page 37 - 41 - mädlersmarthost.maedler.de/files/news0210/rollerchains.pdf · single-strand...

Single-Strand (Simplex-) Roller Chains:Either as standard version made from special, high-quality steel, orwith additional nickel plating, or in stainless steel.

Single-Strand Chains with Attachments:In stock as chain with straight and bent attachments, one-sided ortwo-sided attached to the outer link, as one-whole or two-hole ver-sion, with a distance of 2 x p. Other distances (as a multiple of 2 x p)available at short notice. Prices depend on the version chosen, pleaseinquire.

Large centre distances require a support (guide rail) to be used. Chaindrives must always be well lubricated. Lubricants and lubrication methodsdepend on the specific application.

Determining the Chain LengthThe chain length can be stated in meter or mm, or by stating the numberof links. In the latter case, inner and outer links are counted. The chains areusually delivered open. The last link on both ends is an inner link.This leads to an uneven number of links.If a straight connecting ling is used, the closed chain strand has an evennumber of links. Example of an open chain (without connecting link) with5 links:

An uneven number of links in a closed strand can only be realized by usinga cranked link. Note: this link reduces the load bearing capacity of the chain by 20%.

35

Roller Chains DIN 8187 - Description

Roller Chains in Catalogue Version

General DescriptionWhen used properly, high quality roller chains are powerful and reli-able drive systems. They can serve to bridge large centre distances.Various transmission ratios can be realized, independently of the cen-tre distance. In Europe mainly roller chains according to DIN 8187 areused.

Selection, Dimensioning and EfficiencyThe the performance diagram and the calculation given on page 36can serve to determine a chain drive with a prospective service life ofhours. With proper lubrication the degree of efficiency is approx.98 %.

Note Regarding the Breaking LoadThe DIN 8187 specifies the minimum breaking load for each chainsize. When this breaking load is exceeded, the chain is destroyed.Roller chains should be loaded with no more than one sixth of thestated breaking load, to avoid an early plastic deformation (permanent elongation).

Mounting and MaintenanceThe shafts must be set in parallel. The sprockets must be aligned.The slack span should amount to approx 1% to max 2% of thecentre distance. For this purpose we recommend mounting a chaintensioner.

5. Link1. Link0

Sprockets in Catalogue Version

Sprockets for roller chains DIN 8187, with main dimension according toDIN 8192 (tooth profile DIN 8196) as well as various tensioning ele-ments are available in large variety straight from stock. Other sprocketsand custom-made products on request.

Overview sprockets: page 50-51.Mounting options: page 697.

p p

Double-Strand (Duplex-) Roller Chains:As standard version made from special, high-quality steel.The transmission power of this chain is 1.75 times higher the one of asingle-strand chain.

Triple-Strand (Triplex-) Roller Chains:As standard version made from special, high-quality steel. The trans-mission power of this chain is 2.5 times higher the one of a single-strand chain.

2 x p

page 37 - 41

page 44 - 47

page 42

page 43

36

Performance Diagram: Calculated Transmittable Power PB

Power in kW

Triple Double Single

S p e e d o f t h e S m a l l S p r o c k e t

Roller C

hain

Roller C

hain

Roller C

hain

Roller C

hain

Roller C

hain

Roller C

hain

Roller C

hain

Roller C

hain

Roller C

hain

Roller C

hain

Roller C

hain

Roller C

hain

Calculation of the Transmittable Power PB

Dimensioning of Roller-Chain Drives DIN 8187

PB = PN x K1 x K2 x K3 x K4

PB: Calculated Transmittable Power

PN: Input Power

K1: Factor Considering the Number of Teeth (Table 1)

K2: Factor Considering the Transmission (Table 2)

K3: Factor Considering the Centre Distance (Table 3)

K4: Factor Considering the Type of Load (Table 4)

Table 1: Corrective Factor K1 Considering the Number of Teeth of the Smaller Sprocket

Notes Regarding the Calculation

The dimensioning of a roller-chain drive can be worked out using theperformance diagram below.This diagram shows the calculated transmittable power for a service lifeof 15,000 hours.The calculated performance is worked out by multiplying the power tobe transmitted with the corrective factors stated below.The performance diagram is non binding. It is based on empirical valuesand set at optimum conditions. Special operational conditions canshorten the service life of the chain.

Output (Type of Load of Driven Machine)Input Uniform Medium Shocks Strong ShocksUniform 1.0 1.4 1.8Light Shocks 1.1 1.5 1.9Medium Shocks 1.3 1.7 2.1

Table 4: Corrective Factor K4 Considering the Type of Load (Operating Factor)

Table 2: Corrective Factor K2 Considering the Transmission Ratio

Transmission Ratio 1 : 1 2 : 1 3 : 1 5 : 1

Factor K2 1.22 1.08 1 0.92

Table 3: Corrective Factor K3 Considering the Centre Distance

Centre Distance 10 x p 20 x p 40 x p 80 x p

Factor K3 1.3 1.15 1 0.85

Number of Teeth 11 13 15 17 19 21 23 25 31 37

Factor K1 2.5 2.0 1.75 1.55 1.35 1.2 1.1 1.0 0.78 0.64

37

Single-Strand Roller Chains DIN 8187

Material: Special chain steel.

High-quality simplex roller chains, pre-stretched according to DIN. Notes regarding the performance calculation on page 36.Waisted link plates (size 06 with straight link plates). Chains with an uneven number of links are supplied with inner links atboth ends. Connecting links must be ordered separately.

Temperature range: -20ºC to +130ºC.Other temperatures are possible if special grease is used.

