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KZ550-C2 LTD (1981) : AIR CLEANER ('80-'81 C1/C2) [1/99]
Page 1 of 200
KZ550-C2 LTD (1981) : AIR CLEANER ('80-'81 C1/C2) [1/99]
Ref # Part Number Qty. Description
1 11010-1103 1 FILTER-ASSY-AIR
1 11010-1054 1 11010-1104 (Canada)
2 11012-1183 1 CAP,AIR FILTER
3 11013-1013 1 ELEMENT,AIR CLNR
4 11015-057 2 INLET DUCT,#2,3
5 11015-063 2 INLET PIPE,#1.4
6 220B0612 2 SCREW PAN HEAD 6X12
7 410B0600 2 WASHER PLAIN 6MM
8 92059-1200 1 TUBE,BREATHER,10X63L
9 11019-003 1 BAFFLE PLT,AIR CLEANE
10 112G0618 2 BOLT-UPSET
11 411B0600 2 WASHER PLAIN 6MM
12 112G0612 2 BOLT-UPSET,6X12
13 461F0600 2 WASHER SPRING 6MM
14 411B0600 2 WASHER PLAIN 6MM
15 11034-1783 1 BRACKET,AIR CLEANER,R
16 92037-028 1 CLAMP BREATHER PIPE
17 92081-047 4 SPRING COIL
18 92071-1013 1 GROMMET,AIR CLEANER
19 16126-1017 1 VALVE ASSY,AIR SWITCH
20 92005-1017 1 FITTING,TUBE
21 92037-072 6 CLAMP-PIPE
22 92037-1076 1 CLAMP
23 92037-213 4 CLAMP,BREATHER TUBE
24 92059-1162 2 TUBE,VACUUM,LONG
24 92059-1034 2 TUBE
26 92059-1039 1 TUBE,19X21X340L
27 92059-1040 1 TUBE,4X9X220L
28 11034-1782 1 BRACKET,AIR CLEANER,L
Page 2 of 200
KZ550-C2 LTD (1981) : AIR CLEANER ('82-'83 C3/C4) [2/99]
Page 3 of 200
KZ550-C2 LTD (1981) : AIR CLEANER ('82-'83 C3/C4) [2/99]
Ref # Part Number Qty. Description
11010 11010-1103 1 FILTER-ASSY-AIR
11010A 11010-1104 1 FILTER-ASSY-AIR (Canada)
11012 11012-1185 1 CAP,AIR FILTER,INTAKE
11013 11013-1013 1 ELEMENT,AIR CLNR
11034 11034-1782 1 BRACKET,AIR CLEANER,L
11034A 11034-1783 1 BRACKET,AIR CLEANER,R
14073 11015-057 2 INLET DUCT,#2,3
14073A 11015-063 2 INLET PIPE,#1.4
16126 16126-1017 1 VALVE ASSY,AIR SWITCH
49098 11019-003 1 BAFFLE PLT,AIR CLEANE
92005 92005-1017 1 FITTING,TUBE
92037 92037-072 6 CLAMP-PIPE
92037A 92037-1076 1 CLAMP
92037B 92037-213 4 CLAMP,BREATHER TUBE
92059 92059-1162 2 TUBE,VACUUM,LONG
92059A 92059-1034 2 TUBE
92059B 92059-1039 1 TUBE,19X21X340L
92059C 92059-1040 1 TUBE,4X9X220L
92059D 92059-1200 1 TUBE,BREATHER,10X63L
92071 92071-1013 1 GROMMET,AIR CLEANER
92081 92081-047 4 SPRING COIL
110 112G0612 1 BOLT-UPSET,6X12
110A 112B0614 1 BOLT-UPSET 6X14
110B 112G0618 2 BOLT-UPSET
220 220B0612 2 SCREW PAN HEAD 6X12
410 410B0600 2 WASHER PLAIN 6MM
411 411B0600 4 WASHER PLAIN 6MM
461 461F0600 2 WASHER SPRING 6MM
Page 4 of 200
KZ550-C2 LTD (1981) : BATTERY CASE/ELECTRO BRACKET ('82-'83 C3 [3/99]
Page 5 of 200
KZ550-C2 LTD (1981) : BATTERY CASE/ELECTRO BRACKET ('82-'83 C3 [3/99]
Ref # Part Number Qty. Description
11034 11034-1926 2 BRACKET,HELMET LOCK
11034A 11034-1975 1 BRACKET,ELECTRO BASE
11034B 11034-1985 1 BRACKET,CDI UNIT
11036 11036-1470 1 BRACKET,BATTERY
13227 13227-1001 2 HOUSING,LABEL
14025 14025-1295 1 COVER,ELECTRO
27016 27016-5038 2 LOCK ASSY,HELMET
32097 32097-1046 1 CASE-BATTERY
35011 35011-1050 1 STAY,REAR
35011A 35011-1076 1 STAY,MUFFLER,LH
35011B 35011-1077 1 STAY,MUFFLER,RH
56030 56030-1006 2 LABEL
92001 92001-1095 3 BOLT,8X28
92009 92009-1099 4 SCREW,5X16,BLACK
92022 25009-004 4 WASHER,5.2X16X16X1.2T
92022A 92022-024 2 WASHER PLAIN
92022B 92022-125 2 WASHER 6.5X20X1.6T
92027 92027-165 2 COLLAR
92037 92037-1246 1 CLAMP,BREATHER TUBE
92059 92059-101 1 CONNECTOR PIPE
92066 92066-1077 1 PLUG,9.5X8
92072 92072-1019 1 BAND,BATTERY
92075 92075-1076 1 DAMPER,BATTERY BASE
92075A 92075-1113 1 DAMPER,BATTERY BAND
92075B 92075-149 2 DAMPER RUBBER
110 112G0612 6 BOLT-UPSET,6X12
110A 112B0614 4 BOLT-UPSET 6X14
110B 112G0620 2 BOLT-UPSET,6X20
114 115G0818 2 BOLT-SMALL-UPSET,8X18
114A 114G0830 1 BOLT-HEX HEAD 8X30
220 220B0508 4 SCREW PAN HEAD 5X8
220A 220B0612 3 SCREW PAN HEAD 6X12
410 410B0800 2 WASHER PLAIN 8MM
411 411B0600 8 WASHER PLAIN 6MM
461 461F0500 4 WASHER SPRING 5MM
461A 461F0600 12 WASHER SPRING 6MM
461B 461F0800 2 WASHER SPRING 8MM
701 701Q06530 1 TUBE-PVC,6X530
Page 6 of 200
KZ550-C2 LTD (1981) : BRAKE PEDAL/TORQUE LINK ('82-'83 C3/C4) [4/99]
Page 7 of 200
KZ550-C2 LTD (1981) : BRAKE PEDAL/TORQUE LINK ('82-'83 C3/C4) [4/99]
Ref # Part Number Qty. Description
11034 11034-1824 1 BRACKET,BRAKE PEDAL
43001 43001-1048 1 PEDAL,BRAKE
43004 43004-1013 1 SHAFT,BRAKE
43007 43007-1028 1 ROD-TORQUE
43011 43011-1014 1 ROD,BRAKE
92001 130G0825 1 BOLT-FLANGED,8X25
92001A 92003-034 1 BOLT HEX HEAD 10MM
92001B 92003-096 1 BOLT
92015 92015-042 1 NUT-BRAKE ROD ADJUST
92043 92043-064 1 PIN-BRAKE ROD FITTING
92043A 92043-065 1 PIN-BRAKE ROD
92081 43012-001 1 SPRING,BRAKE ROD
92081A 92081-1147 1 SPRING,BRAKE PEDAL
110 112G0620 1 BOLT-UPSET,6X20
311 311B0600 1 NUT 6MM
314 314B1000 1 NUT,10MM
315 315B1000 1 NUT 10MM
410 410B0600 1 WASHER PLAIN 6MM
461 461F1000 2 WASHER SPRING 10MM
550 550D2015 1 PIN COTTER 2.0X15
554 554A0800 2 PIN,SNAP
Page 8 of 200
KZ550-C2 LTD (1981) : BREATHER COVER/OIL PAN ('80-'81 C1/C2) [5/99]
Page 9 of 200
KZ550-C2 LTD (1981) : BREATHER COVER/OIL PAN ('80-'81 C1/C2) [5/99]
Ref # Part Number Qty. Description
1 112B0614 3 BOLT-UPSET 6X14
2 12053-1006 1 GUIDE,CHAIN
3 14024-011 1 COVER,MISSION
4 11060-1056 1 GASKET,TRANSMISSION C
5 220B0620 5 SCREW PAN HEAD 6X20
6 220B0640 2 SCREW PAN HEAD 6X40
7 92049-1017 1 OIL SEAL,SD-8187
8 92050-024 1 OIL SEAL SC325210
9 92051-005 1 OIL SEAL,TB13225.5
10 11060-1057 1 GASKET,OIL PAN
11 49034-1002 1 PAN,OIL
1 671B2590 1 "0" RING,90MM
13 130G0625 13 BOLT,FLANGED,6X25
14 92055-077 3 "O" RING
15 92065-097 1 GASKET,DRIN PLUG
16 92066-1174 1 PLUG,OIL DRAIN,12X15
17 14070-1008 1 BODY-BREATHER
18 670B1508 1 "O" RING,8MM
19 92003-107 1 BOLT,HEX HEAD,8X72
20 92055-052 1 "O" RING,91MM
Page 10 of 200
KZ550-C2 LTD (1981) : BREATHER COVER/OIL PAN ('82-'83 C3/C4) [6/99]
Page 11 of 200
KZ550-C2 LTD (1981) : BREATHER COVER/OIL PAN ('82-'83 C3/C4) [6/99]
Ref # Part Number Qty. Description
11009 11060-1057 1 GASKET,OIL PAN
11009A 11060-1056 1 GASKET,TRANSMISSION C
11009B 92065-097 1 GASKET,DRIN PLUG
12053 12053-1006 1 GUIDE,CHAIN
14025 14025-1486 1 COVER,MISSION
14070 14070-1008 1 BODY-BREATHER
49034 49034-1002 1 PAN,OIL
92001 92003-107 1 BOLT,HEX HEAD,8X72
92049 92049-1017 1 OIL SEAL,SD-8187
92049A 92050-024 1 OIL SEAL SC325210
92049B 92051-005 1 OIL SEAL,TB13225.5
92055 92055-052 1 "O" RING,91MM
92055A 92055-077 3 "O" RING
92066 92066-1174 1 PLUG,OIL DRAIN,12X15
110 112B0614 3 BOLT-UPSET 6X14
130 130G0625 13 BOLT,FLANGED,6X25
220 220B0620 5 SCREW PAN HEAD 6X20
220A 220B0640 2 SCREW PAN HEAD 6X40
670 670B1508 1 "O" RING,8MM
671 671B2590 1 "0" RING,90MM
Page 12 of 200
KZ550-C2 LTD (1981) : CABLES ('80-81 C1/C2) [7/99]
Page 13 of 200
KZ550-C2 LTD (1981) : CABLES ('80-81 C1/C2) [7/99]
Ref # Part Number Qty. Description
1 112G0612 1 BOLT-UPSET,6X12
2 461F0600 1 WASHER SPRING 6MM
3 92037-1116 1 CLAMP,CABLE
4 54001-1029 1 CABLE,SPEEDOMETER
5 54011-1047 1 CABLE,CLUTCH
6 54012-1012 1 CABLE,THROTTLE,OPEN
7 54012-1013 1 CABLE,THROTTLE,CLOSE
8 54018-1008 1 CABLE,TACHOMETER
9 92037-1086 2 CLAMP,CLUTCH CABLE
10 92037-069 1 CLAMP-CABLE
Page 14 of 200
KZ550-C2 LTD (1981) : CABLES ('82-'83 C3/C4) [8/99]
Page 15 of 200
KZ550-C2 LTD (1981) : CABLES ('82-'83 C3/C4) [8/99]
Ref # Part Number Qty. Description
54001 54001-1029 1 CABLE,SPEEDOMETER
54011 54011-1047 1 CABLE,CLUTCH
54011A 54011-1118 1 CABLE-CLUTCH
54012 54012-1012 1 CABLE,THROTTLE,OPEN
54012A 54012-1013 1 CABLE,THROTTLE,CLOSE
54018 54018-1008 1 CABLE,TACHOMETER
92037 92037-069 1 CLAMP-CABLE
92037A 92037-1086 2 CLAMP,CLUTCH CABLE
92037B 92037-1116 1 CLAMP,CABLE
92037C 92037-1282 1 CLAMP,CLUTCH CABLE
110 112G0612 1 BOLT-UPSET,6X12
461 461F0600 1 WASHER SPRING 6MM
Page 16 of 200
KZ550-C2 LTD (1981) : CAMSHAFTS/CHAIN/TENSIONER ('80-'81 C1/C2 [9/99]
Page 17 of 200
KZ550-C2 LTD (1981) : CAMSHAFTS/CHAIN/TENSIONER ('80-'81 C1/C2 [9/99]
Ref # Part Number Qty. Description
1 11034-1240 1 BRACKET,CHAIN GUIDE
2 120P0618 2 BOLT,ALLEN,6X18
3 12044-1003 1 CAM SHAFT,INLET
4 12044-1004 1 CAM SHAFT,EXHAUST
5 12046-1019 1 SPROCKET,CAM,42T
6 12046-1019 1 SPROCKET,CAM,42T
7 92022-1175 1 WASHER,18.3X24X1.4T
8 12049-1009 1 TENSIONER,CAM CHAIN
9 13116-1020 1 ROD,PUSH,CAM CHAIN
10 13116-1012 1 ROD,PUSH,CAM CHAIN
11 610A0408 1 PIN DOWEL 4X8
12 670E2022 1 "O" RING,22M/M
13 92015-1100 1 CAP,TENSIONER,18M/M
14 92081-1075 1 SPRING,TENSIONER
15 92081-1302 1 SPRING,TENSIONER
16 12053-1018 1 GUIDE,CAM CHAIN,HEAD
17 12053-1113 1 GUIDE-CHAIN,CAM,RR
18 12053-1022 1 GUIDE,CAM CHAIN,FRONT
19 551A0825 1 PIN,DOWEL,8X25
20 130G0625 2 BOLT,FLANGED,6X25
21 92003-208 4 BOLT,SPROCKET FITTING
22 92057-1290 1 CHAIN,CAM,82RH2015-14
Page 18 of 200
KZ550-C2 LTD (1981) : CAMSHAFTS/CHAIN/TENSIONER ('82-'83 C3/C4 [10/99]
Page 19 of 200
KZ550-C2 LTD (1981) : CAMSHAFTS/CHAIN/TENSIONER ('82-'83 C3/C4 [10/99]
Ref # Part Number Qty. Description
11034 11034-1240 1 BRACKET,CHAIN GUIDE
12044 12044-1003 1 CAM SHAFT,INLET
12044A 12044-1004 1 CAM SHAFT,EXHAUST
12046 12046-1019 2 SPROCKET,CAM,42T
12049 12049-1009 1 TENSIONER,CAM CHAIN
12053 12053-1018 1 GUIDE,CAM CHAIN,HEAD
12053A 12053-1113 1 GUIDE-CHAIN,CAM,RR
12053B 12053-1022 1 GUIDE,CAM CHAIN,FRONT
13116 13116-1012 1 ROD,PUSH,CAM CHAIN
13116A 13116-1020 1 ROD,PUSH,CAM CHAIN
92001 92003-208 4 BOLT,SPROCKET FITTING
92015 92015-1100 1 CAP,TENSIONER,18M/M
92022 92022-1175 1 WASHER,18.3X24X1.4T
92057 92057-1290 1 CHAIN,CAM,82RH2015-14
92081 92081-1075 1 SPRING,TENSIONER
92081A 92081-1302 1 SPRING,TENSIONER
120 120P0618 2 BOLT,ALLEN,6X18
130 130G0625 2 BOLT,FLANGED,6X25
551 551A0825 1 PIN,DOWEL,8X25
610 610A0408 1 PIN DOWEL 4X8
670 670B2021 1 "0" RING,21MM
Page 20 of 200
KZ550-C2 LTD (1981) : CARBURETOR ASSY ('80-'81 C1/C2) [11/99]
Page 21 of 200
KZ550-C2 LTD (1981) : CARBURETOR ASSY ('80-'81 C1/C2) [11/99]
Ref # Part Number Qty. Description
1 16001-1210 1 CARBURETOR ASSY,
1 16001-1285 1 CARBURETOR ASSY, (Canada)
2 16001-1255 1 CARBURETOR,L.H,OUTSID
2 16001-1305 1 CARBURETOR,L.H,OUTSID (Canada)
3 16001-1254 1 CARBURETOR,L.H,INSIDE
3 16001-1306 1 CARBURETOR,L.H,INSIDE (Canada)
4 16001-1253 1 CARBURETOR,R.H,INSIDE
4 16001-1307 1 CARBURETOR,R.H,INSIDE (Canada)
5 16001-1252 1 CARBURETOR,R.H,OUTSID
5 16001-1308 1 CARBURETOR,R.H,OUTSID (Canada)
6 11034-1588 1 BRACKET,CARBURETOR
7 221B0616 8 SCREW CNTSNK HD 6X16
8 16041-1021 1 SHAFT,CHOKE LEVER
9 600A0500 1 BALL STEEL 5/32'
10 92081-1195 1 SPRING, CHOKE LEVER
11 92081-1191 1 SPRING,CHOKE LEVER
12 49060-1002 1 CAM,CHOKE
13 411B0600 1 WASHER PLAIN 6MM
14 220B0408 1 SCREW PAN HEAD 4X8
15 461F0600 2 WASHER SPRING 6MM
16 92022-1168 1 WASHER,CHOKE LEVER
17 92022-1169 1 WASHER,CHOKE LEVER
18 13168-1053 1 LEVER ASSY,TIMING
19 92009-1081 1 SCREW,TIMING LEVER
20 92081-1192 1 SPRING,TIMING LEVER
21 11034-1590 1 BRACKET,THROTTLE STOP
22 92009-1082 1 SCREW,TIMING LEVER
23 92009-1083 1 SCREW,THROTTLE STOP
24 312B0500 2 NUT 5MM
25 16041-1012 1 SHAFT,THROTTLE
26 11034-1591 1 PLATE,THROTTLE SHAFT
27 220B0514 3 SCREW-PAN-CROS
28 461F0500 3 WASHER SPRING 5MM
29 13168-1054 1 LEVER ASSY,THROTTLE
30 13168-1055 1 LEVER,ASSY,THROTTLE
31 221B0514A 2 SCREW,CNTSNK HD,5X14
32 11034-1592 1 BRACKET,THROTTLE CABL
33 220B0614 2 SCREW PAN HEAD 6X14
34 16021-1017 1 SCREW,THROTTLE STOP
35 92081-1193 1 SPRING,ADJUST SCREW
36 92093-1033 6 DUST SEAL,THROTTLE
37 92093-1034 2 CAP,THROTTLE SHAFT
38 92081-1381 1 SPRING,THROTTLE RETRN
39 11034-1593 1 BRACKET,THROTTLE RETN
40 92005-1020 1 "T"JOINT,FUEL
41 670B1507 12 "O" RING,7MM
42 92005-1021 2 JOINT,FUEL
43 92059-1098 1 HOSE,FUEL,7X12X180
44 92037-1158 2 CLAMP,FUEL HOSE
45 92059-1099 2 HOSE,AIR VENT,4.5X30
46 92059-1100 2 HOSE,AIR VENT,4.5X300
47 92059-1101 1 HOSE,NEGATIVE PRESSUR
Page 22 of 200
KZ550-C2 LTD (1981) : CARBURETOR ASSY ('80-'81 C1/C2) [11/99]
Ref # Part Number Qty. Description
47 92059-1101 1 HOSE,NEGATIVE PRESSUR
48 92037-1159 2 CLAMP,NEGATIVE PRESSU
49 92059-1102 4 HOSE,OVERFLOW,3.5X550
50 482J3000 1 CIRCLIP,3M/M
51 92009-1080 1 SCREW.CNTSNK HD,4X12
52 92037-134 1 CLAMP,OVER FLOW PIPE
Page 23 of 200
KZ550-C2 LTD (1981) : CARBURETOR ASSY ('82-'83 C3/C4) [12/99]
Page 24 of 200
KZ550-C2 LTD (1981) : CARBURETOR ASSY ('82-'83 C3/C4) [12/99]
Ref # Part Number Qty. Description
11034 11034-1588 1 BRACKET,CARBURETOR
11034A 11034-1590 1 BRACKET,THROTTLE STOP
11034B 11034-1591 1 PLATE,THROTTLE SHAFT
11034C 11034-1592 1 BRACKET,THROTTLE CABL
11034D 11034-1593 1 BRACKET,THROTTLE RETN
13168 13168-1053 1 LEVER ASSY,TIMING
13168A 13168-1054 1 LEVER,ASSY,THROTTLE
13168B 13168-1055 1 LEVER,ASSY,THROTTLE
16001 16001-1210 1 CARBURETOR ASSY,
16001A 16001-1285 1 CARBURETOR
16021 16021-1017 1 SCREW,THROTTLE STOP
16041 16041-1012 1 SHAFT,THROTTLE
16041A 16041-1021 1 SHAFT,CHOKE LEVER
49060 49060-1002 1 CAM,CHOKE
92005 92005-1020 1 "T"JOINT,FUEL
92005A 92005-1021 2 JOINT,FUEL
92009 92009-1080 1 SCREW.CNTSNK HD,4X12
92009A 92009-1081 1 SCREW,TIMING LEVER
92009B 92009-1082 1 SCREW,TIMING LEVER
92009C 92009-1083 1 SCREW,THROTTLE STOP
92022 92022-1168 1 WASHER,CHOKE LEVER
92022A 92022-1169 1 WASHER,CHOKE LEVER
92037 92037-1158 2 CLAMP,FUEL HOSE
92037A 92037-1159 2 CLAMP,NEGATIVE PRESSU
92037B 92037-134 1 CLAMP,OVER FLOW PIPE
92059 92059-1098 1 HOSE,FUEL,7X12X180
92059A 92059-1099 2 HOSE,AIR VENT,4.5X30
92059B 92059-1100 2 HOSE,AIR VENT,4.5X300
92059C 92059-1101 1 HOSE,NEGATIVE PRESSUR
92059D 92059-1102 4 HOSE,OVERFLOW,3.5X550
92081 92081-1191 1 SPRING,CHOKE LEVER
92081A 92081-1192 1 SPRING,TIMING LEVER
92081B 92081-1193 1 SPRING,ADJUST SCREW
92081C 92081-1195 1 SPRING, CHOKE LEVER
92081D 92081-1381 1 SPRING,THROTTLE RETRN
92093 92093-1033 6 DUST SEAL,THROTTLE
92093A 92093-1034 2 CAP,THROTTLE SHAFT
220 220B0408 1 SCREW PAN HEAD 4X8
220A 220B0514 3 SCREW-PAN-CROS
220B 220B0614 2 SCREW PAN HEAD 6X14
221 221B0514A 2 SCREW,CNTSNK HD,5X14
221A 221B0616 8 SCREW CNTSNK HD 6X16
312 312B0500 2 NUT 5MM
411 411B0600 1 WASHER PLAIN 6MM
461 461F0500 3 WASHER SPRING 5MM
461A 461F0600 2 WASHER SPRING 6MM
482 482J3000 1 CIRCLIP,3M/M
600 600A0500 1 BALL STEEL 5/32'
670 670B1507 12 "O" RING,7MM
Page 25 of 200
KZ550-C2 LTD (1981) : CARBURETOR PARTS ('80-'81 C1/C2) [13/99]
Page 26 of 200
KZ550-C2 LTD (1981) : CARBURETOR PARTS ('80-'81 C1/C2) [13/99]
Ref # Part Number Qty. Description
1 21083-1006 4 ARM,THROTTLE
2 92009-1079 4 SCREW,ADJUST,THROTTLE
3 92043-1065 4 PIN,SPRING,THROTTLE
4 92081-1189 4 SPRING,THROTTLE ARM
5 312B0500 4 NUT 5MM
6 92022-1167 4 WASHER,PLAIN
7 92009-1080 4 SCREW.CNTSNK HD,4X12
8 11034-1587 4 BRACKET ASSY,THROTTLE
9 16025-1038 4 VALVE,THROTTLE,CA2.5
10 4 UNAVAILABLE IN PRICE BOOK
10 16009-1061 4 JET NEEDLE,#4D93
11 92037-1157 4 CIRCLIP,JET NEEDLE
12 220B0312 12 SCREW PAN HEAD 3X12
13 461F0300 12 WASHER SPRING 3MM
14 16017-1044 4 NEEDLE JET,#V95
14-1 16017-1057 4 NEEDLE JET,#V95
15 92055-1069 8 "O"RING,5M/M
16 92063-1055 4 MAIN JET,#92
17 92064-1028 4 PILOT JET #32
18 16014-1024 4 SCREW,AIR ADJUSTING
18 16014-1019 4 SCREW,AIR ADJUSTING
19 92055-1070 4 "O" RING,AIR SCREW
20 92081-1190 4 SPRING,AIR SCREW
21 16030-1009 4 FLOAT VALVE ASSY.
