packaging solutions - tart · 2018. 8. 28. · division of packaging solutions 1. introduction...

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KD_1236_2 SHEET 1 OF 1 /06 6 1:20 WEIGHT: REV DWG. NO. E TITLE: DATE 1 1200 1200 215 475 ±2 115 ±2 254,24 ±2 559 ±2 351 ±3 166 ±3 5 5 3 ± 43 ±3 42 ±3 43 ±3 43 ±3 43 ±3 43 ±3 43 ±3 SHEET 2 OF 3 REV 1 31 54 128,12 49,05 5 31 48,94 SHEET 2 OF 3 7.9.2006 Plichta P. REV NO. TITLE: TART s.r.o. NAME DATE conpearlová fixace _1232_4 130 380 574 380 8 Analysis Design Sampling Production Delivery Service Division of Packaging Solutions

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  • 400

    215

    PVC - transparent 0,3mm

    DO NOT SCALE DRAWING

    KD_1236_2SHEET 1 OF 1

    16/5/0616/5/06

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    COMMENTS:

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    PVC grey, 30 x 30 mm

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    DIMENSIONS ARE IN MILIMETER

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    TART s.r.o.. ANY

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    Analysis Design

    Sampling

    ProductionDeliveryService

    Division of

    Packaging Solutions

  • Division of

    Packaging Solutions

    1. INTRODUCTION

    TART, s.r.o. has rich experience in the field of

    packaging.

    Due to our wide range of materials, well-coor-

    dinated and highly qualified specialists, and

    a strong technological background, we have

    the ideal environment for a complete solution

    to a customer’s packaging requirements.

    The objective of the Division of Packaging

    Solutions is to analyze, design and realize

    an optimal solution in the field of packaging

    for a customer‘s specific product.

    In the period of its existence, our team has

    managed to satisfy hundreds of demanding

    requirements from business partners, mainly

    in the automotive branch and the electrotech-

    nical industry. The high-quality of our pro-

    ducts is evident by the continually growing

    number of satisfied customers.

  • Division of

    Packaging Solutions

    C O N T E N T

    1. I N T R O D U C T I O N

    2. PAC K AG I N G P R O D U C T I O N P R O C E S S

    3. S E R V I C E S

    4. V. I . C . O.® S Y S T E M

    5. R E F E R E N C E S

    6. M A I N M AT E R I A L S U S E D

    7. PAC K AG I N G S O LU T I O N S

    7 .1 . S TAC K A B L E B OX E S

    7 .2 . M E G A B OX E S

    7.3 . E X PA N D E D M AT E R I A L PAC K AG E S

    7.4 . S H A P E D P I E C E S A N D F I X AT I O N S

    7 .5 . K L A P P Y B OX E S

    7.6 . C A R D B OA R D B OX E S

    7 .7 . L A M I N AT E D B AG S A N D S AC K S

    7.8 . PA L L E T S

    7.9 . VAC U U M F O R M E D PAC K AG E S A N D F I L L I N G S

    7.10. P R OT E C T I V E F I L M S

    7.11. G R I D S A N D D I V I D E R S

    7.12. I N T E R L AY E R S

    7.13. S E W N I N S E R T S

    7.14. M E TA L CO N S T R U C T I O N S

    7.15. A I R B AG S

    8. OT H E R D I V I S I O N S O F TA R T

    9. CO N TAC T

  • Division of

    Packaging Solutions

    2. Packaging Production Process

    The packaging production process consists of several successive steps:

    Each individual project begins with a detailed analysis of an actual or planned product, its production, logistic process (handling, transport, storage etc.) and other customer specific requirements.

    Together with our design center, an optimal solution is proposed upon information gained, and package prototypes are produced on the basis of this solution.

    Upon the customer‘s agreement, the prototypes are then subjected to practical testing.

    Suitable prototypes, agreed on by the customer, are put into production.

    Finished packages are delivered on the date and in the amount specified by the customer.

    The use of packages is continually monitored, analyzed and improved within the service.

