSWHEN POWER IS APPLIED.

REFER TO TROUBLESHOOTINGSHEET INCLUDED WITH MCC.

PHASESTATUS

MAX distance between Actuator and Supply (feet)

Actuator P4 P5 P6Voltage 230/3/60 380/3/60 440/3/60 480/3/60 230/3/60 380/3/60 440/3/60 480/3/60 230/3/60 380/3/60 440/3/60 480/3/60

1.8A 1.3A 1.4A 1.4A 1.8A 1.3A 1.4A 1.4A 1.8A 1.3A 1.4A 1.4A

16 1323 1832 3401 3711 1323 1832 3401 3711 1323 1832 3401 3711

14 2137 2959 5495 5994 2137 2959 5495 5994 2137 2959 5495 5994

12 3268 4525 8403 9167 3268 4525 8403 9167 3268 4525 8403 9167

10 5556 7692 14286 15584 5556 7692 14286 15584 5556 7692 14286 15584

8 8292 11481 21322 23260 8292 11481 21322 23260 8292 11481 21322 23260

WireGage

Amps

Wire Sizing Chart

Wiring Diagrams for P Series

Wire sizing data is provided in the table to assist in the selection of the proper wire size for these actuators using various wire sizes over distance.

Please make sure to reference the correct voltage and do not exceed the indicated length of the wire run for each model.

SAMPLE DIAGRAMRefer to the proper IOM for your actuator for the correct wiring diagram or visit www.promationei.com.

• Field Control Device may be relay contact, Switch or Triac type.

• Pilot device 10A MAX. Auxiliary switches are rated 10A @ 250vac MAX.

• Terminals 13-18 are dry type Form C. • Terminals accept 12-16ga solid/stranded wire.

Field Wiring (by others)

On/Off/Jog Control

*480/3/60 WD shown

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Items within dotted line located inside MCC cabinet

SW5

SW6

AUXILIARYSWITCH

(STANDARD)

AUXILIARYSWITCH

(STANDARD)

430-10100 Switch Card

SW1

SW2

SW3

SW4

Switch StackDetail

M 480V/3Ø

ØB

ØA

480/3/60LINE IN

Remote Ind Dry*

Remote Ind Com*

ØC

Fault Out*

Neu

ALL SWITCHESSHOWN WITHACTUATOR IN

FULL OPENPOSITION

120VAC

CAUTION!!THE SWITCHES ON THEFACE OF THIS CABINETDO NOT FUNCTION AS

SERVICE DISCONNECTS!

M

L

PWR

CLOSED

OPEN

BLK

120V

G

120V

R

120V

B

120V

Y RUN

DOOR

GND Screw

1 2

21 22

3 4

5 6

A1 A2MC2

MC1

3

4

5 8

1

2

120VAC

440/480VAC

REV Ø RELAY

T1

120VAC COIL (CLOSE)

120VAC COIL (OPEN)

1 2

21 22

3 4

5 6

A1 A2

WH

T

12

11

6

5

A

B

7

8

9

10

6

5

4

3

2

1

D

E

F

13

14

15

16

17

18

C

26

25

24

23

22

21

BL

U1

4

YE

L1

4

RE

D1

4

RE

D1

4

YE

L1

4

BL

U1

4

ORG

BRN

REDBLU

ORG

BLU BRN RED ORG WHT BLK2 YEL YEL

3

4

3

4

BC10BC20

3

4

3

4

BC10BC10

3

4

3

4

3

4

BC10BC10

P4~6-480/3/60 PN4-MCC - Remote

A

Use For:

WD

-85

8-3

82

92

As viewedfrom the back

As viewedfrom the back

L

CLOSE STOP OPEN

M

LOCAL OFF REMOTEPWR

OPEN

120V

G120V

R

120V

B

120V

Y

RUNCLOSE

Cabinet door as viewed from the FRONT

OPEN STOP CLOSE

REMOTE OFF LOCAL

J1

HEATER

SW2

SW1

J2

E1E2J3

112

43

WHT

BLU

RED

RED

BLU

WHT

Items within dotted line located inside actuator housing

12

0va

c C

on

tro

l ON

LY

Field Wiring (by others)