Comp. Stand.* 100 000 00 4.0 x 2.7 - 4.10 2.50 1.65 7.0 0.9 1800 0.0803 100 300 00 5.0 x 2.5 - 4.15 3.20 1.49 7.4 2.5 2200 0.1004 100 600 00 6.0 x 2.8 - 4.10 4.00 1.85 7.4 2.9 3000 0.1205 B-1 100 800 00 8.0 x 3.0 - 4.77 5.00 2.31 8.6 3.1 5000 0.1806 B-11) 101 000 00 9.525 x 5.72 3/8 x 7/32“ 8.53 6.35 3.28 13.5 3.3 9000 0.41081 102 000 00 12.7 x 3.30 1/2 x 1/8“ 5.80 7.75 3.66 10.2 1.5 8200 0.28083 103 000 00 12.7 x 4.88 1/2 x 3/16“ 7.90 7.75 4.09 12.9 1.5 12000 0.42

Comp. Stand. 103 400 00 12.7 x 4.88 1/2 x 3/16 V 9.30 7.75 4.18 14.4 1.5 17500 0.5908 B-1 105 000 00 12.7 x 7.75 1/2 x 5/16“ 11.30 8.51 4.45 17.0 3.9 18000 0.7010 B-1 106 000 00 15.875 x 9.65 5/8 x 3/8“ 13.28 10.16 5.08 19.6 4.1 22400 0.9512 B-1 107 000 00 19.05 x 11.68 3/4 x 7/16“ 15.62 12.07 5.72 22.7 4.6 29000 1.2516 B-1 108 000 00 25.4 x 17.02 1“ x 17.02 mm 25.45 15.88 8.28 35.4 5.4 60000 2.6020 B-1 109 000 00 31.75 x 19.56 1 1/4 x 3/4“ 29.01 19.05 10.19 40.4 6.1 95000 3.7024 B-1 110 000 00 38.1 x 25.40 1 1/2 x 1“ 37.92 25.40 14.63 53.8 6.6 160000 6.90

DIN ISO No. Inner Roller Pin Width Projection Breaking WeightWidth Ø Ø over Pin over Link Load

Product No. b22) d1

2) a12) k3) min.

mm Inch mm mm mm mm mm N kg/m

* Bush Chain 1) With straight attachments2) Maximum values according to DIN3) Maximum values at the connecting link

Connecting Links for Single-Strand Roller Chains DIN 8187

Material: Special chain steels.Ordering Details: e.g.: Product No. 100 303 00, Connecting Link No. 11/E, 03

No. 11/E No. 12/L (H) No. 15/C No. 10/S (K) No. 4/B

Ordering Details: e.g.: Product No. 100 000 00, Bush Chain, Single Strand, Pitch 4mm

Product No.Connecting

LinkNo. 11/E

-100 303 00100 603 00100 803 00101 003 00102 003 00103 003 00103 403 00105 003 00106 003 00107 003 00108 003 00109 003 00

-

Product No.Cranked

No. 12/L (H)1)

----

101 004 00102 004 00103 004 00103 404 00105 004 00106 004 00107 004 00108 004 00109 004 00110 004 00

Product No.CrankedDouble

No. 15/C 1)

-100 305 00100 605 00100 805 00101 005 00102 005 00103 005 00103 405 00105 005 00106 005 00107 005 00108 005 00109 005 00

-


LinkNo. 10/S (K)100 002 00

--------

106 002 00-

108 002 00109 002 00110 002 00

Product No.Inner LinkNo. 4/B

-100 301 00100 601 00100 801 00101 001 00102 001 00103 001 00103 401 00105 001 00106 001 00107 001 00108 001 00109 001 00110 001 00

DIN ISO No.

Company Standard*0304

05 B-106 B-1

081083

Company Standard**08 B-110 B-112 B-116 B-120 B-124 B-1

Weight

g

0.40.6244569

132166

115-

Weight

g

----44689

152480

145293

Weight

g

-0.81.4298

1114183148

140279

-

Weight

g

0.4--------12-64

108286

Weight

g

-0.50.81.444569

162579

129268

* Pitch 4 mm for chain 100 000 00.

** Pitch 12.7 mm for chain 103 400 00.

1) With cranked links power and breaking load are reduced by 20%.

Pitch x Inner Width p x b1min.

38

Single-Strand Roller Chains, similar to DIN 8187, Self-Lubricating

Materials: Special Chain Steel, Sintered Bronze Bushes.

Self-Lubricating Single-Strand Roller Chain, Dimensions and Pre-stretching according to DIN 8187.Waisted Link Plates.Chains with an uneven number of links are supplied with inner links atboth ends.Connecting links must be ordered separately.

Temperature range: -10º to +130ºC.

08 B-1 105 770 00 12.7 x 7.75 1/2 x 5/16“ 11.30 8.51 4.45 17.0 3.9 18000 0.7210 B-1 106 770 00 15.875 x 9.65 5/8 x 3/8“ 13.28 10.16 5.08 19.6 4.1 22400 0.9512 B-1 107 770 00 19.05 x 11.68 3/4 x 7/16“ 15.62 12.07 5.72 22.7 4.6 29000 1.2516 B-1 108 770 00 25.4 x 17.02 1“ x 17.02 mm 25.45 15.88 8.28 35.4 5.4 60000 2.71

DIN ISO No. Inner Roller Pin Width Projection Breaking WeightWidth Ø Ø over Pin over Link Load

Product No. b21) d1

1) a11) k2) min.


1) Maximum value according to DIN.2) Maximum value at the connecting link.