22 11009-1160 4 GASKET,FLOAT VALVE
23 16031-1009 4 FLOAT
24 92043-1066 4 PIN
25 11009-1161 4 GASKET,FLOAT CHAMBER
26 92066-1065 4 SCREW,DRAIN
27 92055-1071 4 "O" RING,OVERFLOW
28 220B0416 16 SCREW PAN HEAD 4X16
29 461F0400 16 WASHER SPRING 4MM
30 21083-1007 4 ARM,CHOKE
31 16126-1024 4 VALVE ASSY,CHOKE
2 11009-1162 4 GASKET,MIXING CHAMBER
33 16005-1008 4 TOP,MIXING CHAMBER
34 220B0414 12 SCREW-PAN-CROS
35 461F0400 12 WASHER SPRING 4MM
36 49122-1010 4 PIPE,BLEED
37 92066-1051 4 PLUG,PILOT SCREW
Page 27 of 200
KZ550-C2 LTD (1981) : CARBURETOR PARTS ('82-'83 C3/C4) [14/99]
Page 28 of 200
KZ550-C2 LTD (1981) : CARBURETOR PARTS ('82-'83 C3/C4) [14/99]
Ref # Part Number Qty. Description
11009 11009-1160 1 GASKET,FLOAT VALVE
11009A 11009-1161 1 GASKET,FLOAT CHAMBER
11009B 11009-1162 1 GASKET,MIXING CHAMBER
11034 11034-1587 1 BRACKET ASSY,THROTTLE
16005 16005-1006 1 UNAVAILABLE IN PRICE BOOK
16009 16009-1060 1 JET NEEDLE,#4D92
16009A 16009-1061 1 JET NEEDLE,#4D93
16014 16014-1019 1 SCREW,AIR ADJUSTING
16014A 16014-1024 1 SCREW,AIR ADJUSTING
16017 16017-1044 1 NEEDLE JET,#V95
16017A 16017-1057 1 NEEDLE JET,#V95
16025 16025-1038 1 VALVE , THROTTLE, CA2,5
16030 16030-1009 1 FLOAT VALVE ASSY.
16031 16031-1009 1 FLOAT
16126 16126-1024 1 VALVE ASSY,CHOKE
21083 21083-1006 1 ARM,THROTTLE
21083A 21083-1007 1 ARM,CHOKE
49122 49122-1010 1 PIPE,BLEED
92009 92009-1079 1 SCREW,ADJUST,THROTTLE
92009A 92009-1080 1 SCREW.COUNTERSINK HD,4X12
92022 92022-1167 1 WASHER,PLAIN
92037 92037-1157 1 CIRCLIP,JET NEEDLE
92043 92043-1065 1 PIN,SPRING,THROTTLE
92043A 92043-1066 1 PIN
92055 92055-1070 1 "O" RING,AIR SCREW
92055A 92055-1071 1 "O" RING,OVERFLOW
92063 92063-1055 1 MAIN JET,#92
92064 92064-1028 1 PILOT JET #32
92066 92066-1051 1 PLUG,PILOT SCREW
92066A 92066-1065 1 SCREW,DRAIN
92081 92081-1189 1 SPRING,THROTTLE ARM
92081A 92081-1190 1 SPRING,AIR SCREW
220 220B0312 3 SCREW PAN HEAD 3X12
220A 220B0414 3 SCREW-PAN-CROS
220B 220B0416 4 SCREW PAN HEAD 4X16
312 312B0500 1 NUT 5MM
461 461F0300 3 WASHER SPRING 3MM
461A 461F0400 7 WASHER SPRING 4MM
670 670B1505 1 "O" RING,5MM
Page 29 of 200
KZ550-C2 LTD (1981) : CHASSIS ELECTRICAL EQUIPMENT ('80-'81 C1 [15/99]
Page 30 of 200
KZ550-C2 LTD (1981) : CHASSIS ELECTRICAL EQUIPMENT ('80-'81 C1 [15/99]
Ref # Part Number Qty. Description
1 27002-011 1 RELAY-TURN SIGNAL
2 115G0816 2 BOLT-SMALL-UPSET,8X16
3 461F0800 2 WASHER SPRING 8MM
4 27003-1014 1 HORN
5 28019-001 1 SWITCH,OUTAGE,INDICTR
6 26001-1162 1 WIRING HARNESS,MAIN
6-1 26001-1175 1 HARNESS,MAIN
7 26001-1051 1 WIRING HARNESS,SUB
7-1 26001-1202 1 HARNESS,SUB
8 26004-1002 1 FUSE ASSY
9 26006-003 3 FUSE 10A
10 26006-005 2 FUSE-20A
11 92075-279 1 DAMPER RUBBER,FUSE
12 26011-095 2 WIRE,LEAD
13 26011-1155 1 WIRE-LEAD,BATTERY(T)
13-1 26011-1156 1 WIRE-LEAD,BATTERY
14 26011-1032 1 WIRE,LEAD,BATTERY(-)
15 461F0600 1 WASHER SPRING 6MM
16 92001-137 1 BOLT,HEX HEAD,6MM
17 92037-1069 3 CLAMP,WIRING HARNESS
18 92072-030 4 BAND,SHORT
19 92072-031 3 BAND,MIDDLE
20 92072-032 2 BAND,LONG
21 26012-1004 1 FB BAT FB12A-A
22 56040-1036 1 LABEL-WARNING,BATTERY
23 26002-046 1 WIRING HARNESS,TL LMP
24 11034-1850 1 BRACKET,RESERVE LIGHT
25 220B0620 2 SCREW PAN HEAD 6X20
26 461F0600 2 WASHER SPRING 6MM
27 410B0600 2 WASHER PLAIN 6MM
28 27010-1024 1 SWITCH,RESERVE LIGHTI
29 220B0625 2 SCREW PAN HEAD 6X25
30 461F0600 2 WASHER SPRING 6MM
31 410B0600 2 WASHER PLAIN 6MM
32 27010-1016 1 SWITCH,TURN SIGNAL OP
33 26004-1014 1 FUSE-ASSY,ACCESSORY
34 26006-1002 3 FUSE,10A,L=30M/M
Page 31 of 200
KZ550-C2 LTD (1981) : CHASSIS ELECTRICAL EQUIPMENT ('82-'83 C3 [16/99]
Page 32 of 200
KZ550-C2 LTD (1981) : CHASSIS ELECTRICAL EQUIPMENT ('82-'83 C3 [16/99]
Ref # Part Number Qty. Description
11034 11034-1850 1 BRACKET,RESERVE LIGHT
11036 11036-1214 1 BRACKET-A,HAZARD RELA
26001 26001-1202 1 HARNESS,SUB
26001A 26001-1291 1 HARNESS,MAIN
26001B 26001-1410 1 HARNESS,MAIN
26001C 26001-1411 1 HARNESS,SUB
26001D 26002-046 1 WIRING HARNESS,TL LMP
26004 26004-1002 1 FUSE ASSY
26004A 26004-1014 1 FUSE-ASSY,ACCESSORY
26006 26006-003 3 FUSE 10A
26006A 26006-005 2 FUSE-20A
26006B 26006-1002 3 FUSE,10A,L=30M/M
26011 26011-095 2 WIRE,LEAD
26011A 26011-1032 1 WIRE,LEAD,BATTERY(-)
26011B 26011-1155 1 WIRE-LEAD,BATTERY(T)
26012 26012-1004 1 FB BAT FB12A-A
26012A 26012-1044 1 26012-1210 (Canada)
27002 27002-011 1 RELAY-TURN SIGNAL
27002A 27002-016 1 RELAY,TURN SIGNAL
27003 27003-1014 1 HORN
27010 27010-1015 1 SWITCH,FUEL CHECK
27010A 27010-1016 1 SWITCH,TURN SIGNAL OP
27010B 27010-1024 1 SWITCH,RESERVE LIGHTI
27010C 27010-1077 1 SWITCH,TURN SIGNAL OP
92001 92001-137 1 BOLT,HEX HEAD,6MM
92037 92037-1069 3 CLAMP,WIRING HARNESS
92072 92072-030 3 BAND,SHORT
92072A 92072-031 4 BAND,MIDDLE
92072B 92072-032 2 BAND,LONG
92075 92075-279 1 DAMPER RUBBER,FUSE
114 115G0816 2 BOLT-SMALL-UPSET,8X16
220 220B0620 2 SCREW PAN HEAD 6X20
220A 220B0625 2 SCREW PAN HEAD 6X25
410 410B0600 4 WASHER PLAIN 6MM
461 461F0600 5 WASHER SPRING 6MM
461A 461F0800 2 WASHER SPRING 8MM
Page 33 of 200
KZ550-C2 LTD (1981) : CLUTCH ('80-'81 C1/C2) [17/99]
Page 34 of 200
KZ550-C2 LTD (1981) : CLUTCH ('80-'81 C1/C2) [17/99]
Ref # Part Number Qty. Description
1 13081-1044 1 CLUTCH-ASSY
2 13087-1052 1 HUB-CLUTCH
3 13088-040 7 PLATE,CLUTCH FRICTION
4 13089-026 6 PLATE,CLUTCH STEEL
5 13187-008 1 PLATE,CLUTCH SPRING
6 92001-1066 5 BOLT,CLUTCH SPR FITT
7 92081-139 5 SPRING,CLUTCH
8 13095-1030 1 HOUSING,CLUTCH,65T
9 92026-022 1 WASHER TH 25.5X47X2.5
10 13116-029 1 PUSHER,CLTCH SPRG PLT
11 13116-1007 1 ROD,CLUTCH PUSH
12 13231-020 1 RELEASE ASSY,CLUTCH
13 13102-027 1 INNER,CLUTCH RELEASE
14 13118-011 1 OUTER,CLUTCH RELEASE
15 13197-004 1 RETAINER
16 318B0800 1 NUT 8MM
17 480J1500 1 CIRCLIP 15MM
18 600A0400 11 BALL,STEEL,1/8"
19 92014-014 1 SCREW,SLOTTED,8X25
20 220B0616 2 SCREW PAN HEAD 6X16
21 550D1615 1 PIN COTTER 1.6X15
22 600A1200 1 BALL STEEL 3/8'
23 92081-069 1 SPRING-CLUTCH RELEASE
24 92015-1555 1 NUT,20MM
25 92026-116 1 SPACER,THRUST,T=5.5MM
26 92028-178 1 BUSHING,CLUTCH
27 92046-028 1 BEARING,KTV323723
28 92125-002 1 WASHER
29 13102-1008 1 RELEASE,CLUTCH
30 13119-1003 1 CAM,RELEASE,CLUTCH
31 92009-1009 1 SCREW,SLOTTED,8M/M
32 92045-1001 1 BEARING,BALL,CLUTCH
33 318B0800 1 NUT 8MM
Page 35 of 200
KZ550-C2 LTD (1981) : CLUTCH ('82-'83 C3/C4) [18/99]
Page 36 of 200
KZ550-C2 LTD (1981) : CLUTCH ('82-'83 C3/C4) [18/99]
Ref # Part Number Qty. Description
13081 13081-1044 1 CLUTCH-ASSY
13087 13087-1052 1 HUB-CLUTCH
13088 13088-040 7 PLATE,CLUTCH FRICTION
13089 13089-026 6 PLATE,CLUTCH STEEL
13095 13095-1030 1 HOUSING,CLUTCH,65T
13102 13102-1008 1 RELEASE,CLUTCH
13116 13116-029 1 PUSHER,CLTCH SPRG PLT
13116A 13116-1007 1 ROD,CLUTCH PUSH
13119 13119-1003 1 CAM,RELEASE,CLUTCH
13187 13187-008 1 PLATE,CLUTCH SPRING
92001 92001-1066 5 BOLT,CLUTCH SPR FITT
92009 92009-1009 1 SCREW,SLOTTED,8M/M
92015 92015-1555 1 NUT,20MM
92022 92022-1116 1 WASHER,PLAIN,2.3X20.3
92026 92026-022 1 WASHER TH 25.5X47X2.5
92026A 92026-116 1 SPACER,THRUST,T=5.5MM
92028 92028-178 1 BUSHING,CLUTCH
92045 92045-1001 1 BEARING,BALL,CLUTCH
92046 92046-028 1 BEARING,KTV323723
92081 92081-069 1 SPRING-CLUTCH RELEASE
92081A 92081-139 5 SPRING,CLUTCH
318 318B0800 1 NUT 8MM
550 550D1615 1 PIN COTTER 1.6X15
600 600A1200 1 BALL STEEL 3/8'
Page 37 of 200
KZ550-C2 LTD (1981) : CRANKCASE ('80-'81 C1/C2) [19/99]
Page 38 of 200
KZ550-C2 LTD (1981) : CRANKCASE ('80-'81 C1/C2) [19/99]
Ref # Part Number Qty. Description
1 220B0620 2 SCREW PAN HEAD 6X20
2 14001-5097 1 SET-CRANKCASE,SILVER
3 670D1508 2 "O" RING,8M/M
4 92004-059 3 STUD
5 92004-1016 4 STUD,8X146
6 92004-1017 4 STUD,8X108.5
7 92004-1018 4 STUD,8X128.5
8 92042-016 2 PIN DOWEL 6MM
9 14013-004 2 RING BEARING SETTING
10 670D2010 2 O RING
11 92062-016 2 NOZZLE
12 92062-011 1 NOZZLE,OIL BIAS
13 92062-014 1 NOZZLE
14 92062-015 1 NOZZLE
15 14014-1006 1 PLATE,POSITION
16 92046-051 1 BRG,NEDL,37BTM4312
17 92055-1146 2 RING-O
18 92066-066 2 PLUG
19 670B3046 1 "0" RING,46MM
20 92043-1037 2 PIN,DOWEL,10X8.2X14
21 92066-1019 1 PLUG,SECONDARY SHAFT
Page 39 of 200
KZ550-C2 LTD (1981) : CRANKCASE ('82-'83 C3/C4) [20/99]
Page 40 of 200
KZ550-C2 LTD (1981) : CRANKCASE ('82-'83 C3/C4) [20/99]
Ref # Part Number Qty. Description
14001 14001-5097 1 SET-CRANKCASE,SILVER
14013 14013-004 2 RING BEARING SETTING
14014 14014-1006 1 PLATE,POSITION
92004 92004-059 3 STUD
92004A 92004-1016 4 STUD,8X146
92004B 92004-1017 4 STUD,8X108.5
92004C 92004-1018 4 STUD,8X128.5
92043 92043-1037 2 PIN,DOWEL,10X8.2X14
92046 92046-051 1 BRG,NEDL,37BTM4312
92055 92055-1146 2 RING-O
92055A 670D2010 2 O RING
92062 92062-011 1 NOZZLE,OIL BIAS
92062A 92062-014 1 NOZZLE
92062B 92062-015 1 NOZZLE
92062C 92062-016 2 NOZZLE
92066 92066-066 2 PLUG
92066A 92066-1019 1 PLUG,SECONDARY SHAFT
220 220B0620 2 SCREW PAN HEAD 6X20
670 670B3046 1 "0" RING,46MM
670A 670D1508 2 "O" RING,8M/M
Page 41 of 200
KZ550-C2 LTD (1981) : CRANKCASE BOLT & STUD PATTERN ('80-'81 C [21/99]
Page 42 of 200
KZ550-C2 LTD (1981) : CRANKCASE BOLT & STUD PATTERN ('80-'81 C [21/99]
Ref # Part Number Qty. Description
1 92003-110 2 BOLT,HEX HEAD,6X54
2 130G0695 5 BOLT-FLANGED,6X95
3 92003-194 1 BOLT,6X105
4 130P0895 10 BOLT-FLANGED,8X95
5 92003-109 12 BOLT,HEX HEAD,6X41
6 92042-007 6 PIN-DOWEL
7 92042-016 2 PIN DOWEL 6MM
Page 43 of 200
KZ550-C2 LTD (1981) : CRANKCASE BOLT & STUD PATTERN ('82-'83 C [22/99]
Page 44 of 200
KZ550-C2 LTD (1981) : CRANKCASE BOLT & STUD PATTERN ('82-'83 C [22/99]
Ref # Part Number Qty. Description
92043 92042-007 6 PIN-DOWEL
92043A 92042-016 2 PIN DOWEL 6MM
130 130G06105 1 BOLT-FLANGED,6X105
130A 130G0640 12 BOLT,FLANGED,6X40
130B 130G0655 2 BOLT,FLANGED,6X55
130C 130G0695 5 BOLT-FLANGED,6X95
130D 130P0895 10 BOLT-FLANGED,8X95
Page 45 of 200
KZ550-C2 LTD (1981) : CRANKSHAFT/SECONDARY SHAFT ('80-'81 C1/C [23/99]
Page 46 of 200
KZ550-C2 LTD (1981) : CRANKSHAFT/SECONDARY SHAFT ('80-'81 C1/C [23/99]
Ref # Part Number Qty. Description
1 13031-1014 1 CRANK SHAFT ASSY
2 13034-1067 AR BUSHING,CONNECTING RO
2 13034-1068 AR BUSHING,CONNECTING RO
2 13034-1069 AR BUSHING,CONNECTING RO
3 13034-1016 AR METAL,BRG,"BROWN"MARK
3 13034-1017 AR METAL,BRG"BLACK"MARK
3 13034-1018 AR METAL,BRG,"BLUE"MARK
4 13251-1004-JJ 4 ROD-ASSY-CONNECTING
4 13251-1004-JJ 4 ROD-ASSY-CONNECTING
5 92001-1793 8 BOLT,CONNECTING ROD
6 92016-060 8 NUT,CONNECTING ROD
7 555A0408 1 PIN-SPRING,4X8
8 92049-1013 1 OIL SEAL,HSCY 25X36X7
9 92050-081 1 OIL SEAL,HSCY25397
10 13127-1007 1 SHAFT,SECONDARY
11 42034-1004 1 COUPLING,OUTER
12 42034-1005 1 COUPLING,INNER
13 480J2800 1 CIRCLIP 28MM
14 601B6205 1 BEARING BALL #6205
15 92015-019 1 NUT 18MM
16 92028-1037 1 BUSHING,SECONDARY
17 92045-1017 1 BEARING,BALL,#63/22X
18 92075-1070 8 DAMPER RUBBER,COUPLNG
19 13097-1008 1 GEAR,PRIMARY,26T
20 480J2200 1 CIRCLIP,22MM
21 92027-1438 1 COLLAR
22 92057-1011 1 CHAIN,#63-139X50L
Page 47 of 200
KZ550-C2 LTD (1981) : CRANKSHAFT/SECONDARY SHAFT ('82-'83 C3/C [24/99]
Page 48 of 200
KZ550-C2 LTD (1981) : CRANKSHAFT/SECONDARY SHAFT ('82-'83 C3/C [24/99]
Ref # Part Number Qty. Description
13031 13031-1014 1 CRANK SHAFT ASSY
13034 13034-1067 AR BUSHING,CONNECTING RO
13034A 13034-1068 AR BUSHING,CONNECTING RO
13034B 13034-1069 AR BUSHING,CONNECTING RO
13034C 13034-1016 AR METAL,BRG,"BROWN"MARK
13034D 13034-1017 AR METAL,BRG"BLACK"MARK
13034E 13034-1018 AR METAL,BRG,"BLUE"MARK
