pa01022672 003-686 en-en...intelligent factory of the future, industry 4.0. with our expert...
TRANSCRIPT
Schm
alz
– Th
e Co
mpa
nyV
acuu
m
Suct
ion
Cups
Spec
ial
Grip
pers
Grip
ping
Sy
stem
sCl
ampi
ng
Syst
ems
Mou
ntin
g El
emen
tsV
acuu
m
Gen
erat
ors
Val
ve
Tech
nolo
gySw
itche
s and
M
onito
ring
Filte
rs a
nd
Conn
ectio
nsSe
rvic
esCo
ntac
tG
loss
ary
Inde
x of
Pr
oduc
ts
4 WWW.SCHMALZ.COM
00_en-EN_003-023_en-EN.indd 4 14.06.2018 11:20:01
PA
0102
2672
_003
-686
_en-
EN
PA
0102
2672
_003
-686
_en-
EN
PA01022672_003-686_en-EN.pdf
PA01022672_003-686_en-EN.pdf
Schm
alz
– Th
e Co
mpa
nyV
acuu
m
Suct
ion
Cups
Spec
ial
Grip
pers
Grip
ping
Sy
stem
sCl
ampi
ng
Syst
ems
Mou
ntin
g El
emen
tsV
acuu
m
Gen
erat
ors
Val
ve
Tech
nolo
gySw
itche
s and
M
onito
ring
Filte
rs a
nd
Conn
ectio
nsSe
rvic
esCo
ntac
tG
loss
ary
Inde
x of
Pr
oduc
ts
WWW.SCHMALZ.COM
As the market leader in vacuum automation and ergonomic handling solutions, Schmalz is in demand worldwide. With our own locations and our trade partners, we are represented in more than 80 countries and in all of the most important markets – everywhere our customers are. The basis for our success is our passion for innovation, a passion that drives all of our employees. For example, we invest about 8.5 % of our revenue each year into research and development.
The result are impressive solutions that have been setting new standards in the vacuum technology market for decades: Solutions
that stand for energy efficiency and technological advancement. Solutions that are helping to build the digitally networked, intelligent factory of the future, Industry 4.0. With our expert consulting and first-class quality, we offer our customers sustainable value for their processes.
You, too, can engage in a partnership that brings long-term competitive advantages – by placing your trust in Schmalz vacuum technology.
Dr. Dipl.-Ing. Kurt Schmalz
Managing Director
Schmalz is the market leader in vacuum automation and ergonomic handling systems.
Andreas Beutel
Managing Director
Dr. Hinrich Dohrmann
Managing Director
5
00_en-EN_003-023_en-EN.indd 5 14.06.2018 11:20:04
PA
0102
2672
_003
-686
_en-
EN
PA
0102
2672
_003
-686
_en-
EN
PA01022672_003-686_en-EN.pdf
PA01022672_003-686_en-EN.pdf
Schm
alz
– Th
e Co
mpa
nyV
acuu
m
Suct
ion
Cups
Spec
ial
Grip
pers
Grip
ping
Sy
stem
sCl
ampi
ng
Syst
ems
Mou
ntin
g El
emen
tsV
acuu
m
Gen
erat
ors
Val
ve
Tech
nolo
gySw
itche
s and
M
onito
ring
Filte
rs a
nd
Conn
ectio
nsSe
rvic
esCo
ntac
tG
loss
ary
Inde
x of
Pr
oduc
ts
The vacuum automation business unit includes individual components such as suction cups and vacuum generators as well as complete gripping systems and clamping solutions for holding workpieces, for example in CNC machining centers.
In the handling unit, Schmalz offers innovative handling solutions with vacuum lifters and crane systems for industrial and handicraft applications. Our intelligent solutions make production and logistics processes more flexible and efficient, while also preparing them for the increasing trend toward digitalization.