Connecting Links for Self-Lubricating, Single-Strand Roller Chains, similar to DIN 8187

Materials: Special Chain Steel, Coated Pins.Ordering Details: e.g.: Product No. 105 773 00, Connecting Link No.11/E, 08 B-1

No. 11/E No. 12/L (H) No. 4/B

Ordering Details: e.g.: Product No. 105 770 00, Roller Chain 08 B-1 self-lubricating

Product No.Connect. Link

No. 11/E

105 770 03106 770 03107 770 03108 770 03

Product No.Cranked

No. 12/L (H)1)

105 770 04106 770 04107 770 04108 770 04

Product No.Inner LinkNo. 4/B

105 770 01106 770 01107 770 01108 770 01

DIN ISO No.

08 B-110 B-112 B-116 B-1

Weight

g

9132166

Weight

g

9152480

Weight

g

9162579

1) With cranked links power and breaking loads are reduced by 20%.

Pitch x Inner Widthp x b1min.

Single-Strand Roller Chains, similar to DIN 8187, Nickel Plated

Material: Special Chain Steel, Nickel Plated.

High quality single-strand roller chains with good corrosion resistance.Dimensions and Pre-stretching according to DIN 8187.Notes regarding the performance calculation are on page 36.Wasted Link Plates (size 06 with straight link plates).Chains with an uneven number of links are supplied with inner links atboth ends.Connecting links must be ordered separately.

Temperature range: -10ºC to +130ºC.Other temperatures are possible if special grease is used.

Ordering Details: e.g.: Product No. 100 668 00, Roller Chain 05 B-1, nickel plated

1) with straight link plates.2) Main dimensions according to DIN. The other dimensions can deviate slightly.3) Maximum value at the connecting link.

05 B-1 100 668 00 8.0 x 3.0 - 4.77 5.00 2.31 8.2 3.1 5000 0.2006 B-11) 101 660 00 9.525 x 5.72 3/8 x 7/32“ 8.53 6.35 3.28 13.15 3.3 9000 0.4108 B-1 105 660 00 12.7 x 7.75 1/2 x 5/16“ 11.30 8.51 4.45 16.7 3.9 18000 0.6910 B-1 106 660 00 15.875 x 9.65 5/8 x 3/8“ 13.28 10.16 5.08 19.5 4.1 22400 0.9312 B-1 107 660 00 19.05 x 11.68 3/4 x 7/16“ 15.62 12.07 5.72 22.5 4.6 29400 1.1516 B-1 108 660 00 25.4 x 17.02 1“ x 17.02 mm 25.45 15.88 8.28 36.1 5.4 60000 2.7120 B-1 109 660 00 37.75 x 19.56 1 1/4 x 3/4“ 29.01 19.05 10.19 41.3 6.1 95000 3.7024 B-1 110 660 00 38.1 x 25.40 1 1/2 x 1“ 37.92 25.40 14.63 53.4 6.6 160000 7.10

DIN ISO No. Nickel plated Pitch x Inner Width Inner Roller Pin Width Projection Breaking WeightProduct No. p x b1min.

2) Width Ø Ø over Pin over Link Loadb2 d1

2) a1 k3) approx.mm Inch mm mm mm mm mm N kg/m

Connecting Links for Single-Strand Roller Chains, similar to DIN 8187, Nickel Plated

Ordering Details: e.g.: Product No. 100 668 03, Connecting Link No.11/E, 05 B-1, nickel plated

No. 11/E: Connecting link with spring clip

No. 12/L (H): Cranked link with cottered pin

No. 4/B: Inner Link

Material: Special Chain Steel, Nickel Plated.

100 668 03101 660 03105 660 03106 660 03107 660 03108 660 03109 660 03110 660 03

100 668 04101 660 04105 660 04106 660 04107 660 04108 660 04109 660 04110 660 04

100 668 01101 660 01105 660 01106 660 01107 660 01108 660 01109 660 01110 660 01

1.549

162672

129268

1.44

10152581

145293

247

131465

115286

05 B-106 B-108 B-110 B-112 B-116 B-120 B-124 B-1

Product No.Connecting Link

No. 11 / E

Product No.Cranked

No. 12 / L 1)

Product No.Inner LinkNo. 4 / B

Weight

g

Weight

g

Weight

g

1) With cranked links power and breaking loads are reduced by 20%.

DIN ISO No.

39

KE-Chain, similar to DIN 8187, Plastic with Stainless Steel

Material: Inner links made from polycarbonate,outer links from stainless steel 1.4301.

Chain with single spayed plastic inner links and stainless steel outer links. Main dimensions according to DIN 8187.● Very light and silent running.● Very clean due to closed surfaces on the inner link.● High corrosion resistance.● Long lifetime, without any lubrication.● Breaking load significantly higher than pure plastic chains.● Temperature range -10ºC to +80ºC. Vmax 70m/min.Sold in lengths of 2.5 metres incl. a spring clip connecting link*.You can make longer chains by joining several together and connectingthem with spring clip connecting links.Further connecting links must be ordered separately.

Ordering Details: e.g.: Product No. 101 550 00, KE-Chain 06 B-1

1) with straight link plates.2) Main dimensions according to DIN. The other dimensions can deviate slightly.3) Maximum value at the connecting link.4) See calculation factors below.

06 B-11) 101 550 00 9.525 x 5.72 3/8 x 7/32“ 8.53 6.35 3.28 13.5 3.3 200 0.2308 B-1 105 550 00 12.7 x 7.75 1/2 x 5/16“ 11.30 8.51 4.45 17.0 3.9 430 0.4010 B-1 106 550 00 15.875 x 9.65 5/8 x 3/8“ 13.28 10.16 5.08 19.6 4.1 520 0.5112 B-1 107 550 00 19.05 x 11.68 3/4 x 7/16“ 15.62 12.07 5.72 22.7 4.6 700 0.67

DIN ISO No. Product No.* Pitch x Inner Width Inner Bush Pin Width Projection Calculated Weightp x b1min.

