panel and joinery production - nov/dec 2012
DESCRIPTION
The Journal for Engineered WoodTRANSCRIPT
C N C - S p e z i a l m a s c h i n e n
MAKA Machinery UK Ltd · Unit C5 · Horton Park Ind. Est. · Hortonwood 7 · TELFORD TF1 7GX
Phone +44 (0) 1952 607700 · Fax +44 (0) 1952 670405 · Email: [email protected]
¬ 60 Years of Machine Building¬ 35 Years in Specialized CNC
+News+News+¬ 3, 4 & 5-Axis Machine Centers ¬ Basic to High-End Modules
¬ New Machine Concept¬ More Power ¬ More Flexibility ¬ More Performance
www.maka.com
NOVEMBER/DECEMBER 2012 Panel & Joinery Production1See our website and interactive magazine www.p-j-production.com
CONTENTS
& JOINERYPRODUCTIONNovember/December Issue 2012
Published by: EC Media Services23 Uvedale RoadEnfield, MiddlesexEN2 6HA
Telephone/Fax: +44 (0)20 8366 3331
E-mail: [email protected]
Website: www.p-j-production.com
Publisher: Ernie Hollister
Designer: Ian Curtis , First Sight Graphicswww.firstsightgraphics.com
Printer: The Magazine Printing Co. plcwww.magprint.co.uk
Reproduction of articles: All material appearing in Panel & JoineryProduction is strictly copyright, and all rights are reserved. No part of the publication may be copiedor transmitted in any form whatsoever, including photocopying,without the prior permission of the publishers.
Publishers’ note: The editorial opinions expressed in Panel & JoineryProduction are not necessarily those of the publishers, who shall beunder no liability with respect to any article published herein.
Distribution: Panel & Joinery Production is published six times a yearand circulated to designers, individual purchasers and specifiers whoare manufacturing within the wood-based panel, board and solid woodindustry in the UK and Ireland. Annual subscription is at thefollowing rates, which include postage:
UK & N. Ireland £18.50Mainland Europe £23.00Elsewhere £28.00
© Copyright EC Media ServicesISSN 2046-4134
FEATURES
10-11 DIMA AWARDS
10-24 W12 REVIEW
25-29 WOODWASTE/DUST EXTRACTION
30 WHAT’S NEW
33-40 DECORATIVE SURFACES & EDGINGS
IBC WEBSITE DIRECTORY
CONTENTS
2 News
4 Refurbished Striebig Makes Its Mark At Engravers
6-7 A Brilliant Hat Trick For TMJ Interiors
8 AXYZ Router Is Ace Performer On Plastic Materials
18-20 Cojet – A Star Is Born
22-23 Homag City – Bright Lights And Action At W12
24 CD (UK) Reports Solid Success At W12
26-27 Dust Extraction Experience From Dustraction
36-37 Bright Classic Colours From Renolit
Homag’s power duo HOLZMA and BARGSTEDT teamed up and by coupling thesetwo machines together manufacturers can achieve maximum throughput.
See Homag’s W12 review on pages 20-21.
PANEL & JOINERY PRODUCTIONWOULD LIKE TO WISH ALL OURREADERS, CONTRIBUTORS ANDADVERTISERS A VERY MERRYCHRISTMAS & A HAPPY,PROPEROUS NEW YEAR
The MAKA team proudly celebrated its
60th anniversary this September, in
Nersingen, bringing together all staff,
partners and customers in Nersingen.
Celebrating its 60th anniversary this month,
Klaus Kern, Dipl.-Ing. (FH) has taken the helm
as CEO, reinforcing the company’s strong
engineering heart.
The company’s renewed focus on
engineering and customer-focused solutions
for plastics, aluminium and Wood has
proved successful with strong sales in all key
markets, here in the UK and Germany. The
company is back up to strength, with 130
employees, and Turnover in excess of ¤ 20m
in 2012, and growing.
Mr Kern brings a wealth of experience from
automotive and aerospace engineering, having
previously been Chief Engineer at MMB (now
EADS) and latterly as CEO of a special
machine tool manufacturer.
He also headed the development and
construction division of an internationally
renowned, market-leading model railway
company, with annual sales in excess of ¤100m.
Based in Ulm, Germany, MAKA Systems
enjoys a long tradition in providing tailor-
made CNC solutions. As the specialist in its
field, MAKA enjoys an excellent reputation
world-wide.
“We are currently experiencing a very strong
demand for our custom-built 5-axis CNC
solutions and we’ve started the second half of
2012 with a record order book.” says Kern.
“Recently, we received several large orders
from various industries, including the
Joinery sector, along with the automotive
and racing industries. They are very
demanding projects, with very demanding
and particular customers. However, our
concepts and the quality of both products
and especially the service provided by our
employees, has proven to be reliable and
compelling”, says Klaus Kern.
Reinhard Hiller, who heads MAKA’s
production and assembly division, added “As a
result of MAKA Systems’ high order book,
much attention has focused on delivering on
time, with the superior MAKA quality-
standards that customers are used to. To
achieve this ambitious goal, all divisions of the
company have to work closely together”, says
Reinhard. “After two satisfying years in 2010
and 2011, both financially and operationally,
the management team around Klaus Kern is
confident that 2012 will be another successful
year for MAKA Systems.”
International Sales Director Stefan Stark,
added “Each customer has very specific and
individual requirements. We are committed
to live up to our challenging customers’
demands and achieve their specific
expectations".
Maka continues developing products, and
new sector-specific machine concepts, is also
adding another emphasis for 2012/13: to
develop and improve energy efficiency,
productivity and the safety of MAKA’s
customers.
Additionally, the company will speed up its
international expansion: Since Klaus Kern’s
arrival in May 2012, he’s successfully
established solid partnerships with four
strong regional sales and service partners in
China and Korea.
2 Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com
NEWSNEWSPeople
Lee Gibson has been appointed as Holz-
Her Area Sales Manager covering the
M62 corridor, the biggest panel
processing area in the country. He is a
time served wood machinist, with 30
years of practical and management
experience in both solid wood and
panel manufacturing and has an in-
depth technical knowledge of the
furniture industry - especially in
panels. Holz-Her has a very strong
product profile with a reputation for
offering the latest advanced
technology and solutions. Since they
came under the Weinig umbrella,
Holz-Her have enjoyed a growing
order book and an increasing number
of enquiries. Lee’s appointment is very
timely and he looks forward to a
successful and challenging career
with Weinig/Holz-Her.
Holz-Her offers a comprehensive range
of leading technology panel machinery -
high quality, edgebanders, pressure beam
saws, wall saws and CNC machining
centres to suit individual needs – backed up
by prompt engineering services from
Weinig, in Abingdon.
Contact Lee Gibson on:Tel: 07788 312379 Holz-Her Area Sales Manager, Lee Gibson (right)
with Paul Nightingale, his Sales Manager.
Lee Gibson - Holz-Her Area Sales Manager
For further information:Tel: 01952 607700www. MAKA.com
Aerospace engineer takes the helm as MAKAcelebrate it’s 60th Anniversary
Specialist pattern makers to the oil
industry David Scott and Company
Limited of Huddersfield approached
Daltons Wadkin in order to increase
their CNC machining capacity and to
update their production methods.
Resulting from this Alex Dalton arranged
a meeting with proprietor David Scott
during which the unique space efficient 5-
axis technology of the Greda Diva was
highlighted together with the machine’s
comparatively large Z-axis capacity. In spite
of its performance and capability the Greda
Diva occupies no more than 9 square
metres of floor space.
Mr Scott already has a machine shop
containing many conventional as well as
CNC machines including existing Wadkin
models and this factor together with their
Huddersfield location which is
comparatively close to Daltons Wadkin’s
home base in Nottingham contributed to
Mr Scott’s decision to place the order.
The company’s principal
clients are manufacturers of
pumps for the oil industry, a
fairly unique application but
one which requires David
Scott to have the technology
and production methods to
meet fluctuations in demand
which can at times be difficult
to meet.
Alex Dalton commented
“We are delighted to have the
opportunity of placing our first
Greda Diva with another locally
based family business. This is
a high quality and very versatile CNC
machine which ticks all the boxes for a
manufacturer like David Scott. We
managed to arrange for Greda engineers to
install the machine in company with our
own engineering team and the purchase
has already had a substantial and beneficial
influence on their business.”
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 3See our website and interactive magazine www.p-j-production.com
INSTALLATION
Further details of the Greda CNC range andother CNC and conventional woodworking
machinery can be found on the DaltonsWadkin website
(www.daltonsmachines.com) or bycontacting the sales team on 0115 986 5201.
Greda Diva installed at David Scott Pattern Makers by Daltons Wadkin.
OUTSTANDING RESULTSWITH A PERFECT FINISH
TM
Integrated CNC router systems for woodworking and panel processing
An amazingly versatile range of machines that offer incredible value for money
[email protected] ww.axyz.co.uk
Call Now 01902 375600
Greda Diva For David ScottDaltons Wadkin provide CNC Technology for Yorkshire Pattern Makers
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com4
NEWSINSTALLATION
In today’s challenging economic
climate buying a used rather than a
new machine can sometimes be a
sensible move. This was the case when a
firm of specialist engravers chose a
five-year-old refurbished Striebig
vertical panel saw, supplied by the
manufacturer’s sole UK agent.
James Wilson (Engravers), trading as
Matt Black Systems, carries out general
industrial engraving, specialising in the
production of engraved panels used widely
in aerospace control systems.
When a fire in an adjacent business unit
caused extensive smoke damage to its
premises in Poole, Dorset two years ago,
the company took the opportunity to
upgrade its existing machinery, which
included a flat bed circular saw.
Explained engraving shop manager
Roger Excell: “The saw was not very safety
friendly because of its exposed blade. As
well as needing to improve our Health &
Safety, the saw’s small table was not
conducive for cutting large panels.”
For example, it needed three men to
manoeuvre a 20mm thick 2 x 1m panel
onto the saw’s bed and hold it firmly in
place whilst sawing off small pieces.
Tasked with investigating possible
alternatives Mr Excell began by carrying out
on-line research. By this time it had been
decided to switch to a vertical panel saw
because of the safety and space-saving
advantages.
Mr Excell talked to eight possible
suppliers about machine capabilities and
prices as well as training and after sales
service, before coming up with a shortlist of
three. This included T.M. Machinery Sales,
sole UK agents for Striebig, whose
subsidiary company T.M. Services
refurbishes and services the Swiss–made
saws.
“After liking what I had read and heard
about T.M. I went along to see a Striebig in
action at a local company and had a useful
discussion with the saw’s operator,” said Mr
Excell.
This clinched the decision to buy a five-
year-old Striebig Compact 4164, which T.M.
Services had stripped down and totally
refurbished so that it looked and performed
as if it was brand new.
“I had no objection to buying a used
machine as long as I knew it had been
totally factory refurbished,” said Mr Excell.
“The Compact matched all the criteria we
had set for size, capabilities - it can handle
the largest panels we use - and price.
“It was by far the most cost-effective
machine we looked at for the type and
amount of work we wanted it to do, and
with its totally enclosed blade it’s as safe to
use as a saw can possibly be.”
Said T.M. Services’ director Matt Pearce:
“We only supply
second-hand Striebig
machines that we are
sure will give many
more years reliable
service.
“All machines
undergo a
comprehensive
refurbishment with
older machine being
completely stripped
down so that all
bearings and other
parts subject to wear
can be replaced. Our
confidence in our
refurbished
machinery is backed up by a six-month
parts and labour warranty.”
Installed in September 2011, the
Compact cuts Perspex, laminate and
aluminium panels ranging from 1mm to
20mm thick.
It’s used mainly to form small pieces
from 150mm sq up to 300 x 200mm, with
up to a dozen pieces produced at a time.
These go to a CNC mill for machining, then
to the paint shop and on to the engraving
department. The saw also sizes the
occasional MDF panel and piece of solid
timber.
“We have become more efficient as it’s
now a one-man job to size even the largest
panel, releasing staff to do other jobs,” said
Mr Excell. “The Striebig is an extremely
robustly made saw with a powerful motor
and frame which is rock solid when in use
and delivers a clean, accurate and true cut
every time, whatever the sheet material.”
The space released by replacing the flat
bed saw has been used to house a second
CNC milling machine.
With the saw T.M also supplied and
installed an AL-KO twin-bag AAS 2000
mobile dust extractor unit. This reduces the
amount of dust in the air during sawing to
an absolute minimum.
Striebig’s Compact 4164 is one of nine
models in the Compact series with a cutting
range from 3100 x 1644mm up to 5350 x
2200mm. An automatic feed series, the
Compact AV, is also available. They are all
based on a single, fully welded sawing
frame to give decades of reliable service
whilst maintaining cutting precision.
The saws can be wall-mounted or
freestanding. They can cut practically all
wood-based sheet materials as well as
timber, plaster board, plastics, composites
and aluminium panels. They guarantee
impressive dust limit values well below
1mg/m3.
Refurbished Striebig Makes Its Mark at Engravers
For further information: Tel: 0116 271 7155
Email: [email protected] www.tmmachinery.co.uk
The Striebig Compact cuts a 10mm thick panel at James Wilson (Engravers)
LOW VISCOSITY WOOD PENETRATION PRIMER
TIMBERSEAL PS is a low viscosity, solvent free epoxy wood primer which penetrates intotimber saturating it before curing. Its primary use is as a primer under other coatings but it canalso be used for the restoration of old timber by the resin impregnation technique or in newconstruction as a pre-treatment for epoxy glued joints.