Our Portfolio
Vacuum Automation Handling
Components Vacuum lifters and cranesSystems Clamping solutions
OF REVENUE FOR RESEARCH & DEVELOPMENT
EMPLOYEESWORLDWIDE
FOUNDED BY JOHANNES SCHMALZ
REGISTERED PATENTS AND COPYRIGHTS
8.5%4501.400 1910
DIN ISO 9001 (quality management) since 1994DIN ISO 14001 (environmental management) since 1997DIN ISO 50001 (energy management) since 2012AEO C (authorized economic operator, customs simplifications) since 2012
Certifications
6 WWW.SCHMALZ.COM
00_en-EN_003-023_en-EN.indd 6 14.06.2018 11:20:07
PA
0102
2672
_003
-686
_en-
EN
PA
0102
2672
_003
-686
_en-
EN
PA01022672_003-686_en-EN.pdf
PA01022672_003-686_en-EN.pdf
Schm
alz
– Th
e Co
mpa
nyV
acuu
m
Suct
ion
Cups
Spec
ial
Grip
pers
Grip
ping
Sy
stem
sCl
ampi
ng
Syst
ems
Mou
ntin
g El
emen
tsV
acuu
m
Gen
erat
ors
Val
ve
Tech
nolo
gySw
itche
s and
M
onito
ring
Filte
rs a
nd
Conn
ectio
nsSe
rvic
esCo
ntac
tG
loss
ary
Inde
x of
Pr
oduc
ts
International Sales NetworkOn-site Expertise in more than 80 Countries
Schmalz – The Company
You can find the Schmalz sales partner in your country at: WWW.SCHMALZ.COM/SALESNETWORK
UNITED STATESSchmalz Inc. 5850 Oak Forest Drive Raleigh, NC 27616T: +1 919 71308 80 F: +1 919 71308 83 [email protected]
CHINASchmalz (Shanghai) Co. Ltd. No. 1 Chunquan Road 201210 Pudong, ShanghaiT: +86 21 510999 33 F: +86 21 503988 82 [email protected]
FINLANDOy Schmalz Ab Hakkilankaari 2 01380 VANTAAT: +358 10 2312011 F: +358 9 85746 94 [email protected]
FRANCESchmalz S.A.S. Le Prométhée 65 Avenue du Général de Gaulle 77420 Champs-sur-MarneT: +33 1 6473 1730 F: +33 1 6006 6371 [email protected]
INDIASchmalz India Pvt. Ltd. EL – 38 ‘J' Block MIDC Bhosari 411026 PuneT: +91 20 4072 5500 F: +91 20 4072 5588 [email protected]
ITALYSchmalz S.r.l. a Socio Unico Via delle Americhe 1 28100 NovaraT: +39 0321 621 510 F: +39 0321 621 714 [email protected]
JAPANSchmalz K.K. 3001-7 Odana-choTsuzuki-kuJP-224-0027 Yokohama T: +81 45 565 5150F: +81 45 565 5151 [email protected]
MEXICOSchmalz S. de R.L. de C.V. Pirineos 500, Bodega 18 Parque Industrial Benito Juarez Micro Parque Santiago II 76120 QuerétaroT: +52 442 209 5218 [email protected]
NETHERLANDSSchmalz B.V. Generatorstraat 347556 RC HengeloT: +31 74 25557 57 F: +31 74 25557 58 [email protected]
POLANDSchmalz Sp.z.o.o. Ul. Kobaltowa 4, Złotniki 62-002 Suchy Las (Poznan)T: +48 22 460 49 72 F: +48 22 460 49 79 [email protected]
RUSSIAOOO Schmalz Mozhayskoe highway 165, bdg 1121596, MoscowT: +7 495 96712 48 F: +7 495 96712 49 [email protected]
SOUTH KOREASchmalz Co. Ltd. 1412 O-Biz Tower Beolmal St. 126, Dongan-gu Anyang-si, Gyeonggi-do T: +82 31 816 2403 F: +82 31 816 2404 [email protected]
SPAINSchmalz S.A. Avda. Ribera de Axpe. 49 P.A.E. UDONDO-Edificio B-Nave 2 48950 Erandio (Vizcaya)T: +34 94 480 5585 F: +34 94 480 7264 [email protected]
SWITZERLANDSchmalz GmbH Eigentalstrasse 1 8309 NürensdorfT: +41 44 88875 25 F: +41 44 88875 29 [email protected]
TURKEYSchmalz Vakum San. ve Tic. Ltd. Şti. Aydınlı Mah. Patlayıcı Maddeler Yolu Dumankaya Botanik A-89 34953-TUZLA-ISTANBULT: +90 216 34001 21 F: +90 216 34001 24 [email protected]
CANADASchmalz Vacuum Technology Ltd. 14-2900 Argentia Rd. L5N 7X9 Mississauga; OntarioT: +1 905 569 9520 F: +1 905 569 8256 [email protected]
GERMANY (Headquarters)
J. Schmalz GmbH Johannes-Schmalz-Str. 1 72293 GlattenT: +49 7443 2403-0 F: +49 7443 2403-259 [email protected]
AUSTRALIAMillsom Hoists Pty. Ltd.A Schmalz Company25 Turbo DriveBayswater North VIC 3153T: +61 3 9215 8800F: +61 3 9720 [email protected]
Australia – Melbourne
China – Shanghai
Canada – Mississauga
Mexico – Querétaro
France – Champs-sur-Marne
Spain – Erandio
Germany – Glatten
Benelux – Hengelo
Switzerland – Nürensdorf
Finland – Vantaa