2) Width Ø Ø over Pin over Link loadb2 d1

2) a1 k3) max. mm Inch mm mm mm mm mm N kg/m

Connecting links for KE-Chain

Ordering Details: e.g.: Product No. 101 990 03, Connecting Link No.11/E, 06 B-1, stainless

No. 11/E: Connecting link with spring clip

Material: Stainless steel 1.4301.

101 990 03105 990 03106 990 03107 990 03

47

1314

06 B-108 B-110 B-112 B-1


No. 11 / E

Weight

g

DIN ISO No.

40

Load calculation factors for KE-Chain

The actual load is to be calculated with the following factors. Theresult may not be greater than the allowed calculated load.

1. Shock load:

2. Number of sprocket teeth:

3. Chain speed:

Usual factors see page 36

9 - 14 teeth: Factor 1.16 15 - 23 teeth: Factor 1.12 24 - 37 teeth: Factor 1.0838 - 59 teeth: Factor 1.04Above 60 teeth: Factor 1.00

0 to 15m/min: Factor 1.0 16 to 30m/min: Factor 1.2 31 to 50m/min: Factor 1.4 51 to 70m/min: Factor 1.6

Resistance of KE-Chains

Resistant against:Acetone, alcohol, ammonia water, malic acid (50%), petrol, benzene, butyric acid, acetic acid, formaldehyde, glycerine, causticpotash, potassium nitrate, lactic acid (10%), sodium chloride, sodium bicarbonate, oils (plant / mineral), paraffin, petroleum,juices, hydrogen sulphide (dry), tartaric acid (10%), sugar solutionsetc.Tested at 20ºC, without any guarantee about secondary effects.

Not resistant against:Chlorine gas, chromic acid, iodine, phosphoric acid, carbolic acid,nitric acid, hydrochloric acid, ozone, sulphuric acid, hydrogen sulphide (wet), stearic acid etc.

* 1 piece = one chain of 2.5 m and one connecting link.

41

Single-Strand Roller Chains Similar to DIN 8187, Stainless Steel


Simplex roller chains with good chemical resistance. Main dimensions according to DIN 8187. Due to the material properties,the stated transmittable power and breaking load are below the value forthe standard chains. The application should use no more than one sixthof the braking load stated.Not pre-stretched, not lubricated. The chains must be lubricated accord-ing to the type of application. Waisted link plates (size 06 with straightlink plates).Chains with an uneven number of links are supplied with inner links atboth ends. Connecting links have to be ordered separately.

Ordering Details: e.g.: Product No. 100 996 00, Roller Chain 04, Stainless Steel

1) with straight attachments.2) main dimensions according to DIN. The dimensions may vary slightly.3) maximum values at the connecting link.

04 100 996 00 6.0 x 2.8 - 4.10 4.00 1.85 7.4 2.9 * 0.1205 B-1 100 998 00 8.0 x 3.0 - 4.77 5.00 2.31 8.6 3.1 4000 0.1806 B-11) 101 990 00 9.525 x 5.72 3/8 x 7/32“ 8.53 6.35 3.28 13.5 3.3 7000 0.41083 103 990 00 12.7 x 4.88 1/2 x 3/16“ 7.90 7.75 4.09 12.9 1.5 7000 0.4208 B-1 105 990 00 12.7 x 7.75 1/2 x 5/16“ 11.30 8.51 4.45 17.0 3.9 12500 0.7010 B-1 106 990 00 15.875 x 9.65 5/8 x 3/8“ 13.28 10.16 5.08 19.6 4.1 14500 0.9512 B-1 107 990 00 19.05 x 11.68 3/4 x 7/16“ 15.62 12.07 5.72 22.7 4.6 18000 1.2516 B-1 108 990 00 25.4 x 17.02 1“ x 17.02 mm 25.45 15.88 8.28 35.4 5.4 40000 2.60

DIN ISO No. Stainless Pitch x Inner Width Inner Roller Pin Width Projection Breaking Load WeightMaterial 1.4301 p x b1min.

2) Width Ø Ø over pin over link approx.Product No. b2 d1

2) a1 k3)


Connecting Links for Single-Strand Roller Chains Similar to DIN 8187, Stainless Steel

Ordering Details: e.g.: Product No. 100 996 03, Connecting Link No. 11/E, 04, Stainless Steel

No. 11/E: Connecting Link with Spring Clip

No. 12/L (H): Cranked Link with Cottered Pin

* only with riveted bolts.

No. 4/B: Inner Link


100 996 03100 998 03101 990 03103 990 03105 990 03106 990 03107 990 03108 990 03

-100 998 04*101 990 04*103 990 04*105 990 04106 990 04107 990 04108 990 04

100 996 01100 998 01101 990 01103 990 01105 990 01106 990 01107 990 01108 990 01

0.81.5459

162672

-1.444

10152581

0.62447

131465

0405 B-106 B-108308 B-110 B-112 B-116 B-1


No. 11 / E

Product No.Cranked

No. 12 / L 1)

Product No.Inner LinkNo. 4 / B

Weight

g

Weight

g

Weight

g

1) with cranked links, power and breaking load are reduced by 20%.

* work load 78.5 N.

DIN ISO No.

