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05 Novembre 2003 1 Thermal outgassing of hydrogen: models and methods for reduction. Paolo Chiggiato CERN TS-MME Coatings, Chemistry and Surfaces CH-1211 Geneva 23 Thursday, May 18, 2006, CAS, Spain

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Page 1: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

05 Novembre 2003 1

Thermal outgassing of hydrogen: models and methods

for reduction.

Paolo ChiggiatoCERN

TS-MMECoatings, Chemistry and Surfaces

CH-1211 Geneva 23

Thursday, May 18, 2006, CAS, Spain

Page 2: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

2

1. Introduction

2. Decreasing the H concentration:a. the thermodynamic frameb. kinetics models: diffusion or recombination?c. efficiency of bakeoutd. vacuum firing

3. Hindering H desorption from the surfacea. air bakeoutb. passive coatingsc. active coatings

4. Internal trapping

Page 3: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

3

Introduction

Hydrogen is released in the gas phase after migration in the metal lattice and recombination on the surface.

It follows that hydrogen outgassing could be reduced in essentially three ways:

1. decreasing the concentration of this gas in the solid,

2. hindering the desorption from the surface

3. reducing the mobility of atomic hydrogen in the lattice.

by heating in vacuum by coating the inner wallby adding internal H traps (internal pumping)

Page 4: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

4

Decreasing the concentration

Heating of UHV components is applied:

in-situ: bakeout of the vacuum system already assembled

ex-situ: vacuum firing of the components or of the rough materials

The heating temperature is limited by the materials:

Al alloys 200°CCu alloys 250°C

or by the kind of flange adopted:

Standard Conflat® 400°C

Significant only for austenitic stainless steel;

in general applied in a vacuum furnace at temperatures in the range

450°C÷1050°C

Page 5: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

5

22

0

HTk

H

H PeBx B

s

⋅⋅=Δ

− Sieverts’ law

Decreasing the concentration:the thermodynamic frame

H depletion is possible during the thermal treatment only if the H2pressure is lower than the dissociation pressure.

Exothermic absorption

Endothermic absorption

ΔΗs/2 Most of the metals used for the construction of UHV vessels absorb H2endothermically (ΔHs>0).For these materials, for a constant applied pressure, increasing the temperature results in an increase of the equilibrium concentration of H in the solid.

Page 6: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

6

Solubility of H2 in stainless steel:

TkeV

HBeTorrP[at.ppm]x ⋅

⋅⋅=]114.0

][8.71[

The H content in standard austenitic stainless steels is about 1 ppm in weight (≈50 at. ppm).

Decreasing the concentration:the thermodynamic frame

20 50 100 200 500 1000

10

100

1000

100001 wt. ppmP [Torr]

T [°C]

H depletion is possible

H2 pressures lower than 6 Torr are necessary to reduce the H content of as received stainless steels at 950°C.

Treatments at lower temperatures are much more efficient from a thermodynamic point of view.

But time…

Page 7: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

7

The efficiency of the degassing treatment can be calculated once the limiting mechanism of the outgassing process is identified.

Two mechanisms could cause an obstruction to the degassing process:

1. diffusion in the metal

2. recombination on the surface

xctq

∂∂

−∝)(2)( sctq ∝

Concentration gradient

Square of the concentration on the surface

Decreasing the concentration:the kinetic frame

Page 8: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

8

Decreasing the concentration:the kinetic frame

Diffusion model Recombination model

supposing Fo>5x10-2.

⎟⎠⎞

⎜⎝⎛ ⋅⋅

⋅−⋅⋅

= 220 )(exp)(4)(

LtTDn

LTDctq boboRT

n π

⎟⎠⎞

⎜⎝⎛ ⋅

⋅=+2

21 )(exp)()(

LtTD

tqtq bobo

n

n π

( )

220 )()(4

exp

LtTDB

LTDcA

nBAq

boboRT

n

⋅⋅=

⋅⋅=

⋅−⋅=

π where

Each bakeout reduces the outgassing rate at room temperature by the same factor.

Linearity in Log(q)-n plot

LtKB

cBcTKq boR

RT⋅

=⎟⎟⎠

⎞⎜⎜⎝

⎛⋅+

⋅= where 2

0

01 1

][

22

0

0

1][ −∝⎟⎟

⎞⎜⎜⎝

⎛⋅⋅+

⋅= ncBn

cTKq RTn

After one bakeout at the temperature Tbo for a duration tbo the outgassing rate is:

It can be shown that after n identical bakeout:

Additional bakeout are less efficient.

Experimental verification

Page 9: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

9

Stainless steel: CERN unpublished results (P.C.)

Each bakeout reduces the outgassing rate by a factor of ≈ 1.6.