13097 13097-1008 1 GEAR,PRIMARY,26T
13127 13127-1007 1 SHAFT,SECONDARY
13251 13251-1004-JJ 4 ROD-ASSY-CONNECTING
13251A 13251-1004-JJ 4 ROD-ASSY-CONNECTING
42034 42034-1004 1 COUPLING,OUTER
42034A 42034-1005 1 COUPLING,INNER
92001 92001-1793 8 BOLT,CONNECTING ROD
92015 92015-019 1 NUT 18MM
92015A 92016-060 8 NUT,CONNECTING ROD
92027 92027-1438 1 COLLAR
92028 92028-1037 1 BUSHING,SECONDARY
92043 555A0408 1 PIN-SPRING,4X8
92045 92045-1017 1 BEARING,BALL,#63/22X
92049 92049-1013 1 OIL SEAL,HSCY 25X36X7
92049A 92050-081 1 OIL SEAL,HSCY25397
92057 92057-1011 1 CHAIN,#63-139X50L
92075 92075-1070 8 DAMPER RUBBER,COUPLNG
480 480J2200 1 CIRCLIP,22MM
480A 480J2800 1 CIRCLIP 28MM
601 601B6205 1 BEARING BALL #6205
Page 49 of 200
KZ550-C2 LTD (1981) : CYLINDER HEAD ('80-'81 C1/C2) [25/99]
Page 50 of 200
KZ550-C2 LTD (1981) : CYLINDER HEAD ('80-'81 C1/C2) [25/99]
Ref # Part Number Qty. Description
1 11002-1063 1 HEAD-ASSY-CYL,SILVER
1 11002-1063 1 HEAD-ASSY-CYL,SILVER
2 49002-1005 8 GUIDE,VALVE
3 92036-023 8 CIRCLIP-VALVE
4 92001-1105 16 BOLT,FLANGED,6X38
5 92004-066 8 STUD,6X27
6 92042-007 16 PIN-DOWEL
7 11004-1212 1 GASKET-HEAD
8 16065-1014 4 HOLDER,CARBURETOR
9 220B0614 8 SCREW PAN HEAD 6X14
10 92015-1143 12 NUT-8MM
11 92037-1129 4 CLAMP,CARBURETOR,40MM
12 92066-1111 4 PLUG,CAMSHAFT,11.35X1
13 92068-006 2 RUBBER PLUG
13 92068-006 4 RUBBER PLUG
14 120P0614 1 BOLT,6X14
15 13091-1008 1 HOLDER,TACHOMETER2.3T
16 13091-1009 1 HOLDER,TACHOMETR,3.2T
17 13223-011 1 GEAR,TACHOMETER,10T
18 92050-075 1 OIL SEAL
19 92055-1149 1 RING-O,10MM
20 92065-103 1 GASKET,TACHOMETER GER
21 92087-010 1 GUIDE,TACHOMETER GEAR
22 13091-5001 1 HOLDER SET,TACHOMETER
Page 51 of 200
KZ550-C2 LTD (1981) : CYLINDER HEAD ('82-'83 C3/C4) [26/99]
Page 52 of 200
KZ550-C2 LTD (1981) : CYLINDER HEAD ('82-'83 C3/C4) [26/99]
Ref # Part Number Qty. Description
11002 11002-1063 1 HEAD-ASSY-CYL,SILVER
11004 11004-1212 1 GASKET-HEAD
11009 92065-103 1 GASKET,TACHOMETER GER
13091 13091-1008 1 HOLDER,TACHOMETER2.3T
13091A 13091-1009 1 HOLDER,TACHOMETR,3.2T
16065 16065-1014 4 HOLDER,CARBURETOR
41060 13223-011 1 GEAR,TACHOMETER,10T
49002 49002-1005 8 GUIDE,VALVE
92001 92001-1105 16 BOLT,FLANGED,6X38
92004 92004-066 8 STUD,6X27
92015 92015-1143 12 NUT-8MM
92033 92036-023 8 CIRCLIP-VALVE
92037 92037-1129 4 CLAMP,CARBURETOR,40MM
92043 92042-007 4 PIN-DOWEL
92049 92050-075 1 OIL SEAL
92066 92066-1111 4 PLUG,CAMSHAFT,11.35X1
92066A 92068-006 2 RUBBER PLUG
92087 92087-010 1 GUIDE,TACHOMETER GEAR
120 120P0614 1 BOLT,6X14
120A 120S0616 8 BOLT-SOCKET,6X16,BLAC
670 670D1510 1 "0" RING,10MM
Page 53 of 200
KZ550-C2 LTD (1981) : CYLINDER HEAD COVER ('80-'81 C1/C2) [27/99]
Page 54 of 200
KZ550-C2 LTD (1981) : CYLINDER HEAD COVER ('80-'81 C1/C2) [27/99]
Ref # Part Number Qty. Description
1 11009-1058 1 GASKET,CYL HEAD COVER
2 11012-1193 2 CAP,REED VALVE,SILVER
2 11012-1193 2 CAP,REED VALVE,SILVER
3 12021-1003 2 VALVE ASSY REED
4 14025-1300 1 COVER,CYL HEAD,SILVER
4 14025-1300 1 COVER,CYL HEAD,SILVER
5 92001-1102 4 BOLT,HEX HEAD,6X65
6 92001-1352 4 BOLT,FLANGED,6X22
7 92001-164 16 BOLT,HEX HEAD,6X35
7 92001-164 20 BOLT,HEX HEAD,6X35
8 92001-165 4 BOLT,HEX HEAD,6X45
9 14025-1059 1 14025-1301 (Canada)
9 14025-1301 1 COVER,CYL HEAD,SILVER (Canada)
Page 55 of 200
KZ550-C2 LTD (1981) : CYLINDER HEAD COVERS ('82-'83 C3/C4) [28/99]
Page 56 of 200
KZ550-C2 LTD (1981) : CYLINDER HEAD COVERS ('82-'83 C3/C4) [28/99]
Ref # Part Number Qty. Description
11009 11009-1058 1 GASKET,CYL HEAD COVER
11012 11012-1193 2 CAP,REED VALVE,SILVER
12021 12021-1003 2 VALVE ASSY REED
14025 14025-1300 1 COVER,CYL HEAD,SILVER
14025A 14025-1301 1 CNCOVER,CYL HEAD,SILVER (Canada)
130 130G0620 4 BOLT,FLANGED,6X20
130A 130H0635 16 BOLT,FLANGED,6X35
130B 130G0645 4 BOLT,FLANGED,6X45
1300 130G0665 4 BOLT,FLANGED,6X65
Page 57 of 200
KZ550-C2 LTD (1981) : CYLINDER/PISTONS ('80-'81 C1/C2) [29/99]
Page 58 of 200
KZ550-C2 LTD (1981) : CYLINDER/PISTONS ('80-'81 C1/C2) [29/99]
Ref # Part Number Qty. Description
1 11005-1111 1 CYLINDER ASSY,SILVER
1 11005-1111 1 CYLINDER ASSY,SILVER
2 11009-1932 1 GASKET,CYLINDER BASE
3 92015-1078 3 NUT-6MM
4 92042-031 2 PIN,DOWEL,12MM
5 92043-1210 2 PIN,OIL LINE
6 92055-1147 2 RING-O
7 92003-202 5 BOLT
8 13001-1121 4 PISTON-ENGINE,STD
8 13027-1053 4 PISTON-ENGINE-LL
8 13029-1055 4 PISTON-ENGINE-L
9 13002-1012 4 PIN-PISTON
10 13008-1009 4 RING-SET-PISTON,STD
10 13024-1010 4 RING-SET-PISTON-LL
10 13025-1010 4 RING-SET-PISTON-L
11 92033-1050 8 CIRCLIP,PISTON
Page 59 of 200
KZ550-C2 LTD (1981) : CYLINDER/PISTONS ('82-'83 C3/C4) [30/99]
Page 60 of 200
KZ550-C2 LTD (1981) : CYLINDER/PISTONS ('82-'83 C3/C4) [30/99]
Ref # Part Number Qty. Description
11005 11005-1111 1 CYLINDER ASSY,SILVER
11009 11009-1932 1 GASKET,CYLINDER BASE
13001 13001-1121 4 PISTON-ENGINE,STD
13002 13002-1012 4 PIN-PISTON
13008 13008-1009 4 RING-SET-PISTON,STD
13024 13024-1010 4 RING-SET-PISTON-LL
13025 13025-1010 4 RING-SET-PISTON-L
13027 13027-1053 4 PISTON-ENGINE-LL
13029 13029-1055 4 PISTON-ENGINE-L
92001 92003-202 5 BOLT
92015 92015-1078 3 NUT-6MM
92033 92033-1050 8 CIRCLIP,PISTON
92043 92042-031 2 PIN,DOWEL,12MM
92043A 92043-1210 2 PIN,OIL LINE
92055 92055-1147 2 RING-O
Page 61 of 200
KZ550-C2 LTD (1981) : ENGINE COVERS ('80-'81 C1/C2) [31/99]
Page 62 of 200
KZ550-C2 LTD (1981) : ENGINE COVERS ('80-'81 C1/C2) [31/99]
Ref # Part Number Qty. Description
1 11060-1055 1 GASKET,GENERATOR COVE
2 14031-1014 1 COVER,GENERATOR,BUFF
3 220B0640 4 SCREW PAN HEAD 6X40
4 11060-1054 1 GASKET,CLUTCH COVER
5 14032-5004 1 COVER,CLUTCH,BUFF
6 16115-013 1 PLUG,OIL FILLER
7 220B0630 7 SCREW PAN HEAD 6X30
8 220B0660 2 SCREW PAN HEAD 6X60
9 92055-049 1 "0" RING,31MM
10 14025-1115 1 COVER,SOUND ARRESTER
11 14025-1116 1 COVER,SOUND ARRESTER
12 14026-1015 1 COVER,CHAIN
12 14026-1047 1 COVER,CHAIN
13 14028-006-80 1 COVER,CLUTCH ADJUSTNG
14 14049-004 1 GASKET,CLUTCH ADJ CAP
15 220B0618 2 SCREW PAN HEAD 6X18
16 220B0612 5 SCREW PAN HEAD 6X12
17 410B0600 5 WASHER PLAIN 6MM
18 130G0670 4 BOLT-FLANGED,6X70
19 92075-1158 1 DAMPER,CHAIN COVER RR
20 92075-1159 1 DAMPER,CHAIN COVER FR
21 11012-1098 1 CAP,CONTACT BREAKER
22 11060-1053 1 GASKET,PULSING COIL C
23 220B0630 2 SCREW PAN HEAD 6X30
24 52005-1009 1 GAUGE,OIL LEVEL
25 92049-1003 1 OIL SEAL,CLUTCH RELES
Page 63 of 200
KZ550-C2 LTD (1981) : ENGINE COVERS ('82-'83 C3/C4) [32/99]
Page 64 of 200
KZ550-C2 LTD (1981) : ENGINE COVERS ('82-'83 C3/C4) [32/99]
Ref # Part Number Qty. Description
11009 11060-1055 1 GASKET,GENERATOR COVE
11009A 11060-1053 1 GASKET,PULSING COIL C
11009B 11060-1054 1 GASKET,CLUTCH COVER
11009C 14049-004 1 GASKET,CLUTCH ADJ CAP
11012 11012-1098 1 CAP,CONTACT BREAKER
11012A 14028-006-80 1 COVER,CLUTCH ADJUSTNG
14026 14026-1047 1 COVER,CHAIN
14031 14031-1014 1 COVER,GENERATOR,BUFF
14032 14032-5004 1 COVER,CLUTCH,BUFF
16115 16115-013 1 PLUG,OIL FILLER
16115A 16115-1009 1 CAP-OIL FILLER
52005 52005-1009 1 GAUGE,OIL LEVEL
92049 92049-1003 1 OIL SEAL,CLUTCH RELES
92055 92055-049 1 "0" RING,31MM
110 130G0670 4 BOLT-FLANGED,6X70
220 220B0618 2 SCREW PAN HEAD 6X18
220A 220B0630 9 SCREW PAN HEAD 6X30
220B 220B0640 4 SCREW PAN HEAD 6X40
220C 220B0660 2 SCREW PAN HEAD 6X60
Page 65 of 200
KZ550-C2 LTD (1981) : FENDERS ('80-'81 C1/C2) [33/99]
Page 66 of 200
KZ550-C2 LTD (1981) : FENDERS ('80-'81 C1/C2) [33/99]
Ref # Part Number Qty. Description
1 115G0816 4 BOLT-SMALL-UPSET,8X16
2 461F0800 4 WASHER SPRING 8MM
3 35004-1047 1 FENDER-FR
4 112G0618 2 BOLT-UPSET
5 411B0600 2 WASHER PLAIN 6MM
6 35023-1027 1 FENDER-RR
7 35022-1062 1 FENDER-RR
8 312B0600 2 NUT 6MM
9 461F0600 2 WASHER SPRING 6MM
10 92022-125 2 WASHER 6.5X20X1.6T
11 112G0612 2 BOLT-UPSET,6X12
12 461F0600 1 WASHER SPRING 6MM
13 411B0600 2 WASHER PLAIN 6MM
14 92071-019 1 GROMMET HARNESS 10MM
Page 67 of 200
KZ550-C2 LTD (1981) : FENDERS ('82-'83 C3/C4) [34/99]
Page 68 of 200
KZ550-C2 LTD (1981) : FENDERS ('82-'83 C3/C4) [34/99]
Ref # Part Number Qty. Description
35004 35004-1047 1 FENDER-FR
35022 35022-1062 1 FENDER-RR
35023 35023-1027 1 FENDER-RR
92022 92022-125 2 WASHER 6.5X20X1.6T
92071 92071-019 1 GROMMET HARNESS 10MM
110 112G0612 2 BOLT-UPSET,6X12
110A 112G0618 2 BOLT-UPSET
114 114B0816 4 BOLT,SMALL, 8X16
312 312B0600 2 NUT 6MM
411 411B0600 4 WASHER PLAIN 6MM
461 461F0600 4 WASHER SPRING 6MM
461A 461F0800 4 WASHER SPRING 8MM
Page 69 of 200
KZ550-C2 LTD (1981) : FOOTRESTS ('80-'81 C1/C2) [35/99]
Page 70 of 200
KZ550-C2 LTD (1981) : FOOTRESTS ('80-'81 C1/C2) [35/99]
Ref # Part Number Qty. Description
1 113G1225A 2 BOLT,HEX HEAD,12X25
2 34003-1115 1 HOLDER-STEP,FR,LH
3 34003-1116 1 HOLDER-STEP,FR,RH
4 34028-1018 1 STEP-ASSY,FR,RH
5 34028-1018 1 STEP-ASSY,FR,RH
6 461F1200 2 WASHER SPRING 12MM
7 550D2516 2 PIN COTTER 2.5X16
8 92022-250 2 WASHER,PLAIN
9 92043-115 2 PIN,FOOTREST BAR FIT
10 34003-1025 2 HOLDER,REAR FOOTREST
11 34028-1009 1 STEP,FOOTREST,REAR,LH
12 34028-1010 1 STEP,FOOTREST,REAR,RH
13 411B1000 2 WASHER PLAIN 10MM
14 550D2012 2 PIN,COTTER,2.0X12
15 92001-1252 2 BOLT,HEX HEAD 10X35
16 92019-021 2 NUT,LOCK,10MM
17 92022-181 2 WASHER-PLAIN
18 92043-1464 2 PIN
Page 71 of 200
KZ550-C2 LTD (1981) : FOOTRESTS ('82-'83 C3/C4) [36/99]
Page 72 of 200
KZ550-C2 LTD (1981) : FOOTRESTS ('82-'83 C3/C4) [36/99]
Ref # Part Number Qty. Description
34003 34003-1025 2 HOLDER,REAR FOOTREST
34003A 34003-1115 1 HOLDER-STEP,FR,LH
34003B 34003-1116 1 HOLDER-STEP,FR,RH
34028 34028-1009 1 STEP,FOOTREST,REAR,LH
34028A 34028-1010 1 STEP,FOOTREST,REAR,RH
34028B 34028-1018 1 STEP-ASSY,FR,RH
34028C 34028-1018 1 STEP-ASSY,FR,RH
92001 92001-1252 2 BOLT,HEX HEAD 10X35
92015 92019-021 2 NUT,LOCK,10MM
92022 92022-181 2 WASHER-PLAIN
92022A 92022-250 2 WASHER,PLAIN
92043 92043-1464 2 PIN
92043A 92043-115 2 PIN,FOOTREST BAR FIT
113 113G1225A 2 BOLT,HEX HEAD,12X25
411 411B1000 2 WASHER PLAIN 10MM
461 461F1200 2 WASHER SPRING 12MM
550 550D2012 2 PIN,COTTER,2.0X12
550A 550D2515 2 PIN,COTTER,2.5X15
Page 73 of 200
KZ550-C2 LTD (1981) : FRAME ('80-'81 C1/C2) [37/99]
Page 74 of 200
KZ550-C2 LTD (1981) : FRAME ('80-'81 C1/C2) [37/99]
Ref # Part Number Qty. Description
1 32002-1215 1 FRAME-COMP
1-1 32002-1215 1 FRAME-COMP
2 600A0800 19 BALL STEEL 1/4'
3 92047-011 1 CONE,STRNG STM BRNG
4 92048-006 1 RACE STRNG STEM BERNG
5 600A0800 20 BALL STEEL 1/4'
6 92048-008 1 RACE,STRNG STM BRNG
7 46098-016 1 CAP, STEERING STEM
8 46100-003 1 WASHER,WAVE
9 92007-031 1 BOLT,STEERG STEM HEAD
10 92022-230 1 WASHER,STEERG STM HD
11 92090-007 1 NUT STEERING STEM LCK
Page 75 of 200
KZ550-C2 LTD (1981) : FRAME ('82-'83 C3/C4) [38/99]
Page 76 of 200
KZ550-C2 LTD (1981) : FRAME ('82-'83 C3/C4) [38/99]
Ref # Part Number Qty. Description
11012 46098-016 1 CAP, STEERING STEM
32002 32002-1327 1 FRAME-COMP
92001 92007-031 1 BOLT,STEERG STEM HEAD
92015 92090-007 1 NUT STEERING STEM LCK
92022 46100-003 1 WASHER,WAVE
92022A 92022-230 1 WASHER,STEERG STM HD
92048 92047-011 1 CONE,STRNG STM BRNG
92048A 92048-006 1 RACE STRNG STEM BERNG
92048B 92048-008 1 RACE,STRNG STM BRNG
600 600A0800 39 BALL STEEL 1/4'
Page 77 of 200
KZ550-C2 LTD (1981) : FRAME FITTINGS ('82-'83 C3/C4) [39/99]
Page 78 of 200
KZ550-C2 LTD (1981) : FRAME FITTINGS ('82-'83 C3/C4) [39/99]
Ref # Part Number Qty. Description
32029 32029-1048 1 BRACKET,ENGINE
32029A 32029-1049 1 BRACKET,ENGINE
32029B 32029-1050 1 BRACKET,ENGINE