Low viscosity and slow cure promotes penetration into timber Natural tall (wood) oil in the hardener provides flexibility andcompatibility with timber.Excellent adhesion to teak and even to damp wood, far greater thanconventional primers.Economical, no more expensive than many conventional coatings.
TIMBERSEAL PS is preferably applied to dry wood but willadhere well to damp timber. However a high moisturecontent will prevent TIMBERSEAL PS soaking into the wood.
TIMBERSEAL PS has a pot life of 1.5 hours at 20oC butwill remain fluid on a timber surface for several hours. Thehardener contains a wood oil that gives TIMBERSEAL PSnatural flexibility and toughness combined with thestrength and durability of epoxy.
APPLICATION TIMBERSEAL PS must be mixedthoroughly. Either mix all of the resin with all of thehardener or it you are unable to use all of the materialwithin its pot life, weigh out resin and hardener in theproportions specified on the label. Ensure that the materialis mixed well. TIMBERSEAL PS should be applied liberally by brush, roller or spray to clean timberthat is free from oil or other contamination. In order to saturate the wood with resin it should bere-applied as it soaks into the timber.
OVER-COATING TIMBERSEAL PS must be over-coated within the times shown in the tablebelow according to the ambient temperature and the hardener used. If it is allowed to curebeyond the maximum over-coating time glossy areas must be abraded before applying furthercoatings.
OVER-COATING TIMES
TEMPERATURE oC 5 TO 15 15 to 25 25 +
HARDENER SYNTAC 1045 SYNTAC 1043 SYNTAC 1040
Min Max Min Max Min Max
TIMBERSEAL PS 8 hours 4 days 5 hours 3 days 4 hours 2 days
TIMBERSEAL UC 12 hours 4 days 6 hours 3 days 5 hours 2 days
TIMBERSEAL PS
18.8.09
This 2 metre diameter teak bath was primedwith Timberseal PS to ensure that the poly-urethane varnish had the best possible ad-hesion.
Please visit our web site at www.reactiveresins.com for details of our other products. They include resins andcoatings for marine and industrial applications.
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com6
Within two years of purchasing two
sanders from Kündig, one for the
veneer shop and one for the spray
shop, top quality bespoke joinery
manufacturer TMJ Interiors came back
to Kündig to purchase a third sander,
a Brilliant-2 1600 RC-d, in order to be
able to sand and finish overwidth
panels.
This purchase was made in response to a
particular contract, which required the use
of larger than standard boards, and, says
production director, Pat Coll, having the
sander in place has undoubtedly assisted in
winning other contracts: “If any other jobs
come along requiring the finishing of wide
boards, we are already set up for it.”
The machine was delivered and
commissioned over Easter 2009.
Established in 1981 by James Taylor, TMJ
Interiors is a leader in the specialist joinery
and interior fit-out industry. With a work
force in excess of 120, quality is of
paramount importance to the company:
“We always strive to use the latest
technology, as this improves the final
product, which is what we are all about,”
commented Pat.
Over the years, TMJ has been involved in
many prestigious projects. Just a few of
those listed on the company’s website are
Nomura; Symantec; Microsoft MSN;
Windsor Castle; St Edmundsbury
Cathedral; the Royal Festival Hall; and the
Royal Shakespeare Theatre.
All demand only the best in terms of
quality of finish and workmanship, and this
is what TMJ is always seeking to deliver.
TMJ turned to Kündig when the need to
finish overwidth
panels arose: “because we’d got two other
Kündig sanders and we were very happy
with them.”
The two sanders Pat refers to had been
purchased as the result of a drive in 2007 to
improve the calibration, pre sanding and
finishing of both joinery based and panel
based products. Pat had travelled to the
Ligna show in Hannover, Germany, with
company owner James Taylor to view and
assess the relevant machinery. One of the
stands visited was Kündig’s, which had on
display a number of wide belt sanding
machines, demonstrated by Stephan
Kündig: these included three machines
fitted with oblique as well as traditional
sanding heads for calibration and for
veneers.
Following these demonstrations, a
meeting was arranged for the following
morning with a view to a more in depth
discussion regarding TMJ’s actual
requirements, and was followed by a visit in
June 2007 to Kündig’s main
manufacturing facility in Switzerland. Pat
comments, “I went over to Switzerland and
looked at the machines running and the
finishes were better than anything else I
had seen: they were top quality, and that is
what we are after.”
Indeed, it was on the strength of this visit
that the order was made in 2007 for not
one machine, as originally was intended,
but two: the first, the five head Kündig
Botop Brilliant-X 1350 QREEd-R machine
featuring oblique sanding heads was
destined for the veneer shop, while the
second, a Brilliant-2 1350 Cd+Ed lacquer
sanding machine equipped with two
oblique sanding heads, is in the spray shop.
When the need arose to sand and finish
panels wider than 1,350 mm, Pat says, TMJ
had two options: hand finishing, which
would be a time consuming process, or
investing in a third sander specially
designed to accommodate wider panels.
Delighted with the finish that was being
achieved on the two existing sanders, TMJ
turned to Kündig UK for a
recommendation.
The advice received led to an order for
the new Kündig Brilliant-2 1600 RC-d
machine, supplied with a 18.5 kW (25 hp)
motor to the first head, a second ‘Combi’
head with segmental pad (to cater for the
occasional large veneered panel), 15 kW (20
hp), and an infeed table and outfeed table.
As with all Kündig sanders, this is a fixed
bed machine which allows the infeed and
outfeed tables to give full support,
regardless of the thickness of the workpiece
being machined. The sanding group
adjusts to the thickness of the material,
offering a generous 200 mm working
height.
The standard specification on the
Brilliant machine included electronic
variable feed speed of 3-15 m/min, vacuum
bed, not only a colour touch screen control
but also with manual operating elements,
all conveniently situated for operator ease
of use. The contact roller lifts automatically
when just the segmental pad is used to
ensure safe passage of the panel through
the machine. Operations managed from the
A Brilliant Hat Trick for TMJ Interiors
NEWSINSTALLATION
Botop Brilliant-x 1360 QREEd
control panel include sanding head
selection and infinitely variable stock
removal. The Brilliant also offers Enormatic
automatic setting of the working height
over the width of the work piece, and the
ECO energy saving mode ensures that the
machine goes into a ‘standby phase’ when
not in use and automatically switches off if
not used over a set period of time.
Over the past few years, the Kündig
Brilliant-2 1600 has been invaluable for
various projects: for example, KPMG, Man
Group and Nomura.
Completed in FSC Teak Veneer, the
interior fit out of Nomura was the largest
and fastest fit out of its time, covering
546,000 ft2 split over six floors and being
completed in a period of just eight months.
Work included wall panelling, doorsets,
credenzas, AV walls, reception desks and
coats cupboards: with such a tight
timescale, complete reliability was essential,
and here the Kündig sanders came into
their own.
The specialist joinery fit out of Man
Group showcases TMJ Interiors’ excellent
craftsmanship and quality and again, the
Kündig sanders were vital to the delivery of
this project. This fit out included a feature
wall, wall panelling, a
reception desk, banquette seating and a
brain storming area as well as a bar.
KMPG’s “Project Gold” at Canary Wharf
featured many specialist finishes and the
quality of the finish provided by the Kündig
sanders on a wide range of surfaces again
played a key role. This project included
doors, coat cupboards, a coffee bar area, a
concierge desk, mobile desks, a
reception area, a bar area and an
executive dining room.
All this is in addition to many high
profile commercial and high end residential
projects, that TMJ is unable to disclose due
to client confidentiality.
To ensure that all three machines keep
working at a standard that produces the
quality that TMJ demands, the company
has an annual service contract with Kündig
UK.
To say that Pat is delighted with the
standard of finish that the Kündig
machines achieve is probably an
understatement, as anyone who speaks to
him will soon find out. When asked if he
would recommend Kündig, his reply was,
“Yes, and I probably have.”
He continued, “We do have a good
relationship with Carl and have been happy
to take groups around our factory for tours
and demonstrations.”
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 7See our website and interactive magazine www.p-j-production.com
INSTALLATION
For further information:Tel: 0845 833 0565
Email: [email protected]
The three Brilliant Kündig sanders are strategically positioned throughout the busy TMJ Interiors workshop
The banquette seating area at MAN Group – an exampleof TMJ’s portfolio of installations
A preferred routing, cutting and
engraving solution in the general
woodworking, joinery, panel
processing and furniture production
industries, the AXYZ 4008 router from
AXYZ International has provided the
perfect answer to the precise cutting
of polycarbonate and aluminium sheets
at Somerset-based Teklagraf. However,
these are only two of a wide range of
materials on which the router has
performed successfully, including
solid and particle woods, metals and
various alloys.
The AXYZ machine installed at the
3000 square feet facility incorporates a
dual cutting head, camera registration
system and the latest A2MC machine
controller. Teklagraf director Don Towie
commented: ‘The machine was purchased
primarily for knife cutting polycarbonate
and for routing small shapes in
aluminium. Due to the camera registration
system, shapes can be cut more quickly
without having to align the material when
placed on the routing table.’
The AXYZ 4008 has a processing area of
2,440mm (length) x 1,466mm (width). The
router is supplied as standard with the
A2MC machine controller that is said to
offer the highest possible control
capabilities by comparison with any
similarly positioned system. It delivers
much faster and smoother motion based on
S-Curve (Seven Segment Velocity)
trajectories, leading to a significant
reduction in ‘bounce’ and vibration caused
by sudden acceleration or deceleration that
is often found with other control systems.
The controller is also fully NC code-
compatible and will therefore work with all
popular CAD/CAM packages.
For AXYZ router owners, the learning
curve for the A2MC controller is made
easier since the system functions in a
similar fashion to the existing AMC
controller. This allows a natural progression
for AXYZ customers who want either
upgrades or new machines. Furthermore,
there are no limits to the size and
complexity of the work that can now be
undertaken. Tests on three-dimensional
surfacing files in excess of 80MB have been
carried out with no operational issues
experienced.
AXYZ routers also provide a host of
optional peripheral production tools. These
include a recently expanded Automatic Tool
Change (ATC) facility, the latest AXYZ
Vision System (AVS), the new helical rack
and pinion drive system and a wide choice
of tangential and oscillating cutting knives,
drill heads, automatic vacuum switching
and twin or triple cutting heads.
AXYZ International is renowned for its
technical and after-sales support facilities
and these were much in evidence at
Teklagraf. Don Towie added: ‘The service
provided by the AXYZ team of engineers,
before, during and after installation, was
excellent.’
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com8
AXYZ Router is Ace Performer onPlastic Materials
The AXYZ 4008 router is ideal for a wide range of materials including solid and particle woods, metals and various alloys
NEWSINSTALLATION
For further information:Tel: 01902 375600
www.axyz.co.uk
A COMPLETE RANGE OF 3, 4, & 5 AXIS CNC ROUTERS MANUFACTURED TO THE HIGHEST QUALITY FOR
PERFORMANCE AND RELIABILITY
Whatever your requirementsOnsrud has a solution
ATA ENGINEERING PROCESSESTel: 01442 264411 Fax 01442 231383 Email [email protected]
www.ataeng.com www.cronsrud.com
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com10
W12 REVIEW
The theatre in the Working With
Design area was the venue for the
presentation of the Design in
Manufacturing Awards (DIMA) at W12.
Curvomatic were unanimously awarded
the winning award by the panel of judges.
Five entrants were shortlisted with EDP
and the Movac Group as runners up. The
two highly commended awards were given to
Trade Mouldings and FINSA.
DIMA Award Winners
The quote in the headline was from
first time exhibitors Curvomatic on a
tweet from the show. It pretty much
reflected the entire mood of the twin
exhibitions Working with Wood and
Working with Design.
By the time the shows ended on Wednesday
afternoon October 10 there were “Sold at W12”
signs displayed on many stands.
Exhibition Director Angela McGowan
reports that attendees maintained the strong
showing from the previous exhibition and
that with both Monday and Wednesday
being busier than in previous years, the all
important number of companies attending
looks set to exceed expectations.
Perhaps the most telling statistic about
the reaction of exhibitors and the
importance that they attach to the
exhibitions is that 70% of the space for the
W14 exhibition has already been booked!
W14 will take place at the NEC in the same
halls 6, 7 and 8 from October 5 – 8, 2014.
Overall both exhibitions gave an
invaluable opportunity for the industry to
meet face to face, to exchange ideas, share
information and discuss future plans and
opportunities.
The overall mood by the end of the
show…well it was definitely roll on W14!
W12 – “Could it get any better?”
Curvomatic is a new material developed for the
manufacture of curved moulds/formers.
It made it's debut at W12. The Curvomatic System is an All-
in-One, fully re-useable mould library developed for the
manufacture of any curve. Initially developed for
Woodworking, the easy-to-use moulding system can replace,
or be used in conjunction with, a hydraulic or vacuum press.
Curvomatic arms tradesmen and manufacturers with a simple
method to construct moulds of any size to produce perfect
curved panels. All that is required is the Curvomatic kit which
includes the Curvomatic sections and the Curvomatic straps.
