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Paint process automation High quality, product savings and high production capacity

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Page 1: Paint process automation - ABB Ltd · Paint process automation ... ABB, an expert in robotized paint application, ... processes. Our engineers are constantly searching for new

Paint process automation

High quality, product savings and high production capacity

Page 2: Paint process automation - ABB Ltd · Paint process automation ... ABB, an expert in robotized paint application, ... processes. Our engineers are constantly searching for new

• 10,000 ABB paint robots installed worldwide • 160,000 ABB robots installed worldwide in all

applications • 4 lead centers for Systems development and solutions

in surface treatment: France, USA, Germany and Japan • Presence in more than 27 countries including Customer

Service organization

Some figures

Finish qualityBy combining application technologies(bells or guns), control of sprayparameters and robots, ABB offersoptimized solutions to reach the overallquality needed by consumers whateverthe type of applied product - solvent,water-born or powder, single or doublecomponents. Our research laboratoriesallow us to develop new processes bytesting them.

Low operating costs andenvironmental protectionThe main advantage of using roboticsfor paint application is the reduction ofpaint product consumption bymonitoring the spraying process. Thissystem allows applying only as muchpaint as is absolutely necessary for thepart. Moreover, the ABB applicatortechnology offers high performances,

increasing paint transfer efficiency. Thistechnology has a significant impact onreducing operating costs, solventemissions and their treatment.

Production capacityincreasedThe increase of robot and applicatorperformance reduces the number ofmachines, and in turn decreases theinvestment while increasing the overallreliability of your production tool.

ABB, an expert in robotized paint application, develops robots aswell as a full range of spraying equipment in order to obtainoptimum result in terms of overall quality. Our objective is toreduce your overall production cost by helping manufacturers toreduce product consumption and the number of machines.

Multiple skills at your service

Page 3: Paint process automation - ABB Ltd · Paint process automation ... ABB, an expert in robotized paint application, ... processes. Our engineers are constantly searching for new

Efficient processequipmentOne of ABB’s excellence areas isthe development of sprayingequipment such as the new seriesof bells called Robobel 1000. This product is able to:• Quickly adapts its spraying size

to the surface to be painted• Spray twice as much product as

previous atomizers• Reach 70,000 rpm to improve

spraying fineness and quality

A complete robot rangeFor paint applications, all robotsworking in explosive area meetEX norm. ABB robots, associated with theircontrollers, reach high speed and

acceleration, thus ensuring auniform coating of the surface.Wrist payload capacity mayreach up to 25 kg.

Software for processoptimizationSimulation and off-lineprogramming software such asRobotStudio, or productionsoftware like ShopFloor Editor,provides a real advantage byoptimizing the application andsaving time in robot programmingand operating.

ABB commitment is to use its expertise to reduce emissions and

Get a high overallfinishing quality!

Optimize you

Page 4: Paint process automation - ABB Ltd · Paint process automation ... ABB, an expert in robotized paint application, ... processes. Our engineers are constantly searching for new

ABB offers a full range of services to ensureproduction uptime and best performance to yourrobots and robotized installations.

Know-how through ABBlead centersABB lead centers, in closecollaboration with their customers,develop optimized solutions thatmeet the needs of differentindustries. Their researchlaboratories develop and testprocesses. Our engineers areconstantly searching for newconcepts to offer you the bestsolution taking into account overallcost, quality and productioncapacity.

Various processes fordifferent marketsAutomotive & Truck: Sealing, paintapplication (liquid or powder) andcavity waxing.Plastics: Wiping, degreasing andflaming, painting, colorimetricscontrol, cutting, gluing andgel-coating.Aeronautics, boat, public works,farm equipment, furniture,sanitary: Liquid or powder coating,sealing, gel-coating, simultaneousscreening and enamelling.

Turnkey solutionsBased on our products and know-how and according to our partner’sneeds and expertise, we providecomplete solutions from the can ofpaint to the painted surface, ABB’scomplete painting line includes:• Paint preparation and distribution, • Robotized applications• Booths, conveyors and ovens• Integrated VOCs treatment systems

– air recycling process.

operating costs by providing optimized products, solutions and services.

Improve your productivity!

ur solutions!Training and skills• Products / process training in our approved training

centers or on customer sites• Complete training plans, audits and skill management

Field Service• 24/7 technical support • From Assistance to Service contracts• Predictive maintenance with the help of a tracking tool

Parts and logistics• Availability of parts guaranteed• Cost optimization by using new parts, replacement parts

or repaired parts

Refurbishment andsecond-hand robots• Refurbishment of robots• Replacement of robots and carry-over

Productivity improvement projects• Analysis of your applications to increase productivity,

optimize and update installation• Remote services

Performance enhancement contract• A full range of contracts dedicated to optimize the overall

efficiency of your equipment (EEO)• Consultancy for maintenance and reliability

Page 5: Paint process automation - ABB Ltd · Paint process automation ... ABB, an expert in robotized paint application, ... processes. Our engineers are constantly searching for new

Statements from our customers

ProtonMalaysia

“We have shown a 35% reduction of paintused. When the paint supplier asked me whywe suddenly had reduced the amount ofproduct ordered, I explained that it wasthanks to ABB’s paint system.”

FlextronicsChina

“We strongly believe that this is thebeginning of a long-term collaboration whereABB and ComPal will form a verycompetitive team.”

CasappaItaly

“By decreasing the overspray, we alsoreduced management costs and emissions.The fact that the system is so easy to use -in terms of robot programming andmaintenance - also enabled us to simplify thestructure of our paint workshop.”

NorDanNorway

“Automation by ABB of our productionperfectly meets all our demands andrequirements. Product quality is much betterthan expected, we save a lot of paint and ourdeliveries are now under control. Above all,our forecast return on investment has beenmet.”

ABB implements

its expertise to

offer a high

overall quality,

optimized

solutions and

improved

productivity.

Meridian AutomotiveSystems USA

“ABB solutions for paint process representa great value for Meridian. The overall costsof owning and operating are key elementswhen it comes to choosing our partners inpaint systems.”

Bumper

Automotive

Computer

Hydraulic pump

Furniture

Page 6: Paint process automation - ABB Ltd · Paint process automation ... ABB, an expert in robotized paint application, ... processes. Our engineers are constantly searching for new

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