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DUNApAckp a c k a g i n g o n d e m a n d

What you need, when you need it, where you need itFoam in Place, Air in Place, Paper in Place

Foam in Place is a system of equipment, polyurethane components, and polyethylene film to create custom-shaped and sized polyurethane foam pillows.By mixing two liquids in a bag, in a film or in a preformed mold, DUNAPACK™ polyurethane foam quickly expands around the object to be protected creating a tailor-made, ultralight pillow that is also exceptionally shock-resistant. DUNAPACK™ foam securely fastens the product, eliminating the possibility of the even minimal movement and assuring that every void is completely filled. Always produced at time of packaging, this style of protection can accommodate all shapes and sizes, offering the maximum level of protection during transportation and handling.

DUNAPACK™ Foam in Place is a reliable packaging technology that offers following advantages:•Maximum available protection •Ease of use•Versatility •Our state-of-the-art chemical research laboratory continually

researches more efficient systems and environmentally-friendly products (DUNAPACK™ ECO), and can develop polyurethane systems to meet all applications.

DUNAPACK™ Foam in place EQUIPMENTS

DUNAPACK™ Foam in place is made possible by a line of equipment with self-dosing pumps and self-monitoring diagnostics to ensure the constant supply of high quality foams and padding systems to protect fragile and/or high value objects.

2 different foaming systems are also available: the foam-in-bag system (production of foam inside a bag, with dimensions defined by user) and the direct-dispensing system.

• FOAM IN BAG:

Performance characteristics: - easy to use - packaging produced on demand at the simple touch of a button - self-cleaning mixing chamber - constant process control provided by custom pre-installed software - capability to store over 500 pre-programmed packaging shapes - maximum width of bag: 60 cm - possibility of automating the identification of the right bag for the right box through the integration with a barcode scanner. - low maintenance

FOAM IN pLAcE

LOGIC OF PACKAGING FOAM in Place, AIr in Place, PAPEr in Place

Function of the “in-the-box” packaging materials can range from maximum protection and blocking to simple filling of empty spaces in order to avoid clashes among the objects inside the box. “In place” systems of DUNAPACK™ packaging on demand satisfy every need, optimizing volumes and weights of packages to be shipped, thus reducing logistics costs. DUNAPACK “in-the-box” packaging materials can be used to provide protection or fill empty spaces to separate product. This “in place” packaging system reduces logistic costs by providing the maximum level of protection at minimal weight for packages of all sizes:

Foam in place (FIP)Air in place (AIP)Paper in place (PIP)

All DUNAPACK™ equipments are supplied on free loan.

Foam in place (FIP)

Air in place (AIP)

Paper in place (PIP)

PROTECTION

FILLING

FOAM IN PLACE system: Maximum protection

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DUNAPACK™ Foam in bag: Alternative uses

Block & brace: pillows positioned in specific areas such as edges and corners, fully protecting the object with reduced amount of material.

Void filling:to prevent movement inside the box.

Bruco™: The best option when a chain of pillows is desired to completely encapsulate products. Both the length and the dimension of pillows can be customized, and it’s also possible to vary the amount of material for filling. Pillows chains are particularly applicable to pre-production packaging.

Preformed: DUNAPACK™ foam in place is applied in a positive mold of the required shape, optimizing the production in series of tailor made pillows.

TAM TAM™Preformed may also be accomplished with DUNA-Corradini equipment on wheels for 2 molds (TAM TAM™) or for 8 molds (PRATER™)

PRATER™

MD-50 MD-47 LEANBag dispensing machine Table top bag dispensing machine

EZ 100Direct-dispensing system

X = 1000 mm

X = 740 mm

Y =

198

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m

Y =

204

0 m

m Z = 10

40 m

m

Z =

670

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X = 730 mm

Y =

143

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m

Z = 800 mm

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pApER IN pLAcE

Ranpak systems are an extremely versatile, simple and quick way to pack, with the use of one and multi layer Kraft paper. Paper is a very flexible packaging material that may be used in various ways; paper has excellent characteristics of absorption when properly used, and can protect a wide range of products. Paper is also a valid alternative for filling empty voids and can maintain its shape in the box even when stocked for months.