Russia – Moscow
Poland – Poznan
Turkey – Istanbul
Italy – Novara
India – Pune
Japan – Yokohama
South Korea – Anyang
United States – Raleigh
WWW.SCHMALZ.COM 7
00_en-EN_003-023_en-EN.indd 7 14.06.2018 11:20:08
PA
0102
2672
_003
-686
_en-
EN
PA
0102
2672
_003
-686
_en-
EN
PA01022672_003-686_en-EN.pdf
PA01022672_003-686_en-EN.pdf
8
Schm
alz
– Th
e Co
mpa
nyV
acuu
m
Suct
ion
Cups
Spec
ial
Grip
pers
Grip
ping
Sy
stem
sCl
ampi
ng
Syst
ems
Mou
ntin
g El
emen
tsV
acuu
m
Gen
erat
ors
Val
ve
Tech
nolo
gySw
itche
s and
M
onito
ring
Filte
rs a
nd
Conn
ectio
nsSe
rvic
esCo
ntac
tG
loss
ary
Inde
x of
Pr
oduc
ts
WWW.SCHMALZ.COM
Efficient and Sustainable ProductsResource-Friendly and Sustainable –
Throughout the Entire Product Life Cycle
RESOURCE-FRIENDLY PRODUCTS
Responsible use of non-renewable resources is one of Schmalz's key corporate goals. Schmalz strives to keep its carbon footprint as small as possible throughout all phases of the product life cycle. The carbon impact of a Schmalz product is therefore significantly less than that of comparable products on the market.
PRODUCT CREATION
Schmalz pays attention to the carbon footprints of its products from the very beginning, employing the latest design and analysis methods in an earliest stage of the development phase to reduce energy-intensive materials and production processes. Fixed environmental targets such as energy efficiency values are defined in our specification sheets. Development of CO2 emissions during the product life cycle (product carbon footprint)
Photovoltaic collectors on the roof of the production hall and one of many company-owned wind turbines supply Schmalz with green energy.
The production hall is supplied by a highly efficient and fully automated intra-logistics system.
Supplier
Savings through Schmalz products
Upstreamprocesses
Procurementlogistics
Distributionlogistics DisposalProduction Usage
Schmalz products
Comparable productson the market
Product life cycle
CO2 emissions
00_en-EN_003-023_en-EN.indd 8 14.06.2018 11:20:10
PA
0102
2672
_003
-686
_en-
EN
PA
0102
2672
_003
-686
_en-
EN
PA01022672_003-686_en-EN.pdf
PA01022672_003-686_en-EN.pdf
Schm
alz
– Th
e Co
mpa
nyV
acuu
m
Suct
ion
Cups
Spec
ial
Grip
pers
Grip
ping
Sy
stem
sCl
ampi
ng
Syst
ems
Mou
ntin
g El
emen
tsV
acuu
m
Gen
erat
ors
Val
ve
Tech
nolo
gySw
itche
s and
M
onito
ring
Filte
rs a
nd
Conn
ectio
nsSe
rvic
esCo
ntac
tG
loss
ary
Inde
x of
Pr
oduc
ts
Also earlier stages in the added-value chain contribute to these targets; thus we train and audit our suppliers. Schmalz relies on regional suppliers with short transport distances. This allows us to purchase parts and assembles with a low carbon impact. Our carbon-neutral production facility prevents the carbon footprint
Previous vacuum generator SEM New vacuum generator SBPL
Example of Product Development for the Basic Ejector SBPL
from increasing during the manufacturing process. When this is combined with the CO2 credits achieved by the company as a whole, it even reduces the carbon footprint that Schmalz products have already accumulated. To ship its products, Schmalz uses carbon-neutral shipping methods such as GoGreen shipping from DHL.
EFFICIENCY IN PRODUCT OPERATION
When operating vacuum technology products, it is especially important to use compressed air and electricity resources in an efficient manner. For example, Schmalz designs its compact ejectors so that only the amount of compressed air needed for the actual handling operation is consumed. Energy consumption during downtime is prevented. Using this type of vacuum generator reduces energy consumption by up to 80 %. A gripper for the automated handling of metal sheets equipped with such a generator will save about 730 kg of CO2 per year.