92001 92001-1048 2 BOLT,HEX HEAD,10X84
92001A 92001-1578 4 BOLT
92001B 92001-1581 1 BOLT,FLANGED,8X60
92001C 92001-1582 1 BOLT-FLANGE
92001D 92001-1599 1 BOLT,FLANGED,10X60
92001E 92001-1618 1 BOLT,FLANGED,10X70
92001F 92001-1606 1 BOLT,FLANGED,10X180
92001G 92001-1609 1 BOLT,FLANGED,10X255
92015 92019-021 6 NUT,LOCK,10MM
92027 92027-1109 1 COLLAR,L=57.5M/M
92027A 92027-1110 1 COLLAR,L=37M/M
317 317B0800 2 NUT,8M/M
461 461F0800 6 WASHER SPRING 8MM
Page 79 of 200
KZ550-C2 LTD (1981) : FRAME FITTINGS/BATTERY CASE ('80-'81 C1/ [40/99]
Page 80 of 200
KZ550-C2 LTD (1981) : FRAME FITTINGS/BATTERY CASE ('80-'81 C1/ [40/99]
Ref # Part Number Qty. Description
1 115G0818 2 BOLT-SMALL-UPSET,8X18
2 461F0800 2 WASHER SPRING 8MM
3 410B0800 2 WASHER PLAIN 8MM
4 35011-1050 1 STAY,REAR
5 112G0612 4 BOLT-UPSET,6X12
6 461F0600 4 WASHER SPRING 6MM
7 411B0600 4 WASHER PLAIN 6MM
8 220B0612 1 SCREW PAN HEAD 6X12
9 32097-1027 1 CASE,BATTERY
10 92072-1019 1 BAND,BATTERY
11 92075-1076 1 DAMPER,BATTERY BASE
12 92075-1113 1 DAMPER,BATTERY BAND
13 317B0800 2 NUT,8M/M
14 32029-1048 1 BRACKET,ENGINE
15 32029-1049 1 BRACKET,ENGINE
16 32029-1050 1 BRACKET,ENGINE
17 461F0800 6 WASHER SPRING 8MM
18 92001-1048 2 BOLT,HEX HEAD,10X84
19 92001-1049 1 BOLT,HEX HEAD,10X72
20 92001-1599 1 BOLT,FLANGED,10X60
21 92001-1606 1 BOLT,FLANGED,10X180
22 92001-1578 4 BOLT
22 92001-1578 4 BOLT
23 110G0859 1 BOLT,HEX HEAD,8X59
23 92001-1581 1 BOLT,FLANGED,8X60
24 92001-1397 1 BOLT-8X63
24 92001-1397 1 BOLT-8X63
25 92001-1609 1 BOLT,FLANGED,10X255
26 92019-021 6 NUT,LOCK,10MM
27 92027-1109 1 COLLAR,L=57.5M/M
28 92027-1110 1 COLLAR,L=37M/M
29 11034-1781 1 BRACKET,ELECTRO BASE
29-1 11034-1975 1 BRACKET,ELECTRO BASE
30 114G0830 1 BOLT-HEX HEAD 8X30
31 112G0620 2 BOLT-UPSET,6X20
32 461F0600 2 WASHER SPRING 6MM
33 35011-1051 1 STAY,L.H,MUFFLER
34 35011-1052 1 STAY,R.H,MUFFLER
35 92022-125 2 WASHER 6.5X20X1.6T
36 92027-165 2 COLLAR
37 92075-149 2 DAMPER RUBBER
38 53045-1001 1 HOOK ASSY,HELMET
39 112G0612 2 BOLT-UPSET,6X12
40 461F0600 2 WASHER SPRING 6MM
41 411B0600 2 WASHER PLAIN 6MM
42 92001-1095 3 BOLT,8X28
43 11034-1985 1 BRACKET,CDI UNIT
44 220B0612 2 SCREW PAN HEAD 6X12
45 461F0600 2 WASHER SPRING 6MM
46 11034-1926 2 BRACKET,HELMET LOCK
47 112B0614 4 BOLT-UPSET 6X14
48 461F0600 4 WASHER SPRING 6MM
Page 81 of 200
KZ550-C2 LTD (1981) : FRAME FITTINGS/BATTERY CASE ('80-'81 C1/ [40/99]
Ref # Part Number Qty. Description
48 461F0600 4 WASHER SPRING 6MM
49 411B0600 4 WASHER PLAIN 6MM
50 220B0510 4 SCREW PAN HEAD 5X10
51 461F0500 4 WASHER SPRING 5MM
52 27016-5038 2 LOCK ASSY,HELMET
53 14025-1295 1 COVER,ELECTRO
54 220B0614 2 SCREW PAN HEAD 6X14
55 461F0600 2 WASHER SPRING 6MM
56 92022-125 2 WASHER 6.5X20X1.6T
Page 82 of 200
KZ550-C2 LTD (1981) : FRONT BRAKE ('80-'81 C1/C2) [41/99]
Page 83 of 200
KZ550-C2 LTD (1981) : FRONT BRAKE ('80-'81 C1/C2) [41/99]
Ref # Part Number Qty. Description
1 43041-1113 1 CALIPER-ASSY,FR
2 43049-002 1 RING,PISTON SEAL
3 43020-1096 1 PISTON-COMP-BRAKE
4 49006-1043 1 DUST SEAL,PISTON
5 49006-1044 2 DUST SEAL
6 43045-1007 1 SHAFT,CALIPER
7 43045-1008 1 SHAFT,CALIPER
8 92081-1229 1 SPRING,PAD
9 43082-1025 1 PAD-ASSY-BRAKE
10 92001-1510 2 BOLT,FLANGED,8X25,BLA
11 43085-001 1 BLEEDER SET
12 92028-1090 1 BUSHING,SHAFT CALIPER
13 41080-1127 1 DISC,FR,SILVER
14 92001-1293 2 BOLT,HEX HEAD,10X38
15 92001-1951 7 BOLT,SOCKET,8X30
16 13070-1026 2 GUIDE,PAD
Page 84 of 200
KZ550-C2 LTD (1981) : FRONT BRAKE ('82-'83 C3/C4) [42/99]
Page 85 of 200
KZ550-C2 LTD (1981) : FRONT BRAKE ('82-'83 C3/C4) [42/99]
Ref # Part Number Qty. Description
13070 13070-1026 2 GUIDE,PAD
41080 41080-1127 1 DISC,FR,SILVER
43020 43020-1096 1 PISTON-COMP-BRAKE
43041 43041-1113 1 CALIPER-ASSY,FR
43045 43045-1007 1 SHAFT,CALIPER
43045A 43045-1008 1 SHAFT,CALIPER
43049 43049-002 1 RING,PISTON SEAL
43056 43056-003 1 BREEDER
43057 43057-003 1 CAP,BREEDER
43082 43082-1025 1 PAD-ASSY-BRAKE
49006 49006-1043 1 DUST SEAL,PISTON
49006A 49006-1044 2 DUST SEAL
92001 92001-1293 2 BOLT,HEX HEAD,10X38
92001A 92001-1951 7 BOLT,SOCKET,8X30
92001B 92001-1510 2 BOLT,FLANGED,8X25,BLA
92028 92028-1090 1 BUSHING,SHAFT CALIPER
92081 92081-1229 1 SPRING,PAD
Page 86 of 200
KZ550-C2 LTD (1981) : FRONT FORK ('80-'81 C1/C2) [43/99]
Page 87 of 200
KZ550-C2 LTD (1981) : FRONT FORK ('80-'81 C1/C2) [43/99]
Ref # Part Number Qty. Description
1 44001-1152 1 FORK-FRONT
2 44006-1051 1 TUBE,RH,FORK OUTER
3 44005-1050 1 TUBE,LH,FORK OUTER
4 110B0608 2 BOLT HEX HEAD 6X8
5 44045-047 2 GASKET,DRAIN PLUG
6 44013-1043 2 TUBE,FORK INNER
7 44022-1024 2 CYLINDER-FORK
8 92026-1038 2 SPACER,FORK
9 92049-1063 2 SEAL-OIL,FORK
9 92049-1063 2 SEAL-OIL,FORK
10 92033-1055 2 RING,SNAP
11 92093-1047 2 SEAL,DUST
11 92093-1047 2 SEAL,DUST
12 44041-078 2 BOLT,FORK CYLINDER
13 44045-051 2 GASKET,FORK CYL BOLT
14 44026-1060 2 SPRING,FORK INNER
15 44029-1019 2 SEAT,FORK SPRING
16 92055-1034 2 "0" RING
17 92033-1023 2 CIRCLIP,FORK TOP
18 11012-1136 2 CAP,FORK TOP
19 44037-1013 1 STEM,STEERING
20 92022-231 1 WASHER,PLAIN
21 92056-003 1 OIL SEAL,STEERING STM
22 92047-012 1 CONE,STEERING STEM
23 44039-1011 1 HEAD,STEERING STEM
24 92001-1149 6 BOLT,8X40
25 92001-1064 1 BOLT,HEX HEAD,8X55
26 461F0800 1 WASHER SPRING 8MM
27 92015-1124 1 NUT,LOCK,8MM
28 92001-1136 1 BOLT,HEX HEAD,8X45
29 92015-1055 1 NUT,8MM
30 16126-1025 2 VALVE ASSY,AIR
31 44065-1011 2 BUSHING, FORK
32 112G0640 2 BOLT-UPSET,6X40
33 461F0600 2 WASHER SPRING 6MM
34 11034-1765 1 BRACKET,FR FORK COVER
35 44033-1053 1 COVER,FORK
35 44033-1054 1 COVER,FORK
36 222C0518 2 SCREW-CSK-RD-CROS
Page 88 of 200
KZ550-C2 LTD (1981) : FRONT FORK (KZ550-C3) [44/99]
Page 89 of 200
KZ550-C2 LTD (1981) : FRONT FORK (KZ550-C3) [44/99]
Ref # Part Number Qty. Description
11009 44045-047 2 GASKET,DRAIN PLUG
11009A 44045-051 2 GASKET,FORK CYL BOLT
11012 11012-1151 2 CAP, FORK TOP
11036 11036-1253 1 BRACKET-A
16126 16126-1025 2 VALVE ASSY,AIR
44001 44001-1193 1 FORK-FRONT
44005 44005-1050 1 TUBE,LH,FORK OUTER
44006 44006-1051 1 TUBE,RH,FORK OUTER
44013 44013-1043 2 TUBE,FORK INNER
44022 44022-1024 2 CYLINDER-FORK
44026 44026-1060 2 SPRING,FORK INNER
44029 44029-1019 2 SEAT,FORK SPRING
44033 44033-1054 1 COVER,FORK
44037 44037-1013 1 STEM,STEERING
44039 44039-1011 1 HEAD,STEERING STEM
44065 44065-1011 2 BUSHING, FORK
92001 44041-078 2 BOLT,FORK CYLINDER
92001A 92001-1064 1 BOLT,HEX HEAD,8X55
92001B 92001-1136 1 BOLT,HEX HEAD,8X45
92001C 92001-1149 6 BOLT,8X40
92001D 222C0518 2 SCREW-CSK-RD-CROS
92015 92015-1055 1 NUT,8MM
92015A 92015-1124 1 NUT,LOCK,8MM
92022 92022-231 1 WASHER,PLAIN
92026 92026-1038 2 SPACER,FORK
92033 92033-1023 2 CIRCLIP,FORK TOP
92033A 92033-1055 2 RING,SNAP
92048 92047-012 1 CONE,STEERING STEM
92049 92049-1063 2 SEAL-OIL,FORK
92049A 92056-003 1 OIL SEAL,STEERING STM
92055 92055-1034 2 "0" RING
92093 92093-1047 2 SEAL,DUST
110 110B0608 2 BOLT HEX HEAD 6X8
110A 112G0640 2 BOLT-UPSET,6X40
461 461F0600 2 WASHER SPRING 6MM
461A 461F0800 1 WASHER SPRING 8MM
Page 90 of 200
KZ550-C2 LTD (1981) : FRONT FORK (KZ550-C4) [45/99]
Page 91 of 200
KZ550-C2 LTD (1981) : FRONT FORK (KZ550-C4) [45/99]
Ref # Part Number Qty. Description
11009 44045-047 2 GASKET,DRAIN PLUG
11009A 44045-051 2 GASKET,FORK CYL BOLT
11012 11012-1151 2 CAP, FORK TOP
11036 11036-1253 1 BRACKET-A
16126 16126-1025 2 VALVE ASSY,AIR
44001 44001-1423 1 FORK-FRONT
44005 44005-1116 1 PIPE-LEFT FORK OUTER
44006 44006-1116 1 PIPE-RIGHT FORK OUTER
44013 44013-1043 2 TUBE,FORK INNER
44022 44022-1024 2 CYLINDER-FORK
44026 44026-1060 2 SPRING,FORK INNER
44029 44029-1019 2 SEAT,FORK SPRING
44033 44033-1054 1 COVER,FORK
44037 44037-1013 1 STEM,STEERING
44039 44039-1011 1 HEAD,STEERING STEM
44065 44065-1021 2 BUSHING-FRONT FORK
92001 44041-078 2 BOLT,FORK CYLINDER
92001A 222C0518 2 SCREW-CSK-RD-CROS
92001B 92001-1579 1 BOLT,FLANGED,8X45
92001C 92001-1739 6 BOLT,8X40
92001D 92001-1740 1 BOLT,8X55
92015 92015-1022 1 NUT-8MM
92015A 92015-1235 1 NUT,8MM
92022 92022-231 1 WASHER,PLAIN
92026 92026-1038 2 SPACER,FORK
92033 92033-1023 2 CIRCLIP,FORK TOP
92033A 92033-1055 2 RING,SNAP
92048 92047-012 1 CONE,STEERING STEM
92049 92049-1063 2 SEAL-OIL,FORK
92049A 92056-003 1 OIL SEAL,STEERING STM
92055 92055-1034 2 "0" RING
92093 92093-1047 2 SEAL,DUST
110 110B0608 2 BOLT HEX HEAD 6X8
110A 112G0640 2 BOLT-UPSET,6X40
461 461F0600 2 WASHER SPRING 6MM
461A 461F0800 7 WASHER SPRING 8MM
Page 92 of 200
KZ550-C2 LTD (1981) : FRONT MASTER CYLINDER ('80-'81 C1/C2) [46/99]
Page 93 of 200
KZ550-C2 LTD (1981) : FRONT MASTER CYLINDER ('80-'81 C1/C2) [46/99]
Ref # Part Number Qty. Description
1 92002-1888 4 BOLT,OIL,L=23
2 43067-001 8 WASHER-OIL BOLT
3 49006-1041 1 BOOT,DUST
4 43015-1043 1 CYLINDER ASSY,MASTER
5 14008-1007 1 LINER,PISTON
6 27010-1028 1 SWITCH,BRAKE
7 43020-1027 1 PISTON-COMP-BRAKE
8 43022-1001 1 STOPER,PISTON
9 43026-1006 1 CAP,OIL CUP
10 43028-1008 1 DIAPHRAGM
11 312B0600 1 NUT 6MM
12 43033-003 2 BOLT,HEX HEAD,6X25
13 43034-1001 1 HOLDER,MASTER CYLINDR
14 46092-1011 1 LEVER,FRONT BRAKE
15 49016-1010 1 DUST COVER
16 92001-1055 2 SCREW,COUNTERSUNK HED
17 92001-1056 1 BOLT,CLUTCH LEV FITT
18 43059-1098 1 HOSE,FR CALIPER,L=610
19 43059-1182 1 HOSE-BRAKE,FR,L=460
20 43061-1002 1 JOINT,FR BRAKE HOSE
21 43064-006 1 DAMPER RUBBER,CYL HSE
Page 94 of 200
KZ550-C2 LTD (1981) : FRONT MASTER CYLINDER ('82-'83 C3/C4) [47/99]
Page 95 of 200
KZ550-C2 LTD (1981) : FRONT MASTER CYLINDER ('82-'83 C3/C4) [47/99]
Ref # Part Number Qty. Description
14008 14008-1007 1 LINER,PISTON
27010 27010-1028 1 SWITCH,BRAKE
43015 43015-1043 1 CYLINDER ASSY,MASTER
43020 43020-1027 1 PISTON-COMP-BRAKE
43022 43022-1001 1 STOPER,PISTON
43026 43026-1006 1 CAP,OIL CUP
43028 43028-1008 1 DIAPHRAGM
43034 43034-1001 1 HOLDER,MASTER CYLINDR
43059 43059-1203 1 HOSE-BRAKE,FR,L=1050
46092 46092-1011 1 LEVER,FRONT BRAKE
49006 49006-1041 1 BOOT,DUST
49016 49016-1010 1 DUST COVER
92001 43033-003 2 BOLT,HEX HEAD,6X25
92001A 92002-1888 2 BOLT,OIL,L=23
92001B 92001-1055 2 SCREW,COUNTERSUNK HED
92001C 92001-1056 1 BOLT,CLUTCH LEV FITT
92015 312B0600 1 NUT 6MM
92022 43067-001 4 WASHER-OIL BOLT
92037 43064-006 1 DAMPER RUBBER,CYL HSE
Page 96 of 200
KZ550-C2 LTD (1981) : FRONT WHEEL/HUB ('80-'81 C1/C2) [48/99]
Page 97 of 200
KZ550-C2 LTD (1981) : FRONT WHEEL/HUB ('80-'81 C1/C2) [48/99]
Ref # Part Number Qty. Description
1 41068-1009 1 AXLE,FRONT,L=204M/M
2 92015-1407 1 NUT,14MM
3 92027-1225 1 COLLAR,FR AXLE L=30MM
4 41073-1080-21 1 WHEEL-ASSY,FR,F.BLACK
4 41073-1080-21 1 WHEEL-ASSY,FR,F.BLACK
5 41064-1006 1 RECEIVER,SPEEDOMETER
6 601B6302Z 2 BEARING BALL #6302Z
7 92027-1223 1 COLLAR,FR HUB L=55M/M
8 92033-1041 2 CIRCLIP,42MM
9 92052-011 1 OIL SEAL,WTC22427
9 92049-1058 1 OIL SEAL,AG1144AO
10 41078-1013 1 GEAR BOX ASSY,
11 41059-026 1 GEAR,SPEEDOMETER
12 41060-1016 1 PINION,SPEEDOMETER,9T
13 41063-001 1 WASHER THRST SPD PINI
14 41082-001 1 PIN,SPRING
15 41063-001 1 WASHER THRST SPD PINI
16 92049-1057 1 OIL SEAL,BJN30427-C3
17 92087-1002 1 BUSHING,METER GEAR
18 314B1400 1 NUT,14MM
19 410B1400 1 WASHER PLAIN 14MM
20 14025-1042 1 COVER,DUST,R.H.
21 220B0514 2 SCREW-PAN-CROS
22 411B0500 2 WASHER PLAIN 5MM
Page 98 of 200
KZ550-C2 LTD (1981) : FRONT WHEELS/HUB ('82-'83 C3/C4) [49/99]
Page 99 of 200
KZ550-C2 LTD (1981) : FRONT WHEELS/HUB ('82-'83 C3/C4) [49/99]
Ref # Part Number Qty. Description
14025 14025-1042 1 COVER,DUST,R.H.