42

05 B-2 120 000 00 8.0 x 3.0 - 4.77 5.00 14.3 5.64 3.1 7800 0.3606 B-21) 121 000 00 9.525 x 5.72 3/8 x 7/32“ 8.53 6.35 23.8 10.24 3.3 16900 0.7808 B-2 125 000 00 12.7 x 7.75 1/2 x 5/16“ 11.30 8.51 31.0 13.92 3.9 32000 1.3610 B-2 126 000 00 15.875 x 9.65 5/8 x 3/8“ 13.28 10.16 36.2 16.59 4.1 44500 1.8212 B-2 127 000 00 19.05 x 11.68 3/4 x 7/16“ 15.62 12.07 42.2 19.46 4.6 57800 2.3816 B-2 128 000 00 25.40 x 17.02 1“ x 17.02 mm 25.45 15.88 68.0 31.88 5.4 106000 5.4020 B-2 129 000 00 31.75 x 19.56 1 1/4 x 3/4“ 29.01 19.05 79.0 36.45 6.1 170000 7.2024 B-2 129 500 00 38.1 x 25.4 1 1/2 x 1“ 37.92 25.40 101.0 48.36 6.6 280000 13.50

DIN ISO No. Product No. Pitch x Inner Width Inner Link Roller Ø Width Transverse Projection Breaking Weightp x b1 Width b2

2) d12) a2

2) Pitch e k 3) Load min.mm Inch mm mm mm mm mm N kg/m

Double-Strand Roller Chains DIN 8187

Material: Special chain steels.

High-quality duplex roller chains, pre-stretchedaccording to DIN. Notes regarding the performance calculation on page36.Waisted link plates (size 06 with straight link plates). Chains with an uneven number of links are suppliedwith inner links at both ends.Connecting links must be ordered separately.

Temperature range: -20ºC to +130ºC.Other temperatures are possible if special grease isused

Ordering Details: e.g.: Product No. 120 000 00,Double-Strand Roller Chain, 05 B-2

Connecting Links for Double-Strand Roller Chains DIN 8187


Ordering Details: e.g.: Product No. 120 00300, Connecting Link No. 11/E, 05 B-2

No. 11/E: Connecting Linkwith Spring Clip

Nr. 10/S: Connecting Linkwith Cottered Pin

No. 12/L (H): Cranked Linkwith Cottered Pin

No. 15/C: Cranked DoubleLink

1) With straight attachments 1) Maximum values according to DIN 2) Maximum values at the link

Product No.Conn. LinkNo. 11/E

120 003 00121 003 00125 003 00126 003 00127 003 00128 003 00

--

DIN ISO No.

05 B-206 B-208 B-210 B-212 B-216 B-220 B-224 B-2

Product No.Conn. LinkNo. 10/S

------

129 002 00129 502 00

Weight

g

27

172439

122163305

Product No.Cranked LinkNo. 12/L 1)

-121 004 00125 004 00126 004 00127 004 00128 004 00129 004 00129 504 00

Weight

g

-7

183047

137183343

Product No.Crkd. DoubleNo. 15/C 1)

120 005 00121 005 00125 005 00126 005 00127 005 00128 005 00

--

Weight

g

615386299

183--

Product No.Inner LinkNo. 4/B 2)

100 801 00101 001 00105 001 00106 001 00107 001 00108 001 00

--

Weight

g

1.449

162579--

No. 4/B: Inner Link(2 pieces required)

2) 2 pieces required.

1) With cranked links, power and breaking load are reduced by 20%.

43

06 B-31) 131 000 00 9.525 x 5.72 3/8 x 7/32” 8.52 6.35 34.0 10.24 3.3 24900 1.1808 B-3 135 000 00 12.7 x 7.75 1/2 x 5/16“ 11.3 8.51 44.9 13.92 3.9 47500 2.010 B-3 136 000 00 15.875 x 9.65 5/8 x 3/8“ 13.3 10.16 52.8 16.59 4.1 66700 2.812 B-3 137 000 00 19.05 x 11.68 3/4 x 7/16“ 15.6 12.07 61.7 19.46 4.6 86700 3.816 B-3 138 000 00 25.40 x 17.02 1“ x 17.02 mm 25.4 15.88 99.9 31.88 5.4 160000 8.0


DIN ISO No. Product No. Pitch x Inner Width Inner Link Roller Ø Width Transverse Projection Breaking Load Weightp x b1 Width b2

2) d12) a2

2) Pitch e k32) min.mm Inch mm mm mm mm mm N kg/m

Triple-Strand Roller Chains DIN 8187


High-quality triplex roller chains, pre-stretched accord-ing to DIN. Notes regarding the performance calcula-tion on page 36.Waisted link plates (size 06 with straight link plates). Chains with an uneven number of links are suppliedwith inner links at both ends. Connecting links must be ordered separately.

Temperature range: -20ºC to +130ºC.Other temperatures are possible if special grease isused.

Ordering Details: e.g.: Product No. 131 00000, Triple-Strand Roller Chain, 06 B-3

Connecting Links for Triple-Strand Roller Chains DIN 8187

Ordering Details: e.g.: Product No. 131 003 00, Connecting Link No. 11/E,06 B-3

No. 11/E: Connecting Link withSpring Clip

No. 12/L (H): Cranked Link with Cottered Pin

No. 4/B: Inner Link (3 Pieces Required)

1) with straight attachments2) maximum values according to DIN3) maximum values at the connecting link

2) 3 pieces required.


LinkNo. 11/E

131 003 00135 003 00136 003 00137 003 00138 003 00

DIN ISO No.

06 B-308 B-310 B-312 B-316 B-3

Weight

g

9263660

183

Product No.Crkd.. LinkNo. 12/L 1)

131 004 00135 004 00136 004 00137 004 00138 004 00

Weight

g

11274571

210

Product No.Inner LinkNo. 4/B 2)

101 001 00105 001 00106 001 00107 001 00108 001 00

Weight

g

49

162579

1) with cranked links, power and breaking load are reduced by 20%.