12

BLU14

YEL14

RED14

WH

T

BLU14

YEL14

RED14

A

B

C

A

B

C

6

24

4

21

2

1

12

11

10

9

8

7

F

E

D

10Kohm10W

10Kohm10W

RED

WHT

WH

T

BL

U

SW3

SW4

AUXILIARYSWITCH

(STANDARD)

AUXILIARYSWITCH

(STANDARD)

12

11

10

9

8

7

SW5

SW6

BLU

WHT

BLU

RED

BLU14

YEL14

RED14

22

C

B

A

1A2

2A2

A

B

C

120

B

A

R2

R1

11 10 9 8 6 57 4 3 2 1

RED

WHT

BLK

BLU

YEL

GRY

RED

TO

J4

CO

NN

EC

TO

RO

N

MO

D

CA

RD

G

R

B

Y

15 14 13

S

T

U

V

WHTBLKVIOVIO GRN

Signal OUT+

Signal IN+

Signal COM

FB OUT

IN

COM

UNBALANCE

DISABLE

NOMINAL

480

UNDERVOLTAGE

95%

TIME

TIME

VOLTAGEDELAYRESTART

DELAYOVERVOLTAGE

SEC

80%

460440

240

230220

208

2%4%

6%

8%10%

13

10

30100

300

SEC

0.1

20

SUGGESTED SETTINGSFOR PHASE MONITORFOR 480VAC OPERATION.

DO NOT CHANGE SETTINGSWHEN POWER IS APPLIED.

REFER TO TROUBLESHOOTINGSHEET INCLUDED WITH MCC.

PHASESTATUS

BLK

BRN

RED

4

3

2

1

600v14ga

300v 16ga

Auxswitches

can bedirect

wired tothe

actuator.

NOT OPEN*

OPEN COM*

OPEN*

NOT CLOSED*

CLOSED COM*

CLOSED*

* CONNECTIONSOPTIONAL

Distanceas required

Wiring Diagrams for P Series

• Pilot device 10A MAX. Auxiliary switches are rated 10A @ 250vac MAX.

• Terminals 13-18 are dry type Form C. • Terminals accept 12-16ga solid/stranded wire.

Field Wiring (by others)

Proportional ControlSAMPLE DIAGRAM

Refer to the proper IOM for your actuator for the correct wiring diagram or visit www.promationei.com.

The Premium controller offers a full array of features - such as various control and feedback signals, alphanumeric readout, several fault indicators for operational diagnostics, extensive data logging that provides full proportional control for all industrial applications. ModBus communications are also an option on this controller.

ProMation Premium Controller: Full Proportional Control Featuring:• Autocalibration• Programmable• High resolution• Alarm Outputs• Data logging• Simple User Interface• Field Selection Friendly• Thermal Management

Control Signal Inputs(selectable using program menu):0-10vdc, 1-5vdc, 2-10vdc, 4-20mA

Factory set with common isolated from ground. Ground reference is possible.

Feedback Signal Output (Can be different than input): 0-10vdc, 1-5vdc, 2-10vdc, 4-20mA

Max Load: 250 ohms

Proportional Control

Signal Input Impedance Sensitivity

0-10vdc 140k ohms 50mV 1-5vdc 250k ohms 20mV 2-10vdc 140k ohms 40mV 4-20mA 250 ohms 80µA

*480/3/60 WD shown

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P4/5/6 Series Dimensional Data

1

1

2

2

A A

B B

Drawn By

Finish

Promation Engineering Inc.16138 Flight Path Drive

Brooksville, Fl 34604Phone: 352-544-8436Fax: 352-544-8439

This Document is the property of ProMation Engineering,Inc. Distribution of this document without the written

consent of the owner is Strictly forbidden. Failure to comply will incur a liability for Damages.

Checked By4/8/2015

P4~P6 with MCC Dim Data Rev.

B

NO SCALE Sheet Number: 1

Material

ProMation Engineering, Inc.KHL

KHL

12/12/2014

P4_6 with MCC F10 8P35 DimData.idw

Created:

Last Checked:

Part No.