41060 41059-026 1 GEAR,SPEEDOMETER
41060A 41068-1009 1 AXLE,FRONT,L=204M/M
41064 41064-1006 1 RECEIVER,SPEEDOMETER
41068 41068-1009 1 AXLE,FRONT,L=204M/M
41073 41073-1080-21 1 WHEEL-ASSY,FR,F.BLACK
41073A 41073-1080-21 1 WHEEL-ASSY,FR,F.BLACK
41078 41078-1013 1 GEAR BOX ASSY,
92015 92015-1407 1 NUT,14MM
92022 41063-001 1 WASHER THRST SPD PINI
92022A 41063-001 1 WASHER THRST SPD PINI
92027 92027-1223 1 COLLAR,FR HUB L=55M/M
92027A 92027-1225 1 COLLAR,FR AXLE L=30MM
92033 92033-1041 2 CIRCLIP,42MM
92043 41082-001 1 PIN,SPRING
92049 92049-1057 1 1OIL SEAL,BJN30427-C3
92049A 92049-1058 1 OIL SEAL,AG1144AO
92087 92087-1002 1 BUSHING,METER GEAR
220 220B0514 2 SCREW-PAN-CROS
411 411B0500 2 WASHER PLAIN 5MM
601 601B6302Z 2 BEARING,BALL, # 6302ZC3
Page 100 of 200
KZ550-C2 LTD (1981) : FUEL TANK ('80-'81 C1/C2) [50/99]
Page 101 of 200
KZ550-C2 LTD (1981) : FUEL TANK ('80-'81 C1/C2) [50/99]
Ref # Part Number Qty. Description
1 51001-1045-7Y 1 TANK-FUEL,L.D.RED
1 51001-1045-8G 1 TANK,FUEL,EBONY (Canada)
1 51001-1062-E2 1 TANK-FUEL,L.M.RED
1 51001-1062-8G 1 TANK-FUEL,EBONY
2 51023-1030 1 TAP ASSY,FUEL
3 11009-1188 1 GASKET,FUEL TAP
4 16146-1009 1 COVER ASSY,FUEL TAP
5 220B0308 2 SCREW PAN HEAD 3X8
6 221B0414 4 SCREW-CSK-CROS,4X14
7 43028-1021 1 DIAPHRAGM VALVE ASSY
8 670B1504 1 "O" RING,4MM
9 51039-003 1 "O" RING
10 92055-1085 1 "0" RING,FUEL TAP LEV
11 92081-1240 1 SPRING,DIAPHRAGM VALV
12 92001-1091 2 BOLT,6X20,FUEL TAP
13 92022-183 2 WASHER-PLAIN
14 220B0510 2 SCREW PAN HEAD 5X10
15 92075-101 2 DAMPER RUBBER-FL TANK
16 92075-295 1 DAMPER RUBBER FUEL TA
17 51048-1018 1 CAP ASSY TANK
18 11009-1051 1 GASKET,FUEL TANK CAP
19 92022-1038 2 WASHER,PLAIN
20 92055-1023 2 "0" RING
21 221C0306 4 SCREW-CSK-CROS
22 56014-1038 2 EMBLEM,FUEL TANK
22 56014-1042 2 EMBLEM,FUEL TANK
23 220B0514 2 SCREW-PAN-CROS
24 27010-1096 1 SWITCH,FUEL LEVEL
25 43058-1004 1 "O" RING,FUEL SWITCH
26 92022-1023 2 WASHER,5.2X10X1.5
Page 102 of 200
KZ550-C2 LTD (1981) : FUEL TANK ('82-'83 C3/C4) [51/99]
Page 103 of 200
KZ550-C2 LTD (1981) : FUEL TANK ('82-'83 C3/C4) [51/99]
Ref # Part Number Qty. Description
11009 11009-1051 1 GASKET,FUEL TANK CAP
11009A 11009-1188 1 GASKET,FUEL TAP
16146 16146-1009 1 COVER ASSY,FUEL TAP
27010 27010-1055 1 SWITCH,FUEL LEVEL
43028 43028-1021 1 DIAPHRAGM VALVE ASSY
43058 43058-1004 1 "O" RING,FUEL SWITCH
43058A 51039-003 1 "O" RING
51001 51001-1062-8K 1 TANK-FUEL,S.BLUE
51001A 51001-5116-8G 1 TANK-FUEL,EBONY
51001B 51001-5205-H8 1 TANK-COMP-FUEL,EBONY
51023 51023-1030 1 TAP ASSY,FUEL
51048 51048-1018 1 CAP ASSY TANK
92001 92001-1091 2 BOLT,6X20,FUEL TAP
92022 92022-1023 2 WASHER,5.2X10X1.5
92022A 92022-1038 2 WASHER,PLAIN
92022B 92022-183 2 WASHER-PLAIN
92055 92055-1023 2 "0" RING
92055A 92055-1085 1 "0" RING,FUEL TAP LEV
92075 92075-101 2 DAMPER RUBBER-FL TANK
92075A 92075-295 1 DAMPER RUBBER FUEL TA
92081 92081-1240 1 SPRING,DIAPHRAGM VALV
220 220B0308 2 SCREW PAN HEAD 3X8
220A 220B0510 2 SCREW PAN HEAD 5X10
220B 220B0514 2 SCREW-PAN-CROS
221 221B0414 4 SCREW-CSK-CROS,4X14
670 670B1504 1 "O" RING,4MM
Page 104 of 200
KZ550-C2 LTD (1981) : GEAR CHANGE DRUM & FORKS ('80-'81 C1/C2) [52/99]
Page 105 of 200
KZ550-C2 LTD (1981) : GEAR CHANGE DRUM & FORKS ('80-'81 C1/C2) [52/99]
Ref # Part Number Qty. Description
1 13151-5002 1 SWITCH,NEUTRAL
1-1 13151-5002 1 SWITCH,NEUTRAL
2 13145-1058 1 CAM-CHANGE DRUM
3 13239-1119 1 DRUM-ASSY-CHANGE
4 13091-1104 1 HOLDER,CHANGE DRUM PI
5 221B0620 1 SCREW CNTSNK HD 6X20
6 92033-035 1 CIRCLIP,37MM
7 92042-014 1 PIN GEAR CHANGE DRUM
8 92042-030 5 PIN,GEAR CHNGE DRUM
9 480J3000 1 CIRCLIP,30MM
10 610A0406 1 PIN-DOWEL,4X6
11 13140-1062 2 FORK-SHIFT,OUTPUT
12 13140-1016 1 SHIFT FORK,GEAR SHIFT
13 49047-5003 1 ROD-SHIFT
14 480J1200 1 CIRCLIP 12MM
15 550D3020 1 PIN COTTER 3.0X20
16 92042-021 1 DOWEL PIN,8X18
17 13151-1007 1 SWITCH,NEUTRAL
18 92065-058 1 GASKET CHECK VALVE
Page 106 of 200
KZ550-C2 LTD (1981) : GEAR CHANGE DRUM & FORKS ('82-'83 C3/C4) [53/99]
Page 107 of 200
KZ550-C2 LTD (1981) : GEAR CHANGE DRUM & FORKS ('82-'83 C3/C4) [53/99]
Ref # Part Number Qty. Description
13091 13091-1104 1 HOLDER,CHANGE DRUM PI
13140 13140-1062 2 FORK-SHIFT,OUTPUT
13140A 13140-1016 1 SHIFT FORK,GEAR SHIFT
13145 13145-1058 1 CAM-CHANGE DRUM
13151 13151-1007 1 SWITCH,NEUTRAL
13239 13239-1119 1 DRUM-ASSY-CHANGE
49047 49047-5003 1 ROD-SHIFT
92022 92065-058 1 GASKET CHECK VALVE
92033 92033-035 1 CIRCLIP,37MM
92043 92042-014 1 PIN GEAR CHANGE DRUM
92043A 92042-021 1 DOWEL PIN,8X18
92043B 92042-030 5 PIN,GEAR CHNGE DRUM
221 221B0620 1 SCREW CNTSNK HD 6X20
480 480J1200 1 CIRCLIP 12MM
480A 480J3000 1 CIRCLIP,30MM
550 550D3020 1 PIN COTTER 3.0X20
610 610A0406 1 PIN-DOWEL,4X6
Page 108 of 200
KZ550-C2 LTD (1981) : GEAR CHANGE MECHANISM ('80-'81 C1/C2) [54/99]
Page 109 of 200
KZ550-C2 LTD (1981) : GEAR CHANGE MECHANISM ('80-'81 C1/C2) [54/99]
Ref # Part Number Qty. Description
1 112G0620 1 BOLT-UPSET,6X20
2 13242-1030 1 PEDAL ASSY,SHIFT
3 92160-1036 1 DAMPER,CHANGE PEDAL
4 13161-042 1 LEVER ASSY,GEAR SFT
5 92001-1401 1 BOLT,RETURN SPRING
5 92001-1401 1 BOLT,RETURN SPRING
6 92083-018 1 SPRING,KICK PAWL
7 92083-028 1 SPRING,CHG PEDL RTRN
8 92001-1037 1 BOLT,NEUTRAL POSITION
9 92043-076 1 PIN-NEUTRAL POSITION
10 92081-112 1 SPRING
11 92001-174 1 BOLT,HEX HEAD,10X26
12 92024-074 1 WASHER,LOCK,10MM
Page 110 of 200
KZ550-C2 LTD (1981) : GEAR CHANGE MECHANISM ('82-'83 C3/C4) [55/99]
Page 111 of 200
KZ550-C2 LTD (1981) : GEAR CHANGE MECHANISM ('82-'83 C3/C4) [55/99]
Ref # Part Number Qty. Description
13161 13161-042 1 LEVER ASSY,GEAR SFT
13242 13242-1030 1 PEDAL ASSY,SHIFT
92001 92001-1037 1 BOLT,NEUTRAL POSITION
92001A 92001-1401 1 BOLT,RETURN SPRING
92001B 92001-174 1 BOLT,HEX HEAD,10X26
92022 92024-074 1 WASHER,LOCK,10MM
92043 92043-076 1 PIN-NEUTRAL POSITION
92075 92160-1036 1 DAMPER,CHANGE PEDAL
92081 92081-112 1 SPRING
92081A 92083-018 1 SPRING,KICK PAWL
92081B 92083-028 1 SPRING,CHG PEDL RTRN
110 112G0620 1 BOLT-UPSET,6X20
Page 112 of 200
KZ550-C2 LTD (1981) : GENERATOR/REGULATOR ('80-'81 C1/C2) [56/99]
Page 113 of 200
KZ550-C2 LTD (1981) : GENERATOR/REGULATOR ('80-'81 C1/C2) [56/99]
Ref # Part Number Qty. Description
1 120P0628 3 BOLT,ALLEN,6X28
2 112G0625 2 BOLT-UPSET
3 461F0600 2 WASHER SPRING 6MM
4 21003-1013 1 STATOR ASSY,GENERATOR
5 21050-1007 1 ROTOR,GENERATOR
6 21066-1011 1 REGULATOR,VOLTAGE
7 21126-008 2 CLAMP,WIRING HARNESS
8 220B0512 2 SCREW PAN HEAD 5X12
9 461F0500 2 WASHER SPRING 5MM
10 92001-1201 1 BOLT,10X40
11 92037-1122 1 CLAMP,GENERATOR WIRE
12 21003-1038 1 STATOR,GENERATOR
13 21050-1019 1 FLYWHEEL,GENERATOR
14 21066-1008 1 REGULATOR,VOLTAGE
Page 114 of 200
KZ550-C2 LTD (1981) : GENERATOR/REGULATOR ('82-'83 C3/C4) [57/99]
Page 115 of 200
KZ550-C2 LTD (1981) : GENERATOR/REGULATOR ('82-'83 C3/C4) [57/99]
Ref # Part Number Qty. Description
21003 21003-1038 1 STATOR,GENERATOR
21050 21050-1019 1 FLYWHEEL,GENERATOR
21066 21066-1008 1 REGULATOR,VOLTAGE
21066A 21066-1030 1 REGULATOR-VOLTAGE
92001 92001-1201 1 BOLT,10X40
92037 21126-008 2 CLAMP,WIRING HARNESS
92037A 92037-1122 1 CLAMP,GENERATOR WIRE
110 112G0625 2 BOLT-UPSET
120 120P0628 3 BOLT,ALLEN,6X28
220 220B0512 2 SCREW PAN HEAD 5X12
461 461F0500 2 WASHER SPRING 5MM
461A 461F0600 2 WASHER SPRING 6MM
Page 116 of 200
KZ550-C2 LTD (1981) : HANDLEBAR ('80-'81 C1/C2) [58/99]
Page 117 of 200
KZ550-C2 LTD (1981) : HANDLEBAR ('80-'81 C1/C2) [58/99]
Ref # Part Number Qty. Description
1 46012-008 2 HOLDER-HANDLEBAR
2 461F0800 4 WASHER SPRING 8MM
3 92001-1405 4 BOLT 8X38
3 92001-1405 4 BOLT 8X38
4 46003-1062 1 HANDLEBAR
5 46019-038 1 GRIP ASSY,THROTTLE
6 46091-1101 1 HOUSING ASSY,R.H,CONT
7 27010-1009 1 SWITCH ASSY,HORN BUTN
8 220B0540 1 SCREW-PAN-CROS
9 220B0530 1 SCREW PAN HEAD 5X30
10 46075-028 1 RUBBER,L.H GRIP
11 46076-054 1 LEVER ASSY,CLUTCH
12 110N0625 1 BOLT HEX HEAD 6X25
13 410B0600 1 WASHER PLAIN 6MM
14 27043-002 1 SWITCH,CLUTCH
15 46055-003 1 SCREW CABLE ADJUST
16 46056-007 1 NUT,CABLE ADUST NUT
17 46092-023 1 LEVER,CLUTCH
18 46094-019 1 HOLDER,CLUTCH LEVER
19 92007-047 1 BOLT,HEX HEAD
20 92019-008 1 NUT
21 46091-1100 1 HOUSING ASSY,L.H,CONT
21-1 46091-1135 1 HOUSING-ASSY-CONTR,LH
22 220B0535 1 SCREW-PAN-CROS
23 220B0530 1 SCREW PAN HEAD 5X30
24 56001-1007 1 REAR VIEW MIRROR,L.H.
24 56001-1079 1 REAR VIEW MIRROR,LH
25 56001-1008 1 REAR VIEW MIRROR,R.H.
25 56001-1080 1 REAR VIEW MIRROR,RH
26 220B0525 2 SCREW-PAN-CROS,5X25
Page 118 of 200
KZ550-C2 LTD (1981) : HANDLEBAR ('82-'83 C3/C4) [59/99]
Page 119 of 200
KZ550-C2 LTD (1981) : HANDLEBAR ('82-'83 C3/C4) [59/99]
Ref # Part Number Qty. Description
13091 46094-019 1 HOLDER,CLUTCH LEVER
27010 27010-1009 1 SWITCH ASSY,HORN BUTN
27010A 27043-002 1 SWITCH,CLUTCH
46003 46003-1087 1 HANDLEBAR
46012 46012-008 2 HOLDER-HANDLEBAR
46019 46019-1017 1 GRIP-ASSY THROTTLE
46075 46075-1022 1 GRIP,LH
46076 46076-054 1 LEVER ASSY,CLUTCH
46091 46091-1101 1 HOUSING ASSY,R.H,CONT
46091A 46091-1195 1 HOUSING-ASSY-CONTROL,
46092 46092-023 1 LEVER,CLUTCH
56001 56001-1079 1 REAR VIEW MIRROR,LH
56001A 56001-1080 1 REAR VIEW MIRROR,RH
92001 92001-1405 4 BOLT 8X38
92001A 92007-047 1 BOLT,HEX HEAD
92009 46055-003 1 SCREW CABLE ADJUST
92015 46056-007 1 NUT,CABLE ADUST NUT
92015A 92019-008 1 NUT
110 110N0625 1 BOLT HEX HEAD 6X25
220 220B0525 2 SCREW-PAN-CROS,5X25
220A 220B0530 1 SCREW PAN HEAD 5X30
220B 220B0540 1 SCREW-PAN-CROS
410 410B0600 1 WASHER PLAIN 6MM
461 461F0800 4 WASHER SPRING 8MM
Page 120 of 200
KZ550-C2 LTD (1981) : HEADLIGHT ('80-'81 C1/C2) [60/99]
Page 121 of 200
KZ550-C2 LTD (1981) : HEADLIGHT ('80-'81 C1/C2) [60/99]
Ref # Part Number Qty. Description
1 23003-017 1 LAMP UNIT,HEAD
1 23004-1040 1 LAMP-HEAD
2 220B0312 2 SCREW PAN HEAD 3X12
3 23006-038 1 RIM,HEAD LAMP
4 23007-041 1 SEALD BEAM UNIT
4-1 23007-1009 1 LENS UNIT,HEAD LAMP
5 23008-037 1 SOCKET ASSY,HEAD LAMP
6 23014-005 1 SPRING FOCUS ADJUST
7 23019-021 1 SCREW FORCUS ADJUST
8 23019-023 2 SCREW-PAN HEAD,5X12
9 23020-018 1 NUT,4MM
10 23020-023 2 NUT,HEAD LAMP RIM FIT
11 23021-004 1 WASHER
12 23021-012 2 WASHER-PLAIN,5MM
13 23072-001 1 RING,HEAD LAMP MOUNT
14 23074-001 1 RING,HEAD LAMP MOUNT
15 23005-1016 1 BODY-COMP-HEAD LAMP
15 23005-1016 1 BODY-COMP-HEAD LAMP
16 23019-022 2 SCREW,PAN HEAD,5X14
17 11034-1787 1 BRACKET,HEAD LAMP
18 23052-011 2 COLLAR,HEAD LIGHT
19 23066-021 2 DAMPER RUBBER
20 23066-022 2 DAMPER RUBBER
21 315B1000 2 NUT 10MM
22 461F1000 2 WASHER SPRING 10MM
23 92007-024 2 BOLT,10MM
24 92022-1054 2 WASHER,HEAD LAMP
25 112G0625 1 BOLT-UPSET
26 11034-1791 1 BRACKET,
27 461F0600 1 WASHER SPRING 6MM
28 92022-125 1 WASHER 6.5X20X1.6T
29 92027-241 1 COLLAR
30 92075-209 1 DAMPER RUBBER,RR FENR
31 112G0612 1 BOLT-UPSET,6X12
32 11034-1792 1 BRACKET,
33 115G0816 1 BOLT-SMALL-UPSET,8X16
34 461F0800 1 WASHER SPRING 8MM
35 411B0600 2 WASHER PLAIN 6MM
36 92017-014 1 NUT,LOCK 6MM
37 92071-1008 1 GROMMET
37 92071-1008 2 GROMMET
38 92069-1002 1 BULB,12V-60/55W
39 49016-1016 1 DUST COVER
Page 122 of 200
KZ550-C2 LTD (1981) : HEADLIGHT ('82-'83 C3/C4) [61/99]
Page 123 of 200
KZ550-C2 LTD (1981) : HEADLIGHT ('82-'83 C3/C4) [61/99]
Ref # Part Number Qty. Description
11034 11034-1791 1 BRACKET,
11034A 11034-1792 1 BRACKET,
11036 11036-1215 1 BRACKET-A,METER
13091 23074-001 1 RING,HEAD LAMP MOUNT
14020 23072-001 1 RING,HEAD LAMP MOUNT
23004 23004-1040 1 LAMP-HEAD
23005 23005-1016 1 BODY-COMP-HEAD LAMP
23006 23006-038 1 RIM,HEAD LAMP
23007 23007-1009 1 LENS UNIT,HEAD LAMP
49016 49016-1016 1 DUST COVER
92001 92007-024 2 BOLT,10MM
92009 23019-021 1 SCREW FORCUS ADJUST
92009A 23019-022 2 SCREW,PAN HEAD,5X14
92009B 23019-023 2 SCREW-PAN HEAD,5X12
92015 23020-018 1 NUT,4MM
92015A 23020-023 2 NUT,HEAD LAMP RIM FIT
92015B 92015-1428 2 NUT,FLANGED,10MM
92015C 92015-1078 1 NUT-6MM
92022 23021-004 1 WASHER
92022A 23021-012 2 WASHER-PLAIN,5MM
92022B 92022-125 1 WASHER 6.5X20X1.6T
92027 23052-011 2 COLLAR,HEAD LIGHT
92027A 92027-162 1 COLLAR,REAR FENDER
92069 92069-1002 1 BULB,12V-60/55W
92071 92071-1008 2 GROMMET
92075 23066-021 2 DAMPER RUBBER
92075A 23066-022 2 DAMPER RUBBER
92075B 92075-209 1 DAMPER RUBBER,RR FENR
92081 23014-005 1 SPRING FOCUS ADJUST