From B:

D(300°C)=2.2x10-8 cm2 s-1

If the diffusion rate at room temperature reported in the literature is assumed, from the value of A:

Co= 0.05 Torr l/cm3=0.75 wt. ppm

This is a very reasonable quantity for austenitic stainless steels.

10-14

10-13

10-12

10-11

0 2 4 6 8 10 12 14

H2 O

utg

assi

ng [

Torr l

s-1 c

m-2]

bakeout cycles (300°C x 24 h)

y = 1.7456e-12 * e^(-0.47082x) R= 0.97304

A=1.75x10-12

B=0.471

stainless steel sheets 2 mm thickbakeout at 300°C for 20 h

Case study 1:

Decreasing the concentration:efficiency of in-situ bakeout

Page 10: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

10

316 LN Stainless steel: CERN AT-VAC int. note

J-P Bojon, N. Hilleret, B. Versolatto

Case study 2:

Decreasing the concentration:efficiency of in-situ bakeout

stainless steel sheets 1.5 mm thick

1.00E-16

1.00E-15

1.00E-14

1.00E-13

1.00E-12

1 2 3 4 5

Bakeout cycles

As received

After vacuum firing

bakeout at 300°C, 24 h

H2

outg

assi

ng r

ate

[Torr

l s

-1cm

-2]

Each bakeout reduces the outgassing rate by a factor of ≈ 1.8

Page 11: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

11

Case study 3:

Decreasing the concentration:efficiency of in-situ bakeout

“…a logarithmic decrease with successive bakeouts, behaviour to be expected from the analysis, though the slope is somewhat smaller than expected (-0.43 instead of -0.75 from equation. This could be attributedto a slightly different diffusion coefficient…“

stainless steel sample 2.0 mm thickBakeout @ 300°x25h ESCHBACH, H. L.,

et al. 1963, Vacuum, 13, 543-7.

Page 12: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

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Decreasing the concentration:efficiency of in-situ bakeout

The experimental results indicate that diffusion could be the rate limiting process for bakeout carried out at 300°C and for ≈ mm thick sheets.

Other experimental results shows that, for samples of similar thickness, a unique energy is associated to the desorption process: the diffusion energy

Other experimental cases

Page 13: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

13

10-13

10-12

10-11

10-10

10-9

10-8

10-7

0.0023 0.0028 0.0034

1/T [K-1] - T sample

200

Out

gass

ing

rate

[Tor

r.l.s

-1.c

m-2

]

RT

50

100°C

150

235

18°C300°C

Not fired : baked @ 200°C

Ed = 11 kCal/mol ~ 0.5 eV/at.

Desorption energy: stainless steel

3. 10-12 torr.l.s-1.cm-2

Length 200 cm

Diameter 3.4 cm

Thickness 2 mm

Literature:

0.5 eV/ at. ≈ diffusion energy of hydrogen in

austenitic stainless steel

OK!

20h

Vacuum pipe dimensions

Stainless steel: CERN unpublished results (Géraldine Chuste)

Case of study 4:

Decreasing the concentration:efficiency of in-situ bakeout

Page 14: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

14

10-16

10-15

10-14

10-13

10-12

2 2.2 2.4 2.6 2.8 3 3.2 3.4

1000/T [K-1] - T sample

Out

gass

ing

[ To

rr.l

.s-1

.cm

-2 ]

20 oC250 oC

2. 10-15 Torr.l.s-1.cm-2

Desorption energy: surface etched OFS copper

Length 700 cm

Diameter 8 cm

Thickness 2 mm

Vacuum pipe dimensionsEd=9 Kcal mol-1

Literature:

0.39 eV/ at. ≈ diffusion energy of hydrogen in

copper

OK!

OFS copper bakes at 200°C for 20h: CERN unpublished results (Géraldine Chuste)

Case of study 5:

Decreasing the concentration:efficiency of in-situ bakeout

⎥⎦

⎤⎢⎣

⎡⋅

−⋅= −

TkD

B

39.0exp1034.8 3

Page 15: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

15

Bakeout at low temperature (stainless steel)

10-13

10-12

10-11

10-10

10-9

10-8

10-7

0.0023 0.0028 0.0034

1/T [K-1] - T sample

200

Out

gass

ing

rate

[Tor

r.l.s

-1.c

m-2

]

RT

50

100°C

150

18°C300°C

Not fired :baked @ 200°Cx20hbaked @ 80°Cx20h

Ed = 0.51 eV/at.

RT-100°C:The outgassing rate is 2 times lower when a bakeout at 80°C is applied

Between 100 and 150°C:The outgassing rates after bakeout at 200°C and 80°C converge.

Hydrogen is blocked or converted to water.