Perfect Curved Panels
For further information:Tel: 07535 643 633
Email: [email protected]
The DIMA Winners Jim & Neil Burgess of Curvomatic receiving the Award from Chairman of the Judges, John Legg
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 11See our website and interactive magazine www.p-j-production.com
W12 REVIEW
Leading British supplier of foils,
handles, edging materials, veneers and
other components, EDP, were part of a
final shortlist for the Design in
Manufacturing Awards. EDP were
included in the final list for their
entry of the exceptional Cosma top trim
handle for dressing cabinet doors.
EDP’s innovative stand allowed visitors to
view, touch and experiment with the latest
trends in surfaces in as much as they were
able to move samples and displays around to
match and compare on the stand. The
exhibit also included the latest handle styles
from Italian design house Cosma as well as
chair and table legs from Cieffe. EDP are
also a leading supplier of edgebanding
products and quality veneers.
EDP’s Terry Willett explains: “Our
leading foil supplier Klockner Pentaplast of
Germany is working on far reaching décor
projects for 2013 and beyond where surfaces
include special effects like saw cut and cross
grain. There are also fascinating plays on
colour and hue with deep grain embossing
now a real possibility”.
Terry Willett says that EDP’s participation
at the W12 Working with Design at the NEC
in October was a landmark event for the
company where everything on the stand was
a new introduction to the UK market. The
exhibition brought them into direct contact
with many smaller manufacturers who were
surprised and delighted by EDP’s flexible,
fast service that includes minimum
quantities and re-reeling facilities.
EDP Are Finalists at W12
For further information:Tel: 01702 618877
Email: [email protected]
Terry Willett of EDP (left) receiving award fromJudging Panel Chairman John Legg
International board
manufacturer FINSA were
awarded a Highly
Commended recognition at
the presentation of the
Design in Manufacturing
Awards at the recent W12
Working with Design
exhibition at the NEC. The
award was made to Rafael
Willisch, MD of FINSA UK
for the groundbreaking
new SuperPan STAR high
performance lightweight
board.
The FINSA stand focused on two distinct aspects of theircontemporary production – lightweight board products and the verylatest colours and trends in melamine surfaces that reflect all thecurrent international trends seen at the latest worldwideexhibitions.
SuperPan STAR has been developed in conjunction with Germanchemical giant BASF so that the chipboard core is infused with thenew Kaurit LIGHT polymer substance in a foamed process thatresults in a high performance board that is up to 30% lighter thanother SuperPan or chipboards but machines in exactly the sameway and offers superior performance in terms of bending orsagging characteristics.
The advantages to manufacturers are multifold and the KauritLIGHT polymer component offers further environmentalconsiderations.
FINSA also involved themselves further in the W12 event bydelivering a number of seminars at the exhibition in the specialPresentation Theatre area.
FINSA Awarded at W12
For further information: Tel: 0151 651 2400 Email: [email protected]
FINSA UK MD Rafael Willisch (left)receiving the award from Judging Panel
Chairman John Legg
Trade Mouldings, Britain’s
premier manufacturer of
cabinet doors and wrapped
mouldings, scooped the
“Highly Commended” award
for their entry in the
prestigious Design in
Manufacturing (DIMA)
competition at the highly
successful W12 Working with
Design exhibition. The award
was made for the Trade
Mouldings Odyssey door
design – a high gloss acrylic
faced door with laser applied seamless edging.
Trade Mouldings also used the opportunity of W12 Working withDesign to launch a new door design which visitors found extremelyattractive. The new door has a lacquered finish polished to a highgloss and initially available in white (Larissa) or ivory (Lucerne). Thedesign incorporates an integral J-grip handle that has been routedinto the face complying with the strong trend for handless kitchendesigns.
Aside from the new door the Trade Mouldings stand featured Vinylwrapped membrane pressed designs, 5-piece vinyl wrapped doors,timber doors and the super high gloss acrylic Odyssey doors withlaser-applied edgings. Visitors to the stand were able to learn aboutthe sophisticated service that is operated by Trade Mouldings fromCookstown, Dublin and greater Manchester. The company was able tohighlight its versatile made-to-measure capability for both kitchensand bedrooms.
Trade Mouldings WinDIMA Award at W12
For further information: Tel: 01706 753600 Email: [email protected]
John Legg (right) Judging PanelChairman presenting award to Damian
Connelly of Trade Mouldings
See our website and interactive magazine www.p-j-production.com
W12 REVIEW
Daltons Wadkin put in place a display
to increase brand awareness at W12.
The exhibition was the second
opportunity for the company to show
off its unique range of machinery
since their acquisition of the Wadkin
name and IPR in 2010.
The demand for both their machine
range and support services is according to
director Francis Dalton increasing by the
day and W12 was as he puts it “A great
opportunity to not only re-establish the
Wadkin name but also to highlight the
presence of the Daltons Wadkin company
and all that it represents to the
woodworking industry. This involves
machine manufacture, machine
distribution and a whole range of support
services including service and aftercare,
training, transport, machine movement and
installations and LEV testing.”
Visitors to the stand would immediately
have seen one result of the Daltons and
Wadkin names coming together in the
striking new colour scheme of green and
white applied to all machines either
manufactured or remanufactured in their
Nottingham headquarters as well as
Wadkin branded machines manufactured
elsewhere in Europe.
In addition some very important
distribution agreements were highlighted.
Amongst the additional machines
represented were the Elcon Vertical Panel
Saw range, Stenner Band Resaws, Kuper
Planer/ Moulders, Salvador Automatic
Crosscutting Systems and Kimla CNC
Machining Centres.
Working demonstrations have were
made available to visitors on a number of
these products and others powered up
electronically to
demonstrate the respective
machines’ technology
and capabilities.
At the same time the company
highlighted its comprehensive support
services package which embraces a team of
some 15 experienced engineers who travel
the length of the UK, Ireland and overseas
supporting service contracts and providing
breakdown cover for an infinite variety of
clients from one man joinery businesses to
public authorities and even ministry
departments.
Daltons Wadkin had also this year taken
an additional stand in order to show off
another of their products, ie the Nimac
range of Beam Saws. A Nimac Atlas 95 was
displayed as an example from a
comprehensive range of Beam Saws
manufactured by the Nimac Group for
which Daltons Wadkin are sole UK
distributors. Also on hand, a technician
from Nimac to support the products and
provide a necessary link with the Daltons
Wadkin sales team.
Firm orders have already been placed
with Daltons Wadkin for a number of
major exhibits including a remanufactured
Wadkin XE 6-Head Planing
and Moulding Machine, a new
Wadkin PBR/HD Band Resaw and a Nimac
Beam Saw. Strong interest has also been
expressed in the Salvador Crosscutting
Systems, the ‘new generation’ Kuper
Planer/Moulders and in particular the
unique Kimla CNC Routers.
W12 – A Show Piece For Daltons Wadkin
For further information:Tel: 0115 986 5201
www.daltonsmachines.com
Nimac Beam Saw
Salvador Optimising Crosscut Systems
A new and updated version of the popularPBR/HD Band Resaw - once again part ofthe Wadkin manufacturing programme.
Panel & Joinery Production NOVEMBER/DECEMBER 201212
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 13See our website and interactive magazine www.p-j-production.com
W12 REVIEW
Overall, SCM Group UK had a very
good W12 exhibition, with many orders
and enquiries received over the 4 open
days on their stand that had a wide
range of machines on display from
SCM's Premium range.
SCM's Trade Account Manager, Roger
Gabb, commented "We were very busy on
all 4 days with many customers visiting our
stand to view the latest developments in the
SCM range of Premium Division
machines. Our demonstrators were always
kept busy which in turn led to orders for
CNC Machining Centres, Edge Banders,
Planer Moulders and Classical machines,
with several being delivered direct to
customers from the stand after the show."
The Pratix 'S' CNC Machining Centre
was very popular, being an entry level CNC
machine for the nesting of full size 8 x 4ft
panels into component parts, and at a price
that is very affordable and includes software
for easy programming on the machine.
Minimal floor space is required so the
machine is excellent for manufacturers
with a limited factory floor space.
With 3 Edge Banders on display and
running, the K260 EVO, K600 and S1000,
several machines were sold as melamine
tape, 3mm PVC/ABS and solid wood
lippings were applied to show the excellent
quality of finish obtained including corner
rounding. On the K600, the RT-E panel
edge trimming device provides a perfect
edge to the panels before edge gluing, due
to the use of the front copying devices that
allows a constant removal of material over
the entire panel length, maintaining the
same work piece geometry, and also
includes the ED-SYSTEM high efficiency
exhaust hoods.
The new Profiset 60 Planer Moulder
demonstrated is designed to be very sturdy
with up to 6 spindles available and has a
generous 230 x 120mm capacity, with feed
speeds of 6 / 12 or variable 4 -24
metres/min. The new feed system using
Cardan joints and gearboxes is the
technological heart of this machine
providing higher productivity and an even
better finish to the
timber. Distinctive
features include
pneumatic pressure on
the feed rollers and the
inverter for continuous
speed control
guaranteeing powerful,
efficient and linear
feeding. Profiset 60 is
equipped with a pre-
straightening system
through the reference
engraver located on the
bottom planer spindle.
Making its' UK debut
was the Tech Z5 CNC
Machining Centre. With a 5-axis routing
head, it has a table area of 5200 x 1550mm
and is ideal for the production of
customised furniture components and for
the machining of panels. It can also be
equipped with devices suitable for solid
wood machining especially for joinery
companies that manufacture stairs and
doors. High performance is guaranteed
with the "photo bumpers" safety protection.
Maximum operator convenience and
flexibility of use is due to the "PRISMA 5"
routing head that allows easy operation in
a reduced space without the risk of
collisions. Performance and overall
dimensions ratio due to technical
solutions such as the bumpers safety
protections and the electric cabinet that is
located within the machine base.
Several machines from the SCM
Classical and Minimax ranges were
displayed, with the TI 155EP Class Spindle
Moulder and SI 400EP Class Sliding Table
Panel Saw particularly popular. Minimax
machines also displayed were very popular
with the smaller joinery manufacturers.
W12 has also been an opportunity to
show the new operating system for the
SCM Premium Division now in place
around the World. Under the new
organisation, the SCM Distributor network
has a much higher involvement in the sale
and servicing of SCM Premium Division
machines, offering customers a more
personalised approach. The ten SCM UK
Distributors are usually no more than one
hours drive away from their customers,
guaranteeing a fast response to sales
enquiries and servicing requests. Also, they
complement their portfolio with other non-
SCM products, something that most
competitors cannot offer. Distributors
represent a "One stop shop" opportunity
which simplifies the running of small and
medium size manufacturers in the
woodworking industry. You can find the
closest SCM Group Partner visitingwww.scmgroup-uk.com/en/contacts_distributors
Roger Gabb concludes "Considering the
economic climate, we were very pleased
with the W12 exhibition, with small and
medium sized manufacturers prevalent,
who were looking to invest with the latest
technology now or over the next few
months. Our excellent relationship with our
Distributors who attended our stand
contributed to our success and we will be
very busy visiting existing and new
customers found at the show during the
next few weeks to close more orders."
SCM Group Enjoy a Very Good W12 withMany Orders and Enquiries
For further information:Tel: 0115 9770044 Fax: 0115 9770946
Email: [email protected]
The PRATIX ‘S’ CNC machining centre was very popular
Malcolm Cuthbertson, MD of Weinig
UK in Abingdon, was highly satisfied
with the sales and record number of
quality enquiries received on the stand
at W12. The Rubik’s Cube drew by far
the most number of customers, with
non-stop demonstrations from start to
finish. A record number of orders are
expected when enquiries are followed
up – additional to those placed at the
exhibition. Other Weinig machines on
the stand also attracted interest and
orders – the advanced technology of
the 3D profiling Powermat was an ‘eye
opener’ to many moulder users opening
up new business opportunities.
Holz-Her products on show also
impressed visitors by their advanced
technology, innovative features and quality.
The edgebander technology in particular,
attracted a lot of attention. The unique Glu
Jet System clearly distances Holz-Her from
others with its outstanding benefits: no
glue pot, high precision, takes only 3
minutes to heat up and colour changes in
no time at all. Holz-Her’s other machines:
CNC routers, wall saws and beam saws
attracted significant enquiries indicating
the demand for a competitive range of
quality machines supported by prompt,
individual expert advice on solutions
backed up by after-sales service from
Weing UK in Abingdon.
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com14
W12 Success for Team Weinig
W12 REVIEW
Holz-Her’s innovative edgebanders –the Streamer and Auriga models
ATA Engineering Processes, the UK
Agents for C.R. Onsrud, reported a
high level of interest in the C.R.
Onsrud range of CNC routers at the
W12 exhibition. Visitors to the stand
were able to see and examine the
features of the machines for
themselves. MD Terry Stafford was
very pleased with the show and will be
busy following up the many solid leads.
C.R. Onsrud have been manufacturing
CNC routers since 1994; they are built to
the highest standard, performance and
reliability.
The range includes 3,4 & 5-axis models,
their latest 5-axis Hybrid Mill combines all
the best production features and benefits
into one design.
ATA Engineering Processes supply an
extensive range of carbide, HSS and PCD
tipped router cutters to serve the many
manufacturing sectors.