Ranpak is also the most environmentally-friendly system available: all paper produced by Ranpak comes from sustainable forestry sources (FSC certified), originates from unbleached products, and is biodegradable and 100% recyclable, simplifying waste disposal for the end user.

Among the particularly suggested applications:- Environmentally-sensitive products- Sharp cutting objects- Object that may require absorption capabilities (e.g. lubricated spare parts)

ranpak PAPEr IN PLACE equipments

All machines may be used in individual workstations or integrated in production lines and systems. They can be categorized in two lines: one to block/support/pad (PadPak®) and one for void filling (FillPak®).

1) PadPak®: blocking and support

PadPak® is a very versatile paper packaging system, ideal for protection, wrapping, support and fastening. All PadPak® systems are based on the use of a special 2 or 3 layer paper and a Converter: rolls are placed in the machine that folds and corrugates the paper in order to obtain a special band called a “Pad”: light, flexible

but very resistant, that can be used to form pillows for a strong padding. The band is then cut on demand. PadPak® system is particularly designed for industry, distribution, and applied logistics.

PadPak® Jr PadPak® LCPadPak® CC PadPak® SrPadPak® JR is the best solution to pack fragile objects in narrow packaging environments.

System features

Padpak® LC is perfect to protect light or fragile pre-packed products.

Padpak® CC is designed to pack and protect small-sized articles.

Padpak® SR is the ideal choice for heavy, fragile or bulk products.

Table Top Stand Alone Light Protection High protection Low box throughput High box throughput

PadPak® Jr

PadPak® CC

PadPak® LC

PadPak® Sr

Innovative, Green, Simple

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INLINE

LOW VOLUME

HIGH VOLUME

PACKSTATION

PadPak® Sr

PadPak® LC

PadPak® Jr

PadPak® CC

LOW VOLUME

HIGH VOLUME

PACKSTATION

FillPak®

FillPak® TT

FillPak® M

Accufill®

INLINE

2) FillPak®: filling

FillPak® filling material protects product from damages by filling voids inside the box and preventing movement.

FillPak® M FillPak® FillPak® TT AccuFill®

FillPak® M is the best solution for low volumes or individual workstations.

the ideal solution for a high productivity line.

FillPak® TT adapts itself to every workstation for a practical packaging process.

AccuFill® is designed to check your packaging material: let the machine think!

System features

Pack Station Inline system < 50 boxes a day > 50 boxes a day Manual Fully automated

FillPak® M

FillPak® TT

FillPak®

AccuFill®

POSITIONING CUSHIONING

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PadPak® Competitor

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ak®

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ak®

PACKAGING ENGINEERING

Send us your package and let us analyze your current packaging solutions and suggest alternatives.

SYSTEM ENGINEERING

Ability to study integration and inclusion of the packaging station in your production line.

Cost analysis G-Force results

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Time msec.

RESULTS • G-Force test results •Calculatedcostssavings •Alternativepackagingsuggestion •Decreaseddamagerates

Material cost PadPak®Handling cost Competitor

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AIp 020 AIp 030

AIR IN pLAcEAir in Place is a portable system made by a very simple, economic and compact machine and pre-cut and pre-welded joint plastic film to produce air pillows of different dimensions at time of packaging without the need of compressors or compressed-air systems.

Designed to significantly reduce cost of packaging, shipment and labor, the machine produces ultra-light pillows fill all unused space inside the box.

The pillows are recyclable and reusable and the film, available in different thicknesses, supplies an excellent air retention and resistance, and may also be obtained with antistatic qualities.

The system is a clean, organized, and aesthetical alternative for bulk packaging and also significantly reduces warehouse storage requirements.

The most outstanding benefits of the AIP system are its cost-effectiveness and reduced space requirement, making it appealing to both small and large companies.

Antistatic film

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Duna-Corradini S.p.A.Via Modena Carpi, 388

41019 Soliera MODENA, Italy

Tel. (+39) 059 893911Fax (+39) 059 565403www.duna-pack.euinfo@dunagroup.com

Ufficio di MilanoPiazza della Costituzione 120010 Pregnana Milanese

MILANO, Italy

Tel. (+39) 02 25061301Fax (+39) 02 25061302www.duna-pack.euinfo@dunagroup.com