110 112B0614 1 BOLT-UPSET 6X14
110A 112G0625 1 BOLT-UPSET
114 115G0816 1 BOLT-SMALL-UPSET,8X16
220 220B0312 2 SCREW PAN HEAD 3X12
411 411B0600 1 WASHER PLAIN 6MM
411A 411D1000 2 WASHER-PLAIN,10MM
461 461F0600 1 WASHER SPRING 6MM
461A 461F0800 1 WASHER SPRING 8MM
Page 124 of 200
KZ550-C2 LTD (1981) : IGNITION ('80-'81 C1/C2) [62/99]
Page 125 of 200
KZ550-C2 LTD (1981) : IGNITION ('80-'81 C1/C2) [62/99]
Ref # Part Number Qty. Description
1 92001-1397 1 BOLT-8X63
1 92001-1397 1 BOLT-8X63
2 59026-1009 1 COIL,PULSING
3 21126-008 2 CLAMP,WIRING HARNESS
4 21148-1016 1 ADVANCER,
5 21121-1035 1 COIL,IGNITION #1/4
6 21121-1036 1 COIL,IGNITION,#2/3
7 21130-1003 4 CAP,SPARK PLUG"LD05F"
8 21132-005 4 GROMMET,SPARK PLG CAP
9 92071-1015 4 GROMMET,SPARK PLUG
10 220B0512 3 SCREW PAN HEAD 5X12
11 92015-1078 4 NUT-6MM
12 92022-244 1 WASHER,SPARK ADVANCER
13 D8EA 4 SPARK PLUG D8EA
14 21160-1002 4 21160-1016 (Canada)
15 21119-1040 1 IGNITER
16 112G0616 2 BOLT-UPSET,6X16
17 461F0600 2 WASHER SPRING 6MM
Page 126 of 200
KZ550-C2 LTD (1981) : IGNITION ('82-'83 C3/C4) [63/99]
Page 127 of 200
KZ550-C2 LTD (1981) : IGNITION ('82-'83 C3/C4) [63/99]
Ref # Part Number Qty. Description
21119 21119-1040 1 IGNITER
21121 21121-1035 1 COIL,IGNITION #1/4
21121A 21121-1036 1 COIL,IGNITION,#2/3
21130 21130-1003 4 CAP,SPARK PLUG"LD05F"
21148 21148-1016 1 ADVANCER,
59026 59026-1009 1 COIL,PULSING
92001 92001-1397 1 BOLT-8X63
92015 92015-1078 4 NUT-6MM
92022 92022-244 1 WASHER,SPARK ADVANCER
92037 21126-008 2 CLAMP,WIRING HARNESS
92070A D8EA 4 SPARK PLUG D8EA
92070B 92070-1019 4 SPARK PLUG DR8ES (Canada)
92071 21132-005 4 GROMMET,SPARK PLG CAP
92071A 92071-1015 4 GROMMET,SPARK PLUG
110 112G0618 2 BOLT-UPSET
220 220B0512 3 SCREW PAN HEAD 5X12
411 411B0600 2 WASHER PLAIN 6MM
461 461F0600 2 WASHER SPRING 6MM
Page 128 of 200
KZ550-C2 LTD (1981) : IGNITION SWITCH/LOCKS/REFLECTORS ('80-'8 [64/99]
Page 129 of 200
KZ550-C2 LTD (1981) : IGNITION SWITCH/LOCKS/REFLECTORS ('80-'8 [64/99]
Ref # Part Number Qty. Description
1 120S0616 2 BOLT-SOCKET,6X16,BLAC
2 27005-5014 1 SWITCH ASSY,IGNITION
3 461F0600 2 WASHER SPRING 6MM
4 27010-017 1 SWITCH-BRAKE LAMP
5 27011-017 1 SPRING,BRAKE LAMP SN
6 27008-1103 1 KEY-LOCK,BLANK
7 27004-5016 1 LOCK ASSY,KZ550A1
7-1 27004-5099 1 LOCK ASSY
8 25009-004 4 WASHER,5.2X16X16X1.2T
9 28001-1015 2 REFLECTOR ASSY,FRONT
10 92009-1099 4 SCREW,5X16,BLACK
Page 130 of 200
KZ550-C2 LTD (1981) : IGNITION SWITCH/LOCKS/REFLECTORS ('82-'8 [65/99]
Page 131 of 200
KZ550-C2 LTD (1981) : IGNITION SWITCH/LOCKS/REFLECTORS ('82-'8 [65/99]
Ref # Part Number Qty. Description
11036 11036-1150 1 BRACKET,REFLECTOR,RR
27004 27004-5150 1 SWITCH-ASSY
27005 27005-5024 1 SWITCH-ASSY-IGNITION
27008 27008-1103 1 KEY-LOCK,BLANK
27010 27010-017 1 SWITCH-BRAKE LAMP
28012 28012-1005 1 REFLECTOR,REAR REFLEX
28012A 28012-1009 2 REFLECTOR-REFLEX
92015 92015-1078 2 NUT-6MM
92081 27011-017 1 SPRING,BRAKE LAMP SN
110 112G0612 2 BOLT-UPSET,6X12
120 120S0616 2 BOLT-SOCKET,6X16,BLAC
311 311B0500 4 NUT,5MM
461 461F0500 4 WASHER SPRING 5MM
461A 461F0600 2 WASHER SPRING 6MM
Page 132 of 200
KZ550-C2 LTD (1981) : LABELS ('82-'83 C3/C4) [66/99]
Page 133 of 200
KZ550-C2 LTD (1981) : LABELS ('82-'83 C3/C4) [66/99]
Ref # Part Number Qty. Description
56014 56014-1042 2 EMBLEM,FUEL TANK
56018 56018-1272 2 MARK,SIDE COVER,"LTD5
92009 221C0306 4 SCREW-CSK-CROS
92015 92018-005 4 NUT,LOCK,3MM
Page 134 of 200
KZ550-C2 LTD (1981) : METERS ('80-'81 C1/C2) [67/99]
Page 135 of 200
KZ550-C2 LTD (1981) : METERS ('80-'81 C1/C2) [67/99]
Ref # Part Number Qty. Description
1 25005-1066 1 SPEEDOMETER,MPH & KPH
1 25005-1091 1 SPEEDOMETER,MPH
1 25005-1036 1 SPEEDOMETER,KPH (Canada)
1 25005-1096 1 SPEEDOMETER,KPH (Canada)
2 25015-1031 1 TACHOMETER,(X1000RPM)
2 25015-1076 1 TACHOMETER,(X1000RPM)
3 23008-1028 1 SOCKET,ASSY,SPEEDOMET
3 23008-1067 1 SOCKET ASSY,SPEEDOMET
4 23008-1029 1 SOCKET ASSY,TACHOMETR
4 23008-1066 1 SOCKET ASSY,TACHOMETE
5 23008-1030 1 SOCKET ASSY,PILOT BOX
6 92069-018 10 BULB 12V 3W
6 92069-018 11 BULB 12V 3W
7 25023-1007 1 COVER,PILOT BOX,UPPER
8 14025-1067 1 COVER,PILOT BOX,LOWER
9 14025-1218 1 COVER,SPEEDOMETER
10 14025-1219 1 COVER,TACHOMETER
11 14025-1070 1 COVER,PILOT BOX DAMPR
12 13169-1120 1 PLATE,SOCKET
13 92075-1100 1 SHOCK DAMPER,PILOT
14 25019-023 2 DAMPER RUBBER,MET FIT
15 92075-1101 4 SHOCK DAMPER,METER
16 322N0500 4 NUT-CAP,5MM
17 92009-1039 2 SCREW,4X10
18 92009-1040 2 SCREW,TAPPING,4X10
19 25008-1011 1 BRACKET,METER
20 317B0800 2 NUT,8M/M
21 461F0800 2 WASHER SPRING 8MM
22 92075-080 4 DAMPER RUBBER
Page 136 of 200
KZ550-C2 LTD (1981) : METERS ('82-'83 C3/C4) [68/99]
Page 137 of 200
KZ550-C2 LTD (1981) : METERS ('82-'83 C3/C4) [68/99]
Ref # Part Number Qty. Description
13169 13169-1120 1 PLATE,SOCKET
14025 14025-1067 1 COVER,PILOT BOX,LOWER
14025A 14025-1070 1 COVER,PILOT BOX DAMPR
14025B 14025-1218 1 COVER,SPEEDOMETER
14025C 14025-1219 1 COVER,TACHOMETER
23008 23008-1101 1 SOCKET-ASSY,TACHOMETE
23008A 23008-1122 1 SOCKET-ASSY,SPEEDOMET
23008B 23008-1123 1 SOCKET-ASSY,PILOT BOX
25005 25005-1151 1 SPEEDOMETER,MPH
25005A 25005-1152 1 SPEEDOMETER (Canada)
25008 25008-1011 1 BRACKET,METER
25015 25015-1102 1 TACHOMETER,(X1000RPM)
25023 25023-1007 1 COVER,PILOT BOX,UPPER
92009 92009-1039 2 SCREW,4X10
92009A 92009-1040 2 SCREW,TAPPING,4X10
92015 322N0500 4 NUT-CAP,5MM
92069 92069-1007 11 BULB,12V3.4W
92075 25019-023 2 DAMPER RUBBER,MET FIT
92075A 92075-080 4 DAMPER RUBBER
92075B 92075-1100 1 SHOCK DAMPER,PILOT
92075C 92075-1101 4 SHOCK DAMPER,METER
317 317B0800 2 NUT,8M/M
461 461F0800 2 WASHER SPRING 8MM
Page 138 of 200
KZ550-C2 LTD (1981) : MUFFLERS ('80-'81 C1/C2) [69/99]
Page 139 of 200
KZ550-C2 LTD (1981) : MUFFLERS ('80-'81 C1/C2) [69/99]
Ref # Part Number Qty. Description
1 11060-1051 2 GASKET,MUFFLER CONNEC
2 11009-1866 4 GASKET,EXHAUST PIPE H
3 18069-1006 4 HOLDER,EXHAUST PIPE
4 32032-1671 1 PIPE,MUFFLER CONNECT1
5 11009-1667 1 GASKET,EXHAUST PIPE C
6 14025-1531 1 COVER,MUFFLER,LH
7 18001-1305 1 MUFFLER,LH
7 18001-1305 1 MUFFLER,LH
8 18049-1067 1 PIPE,EXHAUST,#2
8 18049-1067 1 PIPE,EXHAUST,#2
9 220B0640 2 SCREW PAN HEAD 6X40
10 317B0800 2 NUT,8M/M
11 32069-1064 1 BRACKET,MUFFLER,L.H.
12 461F0600 2 WASHER SPRING 6MM
13 461F0800 2 WASHER SPRING 8MM
14 92037-1089 1 CLAMP,EXHAUST PIPE
14 92037-1349 1 CLAMP,42MM
15 92075-1002 1 DAMPER RUBBER,MAIN ST
16 11009-1667 1 GASKET,EXHAUST PIPE C
17 14025-1532 1 COVER,MUFFLER,RH
18 18001-1306 1 MUFFLER,RH
18 18001-1306 1 MUFFLER,RH
19 18049-1068 1 PIPE,EXHAUST,#3
19 18049-1068 1 PIPE,EXHAUST,#3
20 220B0640 2 SCREW PAN HEAD 6X40
21 317B0800 2 NUT,8M/M
22 32069-1065 1 BRACKET,MUFFLER,R.H.
23 461F0600 2 WASHER SPRING 6MM
24 461F0800 2 WASHER SPRING 8MM
25 92037-1089 1 CLAMP,EXHAUST PIPE
25 92037-1349 1 CLAMP,42MM
26 92015-1078 8 NUT-6MM
27 92027-264 8 COLLAR,EXHAUST PIPE
28 92037-1223 2 CLAMP,PIPE,35MM
29 110R0610 4 BOLT (6X10)
Page 140 of 200
KZ550-C2 LTD (1981) : MUFFLERS ('82-'83 C3/C4) [70/99]
Page 141 of 200
KZ550-C2 LTD (1981) : MUFFLERS ('82-'83 C3/C4) [70/99]
Ref # Part Number Qty. Description
11009 11060-1051 2 GASKET,MUFFLER CONNEC
11009A 11009-1667 2 GASKET,EXHAUST PIPE C
11009B 11009-1866 4 GASKET,EXHAUST PIPE H
14025 14025-1531 1 COVER,MUFFLER,LH
14025A 14025-1532 1 COVER,MUFFLER,RH
18001 18001-1305 1 MUFFLER,LH
18001A 18001-1306 1 MUFFLER,RH
18001B 18001-1305 1 MUFFLER,LH
18001C 18001-1306 1 MUFFLER,RH
18049 18049-1154 1 PIPE-EXHAUST,#2
18049A 18049-1155 1 PIPE-EXHAUST,#3
18069 18069-1006 4 HOLDER,EXHAUST PIPE
32032 32032-1671 1 PIPE,MUFFLER CONNECT1
32069 32069-1064 1 BRACKET,MUFFLER,L.H.
32069A 32069-1065 1 BRACKET,MUFFLER,R.H.
92015 92015-1078 8 NUT-6MM
92027 92027-264 8 COLLAR,EXHAUST PIPE
92037 92037-1349 2 CLAMP,42MM
92037A 92037-1243 2 CLAMP,MUFFLER,37MM
92075 92075-1002 1 DAMPER RUBBER,MAIN ST
220 220B0640 4 SCREW PAN HEAD 6X40
317 317B0800 4 NUT,8M/M
461 461F0600 4 WASHER SPRING 6MM
461A 461F0800 4 WASHER SPRING 8MM
Page 142 of 200
KZ550-C2 LTD (1981) : OIL PUMP/OIL FILTER ('80-'81 C1/C2) [71/99]
Page 143 of 200
KZ550-C2 LTD (1981) : OIL PUMP/OIL FILTER ('80-'81 C1/C2) [71/99]
Ref # Part Number Qty. Description
1 16082-064 1 OIL PUMP ASSY
2 16085-025 1 GEAR,OIL PUMP,57T
3 16086-004 1 SHAFT,OIL PUMP
4 16111-004 1 STRAINER,OIL PUMP
5 16142-005 1 COVER,OIL PUMP
6 16145-004 1 GASKET,OIL PUMP COVER
7 16154-003 1 ROTOR ASSY,OIL PUMP
8 220B0622 3 SCREW PAN HEAD 6X22
9 480J1100 1 CIRCLIP,11MM
10 92022-311 1 WASHER,PLAIN
11 92043-1302 1 PIN,DOWEL,8X10
12 92042-041 2 PIN,DOWEL
13 16144-006 1 SWITCH ASY,OIL PRSSUR
14 221B0655 2 SCREW,CNTSNK HD,6X55
15 92001-165 1 BOLT,HEX HEAD,6X45
16 92042-050 2 PIN,DOWEL,6.2X8X28
17 13169-1110 1 PLATE,OIL FILTER
18 16099-003 1 FILTER,OIL
19 16101-004 1 COVER,OIL FILTER
20 16126-1108 1 VALVE,OIL FILTER
21 600A1200 1 BALL STEEL 3/8'
22 92043-111 1 SPRING PIN
23 92081-109 1 SPRING
24 16130-1001 1 RELEAF VALVE ASSY
25 670B2016 1 "0" RING,16MM
26 671B2590 1 "0" RING,90MM
27 92022-1012 1 WASHER,20.5X30X1.0
28 92081-1018 1 SPRING,OIL FILTER
Page 144 of 200
KZ550-C2 LTD (1981) : OIL PUMP/OIL FILTER ('82-'83 C3/C4) [72/99]
Page 145 of 200
KZ550-C2 LTD (1981) : OIL PUMP/OIL FILTER ('82-'83 C3/C4) [72/99]
Ref # Part Number Qty. Description
11009 16145-004 1 GASKET,OIL PUMP COVER
13107 16086-004 1 SHAFT,OIL PUMP
13169 13169-1110 1 PLATE,OIL FILTER
14025 16101-004 1 COVER,OIL FILTER
14043 16111-004 1 STRAINER,OIL PUMP
16082 16082-064 1 OIL PUMP ASSY
16085 16085-025 1 GEAR,OIL PUMP,57T
16126 16126-1108 1 VALVE,OIL FILTER
16130 16130-1001 1 RELEAF VALVE ASSY
16142 16142-005 1 COVER,OIL PUMP
16154 16154-003 1 ROTOR ASSY,OIL PUMP
27010 27010-1155 1 SWITCH,OIL PRESSURE
52010 16099-003 1 FILTER,OIL
92001 92001-165 1 BOLT,HEX HEAD,6X45
92022 92022-1012 1 WASHER,20.5X30X1.0
92022A 92022-311 1 WASHER,PLAIN
92043 92043-1302 1 PIN,DOWEL,8X10
92043A 92042-041 2 PIN,DOWEL
92043B 92042-050 2 PIN,DOWEL,6.2X8X28
92043C 92043-111 1 SPRING PIN
92081 92081-1018 1 SPRING,OIL FILTER
92081A 92081-109 1 SPRING
220 220B0622 3 SCREW PAN HEAD 6X22
221 221B0655 2 SCREW,CNTSNK HD,6X55
480 480J1100 1 CIRCLIP,11MM
600 600A1200 1 BALL STEEL 3/8'
670 670B2016 1 "0" RING,16MM
671 671B2590 1 "0" RING,90MM
Page 146 of 200
KZ550-C2 LTD (1981) : OWNER TOOLS ('80-'81 C1/C2) [73/99]
Page 147 of 200
KZ550-C2 LTD (1981) : OWNER TOOLS ('80-'81 C1/C2) [73/99]
Ref # Part Number Qty. Description
1 56007-1060 1 TOOL KIT
1 56007-1070 1 TOOL KIT
2 56008-009 1 BAG,TOOL
3 92106-1001 1 GRIP,SCREW DRIVER
4 92107-007 1 92107-1052 (Canada)
5 92107-1052 1 TOOL-DRIVER
6 92107-008 1 92107-1002 (Canada)
7 92110-1147 1 TOOL-WRENCH,BOX END,2
8 92110-1151 1 TOOL-WRENCH,BOX END,1
8 92110-1148 1 TOOL-WRENCH,BOX END,2
9 92110-1018 1 WRENCH,SPARK PLUG
10 92110-1019 1 WRENCH,HOOK
11 92110-1031 1 WRENCH,OPEN END,10M/M
11 92110-1004 1 WRENCH,OPEN END,19M/M
12 92111-004 1 WRENCH,OPEN END,19M/M
13 92112-003 1 PLIERS,160MM
14 92126-002 1 WRENCH,OPEN END,12X13
14 92110-1038 1 TOOL-WRENCH,OPEN END
15 92110-1153 1 TOOL-WRENCH,OPEN END,
16 92104-002 1 LIQUID GASKET
17 56019-120 1 BOND,#10
18 52005-1031 1 GAUGE,AIR,3.5KG/CM2
Page 148 of 200
KZ550-C2 LTD (1981) : OWNER TOOLS ('82-'83 C3/C4) [74/99]
Page 149 of 200
KZ550-C2 LTD (1981) : OWNER TOOLS ('82-'83 C3/C4) [74/99]
Ref # Part Number Qty. Description
14025 56019-120 1 BOND,#10
56007 56007-1156 1 56007-1221 (Canada)
56008 56008-1019 1 BAG,TOOLKIT
92104 92104-002 1 LIQUID GASKET
92106 92106-1001 1 GRIP,SCREW DRIVER
92107 92107-1052 1 TOOL-DRIVER
92107A 92107-005 1 SCREW DRIVER #3 PHLIP
92110 92110-1147 1 TOOL-WRENCH,BOX END,2
92110A 92110-1038 1 TOOL-WRENCH,OPEN END
92110B 92110-1047 1 TOOL-WRENCH
92110C 92110-1153 1 TOOL-WRENCH,OPEN END,
92111 92111-004 1 TOOL-WRENCH,OPEN END,
92111A 92111-005 1 BAR,SPARK PLUG WRENCH
92112 92112-003 1 PLIERS,160MM
Page 150 of 200
KZ550-C2 LTD (1981) : OWNER TOOLS (KZ550-C3) [75/99]
Page 151 of 200
KZ550-C2 LTD (1981) : OWNER TOOLS (KZ550-C3) [75/99]
Ref # Part Number Qty. Description
14025 56019-120 1 BOND,#10
52005 52005-1031 1 GAUGE,AIR,3.5KG/CM2
56007 56007-1070 1 TOOL KIT
56008 56008-009 1 BAG,TOOL
92104 92104-002 1 LIQUID GASKET