All machines are offered with a
2-year warranty, backed by a 5-
year 24/7 factory support
programme which includes
remote diagnostics.
Solid Leads For ATA Engineering
For further information:Tel: 01235 557600
Email: [email protected]
For further information:Tel: 01142 264 411Email: [email protected]
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 15See our website and interactive magazine www.p-j-production.com
W12 REVIEW
This year, W12 the national trade
exhibition for furniture & joinery
manufacturers, divided itself into two
categories, Working with Wood plus a
new category Working with Design
held within a designated area
specifically created for suppliers of
design led materials and components
for the industry.
High technology coatings supplier Movac
Group Limited stole this show this year
exhibiting within the Working with Design
area, with a show-stopper fashion show
themed stand under the banner "Movac -
always at the forefront of colour fashion",
and providing W12 with the "eXtra" factor!
The stand comprised a central catwalk
structure leading out of a circular entrance
designed from an element of the Movac
logo, onto the stage, using white
minimalistic backdrops alongside the
company's corporate red colour
and bold fashion model images.
The surrounding areas featured 7
striking mannequins coated in
various Sayerlack finishes,
including gold acrylic 2 pack
lacquer, pink water based crackle
lacquer and white gloss
polyurethane together with clothes
rails holding wooden coat hangers
sprayed in various Sayerlack
finishes with tags attached
providing details of the particular
coatings used, so that visitors
could ‘browse’ through them at
their leisure. A large ‘live video’
screen ran throughout the day,
together with touch screens
presenting the new website which
also incorporates the fashion
theme and images.
Movac then provided an
entertaining 10 minute fashion
show twice a day, which never
failed to draw appreciative visitors
to the stand, with two models
sporting various wooden garments coated
in our finishes, including tabard-style
outfits, natural wood bangles and earrings
using various Sayerlack stains and lacquers
and unique wooden ties coated in various
colours in Sayerlack topcoat and water
based topcoat - all aided by wood and paint
associated pop tunes and a fashion show
commentary.
Mark Smith, Movac's MD said: "Movac
has always been at the cutting edge of
innovation and our W12 stand portrayed
this. We knew our unique design would be
visually different to any other exhibitor's, it
was created to help visitors easily visualise
our wide range of innovative "must have"
coatings & finishes and connect with their
own individual aspirations. From the
amount of interest and feedback we have
received, this exceeded our expectations."
Movac "Stands Out" At W12 Exhibition,Birmingham NEC 7-10 October 2012
For further information:Tel: 0844 561 0070
Email: [email protected]
David Clouting Ltd was pleased to see
that the W12 exhibition had
maintained its standards, with visitor
numbers and their relevance to the
company’s services providing a pleasing
match. The business is now following
up on the many contacts made at the
event, which will require contact with
nearly 250 individuals and companies.
Edward Quant, David Clouting
Commercial Director, said: ‘Our various
different interior surfaces attracted a wide
and varied audience. We were also
delighted with the response from the shop
fitting sector to Interior Film, which
provides stunning designs and textures to
cover all surfaces of interiors. Self-adhesive,
fire rated, applied to most surfaces - it's the
perfect product to decorate and fit out
buildings, saving time.’ Interior Film can
be easily fixed to the majority of substrates,
allowing shop fitters to quickly transform
any room setting. The selection of woods,
stones, leathers, metals and
decorative designs can also be
applied to furniture and
fittings, providing further
potential to create unique
settings with the minimum of
disruption.
The response from visitors
to W12 further endorsed the
company’s enviable reputation
for being at the forefront of
innovation.
‘Texture is increasingly important and
our Graphite and White solid colour with a
new horizontal emboss was a star of the
exhibition,’ said Mr Quant.
Two recent introductions, Coimbra Ash
and African Walnut, also attracted
considerable interest, he continued.
Coimbra Ash is matched to Egger’s Sand
Lyon Ash H1298 and African Walnut is
matched to Kronospan's African Walnut
D8311. The new options are now being
introduced into the David
Clouting stock range.
‘Paint - Innoface solid
colours and High Gloss solid
colours – are a key part of the
KBB product selection, which
David Clouting supports with
a large number of stock
colours. Mussel is being
introduced in High Gloss to
complement the Innoface pvc
that was launched to match
the Egger's U717 MFC,’ said Mr Quant.
The feedback to two of the company’s
stone PVCs was also described as ‘excellent’
by Mr Quant. These are high quality
reproductions which provide panel
manufacturers with effective natural
materials.
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com16
For further information:Tel: 01376 518037
www.davidclouting.co.uk
W12 REVIEW
David Clouting Enjoys Successful Return to W12
Magi-Cut’s optimisation and
production software was on show in
two halls at W12, in Hall 8 (Working
with Wood) on the Homag City stand
where it was shown alongside the
Holzma HPP350 beam saw; and in Hall 6
(Working with Design) where the
Magi-Cut Software stand was located
alongside EQ Software and ArtiCad.
The Holzma HPP350 saw used at the
show was destined for customer Urban
Myth who have also recently purchased a
Magi-Cut V9 modular system to use in
conjunction with the saw and their Weeke
CNC router.
Magi-Cut welcomed delegates from
Fairline Boats, who have also recently
purchased Magi-Cut Version 9 including
both Nesting and Optimisation modules
along with the Bargstedt board storage
system. Magi-Cut was able to guide them
on how they might set up their
manufacturing system to get the most out
of the software as well as to
integrate with their existing
systems.
Jim Wiltshire MD of Magi-
Cut Software was pleased
with the variety of customers
attending the stand –
including many from smaller
workshops who had come to
see Magi-Cut Express – many
who took away the free
Express trial CD. As well as
potential new customers it
was a pleasure meeting many
of our existing customers
who wanted to see what the new Modular
Version 9 had to offer them and discuss
upgrade options.
There was also keen interest from
visitors looking to integrate their existing
design software (such as ArtiCAD) with
Magi-Cut to provide seamless links to their
saws and machine centres.
For further information:Tel: 0117 927 6353
Email: [email protected]
W12 Magi-Cut Software Review
Jim Wiltshire MD (foreground) discussing the merits of Magi-Cut Software
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Unit 4, Falcon Place, Burscough, Lancs L40 8RTTel: 01704 893109
Email info@ukwoodworkingmachinery.co.ukwww.ukwoodworkingmachinery.co.uk
BAND SAWS
The revolutionary Cojet 2612 flatbed
inkjet printer made its UK exhibition
debut on the RW Machines stand at
this year’s W12. This is technology
that could ultimately change forever
the way that decorative boards are
used for cabinet furniture making or
for custom interiors in kitchens,
bedrooms, bathrooms or the
shopfitting sector.
This is high definition printing of
anything from woodgrain images to
complex graphic designs in a huge range of
colours on flat wood based panels for fitted
or three dimensional furniture making and
including doors of any shape or size. CoJet
not only prints with inks that are warranted
UV stable for eight years, it can even
reproduce texture on a surface to mimic the
feel of real natural wood grains.
Inkjet print heads will overprint an
image using multiple passes to build a
surface with real touch depth. The ability of
CoJet to reproduce a woodgrain texture is
superb; CoJet will also print to any material
- even sheet metals, ceramics and glass;
anything, in fact, that may be deployed in a
decorative environment.
Pop-up pin technology on the bed of the
press enables simple repeat positioning of
work pieces, making the Cojet 2612 a
serious production machine that is
available through RW Machines Ltd. of
Bicester who will be fully supporting CoJet
for service, spares and inks via RW’s highly
regarded team of service engineers.
Anderson SelexxAlso shown for the first time at W12 was
a full-size Anderson Selexx CNC nesting
line with vacuum loading and including a
squaring device on entry to position panels
without operator intervention and with a
scissor lift and pusher/destacker for
completed panels.The speed of the
Anderson Selexx working solely in
conjunction with an edgebander could
make a beam saw redundant in many
situations, according to RW’s David
Thompson Rowland.
Giben EdgeA Giben Edge KS26J edge finishing
automat was shown in support of a newly
signed distribution deal with an Italian
supplier better known for beam saws. The
edgebander exhibit at W12 had been built
especially for a UK customer to process
2mm edgebandings and had been equipped
with flat and profile scrapers for a better
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com18
W12 REVIEW
Cojet - a Star is Born
Cojet + Ink Trays
Stema Multi-Point
finish. Simplicity of operation is a major
feature of Giben Edge banding - the screen
controller is designed for fast setup and
easy machine operation and this
edgebander is also unique in trapping all
edge trimmings within the cabinet in
support of a cleaner working environment.
OrmaA new membrane press from Orma on
the RW stand was designed for the
application of decorative coverings to flat
and curved panels. The Orma Air System
Eco 25/14 press deploys one or two tables in
a shuttle system and extra flanges can also
adjust the chamber height for pressing
curved panels with a maximum depth of
200mm. An intermediate flange can be
used for high gloss work, guaranteeing
uniform temperature without bubbles or
wrinkles and improving the definition of
finish across all PVC foils.
Stema Multi-PointAlso new from RW Machines’ Italian
principal Stema at W12 was their new
Multipoint three-axis machine; the
configuration on this year’s show was for
face and edge boring panels with two
independent groups of tools for dowelling
and fittings instertion on shelves, windows
and doors. Groups of tools can be configured
to drill, route and insert as needed.
Stema CB86Also bearing the Stema label was their
CB86 drilling and hinge insertion machine
working from the underside of panels,
drilling holes and inserting hinge plates.
This machine from Stema can be
configured to work with any hinge supplier
just by changing the magazine and the
pusher. It was equipped with three spindles
for hinges and two for plates plus a chip
extractor complete with dust collection
bags. Spinamatic by the same maker was
shown for gluing and dowelling and can be
equipped with a choice of pumps for
working in conjunction with a range of
white adhesives.
Stema AltairMaking its debut appearance at W12
enroute to Gresham Office Furniture in
Bolton. The new multi-function CNC
technology will replace four existing CNC
and drilling lines.
Contour Edge FinishingEdge finishing shaped panels has
become big business for RW Machines,
reports David Thompson Rowland, and two
different capability options were fielded at
W12. One was from Vitap - their Eclipse
model at the lower end of the capability
spectrum and Vector, developed in New
Zealand, at the other. First seen at W10,
Vitap’s easy-to-use Eclipse contour
edgebander is now equipped with
premilling.
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 19See our website and interactive magazine www.p-j-production.com
W12 REVIEW
Giben Edge KS26J
Selexx Infeed
20
Both Vitap and Vector are designed to
edge finish contoured panels, tracing the
contour, applying an edgeband and cutting
neatly on conclusion of the wrap. With
Vector the operator need only position the
panel for the head to find the edge
automatically and then to complete the
process. A patented system keeps the head
pressed firmly against the edge of the
panel, controlling both pressure and also
speed to ensure a very tight bond.
Vector will apply PP, acrylic, PVC, veneer
and indeed almost any type of edge finish
to the most commonly used wood based
panels, including hollowcore. An unfilled
hotmelt adhesive of good quality is
recommended for contours, say Vector,
most of which will be high value products
carrying better margins.
Vitap QuartzAlso from Vitap is their new Quartz, a
small in-line edgebander with buffing units
top and bottom. A glue joint and profile
scraper unit was shown on the show
machine with a trimmer and end cutter and
also pre-milling for optimum edge quality.
This is a highly cost-effective, small
footprint edgebander designed for
processing all types of finishing materials
on small shop floors.
Bonacin CloserIn support of a very different application
was the Bonacin Closer, a cabinet clamp
that is easily inserted into any production
line; this electro-mechanical cabinet clamp
adjusts automatically for both height and
length using photoelectric cells. Bonachin’s
Closer is adjustable for pressure and is the
ultimate machine for high productivity and
low operating costs.
Fisher+Ruckle - a new distributiondeal for RW Machines Ltd.
And lastly at W12, RW Machines
announced a new agency agreement with
Swiss veneer jointing and splicing
specialists Fisher+Ruckle. MD Alexander
Baptista said on the stand that a range of
different machines will make their UK
entry under the Omni label for low cost
glue jointing and longitudenal splicing
applications in smaller workshops. The
stand machine is the first of several that
will be available from the Bicester-based
distributor; MD David Thompson Rowland
said: “Omni represents a stable of very good
machines that are designed to make veneer
working simpler and more consistent.”
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com
W12 REVIEW
For further information:Tel: 01869 244943
Email: [email protected]
Vector Revoluyion
Orma Shapes
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 21See our website and interactive magazine www.p-j-production.com
W12 REVIEW
Maka’s “specialist” approach continues
apace with rapid development of the
range, including the latest MK7s,
High-Speed 5-Axis model, which was
launched at W12.
The MK7s is ideal for bespoke
operations, such as complex window
components.
With a 2 x 1 x 0.6 metre working area it’s
an ideal “jobbing” machine, with quick
setting and high speed processing. A
powerful 10Kw spindle and 6 position tool
magazine, capable of taking large stacked
tools for moulding and tenoning, enable
the machine to tackle the most demanding
one-off and development jobs, with
excellent results in hardwoods.
The latest BWO-Siemens hybrid
controller features integrated safety controls
and provides easier programming, with
excellent compatibility with all leading
CAD/CAM systems.
Information was also provided on the “all
new” PE range, including the new “flag-
ship” PE90, designed for high volume and
bespoke joinery production.