44

06 B-1** 101 000 31 101 000 32 3/8 x 7/32“ 9.525 5.72 9.52 12.84 3.5 8.0 1.2 8.66 0.45 0.4908 B-1 105 000 31 105 000 32 1/2 x 5/16“ 12.7 7.75 13.0 17.85 4.5 9.5 1.5 11.43 0.75 0.8110 B-1 106 000 31 106 000 32 5/8 x 3/8“ 15.875 9.65 16.5 21.86 5.5 14.3 1.6 13.41 1.02 1.1212 B-1 107 000 31 107 000 32 3/4 x 7/16“ 19.05 11.68 21.0 26.58 6.6 16.0 1.8 15.75 1.28 1.4116 B-1 108 000 31 108 000 32 1“ x 17.02 mm 25.4 17.02 23.0 31.80 6.6 19.1 2.8 25.6 2.93 3.14

DIN Product No. Product No. Pitch x Pitch Inner ISO One-Sided Two-Sided Inner Width WeightNo. 2 x p 2 x p Width p b1 min. hM G* d B* s min.* b3 min. One-Sided Two-Sided

p x b1 mm mm mm mm mm mm mm mm kg kg

M1 = Slim Version, 1 Mounting Hole

Roller Chains with Straight Attachments DIN 8187-2-M1

Ordering Details, e.g., Product No.: 101 000 31, Straight Attachments-Roller ChainDIN 8187 - 06 B-1-M1, One-Sided on the Outer Link, Distance 2xp

Two-Sided Straight Attachments, M1, 1 Mounting HoleOne-Sided Straight Attachments, M1, 1 Mounting Hole

Basic chains according to DIN 8187.Attachments according to DIN 8187-2.

Catalogue version: Attachment distance 2 x p (attachment at every outer link), either one-sided or two-sided.

Other attachment distances can be supplied at short notice.Different attachment sizes and special chains on request.

06 B-1** 101 003 31 101 003 32 9.525 9.52 12.84 3.5 8.0 1.2 8.66 5 5.608 B-1 105 003 31 105 003 32 12.70 13.0 17.85 4.5 9.5 1.5 11.43 11.5 13.910 B-1 106 003 31 106 003 32 15.875 16.5 21.86 5.5 14.3 1.6 13.41 18.1 21.212 B-1 107 003 31 107 003 32 19.05 21.0 26.58 6.6 16.0 1.8 15.75 24 2816 B-1 108 003 31 108 003 32 25.40 23.0 31.80 6.6 19.1 2.8 25.6 78 89

Connecting links with spring clip, with Straight Attachments DIN 8187-2-M1

Ordering Details, e.g., Product No. 101 003 31, Slim Straight Attachment, 1 Mounting Hole

M1 = Slim Version, 1 Mounting Hole

DIN Product No. Product No. p hM G* d B* s min.* b3 min. Weight* Weight*ISO One-Sided Two-Sided mm mm mm mm mm mm mm 1-Sided g 2-Sided g

* The marked dimensions are not listed in the DIN** This size is not listed in the DIN.

One-Sided Two-Sided

* The marked dimensions are not listed in the DINAttachments with dimensions according to company standard are still available on request.

** This size is not listed in the DIN.

45

06 B-1** 101 003 51 101 003 52 9.525 9.52 12.84 3.5 17.6 1.2 8.66 5.6 6.908 B-1 105 003 51 105 003 52 12.70 13.0 17.85 4.5 24.0 1.6 11.43 11 1810 B-1 106 003 51 106 003 52 15.875 16.5 21.86 5.5 29.5 1.6 13.41 21 3012 B-1 107 003 51 107 003 52 19.05 21.0 26.58 6.6 34.8 1.8 15.75 30 4016 B-1 108 003 51 108 003 52 25.40 23.0 31.80 6.6 46.4 2.8 25.6 89 117

Connecting Links with Spring Clip, with Wide Straight Attachments DIN 8187-2-M2

Ordering Details, e.g., Product No. 101 003 51, Wide Straight Attachments, 2 Mounting Holes

M2 = Wide Version, 2 Mounting Holes

DIN Product No. Product No. p hM G* d B* s min.* b3 min. Weight* Weight*ISO One-Sided Two-Sided mm mm mm mm mm mm mm 1-Sided g 2-Sided g


Roller Chains with Straight Attachments DIN 8187-2-M2

Ordering Details, e.g., Product No. 101 000 51, Width Straight Attachments-RollerChain DIN 8187 - 06 B-1-M2, One-Sided on the Outer Link, Distance 2xp




06 B-1** 101 000 51 101 000 52 3/8 x 7/32“ 9.525 5.72 9.52 12.84 3.5 17.6 1.2 8.66 0.51 0.6108 B-1 105 000 51 105 000 52 1/2 x 5/16“ 12.7 7.75 13.0 17.85 4.5 24.0 1.6 11.43 0.84 0.9910 B-1 106 000 51 106 000 52 5/8 x 3/8“ 15.875 9.65 16.5 21.86 5.5 29.5 1.6 13.41 1.13 1.3212 B-1 107 000 51 107 000 52 3/4 x 7/16“ 19.05 11.68 21.0 26.58 6.6 34.8 1.8 15.75 1.43 1.7016 B-1 108 000 51 108 000 52 1“ x 17.02 mm 25.4 17.02 23.0 31.80 6.6 46.4 2.8 25.6 3.24 3.76