1 eV/at = 23 kCal.mol-1

Stainless steel: CERN unpublished results (Géraldine Chuste)

Case of study 6:

Decreasing the concentration:efficiency of in-situ bakeout

Page 16: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

16

Vacuum firingVacuum firing

Decreasing the concentration:Vacuum firing

Page 17: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

17

Vacuum firing

T < 500°C

diffusion is too slow

500°C (600°C)< T < 900°C (depending on the steel grade)

carbide and carbo-nitride precipitation

residual δ-ferrite transformation into σ- phase (very brittle)

T > 1050°C

Solution annealing, abnormal grain growth, recrystallisation, excessive nitrogen loss

Decreasing the concentration:Vacuum firing

Page 18: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

18

Vacuum firing

0

0.5

1

1.5

2

0 200 400 600 800 1000 1200 1400

Diff

usi

on le

ngt

h [c

m]

Temperature [°C]

0.5 h1 h

2 h

4 h

6 h

12 h

24 hFFdif tTDL ⋅= )(

Decreasing the concentration:Vacuum firing

Page 19: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

19

Length: 6 m

Diameter: 1 m

Maximum charge weight: 1000 Kg

Ultimate pressure: 8x10-8 Torr

Pressure at the end of the treatment: high 10-6 Torr range

The CERN large furnace Vacuum firing

Decreasing the concentration:Vacuum firing

Page 20: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

20

Melting in electric Arc furnace (ARC) + AOD

Refinement: Electro-Slag Remelting (ESR):Final ingot

Thermo-Mechanical treatments Rolling Forging

Thickness < 5mm: Cold-rolling

Sheets (vacuum chambers) Plates (for flanges)

Solution annealing (1050-1100°C) + water quenching

Acid pickling (HNO3 solution)

Skin-passing (for very thin sheets)

Thickness ≥ 5mm: Hot-rolling

Preliminary considerations:

production of austenitic stainless steels for UHV

applications

Part 6: Methods for the reduction of H2 outgassing

Page 21: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

21

As received Fired 950° C Fired 1050° C

128 126

109

139

121

151

150

130

155

304L

316L

316LN

Hardness HB (ISO 6506)

No additional precipitates have been detected after vacuum firing at 950° C

Modification of Mechanical and Metallurgical properties after vacuum firing

No significant variation of ”rupture strength” and “stretch at break”: less than 5%

Decreasing the concentration:Vacuum firing

Page 22: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

22

0

0.1

0.2

0.3

0.4

0.5

R a va

lues

[μm

]

Ra

as cleaned

Vacuum fired

as cleaned

304L 316L

Vacuum fired

0

0.5

1

1.5

2

2.5

3

3.5

Rt va

lues

[μm

]

Rt

as cleaned

Vacuum fired

as cleaned

304L 316L

Vacuum fired

Modification of the surface roughness induced by vacuum firing

recrystallization

Decreasing the concentration:Vacuum firing

Page 23: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

23

10-8

10-6

10-4

10-2

100

600 800 1000 1200 1400

Vapo

ur P

ress

ure

[Tor

r]

Temperature [°C]

MnCr

Fe

Ni

950°C

Vapor Pressure of the pure elements Diffusion coefficients at 950°Cin austenite:

[R.K. Wild, Corrosion Science, 14(1974)575][A.F. Smith, R. Hales, Metals Science Journal, 9(1975)181]

DCr= 7 x 10-15 cm2 s-1

DMn= 6 x 10-15 cm2 s-1

DFe= 2 x 10-15 cm2 s-1

DNi= 5 x 10-16 cm2 s-1

Sublimation of metallic elements during vacuum firing

Because of the higher sublimation rate of Cr, the surface of stainless steelsis expected to be enriched with Fe after firing .

Decreasing the concentration:Vacuum firing

Page 24: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

24

After vacuum firing the oxide layer is strongly enriched with Fe: Cr/Fe= 0.33 for 316L and 0.22 for 304L (0.75 for cleaned); oxide thickness as for cleaned.

Cr2p2/3 and O1s lines indicate the presence of less hydroxides than on cleaned samples (Cr2O3 and Fe2O3)

528530532534536binding energy [eV]

cleanedfired

OH

OXO1s

570575580585binding energy [eV

cleanedfired

Cr 2p3/2

Surface composition after vacuum firing

J. Gavillet and M. Taborelli, unpublished results

Decreasing the concentration:Vacuum firing

Page 25: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

25

Decreasing the concentration:Vacuum firing

10-3

10-2

10-1

100

150 300

Des

orpt

ion

yiel

ds[m

olec

ules

/ele

ctro

n]

24 hours bakeout temperature [°C]

H2

CO2

316LN

Vacuum fired

As cleaned

Vacuum fired

10-4

10-3

10-2

10-1

100

150 300

Des

orpt

ion

yiel

ds[m

olec

ules

/ele

ctro

n]

24 hours bakeout temperature [°C]

CO

CH4

316LN

Vacuum fired

As cleaned

Vacuum fired

The desorption yields of vacuum fired stainless steels are similar to those of cleaned samples vacuum firing does not reduce electron stimulated desorption.