The PE90 features a wholly construction,
and highly modularized, enabling Maka to
provide even more tailored solutions, with a
wider variety of heads, and working
heights, for 3 and 5-axis operations.
UK Sales Manager, Iain Young, says:
“The structure and format of the PE90 is
more ergonomic, stronger and faster than
previous models, replacing the PE70 and 75
models.”
“We’ve taken a bold step improving the
whole range. Developments have been
intensive, initially with improvements to
the old PE models, but resulting in
completely new technology and
performance. The new PE range, features
heavy duty CNC Tables and spindle
carriages, available in a variety of sizes, (4,
6 and 8 metres, x 1250 mm wide and 300
or 400 mm working heights, to provide
greater speed, and
flexibility.”
“The new PE90
supersedes the renowned
PM270 as Maka’s flag-
ship model. It is not only
about 20% faster, but with
the new CNC Table
provides instant setting,
with automatic
positioning of all
Clamping Bars and Pods.
Both the standard manual
bars, and the full CNC
table, are now available
with the Maka Click
System Pods, for positive,
quick and precise
positioning of both
vacuum and pneumatic
clamps.”
Young continues: “The
higher performance has
also required new safety
features, which have
resulted in replacing
safety mats and light
guards with all new
“contactless” laser
scanning technology.”
The new technology
greatly improves both safety and reliability,
by eliminating potential causes of
stoppages.
Iain Young remarked, “It has taken
nearly 2 years to get to this stage, and we’re
confident our customers will appreciate and
adopt the new solutions.”
The company is even more focused on
service and support, recognising this as the
foundation of current and future business.
Emphasising this, NC Engineers will be
available at on the stand to discuss your
service and maintenance requirements
along with future investments.
Maka’s NEW Specialised CNC Machine Centres at W12
For further information:Tel: 01952 607700www. MAKA.com
Europes widest selection of used machinery - in Stock
Machines in three levels: Buy "as is", checked and tested or fully rebuilt
Current, modern, high quality brand and models
UK sales partner and KUPER worldwide service
at your disposal
KUPER Sales Partner Croft Machinery Ltd.
Unit 10, Dry Dayton Industries
Dry Dayton
Cambridge CB23 8UT
Phone 01954 212 294
Internet www.KUPER.de
Email [email protected]
Maka PE90
Panel & Joinery Production NOVEMBER/DECEMBER 201222
It was a hectic four days for the
HOMAG UK team at W12. HOMAG City
was buzzing with excitement as visitors
were treated to live demonstrations of
machinery and software. During the
show the company achieved a
staggering £1.7m worth of sales making
it a huge success for HOMAG UK.
“What a fantastic few days,” comments
Simon Brooks, sales and marketing
director of HOMAG UK. “We had a
large number of visitors to our stands
which not only generated sales but also
many new business enquiries.”
Action packed stands“Although logistically a real challenge,
we wanted as many machines as possible to
be fully functional at W12 to allow
customers to keep abreast of our technology
advances. We had just four days to install
22 machines, but we completed the task
and everything was good to go on Sunday
morning.
“The WEEKE Vantage 43M CNC
machining centre was busy making pieces
for a personalised rocking chair. We were
offering these rocking chairs to visitors in
return for a charity donation with the
proceeds going to Menphys, a charity that
supports children and young people with
disabilities and their families.
“Once the pieces were processed by the
WEEKE they were sent to the brand new
LIGMATECH VKS 200. This ingenious
machine created boxes on demand in
HOMAG branded packaging to parcel up
the pieces.
“We produced over 300 rocking chairs
during the four day event, it was a huge
success raising over £900 for the charity.
This figure is a testimony to the quality of
the WEEKE CNC machine, especially as it
was only running in demonstration mode.
“Another busy machine was the
impressive HOMAG Venture 316. This
CNC router was in action showcasing its
DRIVE5C five-axis
routing spindle, one spindle that
does the job of a whole array of traditional
units including routing, profiling, drilling
and sawing. Creating fruit bowls for
visitors, the 316 demonstrated its versatility
and productivity.
A make-to-order factory at HOMAG City
“HOMAG City presented a fully
functional make-to-order work cell at W12.
Controlled by the Group’s latest innovation
in woodworking software, eSolutions our
operator was rushed off his feet every
minute of the show with a continuous
demand for demonstrations of how
productive the programme is.
“Our power duo HOLZMA and
BARGSTEDT teamed up in this work cell
showing how efficient the partnership of
the HOLZMA HPP 350 saw and the
BARGSTEDT TLF 210 automated board
storage system is. By coupling these two
machines together manufacturers can
achieve maximum throughput from the
saw whilst also keeping waste to a
minimum.
“It came as
no surprise
that the next
step, the
WEEKE
BHX 055,
our compact
yet versatile
CNC processing centre
was one of the main
attractions for our visitors. With throughput
speeds that can match those of much larger
machines in just a 5m2 footprint, the
productivity and attractive price tag of this
small, but perfectly formed workhorse
never fails to amaze anyone who sees it in
action.
“The final two stations of the work cell
included the BRANDT Ambition 1650
edgebander and LIGMATECH MPH 450
carcass clamp. Visitors were impressed by
how easy it was to make an efficient,
versatile and productive make-to-order
factory using HOMAG Group equipment
and the work cell was in non-stop
demonstration mode.
The stars of the show“BRANDT’s latest innovation airTec also
created a lot of attention. Showcased on the
hugely popular 1440FC edgebander, the
airTec technology creates invisible joints at
cost-effective prices. Visitors were
impressed by the results that airTec
achieves and all the signs point towards this
See our website and interactive magazine www.p-j-production.com
W12 REVIEW
HOMAG City – Bright Lights andAction at W12
Homag Ligmatech VKS 200 automatic box cutting machine
new technology becoming incredibly
successful.
“Cefla, one of our industry partners,
presented its new entry level, fully
automated spraying machine, PRIMA - a
UK premiere at the show. This machine is a
step up from manual spraying and
impressed small furniture producers with
its ability to spray products at a faster rate
and to a higher standard of finish. The
PRIMA was sold at W12 and will be in
production shortly.
"Our long standing partner for pressing,
JOOS presented a very robust 12 x 5 single
daylight press along with a glue spreader
and knife table. This proved very popular
and interesting for the joinery and
veneering market.”
A huge success for the market leader
HOMAG’s stands drew a lot of attention
over the four days. BÜTFERING showed
off its versatility for manufacturers of all
sizes with the entry level, SWT 124 RC and
the high spec SWT 325 QC for finish
sanding and de-nibbing.
HOMAG proved its expertise in
edgebanding with its laserTec technology
producing invisible joints for the larger
manufacturer and the Ambition 2264
which is a brand new edgebander that was
sold at W12.
WEEKE and HOLZMA had its fair share
of interest at the show too. The WEEKE
Venture 109M was on demonstration for
the processing of kitchen doors and
cabinets whilst the HOLZMA HPL 380
beamsaw with rear lift was linked to
Magicut software for accurate optimisation
and volume production.
Once again HOMAG Group boasted the
largest presence at the W12 exhibition.
Their stands in hall 7 of the NEC in
Birmingham included 22 machines all of
which were fully functional making
HOMAG City an impressive and
informative stand to visit.
“Overall, W12 was a great success for
HOMAG UK. We exceeded our sales target
and introduced new businesses to the world
of HOMAG, one that doesn’t just cater for
industry giants but has a huge variety of
machines that suit manufacturers of all
sizes,” concludes Simon.
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 23See our website and interactive magazine www.p-j-production.comSee our website and interactive magazine www.p-j-production.com
For further information:Tel: 01332 856500
Email: [email protected]
W12 REVIEW
Homag Ambition 2264 Edgebander
Homag Bargstedt TLF 210 with Holzma HPP 350 saw
Geoff Baker, co-founder and chairman
of CD (UK) Ltd, confirms that the W12
exhibition was a resounding success
for the company. As the UK distributor
of DuPont™ Corian® solid surface
materials and products, as well as being
the exclusive distributor for several
leading machinery manufacturers,
W12 proved the ideal platform to
showcase the company's portfolio of
products and services.
CD (UK) presented their wares on two
separate stands: in the 'Working with
Design' section, visitors were treated to an
array of stunning products exemplifying the
endless design possibilities that can be
realised with Corian and, in the 'Working
with Wood' halls, the company displayed a
host of specialist machinery and tools for use
in solid surface fabrication. Situated only a
few steps apart, visitor traffic between the
two stands was "greater than anticipated,
and further justified our decision to exhibit
in both areas”, said Mr Baker.
Visitors to the 'Working with Wood'
stand were able to explore the
comprehensive range of professional tools
for the solid surface and woodworking
sectors that are distributed by CD (UK).
Also featured was a working demonstration
of the Elkom ‘Multitherm’ Thermoforming
Centre which showed how efficiently the
combined pre-heating station and vacuum
press can form and shape all types of solid
surface materials. However, the highlight of
the machinery display was undoubtedly the
demonstration of the newly-introduced
solid surface through-feed sanding
machine. Named ‘SolidSurfacer’, this
unique and compact sander has been
specially developed for solid surface
material finishing. The multi-head machine
is capable of bringing solid surface to an
accurate calibrated thickness and sanding
to a three grit 360/500 satin finish in a
single pass.
Eric Whorne, who manages the
Machinery Division, explains: “The
‘SolidSurfacer’ is an exciting new concept
which dramatically reduces the time
required to precisely finish solid surface
materials. For example, a 3 metre long
worktop can now be processed in one pass,
and in under 60 seconds - compare this
with around 45 minutes using conventional
methods of finishing with handheld
machine tools.”
The ‘SolidSurfacer’ has a footprint of just
1370 x 1800mm and, with a working width
of 950mm, it allows full sheets, worktop
runs of any length, and individual pieces to
be processed. Add to this the constructional
benefits that calibrating solid surface to an
accurate thickness provides in the final
assembly stage, and the affordably-priced
machine becomes an attractive proposition
for solid surface fabricators.
Mr Whorne adds: “Being able to run the
‘SolidSurfacer’ and demonstrate its unique
qualities created lots of interest and we will
be busy over the next few weeks following
up a good number of solid enquiries.”
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com24
CD (UK) Reports Solid Success at W12
For further information:Tel: 0113 201 2240
Email: [email protected] www.cdukltd.co.uk
W12 REVIEW
Demonstrations of solid surface thermoforming and sanding machinery proved to be a crowd puller for CD (UK) Ltd at W12
The ‘SolidSurfacer’ can calibrate and sand a 3 metre long worktop in under a minute.
Leading dust extraction specialist
Wood Waste Control (Engineering)
Ltd reported strong interest from
visitors to the W12 exhibition.
Andy Carter of Wood Waste Control said:
“We sold a number of items direct from the
stand and also came away with a lot of hot
enquiries that we will be following up in the
days and weeks ahead.
“Interest was strong across the board –
for our waste extraction equipment,
heaters, briquettors and chippers.”
Equipment on display on the Wood
Waste Control stand included a 2-module
silo filter with rotary valve, 2-bin and 4-bin
fine dust filters, wood-fired heater and
Reinbold AZR 600 chipper and RB30
briquettor. In addition, the company
showed examples from its comprehensive
range of rolled-edge ducting components.
Wood Waste Control provides the
complete range of dust extraction and
heating equipment. Its modular silo
and chain filters meet a wide range
of extraction requirements and from
simple stand-alone bagging units
through to complex integrated
systems, the company provides a
comprehensive service. The
products include the Whisper range
of silenced fans and fine dust filter
units.
The company also provides the
well-proven Reinbold series of
chippers, including horizontal
grinders, and a range of briquetting
machine for all applications.
Wood Waste Control’s range of manual
and automatic warm air models in its
WWH range are capable of burning a wide
range of wood fuels automatically, as well
as accepting hand-loaded offcuts.
Andy Carter said: “It is clear that decision
makers in the woodworking industry are
starting to see light at the end of the tunnel
and are making decisions about how they
will invest to make the most of the upturn
when it comes.”
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 25See our website and interactive magazine www.p-j-production.com
Strong Interest in Wood Waste Control at W12
For further information:Tel: 01628 525290
Members of the Wood Waste Control team on their stand atthe W12 exhibition.
WOODWASTE
System
CleanCleanWorking
Environment
Complete Complete
for afor a
The
FOR A CLEANER ENVIRONMENTAL FUTURE
At Dust Pollution Systems, we have been busy systemizing spot
extraction in the industrial working environments. Our systems cover
all aspects and working methods from the small, mobile dust
extractors to large turnkey stationary industrial installations.
www.dustpollution.co.uk
ENVIRONMENTAL CONTROL SYSTEMS SPECIALISTS
Dust Pollution Systems Limited
Unit 1 & 2, Premacto Works, Queensmead Road,
Loudwater, High Wycombe, Bucks. HP10 9XA
Telephone: 01494 462333 Fax: 01494 463777
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com26
With a client portfolio as blue chip as
it comes, Dustraction’s range of dust
and air pollution hardware, services
and equipment has been deployed at
one time or another in the service of
almost all the production machinery
brands on the display floor at this
year’s W10 exhibition. MD Steve
Matuska reports business as usual in
difficult times.