    1

    2

    3456Proposed and realized solutions must conform to a number of assumptions:

    • absolute protection against damage during handling and transport

    • optimal protection of sensitive, visible, and varnished parts

    • long life and resistance of packages

    • simple package handling

    • reduction in costs arising from han-dling and transport

    • easy recycling

    TESTING

    ANALYSIS

    DESIGN

    PRODUCTION

    DELIVERY

    SERVICE

  • Division of

    Packaging Solutions

    3. Services

    Besides the creation of packaging we offer a range of related services that enable our customers to reduce product protection costs and facilitate their production process.

    Our services include:

    Just In TimeWe offer our customers a Just In Time service (JIT), a system of supplying pac-kaging according to current needs, at a desired time and quantity. JIT service primarily reduces the customer costs of storage and handling with packaging and increases the efficiency of their produc-tion. Our company can for example serve customers in 24/7 mode or provide pac-kaging distribution throughout the branch network of the customer.

    KittingKitting constitutes a service within the supply of complex packaging, which must be assembled. Within kitting we supply complex assembled packaging that is ready for immediate use.

    Packaging Process AnalysisOur experts are able to analyze and opti-mize the existing packaging processes and reduce the customer’s packaging costs. We also can design the most suitable packaging process for the client’s future projects, including optimal packaging.

  • Division of

    Packaging Solutions

    4. V.I.C.O.® System

    The V.I.C.O.® (Value Inside Checkpoint Outside) system is an integrated system of tailor-made returnable packages. Implementing the V.I.C.O. System brings a lot of benefits:

    • saving packaging materials

    • time saving in production

    • quick identification

    • damage risk reduction

    • effective transport

    • rational handling

    • elimination of waste

    • certified quality management system ISO 9001-2009

    • implementation of a system of ecological approach ISO 14 000:2005

    The V.I.C.O.® system helps strengthen the logic of your logistics.

    Two of our V.I.C.O.® system packaging solutions received the “Package of the Year” award.

    5. References

    The best indication of our product and service quality within the Division of Packaging Solutions is our long-term cooperation with our many satisfied business partners:

    • AUTOMOTIVE LIGHTING

    • BOSCH DIESEL

    • CONTINENTAL

    • FAURECIA

    • FOXCONN

    • HONEYWELL

    • HVCC

    • I NVENTEC

    • MAGNA

    • MANN+HUMMEL

    • MEOPTA

    • PANASONIC

    • PIERBURG

    • SIEMENS

    • ŠKODA AUTO

    • TPCA

    • VALEO

    • VARROC LIGHTING SYSTEMS

    • WISTRON

    And plenty of others...

  • Division of

    Packaging Solutions

    6. Main materials used

    Modern materials, which conform to the highest demands on product protection, are used for the development of transport and storage packages. The materials may be mutually combined, and they have numerous specific advantages.

    • hollow polypropylene (plastic board)

    • corrugated board (two/three/five-layer board, event. seven--layer board)

    • expanded materials – polystyrene, polypro-pylene

    • PVC films

    • reticulated and non-reticulated foams

    • woven and nonwoven fabrics (PES, PAD, PVC, Tyvek, Spunbond etc.)

    • vacuum-formed materials (ABS, PE, PP)

    • PE films (bubble, with lamination etc.)

    • wood and plywood

    • polyurethane foam (plastic foam)

    These suitably combined materials create packages that fully comply with customers’ requirements and bring them a lot of benefits.

  • Division of

    Packaging Solutions

    Plastic boxes are produced in a wide range of varieties according to customer specific requirements. When combined with other materials, they provide full protection of packaged items. In addition, plastic boxes enable simple handling and storing (stacking). The great advantage of these packages (contrary to KLT boxes) is that their dimensions may be adjusted.

    Used materials:• hollow polypropylene

    Types:• all sides closed• open top box, one or two sides opened• with a lid• with a film/fabric top cover

    Options:• inner fixation with grids, sewn inserts, EPE, EPS and other materials used

    for fixation of items in the box• handles, grips• stackable frames, edges• document case• box identification - printing or labels

    PPMaterial

    7. Packaging Solutions

    7.1. Stackable boxes

    The In-process transport box received the “Package of the Year 2005” award.