92106 92106-1001 1 GRIP,SCREW DRIVER
92107 92107-1052 1 TOOL-DRIVER
92107A 92107-007 1 92107-1052 (Canada)
92107B 92107-008 1 92107-1002 (Canada)
92110 92110-1147 1 TOOL-WRENCH,BOX END,2
92110A 92110-1004 1 WRENCH,OPEN END,19M/M
92110B 92110-1018 1 WRENCH,SPARK PLUG
92110C 92110-1148 1 TOOL-WRENCH,BOX END,2
92110D 92110-1038 1 TOOL-WRENCH,OPEN END
92110E 92110-1153 1 TOOL-WRENCH,OPEN END,
92111 92111-004 1 TOOL-WRENCH,OPEN END,
92112 92112-003 1 PLIERS,160MM
Page 152 of 200
KZ550-C2 LTD (1981) : REAR WHEEL/HUB/BRAKE/CHAIN ('80-'81 C1/C [76/99]
Page 153 of 200
KZ550-C2 LTD (1981) : REAR WHEEL/HUB/BRAKE/CHAIN ('80-'81 C1/C [76/99]
Ref # Part Number Qty. Description
1 41073-1081 1 WHEEL ASSY,REAR
2 92027-1267 1 COLLAR,RR WHEEL BRG
3 42014-033 1 SHOCK DAMPER,REAR HUB
4 601B6303ZZ 2 BRG,BALL,#6303ZZC3
5 671B2565 1 "0" RING,65MM
6 92033-1042 1 CIRCLIP,47M/M
7 41035-1055 1 PANEL-ASY,BRK BLACK
7 41035-1055 1 PANEL-ASY,BRK BLACK
8 114G0828 1 BOLT HEX HEAD 8X28
9 41049-012 2 SPRING,BRAKE SHOE
10 41050-017 1 CAM SHAFT,BRAKE
11 41051-003 1 DUST SHIELD-BRAKE CAM
12 41085-004 1 INDICATOR,BRAKE SHOE
13 42019-012 2 SHOE,BRAKE
14 42029-039 1 LEVER REAR BRAKE CAM
15 42033-1021 1 COUPLING ASSY,RR HUB
16 42036-1036 1 SLEEVE, REAR HUB COUPLING
17 601B6206 1 BALL BEARING,#6206
18 92001-161 6 BOLT
19 42045-005 6 NUT 10MM
20 92050-027 1 OIL SEAL
21 41068-1086 1 AXLE,RR
22 92027-1226 1 COLLAR,AXLE,L=28M/M
23 92027-1262 1 COLLAR,RR AXLE L.H
24 550D4035 1 PIN-COTTER,4.0X35
25 92015-055 1 NUT CASTLE,16MM
26 42041-1054 1 SPROCKET,REAR,38T
27 92057-1050 1 CHAIN,530X100 SH-O
28 92033-1044 1 CIRCLIP,62M/M
29 92022-1212 3 WASHER,LOCK
Page 154 of 200
KZ550-C2 LTD (1981) : REAR WHEEL/HUB/BRAKE/CHAIN ('82-'83 C3/C [77/99]
Page 155 of 200
KZ550-C2 LTD (1981) : REAR WHEEL/HUB/BRAKE/CHAIN ('82-'83 C3/C [77/99]
Ref # Part Number Qty. Description
41035 41035-1055 1 PANEL-ASY,BRK BLACK
41048 42019-012 2 SHOE,BRAKE
41050 41050-017 1 CAM SHAFT,BRAKE
41053 42029-039 1 LEVER REAR BRAKE CAM
41068 41068-1086 1 AXLE,RR
41068A 41068-1086 1 AXLE,RR
41073 41073-1081 1 WHEEL ASSY,REAR
41073A 41073-1190-21 1 WHEEL-ASSY,RR,F.BLACK
41085 41085-004 1 INDICATOR,BRAKE SHOE
42033 42033-1021 1 COUPLING ASSY,RR HUB
42036 42036-1036 1 SLEEVE,RR HUB L=33M/M
42041 42041-1054 1 SPROCKET,REAR,38T
92001 92001-161 6 BOLT
92015 42045-005 6 NUT 10MM
92015A 92015-055 1 NUT CASTLE,16MM
92022 92022-1212 3 WASHER,LOCK
92027 92027-1226 1 COLLAR,AXLE,L=28M/M
92027A 92027-1262 1 COLLAR,RR AXLE L.H
92027B 92027-1267 1 COLLAR,RR WHEEL BRG
92033 92033-1042 1 CIRCLIP,47M/M
92033A 92033-1044 1 CIRCLIP,62M/M
92049 92050-027 1 OIL SEAL
92057 92057-1050 1 CHAIN,530X100 SH-O
92075 42014-033 1 SHOCK DAMPER,REAR HUB
92081 41049-012 2 SPRING,BRAKE SHOE
92093 41051-003 1 DUST SHIELD-BRAKE CAM
114 114G0828 1 BOLT HEX HEAD 8X28
550 550D4035 1 PIN-COTTER,4.0X35
601 601B6206 1 BALL BEARING,#6206
601A 601B6303ZZ 2 BRG,BALL,#6303ZZC3
671 671B2565 1 "0" RING,65MM
Page 156 of 200
KZ550-C2 LTD (1981) : SEAT ('80-'81 C1/C2) [78/99]
Page 157 of 200
KZ550-C2 LTD (1981) : SEAT ('80-'81 C1/C2) [78/99]
Ref # Part Number Qty. Description
1 53001-1114 1 SEAT-ASSY,DUAL
1 53001-1114 1 SEAT-ASSY,DUAL
2 112G0616 6 BOLT-UPSET,6X16
3 461F0600 6 WASHER SPRING 6MM
4 411B0600 6 WASHER PLAIN 6MM
5 27012-1011 1 HOOK,SEAT
5-1 53045-1002 1 HOOK ASSY,SEAT
6 53009-1023 1 HINGE,SEAT,FRONT
7 53009-1024 1 HINGE,SEAT,REAR
8 92075-099 2 DAMPER RUBBER
9 92075-156 4 DAMPER RUBBER-SEAT
10 53011-008 2 PIN,DUAL SEAT PIVOT
11 53054-006 1 STOPPER,SEAT
12 554A0600 4 PIN,SNAP
13 92022-1565 1 WASHER,6.5X16X2
14 112B0614 1 BOLT-UPSET 6X14
15 461F0600 1 WASHER SPRING 6MM
16 411B0600 1 WASHER PLAIN 6MM
17 27016-5010 1 LOCK-ASSY,SEAT
18 92072-1044 2 BAND,TOOL
19 312B0600 4 NUT 6MM
20 32099-011 1 CASE
21 92009-1043 2 SCREW
22 92071-056 1 GROMMET
Page 158 of 200
KZ550-C2 LTD (1981) : SEAT ('82-'83 C3/C4) [79/99]
Page 159 of 200
KZ550-C2 LTD (1981) : SEAT ('82-'83 C3/C4) [79/99]
Ref # Part Number Qty. Description
27016 27016-5010 1 LOCK-ASSY,SEAT
32099 32099-011 1 CASE
35011 53054-006 1 STOPPER,SEAT
53001 53001-1114 1 SEAT-ASSY,DUAL
53003 53003-1035 1 LEATHER,SEAT
53009 53009-1023 1 HINGE,SEAT,FRONT
53009A 53009-1024 1 HINGE,SEAT,REAR
53045 53045-1002 1 HOOK ASSY,SEAT
92009 92009-1043 2 SCREW
92043 53011-008 2 PIN,DUAL SEAT PIVOT
92071 92071-056 1 GROMMET
92072 92072-1044 2 BAND,TOOL
92075 92075-099 2 DAMPER RUBBER
92075A 92075-156 4 DAMPER RUBBER-SEAT
110 112B0614 1 BOLT-UPSET 6X14
110A 112G0616 6 BOLT-UPSET,6X16
312 312B0600 4 NUT 6MM
411 411B0600 8 WASHER PLAIN 6MM
461 461F0600 7 WASHER SPRING 6MM
554 554A0500 4 PIN-SNAP,5MM
Page 160 of 200
KZ550-C2 LTD (1981) : SIDE COVERS/CHAIN COVER ('80-'81 C1/C2) [80/99]
Page 161 of 200
KZ550-C2 LTD (1981) : SIDE COVERS/CHAIN COVER ('80-'81 C1/C2) [80/99]
Ref # Part Number Qty. Description
1 36001-1097-7Y 1 COVER,SIDE,L.H,L.RED
1 36001-1097-8G 1 COVER,SIDE,L.H,EBONY
1 36001-1097-E2 1 COVER-SIDE,LH,L.M.RED
2 92071-056 3 GROMMET
3 36001-1098-7Y 1 COVER,SIDE,R.H,L.RED
3 36001-1098-8G 1 COVER,SIDE.R.H,EBONY
3 36001-1098-E2 1 COVER-SIDE,RH,L.M.RED
4 92071-056 3 GROMMET
5 112G0616 2 BOLT-UPSET,6X16
6 461F0600 2 WASHER SPRING 6MM
7 410B0600 2 WASHER PLAIN 6MM
8 36014-1038 1 CASE-CHAIN,CR-PLATED
8 36014-1038 1 CASE-CHAIN,CR-PLATED
9 92018-005 4 NUT,LOCK,3MM
10 56018-1161 4 MARK,SIDE COV"LTD550"
10 56018-1179 2 MARK,SIDE COV,LTD550
Page 162 of 200
KZ550-C2 LTD (1981) : SIDE COVERS/CHAIN COVER ('82-'83 C3/C4) [81/99]
Page 163 of 200
KZ550-C2 LTD (1981) : SIDE COVERS/CHAIN COVER ('82-'83 C3/C4) [81/99]
Ref # Part Number Qty. Description
36001 36001-1097-H8 1 COVER-SIDE,LH,EBONY
36001A 36001-1097-8G 1 COVER,SIDE,L.H,EBONY
36001B 36001-1097-8K 1 COVER-SIDE,LH,S.BLUE
36001C 36001-1098-H8 1 COVER-SIDE,RH,EBONY
36001D 36001-1098-8G 1 COVER,SIDE.R.H,EBONY
36001E 36001-1098-8K 1 COVER-SIDE,RH,S.BLUE
36014 36014-1038 1 CASE-CHAIN,CR-PLATED
92071 92071-056 6 GROMMET
110 112G0612 1 BOLT-UPSET,6X12
110A 112B0614 1 BOLT-UPSET 6X14
411 411B0600 2 WASHER PLAIN 6MM
461 461F0600 2 WASHER SPRING 6MM
Page 164 of 200
KZ550-C2 LTD (1981) : SPECIAL SERVICE TOOLS "A" ('80-'81 C1/C2 [82/99]
Page 165 of 200
KZ550-C2 LTD (1981) : SPECIAL SERVICE TOOLS "A" ('80-'81 C1/C2 [82/99]
Ref # Part Number Qty. Description
1 57001-1011 1 ADAPTER,FORK CYL HLDR
2 57001-1017 1 GAUGE-FUEL LEVEL
3 57001-1018 1 GAUGE-CMP ADPTR 12MM
4 57001-1021 1 ARBOR,VALVE GUIDE
5 57001-1024 1 WRENCH,SPARK PLUG
6 57001-1063 1 PROTECTOR-BEAD
7 57001-1078 1 ADAPTER,VALVE SPRING
8 57001-1079 1 REAMER-VALVE GUIDE
9 57001-115 1 PLIERS-PISTON RING
10 57001-125 1 *** N.L.A.*** (Canada)
11 57001-127 1 *** N.L.A.*** (Canada)
12 57001-134 1 57001-1100 (Canada)
13 57001-135 1 PULLER,STEM BEARING
14 57001-136 1 ADAPTER,STEM BEARING
15 57001-137 1 DRIVER,STEM BEARING
16 57001-138 1 57001-1129 (Canada)
17 57001-139 1 *** N.L.A.*** (Canada)
18 57001-141 1 *** N.L.A.*** (Canada)
19 57001-143 1 PLIERS,CIRCLIP,INSIDE
20 57001-144 1 PLIERS,CIRCLIP,OUTSID
21 57001-149 1 57001-1336 (Canada)
22 57001-183 1 HANDLE,FORK CLY HOLDR
23 57001-221 1 GAUGE COMPRESSION
24 57001-296 1 *** N.L.A.*** (Canada)
25 57001-1072 1 BREAKER-BEAD,ASSY
26 52005-1003 1 GAUGE,AIR
Page 166 of 200
KZ550-C2 LTD (1981) : SPECIAL SERVICE TOOLS "B" ('80-'81 C1/C2 [83/99]
Page 167 of 200
KZ550-C2 LTD (1981) : SPECIAL SERVICE TOOLS "B" ('80-'81 C1/C2 [83/99]
Ref # Part Number Qty. Description
1 57001-241 1 COMPRESSOR,VLV SPRING
2 57001-254 1 57001-1216 (Canada)
3 57001-264 1 GUIDE,SHIFT OIL SEAL
4 57001-287 1 57001-1129 (Canada)
5 57001-288 1 57001-1129 (Canada)
6 57001-289 1 57001-1129 (Canada)
7 57001-290 1 57001-1129 (Canada)
8 57001-297 1 *** N.L.A.*** (Canada)
9 57001-305 1 57001-1243 (Canada)
10 57001-308 1 57001-1313 (Canada)
11 57001-317 1 ADAPTER,2ND GEAR PULR
12 57001-380 1 *** N.L.A.*** (Canada)
13 57001-403 1 57001-1278 (Canada)
14 57001-535 1 UNAVAILABLE IN PRICE BOOK
15 57001-900 1 *** N.L.A.*** (Canada)
16 57001-910 1 PULLER-PISTON PIN
17 57001-913 1 ADAPTER B, PIN PULLER
18 57001-921 2 57001-1094 (Canada)
19 57001-980 1 *** N.L.A.*** (Canada)
20 57001-983 1 MULTIMETER
21 57001-1091 1 DRIVER,FORK OIL SEAL
Page 168 of 200
KZ550-C2 LTD (1981) : STANDS ('82-'83 C3/C4) [84/99]
Page 169 of 200
KZ550-C2 LTD (1981) : STANDS ('82-'83 C3/C4) [84/99]
Ref # Part Number Qty. Description
34011 34011-1026 1 STAND-MAIN
34019 34019-016 1 SHAFT,MAIN STAND
34024 34024-1047 1 STAND-SIDE
92001 92003-079 1 BOLT-SIDE STAND
92037 92037-1399 1 CLAMP,VENT HOSE
92075 92075-1205 1 DAMPER,STAND STOPPER
92081 34025-005 1 SPRING,SIDE STAND
92081A 92081-1265 1 SPRING,MAIN STAND
114 115G0840 2 BOLT,8X40
315 315B1000 1 NUT 10MM
317 317B0800 2 NUT,8M/M
410 410B0800 4 WASHER PLAIN 8MM
410 410B0800 3 WASHER PLAIN 8MM
550 550D3030 1 PIN COTTER 3.0X30
Page 170 of 200
KZ550-C2 LTD (1981) : STANDS/BRAKE PEDAL ('80-'81 C1/C2) [85/99]
Page 171 of 200
KZ550-C2 LTD (1981) : STANDS/BRAKE PEDAL ('80-'81 C1/C2) [85/99]
Ref # Part Number Qty. Description
1 114G0840 2 BOLT,HEX HEAD,8X40
2 317B0800 2 NUT,8M/M
3 34011-1026 1 STAND-MAIN
4 34019-016 1 SHAFT,MAIN STAND
5 410B0800 4 WASHER PLAIN 8MM
6 550D3030 1 PIN COTTER 3.0X30
7 92081-1265 1 SPRING,MAIN STAND
8 315B1000 1 NUT 10MM
9 34024-1047 1 STAND-SIDE
10 34025-005 1 SPRING,SIDE STAND
11 92003-079 1 BOLT-SIDE STAND
12 92075-1205 1 DAMPER,STAND STOPPER
13 110B0620 1 BOLT HEX HEAD
14 311B0600 1 NUT 6MM
15 43001-1048 1 PEDAL,BRAKE
16 92001-1172 1 BOLT,HEX HEAD,8X25
17 43004-1013 1 SHAFT,BRAKE
18 92081-1147 1 SPRING,BRAKE PEDAL
19 314B1000 1 NUT,10MM
20 315B1000 1 NUT 10MM
21 43007-027 1 TORQUE LINK-REAR BRK
22 461F1000 2 WASHER SPRING 10MM
23 554A0800 2 PIN,SNAP
24 92003-034 1 BOLT HEX HEAD 10MM
25 92003-096 1 BOLT
26 410B0600 1 WASHER PLAIN 6MM
27 43011-1014 1 ROD,BRAKE
28 43012-001 1 SPRING,BRAKE ROD
29 550D2015 1 PIN COTTER 2.0X15
30 92015-042 1 NUT-BRAKE ROD ADJUST
31 92043-064 1 PIN-BRAKE ROD FITTING
32 92043-065 1 PIN-BRAKE ROD
33 11034-1824 1 BRACKET,BRAKE PEDAL
Page 172 of 200
KZ550-C2 LTD (1981) : STARTER MOTOR/STARTER CLUTCH ('80-'81 C1 [86/99]
Page 173 of 200
KZ550-C2 LTD (1981) : STARTER MOTOR/STARTER CLUTCH ('80-'81 C1 [86/99]
Ref # Part Number Qty. Description
1 11009-1069 1 GASKET,STARTER COVER
2 92001-1424 3 BOLT,SOCKET,8X10
2 92001-1424 3 BOLT,SOCKET,8X10
3 13107-1006 1 SHAFT,IDLE GEAR
4 13193-1002 1 CLUTCH ASSY,ONEWAY
5 92043-132 3 PIN
6 92081-159 3 SPRING,COIL
7 92122-006 3 ROLLER
8 14025-1050 1 COVER,STARTER MOTOR
9 21163-1031 1 STARTER-ELECTRIC
10 92055-1086 1 "0" RING,STARTER MOTR
11 21040-1002 4 SPRING,CARBON BRUSH
12 21039-1005 1 BRUSH SET,CARBON
13 21015-005 2 SCREW,PAN HEAD,6X110
14 21027-004 1 "0" RING,STARTING MTR
15 26011-1073 1 WIRE,STARTER MOTOR
16 21025-011 4 WASHER,THRUST,0.2T
17 92022-1132 1 WASHER,THRUST,0.8T
18 21017-017 2 GROMMET,CORD
19 312B0600 1 NUT 6MM
20 461F0600 1 WASHER SPRING 6MM
21 21164-005 1 SWITCH ASSY,MAGNETIC
22 21064-002 1 DAMPER MAG SWITCH SHK
23 482K0200 1 CIRCLIP 12MM
24 59051-1011 1 GEAR,STARTER IDLE
25 16085-1030 1 GEAR,ONEWAY CLUTCH
26 92001-1151 2 BOLT,6X10
27 92003-110 2 BOLT,HEX HEAD,6X54
28 92015-1078 2 NUT-6MM
29 92026-1025 2 SPACER,25X36X3.2
30 461F0500 2 WASHER SPRING 5MM
Page 174 of 200
KZ550-C2 LTD (1981) : STARTER MOTOR/STARTER CLUTCH ('82-'83 C3 [87/99]
Page 175 of 200
KZ550-C2 LTD (1981) : STARTER MOTOR/STARTER CLUTCH ('82-'83 C3 [87/99]
Ref # Part Number Qty. Description
11009 11009-1069 1 GASKET,STARTER COVER
13107 13107-1006 1 SHAFT,IDLE GEAR
13193 13193-1002 1 CLUTCH ASSY,ONEWAY
14025 14025-1050 1 COVER,STARTER MOTOR
16085 16085-1030 1 GEAR,ONEWAY CLUTCH
21039 21039-1005 1 BRUSH SET,CARBON
21040 21040-1002 4 SPRING,CARBON BRUSH
21163 21163-1031 1 STARTER-ELECTRIC
26011 26011-1073 1 WIRE,STARTER MOTOR
27010 21164-005 1 SWITCH ASSY,MAGNETIC
59051 59051-1011 1 GEAR,STARTER IDLE
92001 92001-1151 2 BOLT,6X10
92001A 92001-1424 3 BOLT,SOCKET,8X10
92009 21015-005 2 SCREW,PAN HEAD,6X110
92015 92015-1078 2 NUT-6MM
92022 21025-011 4 WASHER,THRUST,0.2T
92022A 92022-1132 1 WASHER,THRUST,0.8T
92026 92026-1025 2 SPACER,25X36X3.2
92043 92043-132 3 PIN
92055 21027-004 1 "0" RING,STARTING MTR