Dwg. Name

Dimensional Data for P4~P6 Actuators with MCCs

Engineering Change NoticeChange Date Description Name

12.12.2014 New Document KHL

04.08.2015 Added Isometric view of Drive Coupling and "Depth" tag for clarity KHL

REVA

B

C

D

E

F

Dimensional Tolerances (Unless Otherwise Noted):X ± 2.5mm [X.X ± .1]

X.X ± .3mm [X.XX ± .01"]X.XX ± .13mm [X.XXX ± .005"]

ALL TOLERANCE FEATURES IN mm

(4) M10x1.5

20mm0.8"

F10 ISO Flange

Drive Coupling Fabrication Data102 mm

4.0 inBHC

35.00 mm1.378 inSquare

125 mm4.9 in

194 mm7.6 in

334 mm13.1 in

306 mm12.1 in

220 mm8.7 in 321 mm

12.6 inAdd 257mm [10.1"]

for cover removal

185 mm7.3 in

184 mm7.3 in

110 mm4.3 in

254 mm10.0 in

203 mm8.0 in

126 mm4.9 in

168 mm6.6 in

275 mm10.8 in

132 mm5.2 in

71 mm2.8 in

458 mm18.0 in

R206 mm8.1 in

35.00 - .13.00+ mm

1.378 - 0.0050.000+ in

35.00 - .13.00+ mm

1.378 - 0.0050.000+ in

40.00 mm1.575 inDepth

48.00 mm1.890 in

(Typical)

Easily distinguishable yellow/red position

indicator

Worm Drive

Heavy Duty Drive Motor

Easily accessible switch &

cam stacks

Modular ControlCards

Clutchless OverrideHandwheel

Aluminum Casting4X Protection

Aluminum Casting4X Protection

Epicyclic Gearing

NEMA 4Cover Seal

P Series Exploded View

Switch Logic Map and Switch/Cam Arrangement

Term

inal

ID#

12

11

10

9

8

7

-5° 0°CW CCW

85°5° 90° 95°

SW3 CCW AUX(Factory Set - Adj)

SW4 CW AUX(Factory Set - Adj)}

}Closed Common

Open Common

}Used by Controller

Open

Not Closed

Closed

Not Open

Switch sequencing data is provided in the table below to show the change-of-state points during the rotation of the actuator from OPEN to CLOSED and back again. The red bar indicates when that terminal makes with its respective common.

SW1 and SW2 are set at the factory and should NOT be changed. The INCLUDED auxiliary switches SW3 & SW4 are for terminals 7 thru 12 and those setpoints may be modified if need be. When so optioned, SW5 & SW6 auxiliary switches are initially set to function the same as auxiliary switches SW3 & SW4.

On/Off Switch/Cam arrangement shown

Installation Notes:1. These actuators are to be mounted ONLY between a horizontal and upright position.2. When installing conduit, use proper techniques for entry into the actuator. Use drip loops to prevent

conduit condensate from entering the actuator. 3. Both NPT conduit ports MUST use proper equipment to protect the NEMA 4x integrity of the housing. 4. The anti-condensate heater is to be used in ALL applications. 5. Do not install or store the actuator outdoors or in humid environments without power to the heater.6. Use proper wire size to prevent actuator failure (see wire sizing chart). 7. Mechanical travel stops exist to prevent over-rotation for manual override only. They are not intended

to stop motor driven rotation.8. Do not parallel wire multiple on/off actuators together without utilizing isolation relays! If this is

your intention, please contact ProMation Engineering for a multiple actuator parallel wiring diagram.

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Motor Control Center Features:Exterior View

Interior View

Phase Monitor Calibration:

At the heart of the ProMation Engineering Motor Control Center (MCC) is the Phase monitor relay. Unlike other three-phase industrial actuators, the ProMation Phase monitor utilizes a microprocessor-based design to provide protection against phase loss, phase reversal, phase unbalance, undervoltage and overvoltage as well as unbalanced voltages or single phasing regardless of any regenerative voltages.

The relay is energized when the phase sequence and all voltages are correct. Any one of five fault conditions will de-energize the relay. As standard, re-energization is automatic upon correction of the fault condition.

The Phase monitor not only protects the motor, but the process as well. Phase disruption can cause the motor to run in an unintended direction.

A multi-color LED indicates normal condition and also provides specific fault indication to simplify troubleshooting. The Phase monitor offers a variety of user-adjustable settings. The percent phase unbalance is adjustable from 2-10%, and also has a “Disable” setting for those applications where poor voltage conditions could cause nuisance tripping. The undervoltage drop-out can be set at 80-95% of operating voltage (overvoltage setting is fixed at 110% of nominal). The adjustable time delay drop-out on undervoltage (0.1-20 seconds) eliminates nuisance tripping caused by momentary voltage fluctuations. There is also an adjustable time delay (1-300 seconds) on both power up and restart after a fault has been cleared.