USING THE PRODUCT AFTER THE UTILIZATION PHASE
To conserve resources at the end of the product cycle, attention is paid to the separability of the individual materials when the product is first created. For example, the elastomer part on special suction cups can easily be separated from the aluminum connection element. Since the elastomer is a part that is subject to wear and tear, it can be replaced without having to purchase a completely new suction cup.
Ejector core with eco nozzle technology and integrated automatic
air-saving function
The design of the recyclable automotive suction cup SAOXM
Schmalz – The Company
Suction rate
at 4.5 bar in l/min
Weight
in kg
Air consumption
at 4.5 bar in l/min
Sound level
in dB
CO2 emissions
in kg CO2e*
Vacuum generator SEM 75 1.4 180 80 15.65
Vacuum generator SBPL 100 0.8 160 65 5.41
Savings 33 % 45 % 11 % 19 % 65 %
The SBPL features more power with lower resource consumption and significantly better CO2 emissions compared to the SEM.
*CO2e includes CO2 as well as other gases that have been converted to their CO2 equivalent based on their greenhouse impact.
Direct Comparison of Performance Data
WWW.SCHMALZ.COM 9
00_en-EN_003-023_en-EN.indd 9 14.06.2018 11:20:12
PA
0102
2672
_003
-686
_en-
EN
PA
0102
2672
_003
-686
_en-
EN
PA01022672_003-686_en-EN.pdf
PA01022672_003-686_en-EN.pdf
Schm
alz
– Th
e Co
mpa
nyV
acuu
m
Suct
ion
Cups
Spec
ial
Grip
pers
Grip
ping
Sy
stem
sCl
ampi
ng
Syst
ems
Mou
ntin
g El
emen
tsV
acuu
m
Gen
erat
ors
Val
ve
Tech
nolo
gySw
itche
s and
M
onito
ring
Filte
rs a
nd
Conn
ectio
nsSe
rvic
esCo
ntac
tG
loss
ary
Inde
x of
Pr
oduc
ts
ERP
MES
HMI
Vacuum Solutions for Industry 4.0Intelligent Process Communication for Transparent and Efficient Production
OUR SMART FIELD DEVICES UNDERSTAND INDUSTRY 4.0
Vacuum generators like the compact ejector SXPi / SXMPi are becoming central to such a cloud. With the aid of their diagnostic and forecasting functions, they derive information regarding the condition of the unit and detect subtle changes or imminent malfunctions. This helps to prevent machine downtime and increase system availability.
In the future, automation pyramids will be increasingly replaced by a fully networked automation cloud
ERPMES
HMI
INTELLIGENT COMMUNICATION WITHIN PRODUCTION
Networking in production means the gradual break-up of hierarchical information structures. An automation cloud is formed in which intelligent devices interact with one another and organize themselves via IO-Link. Intelligent products communicate with the user's systems and adjust all process parameters for energy-optimized operation.
10 WWW.SCHMALZ.COM
00_en-EN_003-023_en-EN.indd 10 14.06.2018 11:20:14
PA
0102
2672
_003
-686
_en-
EN
PA
0102
2672
_003
-686
_en-
EN
PA01022672_003-686_en-EN.pdf
PA01022672_003-686_en-EN.pdf
Level Type of information
Basic capacity and availability for
operations planning
Required maintenance,
productivity and quality data
Parameter entry (e.g. time and speed) and
measurement output (e.g. energy consumption)
I/O information, e.g. vacuum level achieved,
workpiece gripped, cycle times
ERP
MES
HMI
Schm
alz
– Th
e Co
mpa
nyV
acuu
m
Suct
ion
Cups
Spec
ial
Grip
pers
Grip
ping
Sy
stem
sCl
ampi
ng
Syst
ems
Mou
ntin
g El
emen
tsV
acuu
m
Gen
erat
ors
Val
ve
Tech
nolo
gySw
itche
s and
M
onito
ring
Filte
rs a
nd
Conn
ectio
nsSe
rvic
esCo
ntac
tG
loss
ary
Inde
x of
Pr
oduc
ts
ENERGY AND PROCESS DATA – THE BASIS OF INDUSTRY 4.0
Intelligent functions require that all of the relevant process data be available in real time. Schmalz therefore offers smart field devices. They are equipped with comprehensive energy and process control functions, and they gather and interpret data and make it available. This is Schmalz's way of helping its customers on the path toward intelligent factories.