92055A 92055-1086 1 "0" RING,STARTER MOTR
92071 21017-017 2 GROMMET,CORD
92075 21064-002 1 DAMPER MAG SWITCH SHK
92081 92081-159 3 SPRING,COIL
92122 92122-006 3 ROLLER
130 130G0655 2 BOLT,FLANGED,6X55
312 312B0600 1 NUT 6MM
461 461F0500 2 WASHER SPRING 5MM
461A 461F0600 1 WASHER SPRING 6MM
482 482K0200 1 CIRCLIP 12MM
Page 176 of 200
KZ550-C2 LTD (1981) : SWING ARM/SHOCK ABSORBERS ('80-'81 C1/C2 [88/99]
Page 177 of 200
KZ550-C2 LTD (1981) : SWING ARM/SHOCK ABSORBERS ('80-'81 C1/C2 [88/99]
Ref # Part Number Qty. Description
1 92049-1059 2 OIL SEAL,MHA22284
2 33001-1097 1 ARM-COMP-SWING
2 33001-1097 1 ARM-COMP-SWING
3 115G0835 2 BOLT,SMALL UPSET
4 461F0800 2 WASHER SPRING 8MM
5 33044-002 2 STOPPER,CHAIN ADJUST
6 42036-1018 1 SLEEVE,SWING ARM
7 92005-002 1 GREASE NIPPLE
8 92046-1115 2 BEARING-NEEDLE,HK2216
9 33032-1004 1 SHAFT,SWING ARM
10 92019-011 1 NUT-LOCK,14MM
11 31880800 2 UNAVAILABLE IN PRICE BOOK
12 33040-056 2 ADJUSTER,CHAIN
13 92001-1399 2 BOLT,8X50
13 92001-1399 2 BOLT,8X50
14 113N1035 2 BOLT HEX HEAD 10X35
15 461F1000 2 WASHER SPRING 10MM
16 461F1000 2 WASHER SPRING 10MM
17 92020-003 2 NUT SHOCK ABSORBER
18 92022-176 3 WASHER-PLN,10X22X3.2
19 45014-1103 2 SHOCK ABSBR RR
19 45014-1103 2 SHOCK ABSBR RR
20 45017-015 2 BUSHING,SHCK ABS RUB
21 45017-012 2 BUSHING, SHCK ABS RUB
22 45016-008 2 BUSHING,SHOCK ABSORB
23 92025-1228 AR SHIM,SWING ARM,34X0.5
Page 178 of 200
KZ550-C2 LTD (1981) : SWING ARM/SHOCK ABSORBERS ('82-'83 C3/C4 [89/99]
Page 179 of 200
KZ550-C2 LTD (1981) : SWING ARM/SHOCK ABSORBERS ('82-'83 C3/C4 [89/99]
Ref # Part Number Qty. Description
11012 11012-1029 2 CAP,SWING ARM
32085 33044-002 2 STOPPER,CHAIN ADJUST
33001 33001-1097 1 ARM-COMP-SWING
33032 33032-1004 1 SHAFT,SWING ARM
33040 33040-056 2 ADJUSTER,CHAIN
42036 42036-1018 1 SLEEVE,SWING ARM
45014 45014-1147 2 SHOCK ABSBR RR
92001 92001-1399 2 BOLT,8X50
92015 92019-011 1 NUT-LOCK,14MM
92015A 92020-003 2 NUT SHOCK ABSORBER
92022 92022-176 2 WASHER-PLN,10X22X3.2
92027 45016-008 2 BUSHING,SHOCK ABSORB
92046 92046-1115 2 BEARING-NEEDLE,HK2216
92049 92049-1059 2 OIL SEAL,MHA22284
92075 45017-012 2 BUSHING, SHCK ABS RUB
92075A 45017-015 2 BUSHING,SHCK ABS RUB
113 113N1035 2 BOLT HEX HEAD 10X35
114 115G0835 2 BOLT,SMALL UPSET
318 318B0800 2 NUT 8MM
411 411B1000 2 WASHER PLAIN 10MM
461 461F0800 2 WASHER SPRING 8MM
461A 461F1000 4 WASHER SPRING 10MM
Page 180 of 200
KZ550-C2 LTD (1981) : TAILLIGHT ('80-'81 C1/C2) [90/99]
Page 181 of 200
KZ550-C2 LTD (1981) : TAILLIGHT ('80-'81 C1/C2) [90/99]
Ref # Part Number Qty. Description
1 23025-064 1 TAIL LAMP UNIT
2 23027-041 1 CASE,TAIL LIGHT
3 92069-059 1 BULB,12V 32/3CP
4 23028-021 1 GASKET,TAIL LENS
5 23026-034 1 LENS,TAIL LAMP
6 220R0460 2 SCREW-PAN-CROS
7 23036-1028 1 BRACKET,LICENSE PLATE
8 23066-023 1 DAMPER RUBBER
9 23066-020 2 DAMPER RUBBER
10 92027-129 2 COLLAR,6.8X10X8.5
11 92022-125 5 WASHER 6.5X20X1.6T
12 112G0618 2 BOLT-UPSET
13 92075-1055 1 DAMPER,TAIL LAMP
14 92075-121 3 DAMPER RUBBER,RR FEND
15 92027-156 2 COLLAR 6.8X10X14.5
16 461F0600 3 WASHER SPRING 6MM
17 112G0625 3 BOLT-UPSET
18 92027-169 1 COLLAR
Page 182 of 200
KZ550-C2 LTD (1981) : TAILLIGHT ('82-'83 C3/C4) [91/99]
Page 183 of 200
KZ550-C2 LTD (1981) : TAILLIGHT ('82-'83 C3/C4) [91/99]
Ref # Part Number Qty. Description
11009 11009-1221 1 GASKET,TAIL LAMP
23025 23025-1025 1 LAMP-TAIL
23026 23026-1021 1 LENS,TAIL LAMP
23027 23027-1013 1 BODY-COMP-TAIL LAMP
23036 23036-1033 1 BRACKET-TAIL LAMP
92022 92022-125 5 WASHER 6.5X20X1.6T
92027 92027-156 3 COLLAR 6.8X10X14.5
92027A 92027-169 2 COLLAR
92069 92069-059 2 BULB,12V 32/3CP
92075 35039-004 1 DAMPER RUBBER,RR FEND
92075A 92075-1092 2 DAMPER RUBBER
92075B 92075-121 3 DAMPER RUBBER,RR FEND
92075C 92075-1282 1 DAMPER
110 112B0622 2 BOLT 6X22
110A 112G0625 3 BOLT-UPSET
220 220C0465 2 SCREW-PAN-CROS
461 461F0600 3 WASHER SPRING 6MM
Page 184 of 200
KZ550-C2 LTD (1981) : TIRES ('80-'81 C1/C2) [92/99]
Page 185 of 200
KZ550-C2 LTD (1981) : TIRES ('80-'81 C1/C2) [92/99]
Ref # Part Number Qty. Description
1 41002-1123 1 TIRE 325S-19 F8 (F)
1 41002-1160 1 TIRE 325S-19 F8 (F)
2 16126-1136 1 VALVE
3 41002-1124 1 TIRE 130/90-16 K127 R
3 41002-1161 1 TIRE 130/90-16 K127 R
4 16126-1136 1 VALVE
5 41075-1011 AR BALANCER-WHEEL,10G
6 41075-1012 AR BALANCER-WHEEL,20G
7 41075-1013 AR BALANCER-WHEEL,30G
Page 186 of 200
KZ550-C2 LTD (1981) : TIRES ('82-'83 C3/C4) [93/99]
Page 187 of 200
KZ550-C2 LTD (1981) : TIRES ('82-'83 C3/C4) [93/99]
Ref # Part Number Qty. Description
16126 16126-1136 2 VALVE
41002 41002-1160 1 TIRE 325S-19 F8 (F)
41002A 41002-1161 1 TIRE 130/90-16 K127 R
41075 41075-1011 AR BALANCER-WHEEL,10G
41075A 41075-1012 AR BALANCER-WHEEL,20G
41075B 41075-1013 AR BALANCER-WHEEL,30G
Page 188 of 200
KZ550-C2 LTD (1981) : TRANSMISSION ('80-'81 C1/C2) [94/99]
Page 189 of 200
KZ550-C2 LTD (1981) : TRANSMISSION ('80-'81 C1/C2) [94/99]
Ref # Part Number Qty. Description
1 13127-1008 1 SHAFT,DRIVE,14T
2 13129-1077 1 2ND GEAR,DRIVE SHAFT
3 13260-1195 1 GEAR INPUT 3RD&4TH,21
4 13129-1082 1 5TH GEAR,DRIVE SHAFT
5 13129-1658 1 GEAR,INPUT TOP,27T
6 670B1508 1 "O" RING,8MM
7 92022-1072 1 WASHER,LOCK,30X1.OT
8 92022-161 1 WASHER PLAIN
9 92024-033 1 WASHER-LOCK
10 92026-1022 1 SPACER,20.3X30X2T
11 92028-1552 1 BUSHING,INPUT TOP GEA
12 92028-1032 1 BUSHING,DRIVE SHAFT
13 92033-015 1 CIRCLIP
14 92033-026 3 CIRCLIP
15 92045-035 1 BEARING,BALL
16 92046-1030 1 BEARING,VS20/14A
17 130G0612 2 BOLT,FLANGED,6X12
18 13128-1009 1 SHAFT,OUTPUT
19 13129-1076 1 LOW GEAR,OUTPUT,36T
20 13129-1078 1 2ND GEAR,OUTPUT,32T
21 13129-1080 1 3RD GEAR,OUTPUT,29T
22 13129-1081 1 4TH GEAR,OUTPUT,27T
23 13129-1083 1 5TH GEAR,OUTPUT,25T
24 13129-1662 1 GEAR,OUTPUT TOP,23T
25 13144-1016 1 SPROCKET,ENGINE,16T
26 13270-1060 1 PLATE,SPROCKET
27 600A0500 3 BALL STEEL 5/32'
28 92022-1139 4 WASHER,LOCK,1.0T
29 92026-1022 1 SPACER,20.3X30X2T
30 92027-1106 1 COLLAR,25X32X23.5L
31 92028-180 1 BUSHING,OUTPUT SHAFT
32 92033-015 1 CIRCLIP
33 92033-1037 3 SNAP RING,25.9X1.2T
34 92045-035 1 BEARING,BALL
35 92046-1030 1 BEARING,VS20/14A
Page 190 of 200
KZ550-C2 LTD (1981) : TRANSMISSION ('82-'83 C3/C4) [95/99]
Page 191 of 200
KZ550-C2 LTD (1981) : TRANSMISSION ('82-'83 C3/C4) [95/99]
Ref # Part Number Qty. Description
13127 13127-1008 1 SHAFT,DRIVE,14T
13128 13128-1009 1 SHAFT,OUTPUT
13129 13129-1076 1 LOW GEAR,OUTPUT,36T
13129A 13129-1077 1 2ND GEAR,DRIVE SHAFT
13129B 13129-1078 1 2ND GEAR,OUTPUT,32T
13129C 13260-1195 1 GEAR INPUT 3RD&4TH,21
13129D 13129-1080 1 3RD GEAR,OUTPUT,29T
13129E 13129-1081 1 4TH GEAR,OUTPUT,27T
13129F 13129-1082 1 5TH GEAR,DRIVE SHAFT
13129G 13129-1083 1 5TH GEAR,OUTPUT,25T
13129H 13129-1658 1 GEAR,INPUT TOP,27T
13129I 13129-1662 1 GEAR,OUTPUT TOP,23T
13144 13144-1016 1 SPROCKET,ENGINE,16T
13169 13270-1060 1 PLATE,SPROCKET
92022 92022-1072 1 WASHER,LOCK,30X1.OT
92022A 92022-1139 4 WASHER,LOCK,1.0T
92022B 92022-161 1 WASHER PLAIN
92022C 92024-033 1 WASHER-LOCK
92026 92026-1022 2 SPACER,20.3X30X2T
92027 92027-1106 1 COLLAR,25X32X23.5L
92028 92028-1552 1 BUSHING,INPUT TOP GEA
92028A 92028-1032 1 BUSHING,DRIVE SHAFT
92028B 92028-180 1 BUSHING,OUTPUT SHAFT
92033 92033-015 2 CIRCLIP
92033A 92033-026 3 CIRCLIP
92033B 92033-1037 3 SNAP RING,25.9X1.2T
92045 92045-035 2 BEARING,BALL
92046 92046-1030 2 BEARING,VS20/14A
130 130G0612 2 BOLT,FLANGED,6X12
600 600A0500 3 BALL STEEL 5/32'
670 670B1508 1 "O" RING,8MM
Page 192 of 200
KZ550-C2 LTD (1981) : TURN SIGNALS ('80-'81 C1/C2) [96/99]
Page 193 of 200
KZ550-C2 LTD (1981) : TURN SIGNALS ('80-'81 C1/C2) [96/99]
Ref # Part Number Qty. Description
1 23040-1024 2 LAMP,FRNT TURN SIGNAL
1 23040-1004 2 LAMP,FRNT,TURN SIGNAL
2 220E0420A 8 SCREW-PAN HEAD,4X20
3 23058-002 8 WASHER-PLAIN,4MM
4 23048-1001 4 LENS,TURN SIGNAL LAMP
5 23050-003 4 GASKET-SIG LAMP LENS
6 92069-055 2 BULB 12V 32CP
6 92069-060 2 BULB,12V 23/8W
7 112G0630 4 BOLT-UPSET
8 411B0600 8 WASHER PLAIN 6MM
9 461F0600 4 WASHER SPRING 6MM
10 311B0600 4 NUT 6MM
11 23066-003 2 DAMPER RUBBER
12 23051-1004 2 BRACKET,FRNT TURN SIG
13 23051-1013 2 BRACKET,SIGNAL LAMP
14 410D0500 4 WASHER-PLAIN,5MM
15 461F0500 4 WASHER SPRING 5MM
16 110N0516 4 BOLT
17 220B0305A 2 SCREW PAN HEAD 3X5
18 26011-061 2 WIRE-TURN SIGNAL LEAD
19 23040-054 2 LAMP,TURN SIGNAL
20 23051-053 2 BRACKET,TURN SIGNAL.L
21 92075-128 2 DAMPER RUBBER
22 315B1000 2 NUT 10MM
23 461F1000 2 WASHER SPRING 10MM
24 92027-147 2 COLLAR
25 92075-158 2 DAMPER RUBBER,SIG LM
26 92069-055 2 BULB 12V 32CP
Page 194 of 200
KZ550-C2 LTD (1981) : TURN SIGNALS ('82-'83 C3/C4) [97/99]
Page 195 of 200
KZ550-C2 LTD (1981) : TURN SIGNALS ('82-'83 C3/C4) [97/99]
Ref # Part Number Qty. Description
11009 23050-003 4 GASKET-SIG LAMP LENS
23040 23040-054 2 LAMP,TURN SIGNAL
23040A 23040-1004 2 LAMP,FRNT,TURN SIGNAL
23048 23048-1001 4 LENS,TURN SIGNAL LAMP
23051 23051-053 2 BRACKET,TURN SIGNAL.L
23051A 23051-1004 2 BRACKET,FRNT TURN SIG
23051B 23051-1013 2 BRACKET,SIGNAL LAMP
26011 26011-061 2 WIRE-TURN SIGNAL LEAD
92015 92015-1428 2 NUT,FLANGED,10MM
92027 92027-147 2 COLLAR
92069 92069-055 2 BULB 12V 32CP
92069A 92069-060 2 BULB,12V 23/8W
92075 23058-002 8 WASHER-PLAIN,4MM
92075A 23066-003 2 DAMPER RUBBER
92075B 92075-128 2 DAMPER RUBBER
92075C 92075-158 2 DAMPER RUBBER,SIG LM
110 110N0516 4 BOLT
110A 112G0630 4 BOLT-UPSET
220 220B0305A 2 SCREW PAN HEAD 3X5
220A 220B0420 8 SCREW-PAN-CROS
311 311B0600 4 NUT 6MM
410 410D0500 4 WASHER-PLAIN,5MM
411 411B0600 8 WASHER PLAIN 6MM
461 461F0500 4 WASHER SPRING 5MM
461A 461F0600 4 WASHER SPRING 6MM
Page 196 of 200
KZ550-C2 LTD (1981) : VALVES ('80-'81 C1/C2) [98/99]
Page 197 of 200
KZ550-C2 LTD (1981) : VALVES ('80-'81 C1/C2) [98/99]
Ref # Part Number Qty. Description
1 12004-5001 4 VALVE-INTAKE
1 12004-1016 4 VALVE,INTAKE
2 12005-5001 4 VALVE-EXHAUST
2 12005-1013 4 VALVE,EXHAUST
3 12009-1002 8 RETAINER,VALVE SPRING
4 16007-1024 8 SEAT-SPRING,VALVE
5 12011-1002 16 SPLIT KEEPER,VALVE SP
5 12011-1003 16 SPLIT KEEPER,VALVE SP
6 12032-1001 8 TAPPET
7 92025-1090 AR SHIM,2.007
7 92025-1091 AR SHIM,2.05T
7 92025-1092 AR SHIM,2.10T
7 92025-1093 AR SHIM,2.15T
7 92025-1094 AR SHIM,2.20T
7 92025-1095 AR SHIM,2.25T
7 92025-1096 AR SHIM,2.30T
7 92025-1097 AR SHIM,2.35T
7 92025-1098 AR SHIM,2.40T
7 92025-1099 AR SHIM,2.45T
7 92025-1100 AR SHIM,2.50T
7 92025-1101 AR SHIM T2.55
7 92025-1102 AR SHIM,2.60T
7 92025-1103 AR SHIM,2.65T
7 92025-1104 AR SHIM,2.70T
7 92025-1105 AR SHIM,2.75T
7 92025-1106 AR SHIM,2.80T
7 92025-1107 AR SHIM,2.85T
7 92025-1108 AR SHIM,2.90T
7 92025-1109 AR SHIM,2.95
7 92025-1110 AR SHIM,3.00T
7 92025-1111 AR SHIM,3.05T
7 92025-1112 AR SHIM,3.10T
7 92025-1113 AR SHIM,3.15T
7 92025-1114 AR SHIM,3.20T
8 92049-1153 8 SEAL-OIL,VALVE STEM
9 49078-1002 8 SPRING,VALVE,OUTER
10 49078-1001 8 SPRING,VALVE,INNER
Page 198 of 200
KZ550-C2 LTD (1981) : VALVES ('82-'83 C3/C4) [99/99]
Page 199 of 200
KZ550-C2 LTD (1981) : VALVES ('82-'83 C3/C4) [99/99]
Ref # Part Number Qty. Description
12004 12004-1016 4 VALVE,INTAKE
12005 12005-1013 4 VALVE,EXHAUST
12009 12009-1002 8 RETAINER,VALVE SPRING
12011 12011-1003 16 SPLIT KEEPER,VALVE SP
12032 12032-1001 8 TAPPET
16007 16007-1024 8 SEAT-SPRING,VALVE
49078 49078-1001 8 SPRING,VALVE,INNER
49078A 49078-1002 8 SPRING,VALVE,OUTER
92025 92025-1090 AR SHIM,2.007
92025A 92025-1091 AR SHIM,2.05T
92025B 92025-1092 AR SHIM,2.10T
92025C 92025-1093 AR SHIM,2.15T
92025D 92025-1094 AR SHIM,2.20T
92025E 92025-1095 AR SHIM,2.25T
92025F 92025-1096 AR SHIM,2.30T
92025G 92025-1097 AR SHIM,2.35T
92025H 92025-1098 AR SHIM,2.40T
92025I 92025-1099 AR SHIM,2.45T
92025J 92025-1100 AR SHIM,2.50T
92025K 92025-1101 AR SHIM T2.55
92025L 92025-1102 AR SHIM,2.60T
92025M 92025-1103 AR SHIM,2.65T
92025N 92025-1104 AR SHIM,2.70T
92025O 92025-1105 AR SHIM,2.75T
92025P 92025-1106 AR SHIM,2.80T
92025Q 92025-1107 AR SHIM,2.85T
92025R 92025-1108 AR SHIM,2.90T
92025S 92025-1109 AR SHIM,2.95
92025T 92025-1110 AR SHIM,3.00T
92025U 92025-1111 AR SHIM,3.05T
92025V 92025-1112 AR SHIM,3.10T
92025W 92025-1113 AR SHIM,3.15T
92025X 92025-1114 AR SHIM,3.20T
92049 92049-1153 8 SEAL-OIL,VALVE STEM
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