Automatic Phase Protection

● Universal voltage range of 208-480V provides the flexibility to cover a variety of applications with one unit

● Protects against phase loss, phase reversal, phase unbalance, undervoltage and overvoltage

● Variety of user-selectable and adjustable settings for the ultimate in three-phase protection

● Automatic or Manual Reset

● Multi-Color LED indicates normal condition and defines fault to simplify troubleshooting

● Compact plug-in case utilizing industry-standard 8 pin octal socket

● 10A SPDT output contacts

ON when actuator is fully CW

ON when actuator is RUNNING

ON when actuator is fully CCW

Access Latch(quarter-turn)

ON when POWER is present AND Mode switch is not “OFF”

Mode Switch(selects between LOCAL and

REMOTE operation)

Main 3 Phase Power Block

Connections

Field Connection terminals

Phase Monitor

Actuator interconnect terminals

Actuator MOTOR

connections

120v control transformer

ReversingMotor Starters

Positioning control switch when MCC is in LOCAL mode

ProportionalSignalCable

WARNING!The Mode switch does NOT function as a

service disconnect!Power is still present inside the enclosure

when the mode switch is OFF.

Use your smart phone barcode scanner app here.

16138 Flight Path Drive Brooksville, FL 34604

Phone (352) 544-8436 Fax (352) 544-8439email: sales@promationei.com

ProMation Engineering follows a policy of continual product updates and enhancements. Our website is the best place to obtain the latest product documentation, including the wiring diagrams for these controllers. Visit us at www.promationei.com or use the QR code below to link to the site.

PL SeriesLinear Drive

Up to 4400lbs down/up force and up to 100mm

(4”) stem travelFor globe valves, gate valves and linear travel devices. With override handwheel. Available with On/Off/Jog or Proportional

control for 24vac, 24vdc, 120vac & 230vac supplies.

P SeriesNon-Spring Return

55”lbs through 40,000”lbs.Quarter-Turn,

with Manual OverrideAvailable with On/Off/Jog or

Proportional control. For 12vac/dc, 24vac/dc, 120vac, 230vac, 230v/3 phase, 380v/3 phase &

460v/3phase supplies.

PA~PD Series Spring Return

445”lbs through 2300”lbs.Quarter-Turn, both with and w/o

manual override handwheel. Spring either CW or CCW.

Available with On/Off control for 24vac/dc and On/Off or

Proportional control for 120vac & 230vac supplies. Stepdown

for 3phase available.

PBU Battery Back-Up Systems

Provides powersuffi cient to drive P Series actuators

to fi eld-selectable fail-safe positions. For P Series & PL

Series actuators in On/Off and Proportional control modes.Available for 24/120/230vac

actuators. 120vac/230 vac supply.

ProMation Product Line

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Page 6 of 4 P4/5/6 MCC Series

• Premium Proportional Controller Option. Converts 2 position to proportional control. • Mechanical Torque Switch Assembly• IP68 Protection (actuator only), tested to 0.7kgf/cm2 for 72 hours. P2~P8 only.• 1k ohm position feedback potentiometer.• 5k ohm position feedback potentiometer.• 10k ohm position feedback potentiometer.• 4-20mA feedback generator for On/Off/Jog actuators.• Integral Thermostat for Heater Control - turns on at 32°F, turns off at 50°F.• Cold weather auxiliary heater option. Thermostatically controlled, On 32°F, Off at 50°F,

auto reset, hermetically sealed. 175W Internal Heater, 2A power consumption.

• Chain wheel override for applications where an actuator is mounted some distance from the floor. (Use with LCS).

• Epoxy coating (actuator) for increased environmental protection.

• Nylon coating (actuator) for increased environmental protection.

• Stainless Steel (actuator) enclosure. P2~P6 Only.

• Fiberglass (MCC) enclosure for NEMA 4X protection.

• Stainless Steel (MCC) enclosure for NEMA 4X protection.

AVAILABLE OPTIONS (Factory Installed)

NEMA 4X Stainless Steel enclosure

NEMA 4X Fiberglass enclosure