BENEFITS OF INTELLIGENT VACUUM EJECTORS
The intelligence integrated in Schmalz's compact ejectors ensures both efficient product operation and efficient
control of the overall process. All parameters that are relevant to energy consumption and performance throughout the vacuum system are recorded, monitored, aggregated and analyzed via IO-Link. Compatible systems and services connected via IO-Link, such as intraclouds or cloud services, are used to make the information visible in the different integration stages and output channels.
This enables a higher degree of transparency and productivity in automated processes. The energy monitoring function guarantees optimal energy consumption throughout the system. The system's condition is monitored using condition monitoring, which greatly increases system availability. Finally, the predictive maintenance module improves the performance of the gripping system.
Example of intelligent process communication for the compact ejector SXPi/SXMPi
Communication via IO-Link provides a range of opportunities to make the data from Schmalz's intelligent products visible and usable.
CONDITION MONITORING
1 2 30
[Ws]
MESSEN
PREDICTIVE MAINTANCE
Schmalz – The Company
Condition Monitoring
Energy Monitoring
Predictive Maintenance
Process data capture
Analysis andinterpretation
Communication ofcondition information
Configuration and optimization
Data aggregation and communication of status
Integration/preparation for various channels
Output in customer interfaces and systems
WWW.SCHMALZ.COM 11
00_en-EN_003-023_en-EN.indd 11 14.06.2018 11:20:17
PA
0102
2672
_003
-686
_en-
EN
PA
0102
2672
_003
-686
_en-
EN
PA01022672_003-686_en-EN.pdf
PA01022672_003-686_en-EN.pdf
Schm
alz
– Th
e Co
mpa
nyV
acuu
m
Suct
ion
Cups
Spec
ial
Grip
pers
Grip
ping
Sy
stem
sCl
ampi
ng
Syst
ems
Mou
ntin
g El
emen
tsV
acuu
m
Gen
erat
ors
Val
ve
Tech
nolo
gySw
itche
s and
M
onito
ring
Filte
rs a
nd
Conn
ectio
nsSe
rvic
esCo
ntac
tG
loss
ary
Inde
x of
Pr
oduc
ts
for Reliable Automation
6000Components
Schmalz components for vacuum automation:
• Area grippers• Clamping systems• Filters and connectors• Mounting elements• Special grippers• Switches and system monitoring• Vacuum suction cups• Vacuum generators• Valve technology
VACUUM COMPONENTS THAT DO WHAT THEY PROMISE
Automation with Schmalz vacuum technology is one of the keys to creating efficient process flows in industries. With vacuum technology, sensitive materials such as food products, display glass, electronic components and even large-format sheet metal for car bodies can be gently gripped and handled dynamically.
Our comprehensive range of vacuum technology lets you design custom-tailored vacuum systems
WWW.SCHMALZ.COM/AUTOMATION12
00_en-EN_003-023_en-EN.indd 12 18.06.2018 09:38:12
Schm
alz
– Th
e Co
mpa
nyV
acuu
m
Suct
ion
Cups
Spec
ial
Grip
pers
Grip
ping
Sy
stem
sCl
ampi
ng
Syst
ems
Mou
ntin
g El
emen
tsV
acuu
m
Gen
erat
ors
Val
ve
Tech
nolo
gySw
itche
s and
M
onito
ring
Filte
rs a
nd
Conn
ectio
nsSe
rvic
esCo
ntac
tG
loss
ary
Inde
x of
Pr
oduc
ts
WWW.SCHMALZ.COM/AUTOMATION
Schmalz – The Company
Vacuum Automation Business Unit
Schmalz vacuum gripping systems:
• Layer gripping systems• Suction spiders
SCHMALZ GRIPPING SYSTEMS FOR MORE EFFICIENT PROCESS FLOWS
Our gripping systems are used in robots and other automated systems. They handle a wide range of palletizing and logistics applications. In the planning and design phase, Schmalz customers benefit from our many years of experience and our extensive know-how as a system provider.
Flexible system design to meet virtually any customer
requirements
Schmalz vacuum clamping solutions:
• For reliable machining of glass, metal, wood and plastic, manually or in CNC machining centers
• 3D clamping solutions, for example for composite textile workpieces
SCHMALZ CLAMPING SOLUTIONS FOR RELIABLE MACHINING
Schmalz vacuum clamping solutions secure workpieces in CNC machining or assembly processes. They allow you to machine display glass, metal or furniture parts with precision and reliability. Even three-dimensional parts can be clamped flexibly and without additional set-up work.
Securely clamp both flat workpieces and three-dimensional free-form surfaces.
Efficient Automation with Schmalz Vacuum Technology
13
00_en-EN_003-023_en-EN.indd 13 18.06.2018 09:38:17