Dustraction is one of Britain’s pioneers
in wood waste extraction with a track
record going back more than half a
century and counting among its customers
in timber and board names like Jeld-Wen
and Formica and in specialist
manufacturing Jaguar Cars and Rolls
Royce! At its factory at Oadby on the
Leicester ring, Dustraction has a
manufacturing floor area of more than
1,000 sq mtrs and some of the best and
most up-to-date computer controlled sheet
metal working machinery in the business.
All extraction systems are manufactured
in-house, including ruggedly constructed
paddle blade varieties for big waste volumes
Dust Extraction Experience From Jeld-Wento Formica and from Jaguar to Rolls Royce
WOODWASTE
Oakfield Cabinets was generating around 4 tonnes of waste a week that was costing £20,000 a year to dispose of; that cost is now recouped - and the factory is heated for free.
A run of new ducting by Dustraction at JELD-WEN in Melton Mowbray is one metre in diameter and more than 100 metres in length.
- at SAM Mouldings in Northern Ireland
we’re talking 2.5 tons per hour of MDF dust
- plus a wide range of other fan types for
wood and panel waste in wide ranging load
capacities. High volume cyclones are also
now manufactured in-house under the
Dustrax banner in order, Steve Matuska
says, to maintain quality and efficiency
standards plus, of course, ready availability.
Shop floor technology at Dustraction
includes computer-operated plasma
profiling and a CNC press brake, both of
which are backed up by an ongoing
programme of inward investment. It’s that,
the inward investment, plus unparalleled
manpower experience that keeps
Dustraction at the cutting edge of wood and
panel waste extraction for design and
engineering excellence.
Ducting bearing the Dustraction label is
in light gauge galvanised sheet steel, in
stainless and in Cromweld heavy gauge
mild steel - the latter is used also in cyclone
manufacture. Fabrication is all produced in-
house, as are a range of finishing systems
including sanding benches and spray
booths, and all is built to full COSHH
standards. Dustraction also offers a
COSHH LEV testing service to ensure full
compliance with Health & Safety Executive
standards.
Sales Director Steve Matuska says: “The
wealth of knowledge and design experience
that Dustraction has accumulated over its
50 plus years servicing Britain’s wood and
panel processing industry really cannot be
beaten. No other company in wood waste
extraction comes close to the levels of
experience that drives our drawing office
and extraction equipment fabrication team
– and, of course, our Dustrax brand label.”
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 27See our website and interactive magazine www.p-j-production.com
For further information:Tel: 0116 271 3212
Email: [email protected]
WOODWASTE
Dustraction’s multi-cyclo filter and siloinstallation in Antrim handles 2.5 tons of MDF
dust per hour and is part of a power generatingproject that will turn wood waste into profit.
Dustraction’s work with the Health & SafetyExecutive is ongoing - the goal is to improve themonitoring of waste extraction from individualmachines.
Leading manufacturer of waste to
energy solutions, Wood Waste
Technology Ltd, is launching a new
hot water boiler system to compliment
its current range of wood waste
heaters, shredders and briquette
machines – helping companies to use
their wood waste to save money on
heating and skip costs.
With the Government’s Renewable Heat
Incentive (RHI) offering substantial
financial benefits to companies for 20
years, there’s never been a better time for
UK businesses to invest in new biomass
technology to produce heat and hot water
from their waste.
Wood Waste Technology has invested
years in research and development to
produce superior quality biomass boilers at
competitive prices. Wood Waste
Technology’s new boiler system will open
up the market to allow smaller companies,
as well as larger corporations, to benefit
from renewable energy hot water solutions.
The Wood Waste Technology boiler
system offers three heating solutions in one
package, providing space heating to factory
areas, traditional radiator heating for offices
and domestic hot water.
The team at Wood Waste Technology is
proud to have created what it believes may
be the most efficient wood waste boiler
system available in the UK, if not Europe.
The products have been designed and
tested to BSEN303-5-1999, the highest
standard for efficiency and emissions,
allowing customers to maximise their
return from the RHI scheme.
Built with UK wood manufacturers in
mind, the boiler has fuel flexibility so can
burn any type of chipped or shredded wood
waste, from dust to rugged wood chips. As
the official distributor for Gross UK, a
German manufacturer of dependable,
precision engineered shredders and
briquetters, Wood Waste Technology also
offers a range of shredding solutions for
use with its waste to heat systems.
The boilers are manufactured by Wood
Waste Technology in the UK, to the
company’s exacting quality standards, and
are built to last. The team at Wood Waste
Technology is very proud that all the wood
waste heaters it has sold to date are still in
operation today – a sign of the
manufacturing excellence that Wood Waste
Technology has built its reputation on.
The units have been designed to be user
friendly, and contain many innovative
features. For instance, the units have
flexible capability, so can run from 30% up
to full capacity, allowing the boiler to be
turned down when factories are empty
overnight and on weekends. Not only does
this make better use of resources, it gives
companies a greater return on each
kilogram of wood waste, and maximises
possible RHI payments.
The boilers are available in various
outputs, from 300kW up to 1 MW, to suit
all business sizes. The touch screen
PLC interfaces make them easy
to use, and they’re also
easy to maintain.
Other design
features include
a water cooled
combustion
chamber to
provide greater
efficiency and
extend the life
of the system,
and low nitrogen oxide (NOx) output that
falls within the lower limits proposed by the
Government in its forthcoming change to
legislation.
MD of Wood Waste Technology, Kurt
Cockroft says: “We’re really excited by our
new hot water boiler system, as Wood
Waste Technology can now offer the full
spectrum of biomass energy solutions,
helping to protect businesses from
escalating heating bills and on-going waste
disposal costs.”
Wood Waste Technology offers site
survey, design,
manufacture,
installation and on-
going maintenance for
new and old units. To
find out more about
utilising wood waste
more effectively in your
business.
Panel & Joinery Production NOVEMBER/DECEMBER 201228
Hot New Product from Wood Waste Technology
For further information:Tel: 01785 250400
www.woodwastetechnology.com orwww.grossuk.co.uk
Hot Water Boiler System Sketch
WOODWASTE
Hot Water System Launched at W12
See our website and interactive magazine www.p-j-production.com
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 29See our website and interactive magazine www.p-j-production.com
Willerby Holiday Homes, the Hull-based
manufacturer of luxury holiday homes,
has invested in a new energy-efficient
dust extraction system which has been
designed, supplied and installed by Dust
Control Systems.
Established just after the Second World War,
Willerby is the UK's largest manufacturer of
holiday homes and lodges, selling its extensive
range across the UK and Europe. The
company is at the forefront of holiday home
design and manufacture, and is committed to
the pursuit of environmental excellence at its
award-winning, energy-efficient factory, which
employs extensive recycling practices and
waste reduction processes.
The new dust extraction system comprises
an externally-sited Schuko EcoVar 2030
modular chain filter which has a total airflow
volume of 135,000m3/hour. Filter cleaning is
carried out by a dual cleaning system which
employs a cleaning fan housed at the top of
the filter, and mechanical shaker system at the
base. The energy-efficient system employs
three 55kW direct-drive main fan units, which
replace the previous three 75kW belt-driven
fans, and extract from a total of 40 processing
machines. The filter has rotary valve discharge
into a 15kW fan-powered closed-loop waste
transfer system which feeds waste directly into
two large capacity boxcarts. The new filter
plant replaced the enormous drag chain filter,
which had been built on top of the factory’s
maintenance shop. DCS disconnected the old
plant, in preparation for its removal, and
installed three 710mm diameter main ducting
runs from the new main fans to existing
junctions within the factory.
A key feature of the energy-saving
installation is the ECOGATE® extraction-on-
demand system, which constantly monitors
the use of each individual processing machine
and automatically regulates the speed of the
relevant fan unit accordingly. The system
employs an Ecogate greenBOX MASTER SRL
controller, motorised gates and sensors at each
machine, together with variable speed drives
for the three main fans. The required power
requirement to each fan is determined by the
opening and closing of the motorised gates,
thereby only using the exact amount of power
required and avoiding energy wastage.
Willerby Holiday Homes contracted DCS to
install the new system during the firm’s
summer shut-down and Christian Wilson,
Facilities Manager, says: “The project required
a lot of detailed planning and DCS worked
together with us from initial concept through
to completion. They were confident from the
outset that they could achieve installation and
commissioning within the allotted timescale
and that they could attain the levels of savings
that they forecasted. I’m pleased to report that
they scored highly on both counts; the
transition from the old to the new system was
almost seamless. And, our production people
just love the new system – it’s far more
efficient than the old plant, it’s much quieter,
and it saves us a significant amount of
expenditure on electricity.”
DCS engineers conservatively predicted that
the new system would save around £35,000
per year on energy usage, when compared to
Willerby’s old dust plant. Following review of
stored data carried out after one month’s
operation, the annual savings prediction has
now been adjusted up to £46,000.
Energy-Saving Extraction for WillerbyHoliday Homes
For further information:Tel: 0800 040 7116
www.DCSlimited.co.uk
DCS EcoVar modular filter handles dust and chips from 40 machines
WOODWASTE
Ecogate greenBOX MASTER SRL controls all motorised gates, fans and variable speed drives
30 Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com
WHAT’S NEW
While some spring manufacturers
struggle with the complex shape of
double torsion springs, William Hughes
has invested in the latest CNC
technology machines to fully automate
the production process.
For many applications, double torsion
springs perform better than single and as a
result, they are widely used in the automotive
industry. Typical applications include door
handles, seat adjustment mechanisms and
console lids.
So when a manufacturer of seat and car
interior parts needed a double torsion spring
for the door handles of a popular small car, it
approached William Hughes as one of its
preferred suppliers. The application engineers
at William Hughes used their knowledge and
expertise to design the spring to meet the
exacting specification of the car manufacturer,
whilst ensuring that the spring would be easy
to manufacture using its CNC machinery.
The spring is used inside the car to return
the handle to its normal position and is
specially designed to make assembly into the
car mechanism easy. Despite the complex
shape of the central section of the double
torsion spring, very little tooling was required.
By making the spring in two fully
automated stages, the difficult central section
was easily formed to provide a spring that is
compact, cost effective and which
encompasses the right performance
characteristics and durability. The final stage
of the process is to finish and protect the
springs using an organic and
environmentally friendly anti-corrosion paint
containing zinc flake.
William Hughes specialises in the design
and manufacture of all types of compression,
tension and torsion springs and bent wire
components for automotive, aerospace and
industrial applications.
Stringent quality checks to ISO
9001:2008 and TS 16949, combined with
the latest design, production and
distribution techniques ensure continuity
of supply, rapid delivery and competitive
prices across the range.
Need Double Torsion Springs? That’s No Problem For William Hughes
· 2.8mm orbit, push button 3-speed
selection up to 11,000opm
· Lithium-ion 14.4v and 18v: 22
minutes recharge time
· Low centre of gravity and
ergonomic grip design
The new Makita BBO180 and BBO140
cordless 125mm random orbit sanders give
the same level of performance as AC mains
powered models, and being cordless have
even greater manoeuvrability. Powered by a
quick 22-minute recharge 18v or 14.4v
Lithium-ion 3.0Ah battery, these two
cordless sanders are a major new addition
to the Makita range which boasts over 450
power tools designed for construction
professionals.
Aesthetically, the Makita BBO140 and
BBO180 sanders are compact and stylish.
The compact body design puts the top of
the machine just 153mm above the sanding
surface whilst at the same time the low
position of the motor lowers the centre of
gravity making these sanders comfortable
to use, well balanced and easily controllable
with one or two hands. The ergonomic
design of the handgrip adds to the comfort
and control. The battery is mounted
alongside the machine body and is easily
accessible for changing. Ready to operate
these sanders weigh just 1.6 – 1.7kg.
Technically, these new Makita sanders
bristle with innovations and performance
features. High productivity is achieved by
the high orbit speeds of up to 11,000 orbits
per minute. There are three speed settings
which are easily and conveniently selected
by a push button control on the front of the
handgrip. A choice of 7,000, 9,500 and
11,000opm can be selected. The
corresponding sanding stroke rates are
14,000, 19,000 and 22,000spm. The stop
button is also located in this convenient
forward position and this activates an
electronic pad brake. The orbit diameter is
2.8mm.
The new Makita Lithium-ion powered
cordless sanders have a 123mm pad size to
carry 125mm diameter sanding discs from
the Makita accessory range. Hook and loop
abrasive attachment is a feature on the
BBO140 and BBO180 machines. A high
rate of dust extraction is achieved with
waste material being extracted through
eight holes in the pad and captured through
a nozzle that can be set at 12 different
angles. Dust is discharged into a dust bag
supplied with the machine or alternatively,
these cordless sanders can be connected
directly to a Makita dust extraction unit to
maintain safe, clean and healthy working
environments. The Makita abrasive range
offers a wide variety of abrasive discs with
many alternative grit levels, pads and wool
polishing mops.
For further information:Tel: 01963 363377
Fax: 01963 363640 Email: [email protected]
www.wmhughes.co.uk
Visit www.makitauk.com for moreinformation about the full range of Makita
professional power tools, news, reviewsand stories.
Double Torsion Springs manufactured by William Hughes Ltd.
Makita’s First Cordless Sander has Performance of Mains Machine
Thanks to James Latham’s flooring
brand, Bausen, maintaining an 'on-
trend' and contemporary range of
quality wood flooring - which is still
competitively priced - can be achieved
while also adhering to strict
environmental guidelines.