  • Division of

    Packaging Solutions

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    Large-volume collapsible boxes replace usual steel containers and gitterbo-xes. There are three parts: the lid, the pallet, and the collapsible protective enclosure. These light-weight megaboxes have a high load capacity and soli-dity. Other benefits of the returnable packaging system are its long durability, easy assembly and handling, and great reduction in volume during storage and transport of empty containers.

    Used materials:• polyethylene (palett and lid)• polypropylene (sleeve)

    Types:• with a steel pallet for maximum load• with a double protective enclosure

    for maximum resistance

    Options:• inner fixation: grids, sewn inserts,

    EPE, EPS and other materials used for fixing items in the box

    • lockable lid• opening front side or sides• box identification - printing or labels• integrated document case

    7.2. Megaboxes PE, PP

    7. Packaging Solutions

    Material

    The Large-volume collapsible box F-GIBOX received the “Package of the Year 2006” award.

  • Division of

    Packaging Solutions

    EPS , EPP

    7. Packaging Solutions

    Expanded materials are materials injected into customer-specific forms. These are light materials with excellent protective characteristics; they are washable and fully recyclable. They are used as inserts into outer plastic or board packages or as self-supporting frames and boxes. They perfectly fix and protect the product and they also fill voids.This package type is designed for a larger series of products.

    Used materials:• expanded polystyrene• expanded polypropylene

    Filling and fixation

    Types: • shaped pieces of different shape

    and size

    Options:• identification - labels or stamping• ESD version

    Stacking boxes

    Types: • box (with a lid)• self-supporting fra-

    me with fixation• box with integrated

    fixation

    Options:• ESD version• washable• identification - labels or stamping• document case

    7.3. Expanded material packages Material

  • Division of

    Packaging Solutions

    Used mainly for fixation in the automotive and electrotechni-cal industries, these are fixing inserts, fillings or grids and they make the bottom or sides of the box softer. Foam PE may be heat-welded, which enables the production of complex designs. Such packaging is suitable for a smaller and middle series of products.

    Used materials:• foam polyethylene (PE)• corrugated board

    Types: • simple shape cut-outs• complex cut-outs for fixation of single parts• collapsible fixation structures• shaped pieces of both materials

    Options:• printing (handling symbols, recycling symbols etc.) • ESD version

    PE, PAP

    7. Packaging Solutions

    7.4. Shaped pieces and fixations Material

  • Division of

    Packaging Solutions

    Wood

    7. Packaging Solutions

    The KLAPPY box is a highly resistant transport and storage container, which consists of an underlying palette, plywood casing and lid. It is possible to equip the container with linings or fixations of different materials (polyethy-lene foam, wood, plastic, cardboard, etc.) depending on the transported/stored product.

    Used materials:• wood / plywood

    Types: • extensive size variability• with top or side filling• with interior panels to meet customer needs• two-way or four-way pallets

    Options:• boxes can be provided with print• slots for easier handling• notches for binding straps

    7.5. KLAPPY boxes Material

  • Division of

    Packaging Solutions

    Cardboard containers are currently the most widely used type of packaging. They facilitate logistics and protect the product during handling and storage. The advantages of cardboard containers is that they include a very wide range of sizes and types of packaging, including light weight and good storage of empty containers and the possibility of combining with other materials.

    Used materials:• three/five/seven-layer cardboard

    with various wave combinations

    Types:• flap boxes• boxes with separate lids• stillage boxes• shape cutouts• trays, grids, fixations• pallet boxes, octabins

    Options:• marking of boxes with stickers,

    printing or document pouch• possibility of colour

    designs• cutout options (han-

    dles, eyeholes etc.)• PP lamination

    (polypropylene)• anticorrosion

    coating• polyurethane foam

    (plastic foam)

    PAP

    7. Packaging Solutions

    7.6. Cardboard boxes Material

  • Division of

    Packaging Solutions

    Laminated bags and sacks are used mainly for the protection of products against scratching (monitors, screens, PC components...). Laminated materi-als combine the advantages of several package types.