M2 = Wide Version, 2 Mounting Holes

DIN Product No. Product No. Pitch x Pitch Inner ISO One-Sided Two-Sided Inner Width WeightNo. 2 x p 2 x p Width p b1 min. hM G* d B* s min.* b3 min. One-Sided Two-Sided

p x b1 mm mm mm mm mm mm mm mm g g

Two-Sided Straight Attachments, M2, 2 Mounting HolesOne-Sided Straight Attachments, M2, 2 Mounting Holes



One-Sided Two-Sided

46

06 B-1** 101 003 01 101 003 02 9.525 6.5 3.5 9.53 13.26 8.0 1.2 8.66 52 5.708 B-1 105 003 01 105 003 02 12.70 8.9 4.5 12.7 17.60 9.50 1.6 11.43 11.2 13.610 B-1 106 003 01 106 003 02 15.875 10.3 5.5 15.9 22.90 14.30 1.6 13.41 17.4 21.512 B-1 107 003 01 107 003 02 19.05 13.5 6.6 19.05 26.20 16.0 1.8 15.75 23 2816 B-1 108 003 01 108 003 02 25.40 15.9 6.6 25.40 36.30 19.10 2.8 25.6 75 89

Ordering Details, e.g., Product No. 101 003 01, Slim Bent Attachment, 1 Mounting Hole

K1 = Slim Version, 1 Mounting Hole

DIN Product No. Product No. p hk d f/2 G/2* B* s min.* b3 min. Weight* Weight*ISO One-Sided Two-Sided mm mm mm mm mm mm mm mm 1-Sided g 2-Sided g

Slim BentAttachment =Version K1(view from top,turned).

Connecting Links with Spring Clip, with Slim, Bent Attachments DIN 8187-2-K1

B d

s

G

h k

f

06 B-1** 101 000 01 101 000 02 3/8 x 7/32“ 9.525 5.72 6.5 3.5 9.53 13.26 8.0 1.2 8.66 0.45 0.4908 B-1 105 000 01 105 000 02 1/2 x 5/16“ 12.7 7.75 8.9 4.5 12.7 17.60 9.5 1.6 11.43 0.75 0.8110 B-1 106 000 01 106 000 02 5/8 x 3/8“ 15.875 9.65 10.3 5.5 15.9 22.90 14.3 1.6 13.41 1.03 1.1212 B-1 107 000 01 107 000 02 3/4 x 7/16“ 19.05 11.68 13.5 6.6 19.05 26.20 16.0 1.8 15.75 1.27 1.3816 B-1 108 000 01 108 000 02 1“ x 17.02 mm 25.4 17.02 15.9 6.6 25.40 36.30 19.1 2.8 25.6 2.94 3.17

K1 = Slim Version, 1 Mounting Hole

Ordering Details, e.g., Product No. 101 000 01, Roller Chain with Bent AttachmentsDIN 8187- 06 B-1-K1, One-Sided on the Outer Link, Distance 2xp



Other Attachment distance can be supplied at short notice.Different attachment sizes and special chains on request.

Roller Chains with Bent Attachments DIN 8187-2-K1

Two-Sided Bent Attachments, K1, 1 Mounting HoleOne-Sided Bent Attachments, K1, 1 Mounting Hole

DIN Product No. Product No. Pitch x Pitch Inner ISO One-Sided Two-Sided Inner Width WeightNo. 2 x p 2 x p Width p b1 min. hk d f/2 G/2* B* s min* b3 min. 1-Sided 2-Sided.

p x b1 mm mm mm mm mm mm mm mm mm kg kg




One-Sided Two-Sided

47

Roller Chains with Bent Attachments DIN 8187-2-K2

Ordering Details, e.g., Product No. 101 000 21, Roller Chain with Bent AttachmentsDIN 8187 - 06 B-1-K2, One-Sided on the Outer Link, Distance 2xp




06 B-1** 101 000 21 101 000 22 3/8 x 7/32“ 9.525 5.72 6.5 3.5 9.53 13.26 17.6 1.2 8.66 0.51 0.6108 B-1 105 000 21 105 000 22 1/2 x 5/16“ 12.7 7.75 8.9 4.5 12.7 17.60 24.0 1.6 11.43 0.84 0.9910 B-1 106 000 21 106 000 22 5/8 x 3/8“ 15.875 9.65 10.3 5.5 15.9 22.90 29.50 1.6 13.41 1.13 1.3012 B-1 107 000 21 107 000 22 3/4 x 7/16“ 19.05 11.68 13.5 6.6 19.05 26.20 34.80 1.8 15.75 1.40 1.6416 B-1 108 000 21 108 000 22 1“ x 17.02 mm 25.4 17.02 15.9 6.6 25.40 36.30 46.40 2.8 25.6 3.26 3.82

K2 = Wide Version, 2 Mounting Holes

Two-Sided Bent Attachments, K2, 2 Mounting HolesOne-Sided Bent Attachments, K2, 2 Mounting Holes


** This size is not listed in the DIN

DIN Product No. Product No. Pitch x Pitch Inner ISO One-Sided Two-Sided Inner Width WeightNo. 2 x p 2 x p Width p b1 min. hk d f/2 G/2* B* s min* b3 min. 1-Sided 2-Sided

p x b1 mm mm mm mm mm mm mm mm mm kg kg

Ordering Details, e.g., Product No. 101 003 21, Wide Bent Attachment, 2 Mounting Holes

Wide BentAttachment =Version K2(view from top,turned).