Bausen’s full range of solid oak flooring
is now 100% FSC American white oak and
also carries the highly respected BM
TRADA Q-Mark.
In addition, a selection of Bausen’s most
popular engineered wood flooring is also
produced from 100% FSC American white
oak on a poplar multiply core.
Available directly from stock through
James Latham’s 10-strong nationwide
network of depots, the American white oak
range includes Bona Lacquered, Brushed
and Fiddes Wax Oiled as well as Super
Matt Lacquered and Antique Hand
Scraped Gold finishes.
Paul Latham, Director of James Latham
commented, “Obviously, as signatories to
the TTF Responsible Purchasing Scheme
(RPP) our entire range of flooring has
always been subject to a rigorous
screening process. However, it is very
much our policy to provide affordable
certified timber flooring and working
closely with our suppliers, we have been
able to achieve this.”
Paul added, “For now, as well as the full
range of solid oak flooring being 100%
FSC American white oak we are
introducing certified material for our most
popular lines of engineered flooring but
work is already underway to expand this
across the entire portfolio.”
As well as ‘on-the-ground’ technical
expertise from Latham’s fully trained staff,
the company also has a specialist free-
phone helpline (0800 917 7056) which
customers can call for additional
information and advice on their particular
projects, plus, James Latham also has a
dedicated website for its range of flooring
at: www.bausen.co.uk.
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 31See our website and interactive magazine www.p-j-production.com
Style and Sustainability can be Achieved
PROFILE
For further information:Tel: 01708 681700
Email; [email protected] www.bausen.co.uk
Bausen’s full range of solid oak flooring is now 100% FSC American white oak
A window manufacturer sets standards
in energy efficiency and
environmental compatibility with his
passive house windows. Since the
company deploys a modern coating
system, which thanks to its minimal
overspray not only cares for the
environment but also improves the
surfaces quality, their performance is
further enhanced.
The passive house windows “thermoll” of
window manufacturer Moll from
Uttenweiler in Southern Germany sets
benchmarks as to thermal transmittance
value and air tightness. So it does not come
as a surprise, that these innovate products
are distributed successfully not only in
Germany but throughout Europe.
The company coats the window frames
manually. A common problem with this
process is the uneven application of the
material caused by alternating (pump
piston) stroke, which can lead to surface
irregularities and splatters.
Moll decided to test the new BINKS
Raptor Air Assisted Airless package. It
features an almost pulsation-free paint flow
and creates a perfect finish. The
experienced spray operators at Moll are
familiar with every coating specification,
viscosity and shade, and were therefore the
perfect people to put the new generation of
BINKS equipment through its paces.
The convincing benefit of the new
BINKS MX pump is the absolute pulsation-
free delivery of the paint coating. Thanks to
an innovative magnetic detent the flow of
spray mist continues uninterrupted whilst
the pump changes strokes, unlike the
conventional method involving mechanical
switchover. Large areas are coated with
critical colours and high viscosities in a
high quality.
Another advantage of the Binks MX
AA4400M gun is the low overspray. At an
inlet pressure of just 1.5 bar even highly
viscous materials are optimally processed.
“It did not take us long to see that the
overspray has been reduced significantly”,
explained the coaters at Moll and added:
"After a short time we noticed material
savings of up to 20%”.
The Air Cap & Tip configuration of the
Binks AA4400M spray gun ensures the
especially fine atomization and flexible
setting of the spray angle. Thereby it
smoothly adapts to all colour variations and
viscosities.
"Thanks to the new magnetic switch of
the BINKS Raptor MAX package, the
quality of the surface has been considerably
improved. Considering the reduced
overspray, the extended service life of the
booth filters and the reduced coating
consumption, it is realistic to estimate a
savings potential of more than 20%!”
Improved coating quality, reduced
overspray and swift maintenance: Moll and
his coaters are convinced, the investment in
the new Raptor MAX has already paid
dividends.
HI-MACS® Solid Surface, which is
distributed exclusively in Ireland and
the UK by James Latham, will supply the
trophies for this year’s prestigious
Institute of Designers in Ireland (IDI)
Awards.
The 14th Annual Institute of Designers in
Ireland Awards ceremony, which took place
at the Sugar Club in Dublin on November
8th, showcased the very best talent across all
design disciplines on the island of Ireland.
The awards were an occasion to celebrate
the excellent standards achieved by these
designers in 2011/2012 and a number of this
year’s outstanding entries were exhibited at
the event.
Fraser McLauchlan, HI-MACS® product
manager for Ireland commented, “The
Institute’s distinctive ‘eye’ shaped trophies
have become almost iconic and make a clear
statement about excellence and design
innovation within Ireland’s creative
community and they are rightly displayed
with real pride.
We are hoping that this year’s trophies,
which will be fabricated from HI-MACS, will
look even more ‘eye catching’ on the
boardroom tables, desks and reception areas
of this year’s winners.”
Offering ‘invisible’ joints, HI-MACS®
Solid Surface can be thermoformed into
almost any shape allowing unlimited creative
options to architects and designers. It can be
supplied in thicknesses of 12mm, 9mm and
6mm and the full palette of 113 colours is
available for download in CAD software-
compatible format from
www.himacsuk.co.uk.
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com32
To learn more about HI-MACS® andLatham’s complete product range visit:
www.himacsuk.co.uk go to:www.lathamtimber.co.uk
Email: [email protected] Tel: 0116 257 3415
The Institute’s distinctive ‘eye’ shaped trophiesfabricated from HI-MACS solid surface
The sprayers at Karl Moll Gmbh are impressed bythe very low overspray of the Binks Raptor Max
package.
Hi-Macs® Gets Its ‘Eye In’ With Design Award Trophies
For further information:Tel: 01202 596234
Email: [email protected]
Eco-Friendly Manual Coating With Automatic Quality!
FEATURE
Ostermann’s new catalogue came out in
September. Europe’s largest range of
edgings spread over 500 pages combined
with plenty of useful info about every
facet of the world of edgings. The
catalogue boasts numerous new features,
as well as edgings to match the latest
collections from Europe’s leading panel
manufacturers and a huge selection of
practical accessories.
As did its predecessors, the large
2013/2014 Edgings Catalogue dedicates itself
solely to the world of edgings and their
application. For the second time it will be
appearing in a 5-language edition. Apart from
English, the catalogue is also issued in
German, Dutch, French and Italian. Readers
who are already accustomed with and value
the Edgings Catalogue will appreciate the
familiar layout and the various
improvements.
More service, easier to useThe coherent way in which sections are
arranged according to the various edging
materials and the front pages, specially laid
out for each section, help the furniture
manufacturer navigate to the information
they need. The required section can be
quickly found with the user-friendly cut tab
format.
The front pages for each section provide
copious introductory information, an
illustrative practical application example and
detailed data on the particular material. Each
section features a two-page explanation of the
various services available for the product,
thus providing a coherent overview of the
relevant service package. The applicable
services can also be called up with a smart
phone or tablet by scanning the QR code
located in the page headers. Each section is
rounded off with useful application data. The
new key word listing format on the relevant
pages provides an even clearer overview
making it easy to make comparisons.
Ostermann has added another new and
really helpful feature by listing the available
thicknesses alongside images of the various
edgings. Because Ostermann supplies all
plastic edgings in every required width, it is
not necessary to state the particular widths.
The catalogue makes placing orders simple
with the easy-to-read fold-out page containing
an overview of all available materials and
their various properties, along with an
explanation of Ostermann’s order numbering
system (providing key information at a
glance).
Numerous production innovations and additions
As an innovator in the furniture
manufacturing industry, Ostermann is ahead
of the field when it comes to the latest styles.
Our product managers have their eyes and
ears open in the marketplace, staying ahead
of the pack and they have no hesitation in
acting decisively to attractively shape our
product ranges. For example, the catalogue
contains edgings in 13 of the most popular
finishes, including super matt. These are
listed on page 89 and are available in
thicknesses of 1 mm. On page 107 the
furniture manufacturer can find futuristic
LED edgings for creating impressive lighting
effects and Ostermann can of course deliver
wholly natural products too –stylish solid
wood edgings such as the attractive "Wave"
and "Saw" finishes are available on page 147.
An addition to its ABS edgings,
Ostermann now supplies numerous extra
finishes across its entire melamine range.
True to the motto “When others call it a day –
Ostermann is just getting going”, the
melamine range will also continue to grow
considerably in future. Page 118 contains
numerous colours and patterns frequently
delivered by Ostermann to match ABS
finishes.
The adhesive section has been seen some
extensive product additions. The edging itself
is as multi-faceted as the requirements for its
application. It is precisely for these
individualised applications that Ostermann is
able to supply the right glue. Apart from well-
established adhesive products, page 265
contains many special adhesives for a range
of applications within the workshop.
Find the edgings you want when you want
The printed version of Europe’s largest
Cross Reference List, an “edging for every
board”, is the ideal method for placing
orders, particularly in the workshop. Reason
enough for Ostermann to expand this
section. This is where the specialist will not
only find the right edging to match patterns
from 32 of the leading wood materials
manufacturers such as Egger, Polyrey or
Finsa, but as of now customers are also given
a corresponding page reference to the edging
photo in the catalogue. This provides a direct,
visual image and radically speeds up the
search process. The variety of edging-finishes
has also been expanded. The numerous links
in this section, the listing of the finish
number in the Cross Reference List and the
use of the fold-out section in the front of the
catalogue all combine to make it easier to
find the right edgings and for those who
prefer the online version... the finish for the
required edging can be called up in
Ostermann’s Online Shop along with a
detailed image. Apart from edgings, the
customer will also find correction pens and a
further 38 manufacturers with edging
references assigned to them.
With the extensive catalogue containing
information on all things concerning panel
finishes, Ostermann, as the leading edging
and profile specialist, is providing the
furniture manufacturer with everything
required for edging applications. The
catalogue was automatically sent to
Ostermann customers and potential
customers in the first week of September. It
will of course be delivered to anyone else who
requests it.
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 33See our website and interactive magazine www.p-j-production.com
DECORATIVE SURFACES AND EDGINGS
Ostermann’s New Edging Catalogue 2013/2014
For further information:Tel: 01905 793550
Email: [email protected]
DECORATIVE SURFACES AND EDGINGS
James Latham is now offering HIF
(Holz in Form) Finesse, a revolution in
conventional timber veneer panelling
which gives dimension, depth and
texture to an otherwise flat surface.
With a mixture of contemporary designs
and patterns - inspired by the flowing,
dynamic shapes of the natural elements -
HIF Finesse offers a striking range of
eleven embossed MDF panels, each
supplied with its own unique textured
finish.
Faces range from Italian Alpi
engineered-veneer in colours including
Ebony, Walnut and Light Oak, through to
Oak and Walnut real wood veneers. Plus,
there is also a paintable foil finish available.
Reaction from architects, interior
designers and furniture makers in both the
commercial and residential sectors has
been extremely positive as HIF Finesse
offers a veneer option which has not
previously been available, inspiring new
ideas and allowing designers to capitalise
on new trends which delivers real impact.
Manufactured in Germany, the panels
are produced by applying 100,000 tonnes
of pressure per square metre in a specialist
press, forming the unique appearance of
HIF-Finesse which would have an
otherwise flat surface. In addition, HIF-
Finesse is also available in curved panels,
with a matching range of edgings.
HIF Finesse is available from James
Latham in profiles and thicknesses from
1050 x 2450 x 18/21mm, 635 x 2450 x 21mm,
1270 x 3135 x 21mm, depending on the
pattern and panels are held in stock at all
nine of James Latham’s UK-wide panel sites.
New Veneer Panel Gives AddedFinesse to Lathams
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com34
For further information:Tel: 0116 257 3415
Email: [email protected] www.lathamtimber.co.uk
HIF Finesse veneer panels for reception desk
HIF Finesse veneer panels for sliding doors HIF Finesse interior office walling
Phone: 01905 793 550 · Phone IE: 0044 1905 793 552 · Fax: 01905 793 [email protected] · [email protected] · www.ostermann.eu
Ostermann UK Ltd · Stonebridge Cross Business Park · Unit 104 Pointon Way · Droitwich · WR9 0LW· UK
Edgings from 1 metre1 m
Edgings in every width up to 104 mm
All orders placed before 4.00pm are delivered within 24 hours24 h
The largest Cross-Reference-List in Europe with over 120,000 matches
Europe‘s largest edging range
We would like to thank existing and potential customers for the positive feedback received during the exhibition.
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com36
RENOLIT now offer a total of 15
RENOLIT ALKOREN high gloss colours
with the addition of 10 new colours in
to their collection of classic 3D
forming foils.
High Gloss remains a strong market trend
and the introduction of these new items
provide the market with attractive high
performing products in a range of
commercial colours.
Fragrantly named in Italian after popular
varieties of plants which portray their colour,
the range covers an extensive spectrum.
From poplar volume selling whites and
creams, to beiges and neutral greys. For a
stronger statement RENOLIT have
introduced a vibrant orange, red and lime
green. Sophisticated shades of grey,
aubergine, rose-tea and blacks complete the
range. There is a colour to fill every space
with flamboyant character, soft and gentle
calm or deep and stylish ambiance.
The RENOLIT ALKOREN range comprises
of the following seen in the table on the next
page. The asterick (*) indicates the new
introductions.