    Used materials:• HDPE/LDPE film• bubble film• foam polyethylene• paper

    Options:• different sizes• ESD version• printing (one-sided, two-sided,

    single colour, multi-colour, customer-specific)• vent holes, perforation

    HDPE/LDPE, PE, PAP

    7. Packaging Solutions

    7.7. Laminated bags and sacks Material

    Pallets distinctively help in product completion and handling. Apart from wooden pallets of standard or custom size, there are plastic pallets available. Plastic pallets have a lot of advantages such as longer durability and being light weight; they are stackable and washable etc.

    Used materials:• wood• HDPE• paper

    Types:• standard size europallets• custom size• pallet with a lid

    Options:• treated pallets for overseas shipping

    WOOD, HDPE, PAP

    7. Packaging Solutions

    7.8. Pallets Material

  • Division of

    Packaging Solutions

    These are transport and automated containers, pads and interlayers. They are characterized by their high strength and accuracy even in products with complex shapes. These containers and interlayers have smo-oth or textured bottoms and they are designed to be easily stackable. Vacuum-formed packages and fillings are suitable for a larger series of products.

    Protective films are attached directly to the protected part of a product and they protect against scratching, soiling or ESD. They are applied mainly on visible parts of the product (glass, plastic, metal, porcelain, fine wood, etc.).

    Used materials:• LDPE films

    Types: • shaped cut-outs• rolls

    Options:• different colour design• UV protection• printing

    Used materials:• polystyrene• polypropylene• ABS

    Types:• separate shaped interlayers• self-supporting boxes with integrated fixation

    Options:• ESD version• washable• identification - labels or stamping

    7.9. Vacuum-formed packages and fillings

    7.10. Protective self-adhesive LDPE films

    PSH, PP, ABS

    LDPE

    7. Packaging Solutions

    7. Packaging Solutions

    Material

    Material

  • Division of

    Packaging Solutions

    Grids are used for the fixation and separation of single product units. In the majority of cases, they are collapsible, so they save space and reduce the costs of travel and storage.

    Used materials:• hollow polypropylene• corrugated board• polyethylene

    Types:• simple grid• grid with a bottom or with a frame• grid integrated into the box

    Options: • foam or fabric layer to protect the transported parts from scratching• special fixing units to prevent the parts from moving • identification - labels or printing; eventually, a document case is included

    PP, PAP, PE

    7. Packaging Solutions

    7.11. Grids and Dividers Material

  • Division of

    Packaging Solutions

    Interlayers are used as a protective layer between grids; they are used for boxes, and metal and wood constructions. Interlayers may be cut-out or pro-vided with a 3D fixation to keep the product in place.

    Used materials:• hollow polypropylene• corrugated board• foam polyethylene• bubble film• laminated high-density polyethylene• foam polyurethane (foam plastic)

    Types: • simple interlayers• interlayers with cut-outs, holes etc.• interlayers integrated into the box• fabric covered interlayers• edge sealed interlayers• EPE fixation interlayers

    Options: • identification - labels or printing• self-adhesive layer

    for firm attachment of the base

    7.12. InterlayersPP, PAP, PE, HDPE, PU

    7. Packaging Solutions

    Material

  • Division of

    Packaging Solutions

    Sewn inserts protect visible parts from scratching.

    Used materials:• HDPE fibers• PVC• nonwoven fabric

    Types: • single inserts (sleeves)• inserts for the boxes and KLT, for stackable CP

    boxes• inserts suspended from a metal frame• inserts with a transparent lid (visual control for

    operators)

    Options:• identification with patches, self-adhesive labels

    or a document case

    7.13. Sewn insertsHDPE, PVC, PES, PAD

    7. Packaging Solutions

    Material

  • Division of

    Packaging Solutions

    Metal constructions are designed according to customer specific require-ments – load capacity, handling characteristics and the type of packed product. Their purpose is to be a carrying frame for component storage during production or the logistic process.