Connecting Links with Spring Clip, with Wide, Bent Attachments DIN 8187-2-K2

06 B-1** 101 003 21 101 003 22 9.525 6.5 3.5 9.53 13.26 17.6 1.2 8.66 6.2 6.208 B-1 105 003 21 105 003 22 12.70 8.9 4.5 12.7 17.60 24.0 1.6 11.43 13.7 18.410 B-1 106 003 21 106 003 22 15.875 10.3 5.5 15.9 22.90 29.50 1.6 13.41 21 2912 B-1 107 003 21 107 003 22 19.05 13.5 6.6 19.05 26.20 34.80 1.8 15.75 29 4016 B-1 108 003 21 108 003 22 25.40 15.9 6.6 25.40 36.30 46.40 2.8 25.6 88 116

K2 = Wide Version, 2 Mounting Holes

DIN Product No. Product No. p hk d f/2 G/2* B* s min.* b3 min. Weight* WeightISO One-Sided Two-Sided mm mm mm mm mm mm mm mm 1-Sided g 2-Sided g


One-Sided Two-Sided

48

Cutting the Chain:• Special chain breaking machine with quick tool change for several

chain sizes.• For cutting chains to any fixed length required by the customer.• From one-off pieces to large series at very short notice.

Roller Chains - Customized Products to Your Requirements

Riveting the Chain:• Special chain-riveting machine with quick tool change for several

chain sizes.• Riveting fixed-length chains into endless riveted chains.• Riveting of attachments to create customized chains matching

your special requirements, e.g. with different distances of the attachments.

• From one-off pieces to large series at very short notice.

Chain Configurator on the Internet:• At www.maedler.de in the Download Center.• Fast selection of attachments according to DIN 8187-2.• Selection of chain lengths and attachment distances.• Printout with detailed description, also stating the price.

Other Special Chains (on request):• With extended pins in various arrangements, with or without

keyway.• Other attachment shapes (e.g. serrated for use with cardboard

packaging material or with extra large carriers to transport round material).

• Roller chains with long links.• Roller chains of other standards (e.g. Ansi / DIN 8188).

49

141 001 00 141 101 00 06 B-1 3/8 x 7/32“ 15 10 5.5 - - 1.5 0.13141 021 00 141 121 00 06 B-2 3/8 x 7/32“ 25 10 5.5 4.6 15.6 1.5 0.22141 003 00 141 103 00 083 1/2 x 3/16“ 15 10 4.7 - - 1.6 0.10141 005 00 141 105 00 08 B-1 1/2 x 5/16“ 20 10 7.5 - - 2.2 0.18141 025 00 141 125 00 08 B-2 1/2 x 5/16“ 35 10 7.5 6.2 21.2 2.2 0.30141 006 00 141 106 00 10 B-1 5/8 x 3/8“ 20 15 9.3 - - 2.6 0.25141 026 00 141 126 00 10 B-2 5/8 x 3/8“ 40 10 9.3 7.0 25.6 2.6 0.32141 007 00 141 107 00 12 B-1 3/4 x 7/16“ 25 15 11.3 - - 2.4 0.32141 027 00 141 127 00 12 B-2 3/4 x 7/16“ 45 10 11.3 7.8 30.4 2.4 0.38141 008 00 141 108 00 16 B-1 1“ x 17.02 mm 40 15 16.5 - - 4.3 0.45141 028 00 141 128 00 16 B-2 1“ x 17.02 mm 48 15 16.5 15.0 48.0 4.3 0.60

Plastic Guide Rails for Single-Strand and Double-Strand Roller Chains DIN 8187

Ordering Details, e.g., Product No. 141 001 00, Single-Strand Guide Rail 1 m, 06 B-1

Material: Low pressure polyethylene.

These side-rails serve to support fast-running roller chainswhich are lined up exactly; other than steel or metal side-railsthey dampen the noise and reduce strong wear.

Special features to be highlighted: wear-resistant, self-lubricat-ing, acid and impact resistant, temperature resistant up to 76ºC,corrosion resistant, soil resistant and cost efficient.

Fixed length and other heights „h“ on request.

Product No. Product No. for Chains B H b e e+2xb h Weight per m1m Length 2m Length DIN ISO Pitch in Inch mm mm mm mm mm mm kg

140 701 00 400 465

140 713 00 140 703 00 (Type 455)140 715 00 140 705 00 (Type 462)140 717 00 140 707 00 (Type 501-513)140 718 00 140 708 00 (Type 548)

Chain Breaker

Ordering Details: e.g.: Product No. 140 703 00, Chain Breaker 06 B

Product No. for DIN Weightg

140 703 00 06 B-1, 06 B-2 910140 705 00 081, 083, 08 B-1 915

and 08 B-2140 707 00 10 B-1, 10 B-2, 1160

12 B-1 and 12 B-2140 708 00 16 B-1 2020

Chain Puller Chain Lubrication Spray

Ordering Details: e.g.: Product No. 140 721 00, Chain Puller 081-12 B

Ordering Details: Product No. 140 701 00, Chain Lubrication Spray

Product No. for DIN* Weightg

140 721 00 081, 083, 08 B to 12 B 160140 722 00 16 B to max. 65 mm 960

* can also be used for similar sizes of otherstandards and for double-strand andtriple-strand chains .

Product No. Contents Weightml g

• special adhesive lubricant for the maintenance of heavy duty and fast running drives or timing chains, plain bearings, open gear units, etc.

• temperature resistant from -10º to +140ºC• strong adhesive power• highly capable of creep• drives out water• dampens noise• protects from wear• protects from corrosion• CFC-free, silicone-free

Replacement Pin for Chain BreakerProduct No. MatchingReplacement Pin Chain Breaker

page 37 - 41 - mädlersmarthost.maedler.de/files/news0210/rollerchains.pdf · single-strand...

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