The RENOLIT ALKOREN high gloss
colours were added into the 2012 stock
range alongside a number of other exciting
new decors. The new introductions
consisted of 16 different woodgrain effects,
printed effects and textures, and 10 high
gloss solid colours and are divided into 7
groups comprising of:
Elm
Swiss Elm in 3 colours, 1 also in high gloss
Walnut
Pacific with a light and dark choice
Bright Classic Colours10 new high gloss colours
HG Peonia, HG Cappuccino & HG Rosa Tea HG Nera, HG Billbergia & HG Agave
DECORATIVE SURFACES AND EDGINGS
Textured solid colours
Elegant Ash, Okasha and Saw Cut textured
surfaces
Conifer
Mountain Larch Cappuccino P
Oak
Luan Oak Tobacco, Trojan PA and Foscari
Oak Pale Nat
Special effects
Fantasy effects of Cobra and Moulins SC
High gloss solid colours
Selection of 10 fashionable colours
All the new designs can be seen in the A4
RENOLIT Highlights collection binder or
within the handy A6 sized 3 part complete
range set off RENOLIT COVAREN,
RENOLIT ALKOREN and RENOLIT Solid
Colours.
Renolit hope you like their new designs.
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 37See our website and interactive magazine www.p-j-production.com
Tel: 01670 718222 Email: [email protected]
www.renolit.com/design
Name Description ref
HG Calla Bianca Bright White B2406Z
HG Margherita Warm White B2404
HG Papavero Dark Red R1750
HG Magnolia Light Cream G2576
HG Tulipano Nero Black N749
HG Cappuccino * Coffee G2573
HG Aubergine * Deep purple R1751
HG Gerbera * Vibrant Orange R1756
HG Peperoncino Rosso* Bright Red R1754
HG Agave * Dark Grey Z1078
HG Orchidea Nera * Black N741
HG Peonia * Rich Cream G2574
HG Edera * Bight Light Green V1222
HG Billbergia * Light Grey Z1107
HG Rosa Tea * Red-Brown L1458
HG Gerbia, HG Peperoncino Rosso,HG Edera & HG Aubergine
DECORATIVE SURFACES AND EDGINGS
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com38
This is where Ostermann, the expert in
edging, is always at the front of the
pack! The latest speciality in the
product range is veneered oak edgings
with woodworm and split wood look.
For some years now a certain trend has
become apparent whereby various surface
treatments are implemented to give a used
look to real wood parquet floorings and
solid wood furniture. This second hand
style is reflected in current trends such as
"used look", "vintage style" or "shabby
chic". These looks have their place in
people’s romantic desire to have
authenticity and tradition, as well as to
have furniture with a strong character and
outstanding individuality. Furniture from
years gone by radiates charm and with
interior designs incorporating furniture
with an antique or aged appearance, the
customer can be sure of being right up to
date with the latest style.
Genuine antique or remarkablyrealistic imitation?
The trend was originally seen in flooring
and has long been a feature among wood
material manufacturers too. More and
more new, distinctively structured surfaces,
are available in veneer. Descriptive terms
frequently encountered in the market
include “rough cut”, “split wood” and “aged
wood”. Wood material producers such as
Decospan, Kaindl and Rohol offer 3D
veneer with names such as "Brushed" and
“Rough cut".
Back to nature with cutting-edge technology
The natural surfaces of veneered panels
are usually sandblasted to give them the
desired structure. Artificially created
woodworm holes, stress traces as well as
fantasy structures can be created with a
remarkably realistic look. Under the
heading “designed by nature” these
patterns are again bringing more
naturalness and genuine materials into
furniture making. Even if modern digital
print techniques can be combined with
sophisticated embossing to create evermore
perfect finishes – plastic cannot achieve the
feel and warmth of real wood.
Ostermann expands its woodwormand split wood finishes into the
veneered edging rangeThese two oak edgings are truly
something very special. These edgings can
be used to create unique individual and
collectors pieces. This option has
completely rejuvenated veneered furniture
ranges. The aforementioned buzz words
“used look”, “vintage style” and “shabby
chic” have an important part to play in this
context. The limits of the potential range of
applications of these two distinctively
structured solid wood edgings from
Ostermann are yet to be determined.
Carcass edgings with a suitable look and
feel are required where, for example, solid
fronts are used. The tradesman can also
apply a paint or stain to veneered edgings,
so as to fully exploit the range of effects.
These edgings also perfectly complement
plain coloured melamine surfaces. This
Ostermann Believes - The Early BirdCatches The Worm
Veneered oak edgings with woodworm & split wood look
DECORATIVE SURFACES AND EDGINGS
NOVEMBER/DECEMBER 2012 Panel & Joinery Production 39See our website and interactive magazine www.p-j-production.com
combination is long established in the
office furniture sector and produces a quite
special effect. Ostermann can deliver these
two oak edgings right now in sizes of 24 x
2 mm and 43 x 2 mm respectively. The
standard roll length is 50 metres and can
be delivered within 24 hours.
Whether it is a romantic living style with
white vintage elements or a reduced style
with a loose combination of modern and
old – these oak edgings in woodworm and
split wood look will surely prove very
popular!
Meeting the trend of antique wood look
• Thoroughly stylish structured surfaces
with unique look and feel
• Creation of exclusive, charming
individual items
• Reliable, top quality material
• Many other domestic and exotic woods
in Ostermann’s range
The current trend - Super matt edgings
In contrast to the high gloss level of
more than 85 gloss units, Ostermann also
added Super matt ABS edgings to its range
with a special reduced gloss level of less
than 5 gloss units.
Ostermann supplies Super matt edgings
in every length from just 1 metre and
upwards. They are available in every width
from 16 – 100 mm. All edgings are also
available laser compatible or with hot melt
adhesive upon request. Deliveries always
come with a fi lm covering in order to
protect the surface. A swatch including 13
colours of Super matt edgings can be
requested at Ostermann.
Super matt edgings• 13 colours available
• Special reduced gloss level
• From 1 metre and in any width from 16
- 100 mm
For further information:Tel: 01905 793550
Email: [email protected]
Supermatt Edgings
DECORATIVE SURFACES AND EDGINGS
Panel & Joinery Production NOVEMBER/DECEMBER 2012 See our website and interactive magazine www.p-j-production.com40
RENOLIT is proud to announce two
quite individual and striking fantasy
designs as new additions to the
RENOLIT COVAREN stock range
RENOLIT COVAREN CobraThe new RENOLIT COVAREN Cobra
is a fantasy design which picks up on the
current trend towards irregular stripes
and geometric patterns.
The design is modern and contrasting,
yet creates a very homely atmosphere
depending on the colour combination
used. It is most suitable for combinations
with the three colours which feature
within the printed design itself, namely
greys, coffees and blues. For example mix
with RENOLIT COVAREN Flint Grey Nat
Trend or Lana Matt Grey, for a
harmonious result. Try RENOLIT
ALKORENMTO Putty for a trendy look or
either RENOLIT ALKORENMTO Aqua or
Wave Blue for striking contrast.
The Cobra print in combination with
Melinga emboss creates a highly attractive
impression of depth and therefore follows
the trend towards simple textures.
RENOLIT COVAREN MoulinsThe new Moulins design is reminiscent
of a concrete structure with a subtle two
colour square print. Given its very subtle
printed design, the finish can also be used
as a pseudo solid colour.
The design is very much in trend and,
with its neutral grey colour, is suitable for
combinations with various plain colours.
Depending on the combination of
colours, the design can be multi
functional in living areas, kitchens and
bathrooms, or as an eye-catching feature
in shops. It is printed in combination
with a Soft Coat lacquer and subtle
emboss creating a very delicate, high-
quality surface finish.
Cobra and Moulins were introduced by
RENOLIT into the global 3D stock range
with a number of other exciting new
RENOLIT COVAREN & RENOLIT
ALKOREN decors for 2012. Consisting of
16 different woodgrain effects, printed
effects and textures, and 10 high gloss
solid colours they can be divided into 7
groups comprising of:
Elm
Swiss Elm in 3 colours, 1 also in high
gloss
Walnut
Pacific with a light and dark choice
Textured solid colours
Elegant Ash, Okasha and Saw Cut
textured surfaces
Conifer
Mountain Larch Cappuccino P
Oak
Luan Oak Tobacco, Trojan PA and Foscari
Oak Pale Nat
Special effects
Fantasy effects of Cobra and Moulins SC
High gloss solid colours
Selection of 10 fashionable colours
All the new designs can be seen in the A4
RENOLIT Highlights collection binder or
within the handy A6 sized 3 part
complete range set off RENOLIT
COVAREN, RENOLIT ALKOREN and
RENOLIT Solid Colours.
For further information:Tel: 01670 718222
Email: [email protected] www.renolit.com/design
Imaginative DesignsRENOLIT reveals two modern abstract designs
Renolit Moulins
Renolit Cobra
DECORATIVE SURFACES AND EDGINGS
Brackets (Furniture Fittings) Dudley Tool Presswork & Engineering Co. Ltdwww.dudley-tool.co.uk
CNC MachinerySCM Group UK Ltdwww.scmgroup-uk.com
Dust Control SystemsCades Ltdwww.cadesltd.co.uk
WoodWaste Control Engineering Ltdwww.w-w-c.co.uk
Workplace Safety Mechanical Serviceswww.workplacem.co.uk
EdgebandersAllwood Machinery Essex Ltd (inc Interwood)www.interwood.co.uk
SCM Group UK Ltdwww.scmgroup-uk.com
Machining Centres (CNC)SCM Group Ltdwww.scmgroup-uk.com
MFC Panel ProductsVC Industries Ltdwww.vciltd.co.uk
Panel Saws (Beam)Allwood Machinery Essex Ltd (inc Interwood)www.interwood.co.uk
SCM Group UK Ltdwww.scmgroup-uk.com
Schelling UK Ltdwww.schelling.co.uk
Panel Saws (Sliding Table)SCM Group UK Ltdwww.scmgroup-uk.com
O’Meara, J&C Ltdwww.ukpanelsaws.co.uk
Panel Saws (Vertical)Striebigwww.tmpartnership.co.uk
Panel HandlingAllwood Machinery Essex Ltd (inc Interwood)www.interwood.co.uk
SCM Group UK Ltdwww.scmgroup-uk.com
Pocket RoutersATA Engineering Processeswww.ataeng.com
PressesAllwood Machinery Ltd (inc Interwood)www.interwood.co.uk
Power ToolsCD (UK) Ltdwww.cdukltd.co.uk
Routers (CNC)ATA Engineering Processeswww.ataeng.com
AXYZ Internationalwww.axyz.co.uk
SCM Group UK Ltdwww.scmgroup-uk.com
Routers (CNC - 5 Axis)ATA Engineering Processeswww.ataeng.com
MAKA Machinery UK Ltdwww.maka.com
Router CuttersATA Engineering Processeswww.ataeng.com
Sanders (Speed)Allwood Machinery Ltd (inc Interwood)www.interwood.co.uk
Sanders (Wide Belt)Boere Machinefabriek bvwww.boere.nl
Kundig Ltdwww.kundig.co.uk
SCM Group UK Ltdwww.scmgroup-uk.com
Solid Surface ProcessingEquipmentCD (UK) Ltdwww.cdukltd.co.uk
SoftwareAlphaCamwww.planitmanufacturing.co.uk
Spray Finishing EquipmentITW Industrial Finishingwww.itwifeuro.com
ToolingATA Engineering Processwww.ataeng.com
Throughfeed DrillsSCM Group UK Ltdwww.scmgroup-uk.com
Veneer Cutting & SandingEquipmentCD (UK) Ltdwww.cdukltd.co.uk
Veneering EquipmentAllwood Machinery Essex Ltd (inc Interwood)www.interwood.co.uk
Wide Belt Sanders, Polishers &Buffing MachinesCD (UK) Ltdwww.cdukltd.co.uk
Woodworking MachineryBiesse Group UK www.biesse.co.uk
Weinig Group UKwww.weinig.com
Woodworking Tooling & Machinery Ltdwww.wadkinmachinery.com
Woodworking Machinery (New & Used)Allwood Machinery Essex Ltd(inc Interwood)www.interwood.co.uk
Daltons Wadkinwww.daltonswadkin.com
J&C O’Mearawww.ukwoodworkingmachinery.co.uk
Wood Burning EquipmentWoodWaste Control Engineering Ltdwww.w-w-c.co.uk
Panel & Joinery Production lists the major manufacturers and suppliers to the UKwoodworking industry under easy-to-find product headings. If you think that yourcompany should be included in this list, please contact us immediately.
YOUR WEBSITE CAN BE SEEN BY OVER 5,000 READERSOF PANEL & JOINERY PRODUCTION MAGAZINE IN THE UK & IRELANDAND WORLDWIDE ON OUR WEBSITE WWW.P-J-PRODUCTION.COM
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thedecorativepanelsgroup
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great ‘british’stock Over 100 stock designs including:
Woodgrains and unicolour in our dp-decor range.
High gloss acrylic, PVC and thin laminate in our dp-specialist range.
All available laminated on chipboard, MDF, plywoodand dp-lite hollowcore.
Century House, Premier Way,Lowfields Business Park, EllandWest Yorkshire, HX5 9HFT: +44 (0) 1484 658341F: +44 (0) 1484 658812E: [email protected]