    Used materials:• finished steel

    Types:• frames• reinforcements• constructions• barrows

    Options:• combined with other packages – sewn inserts, grids,

    stackable boxes etc.

    FE

    7. Packaging Solutions

    7.14. Metal constructions Material

  • Division of

    Packaging Solutions

    The Air Bag is a new innovation in the way of packaging products, which is based on the principle of maximum protection of the transported product. The packaging forms separate air chambers that are arranged according to the protected product. Packaging is supplied unfilled with air and is inflated by one valve to all chambers.

    Verwendete Materialien:• LDPE Folien

    Types:• the packaging is manufactured

    according to the articles to be protected• extensive size variability• empty space fill • pockets or bags

    Options:• UV stabilization• ESD design• custom printed• film colouring

    LDPEMaterial

    7. Packaging Solutions

    7.15. Air Bags

  • Division of

    Packaging Solutions

    8. Other Divisions of TART

    The Division of Packaging Materials produces and supplies a wide range of packaging from different materials and for diff-erent purposes. We permanently have more than a thousand items in stock.

    The objective of the Division of Packaging Machinery is to sol-ve customer specific requirements, which are satisfied by offe-ring customers a complete assortment of wrapping, strapping, carton sealing and shrink wrapping machines, heat sealers and complete packaging lines.

    The Division of Anticorrosion System provides, within the license of the multinational company Cortec, an innovative so-lution for anti-corrosion protection for the engineering, power and petrochemical industries, metal working, telecommunica-tion, electronic, and building industries, and the automotive and other branches.

    TART offers a complete solution of the logistic process mainly to organizations and companies that realize foreign business and whose products require non-standard packaging and protection.

    Envira® Biodegradable packaging helps protect the environ-ment. They are made of raw materials (corn, soya) and they are fully compostable at the end of their life.

    SUNFLEX® Thermoreflective foils are an excellent supplement to common insulation systems for building structures. They distinctively contribute to the reduction of heat losses during the winter season and they increase comfort during summer months.

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

    Division of

    Packaging Materials

    Division of

    Packaging Machinery

    Division of

    Packaging Solutions

    Division of

    Cortec Anticorrosion System

    Division of

    Industrial Export Packaging

    Division of

    Envira Biodegradable Packaging

    Division ofSunflex Thermoreflective Foils

  • Division of

    Packaging Solutions

    Brno

    Ostrava

    main o�ce

    production plant

    distribution center

    sales agency

    Pardubice

    Holice

    Lomnice n. P.

    PrahaPlzeň

    Pohořelice

    Subsidiaries of the Group TART

    Customers of the Group TART

    TART abroad:

  • Division of

    Packaging Solutions

    www.tart.eu

    9. Contacts

    SLOVAKIATART, s.r.o. Tehelná 7915 01 Nové Mesto nad Váhom

    Phone No: +421 327 719 210Fax: +421 327 719 208E-mail: [email protected]

    GERMANYTART GmbH Otto-Hahn-Strasse 9D-40764 Langenfeld

    Phone No: +49 (0) 2173-89 31 866Fax: +49 (0) 2173-89 31 868Email: [email protected]

    POLANDTART PL. SP. Z O.O.Ul. Filomatów 30/3242-200 Częstochowa

    Phone No: +48 34 365 07 32Fax: +48 34 369 70 03E-mail: [email protected] rejestrowy BDO – 000031435

    TURKEYTART ENDUSTRIYEL AMBALAJ LTD.Karamehmet Mahallesi Avrupa Serbest Bölgesi 1. sokak NO: 5/3 59930, ErgeneTekirdağ

    Phone No: +90 282 691 11 99E-mail: [email protected]

    TART, s.r.o. Vinohradská 91 618 00 Brno–Černovice Czech Republic

    Phone No.: +420 548 210 500 Fax: +420 548 210 503

    Email: [email protected] www.tart.eu

  • 400

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    Analysis Design

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    ProductionDeliveryService

    Division of

    Packaging Solutions

    V: 1

    .4www.tart.eu