Page 26: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

26

Decreasing the concentration:Vacuum firing

BN surface segregation

At temperature higher than 700°C, boron segregates to the surface and, in N added stainless steels (316LN), can form h-BN. Heating temperatures higher than 1150°C are needed to dissolve the h-BN layer.

BN does not form for B concentration lower than 9 ppm.

When the concentration is equal or larger than 9 ppm BN forms only when B is free to move, namely not blocked in BN precipitates already existing in the steel bulk.

The BN layer strongly reduces the surface wettability and may produce peel-off of thin film coatings.

The BN layer can be effectively removed by electropolishing.

Page 27: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

27

The outgassing rate after the vacuum firing treatment can be calculated in the frame of the diffusion limited model.

Two asymptotic values are identified.

For thin sheets the initial gas content is fully emptied. In this case the H2pressure in the furnace can’t be neglected: it defines the final concentration through the Sieverts’ law.

An ultimate minimum concentration of about 6x1015 atoms H cm-3 could be attained after the treatment when the pressure in the furnace is about 10-5 Torr.

For thick slab, the model has to converge to the semi-infinite solidapproximation. Actually, in this case the pressure in the furnace has a very limited influence

Vacuum firing

][99.12650

23

2 ][1021.8cm

)(H lTorr KTeTorrPc ⋅−

− ⋅⋅=⎥⎦⎤

⎢⎣⎡

Decreasing the concentration:Vacuum firing

Page 28: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

28

Vacuum firing

),()12(

0

22)12(cos12

)1(4)(),( ffo tTFn

n

n

wow eL

xnn

ccctxc πππ

+−∞

=

⋅+−

−−+= ∑

Fo(Tf, tf) is the Fourier number for the firing treatment

After firing the concentration in the solid is given by:

20

)(),(

LtTD

tTF ffff

⋅=

In the consecutive bakeout it evolves as the concentration in a plane sheet with uniform initial concentration cwand close to zero surface concentration

In the consecutive bakeout the Fourier number is increased accordingly.

( ) ∑∑∞

=

+⋅+−∞

=

⋅+− ⋅−⋅+

⋅⋅=

0

)],(),([)12(0

0

),()12( 2222 )(4)(4)(n

tTFtTFnw

n

tTFnw bobooffoboboo eL

TDcceL

TDctq ππ

where T is the temperature of the measurement.

Decreasing the concentration:Vacuum firing

Page 29: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

29

Vacuum firing

0.5 1 1.5 2 2.5 3 3.5 41. ´ 10- 15

2. ´ 10- 15

5. ´ 10- 15

1. ´ 10- 14

2. ´ 10- 14

5. ´ 10- 14

1. ´ 10- 13

2. ´ 10- 13

semi-infinite model

For zero pressure in the furnace

10-5 Torr pressure in the furnace

Calculation performed for 1 wt. ppm initial concentration and in-situ bakeout at 150° C for 24 h.

Values for diffusivity and solubility taken from P. Tison, Thesis Université Pierre et Marie Curie, Paris 6 CEA-R-5240(1) 1984

Outgassing rates in the 10-15 Torr l s-1

cm-2 range are expected. For thick plates (flanges) the rate is 20 times larger

( )boboff tTDtTDcTD

)()()( 0

+⋅⋅

π

L [cm]

q [

Torr

ls-

1cm

-2]

Decreasing the concentration:Vacuum firing

Page 30: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

30

Material:

316LN

Wall thickness:

2 mm

Vacuum firing:

950° C x 2 h, 10-5 Torr H2

For the fired chambers, the outgassing rate is limited by the background signal. The results were confirmed in a second system. On both systems, the upper limit at RT is10-14 Torr.l.s-1.cm-2.

Case study of 1: CERN unpublished results (Géraldine Chuste)

10-14

10-13

10-12

10-11

10-10

10-9

10-8

0.0023 0.0028 0.0034

1/T [K-1] - T sample

200

Out

gass

ing

rate

[Tor

r.l.s

-1.c

m-2

]

RT50100150

250

18°C300°C

Not Fired: (baked @ 200°C)

Fired: (baked @ 200°C)

background

Decreasing the concentration:Vacuum firing

Page 31: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

31

Case study of 2:

In 1967, R. Calder and G. Lewin reported several data for vacuum fired stainless steels (firing:1000° C for 3 h in 2x10-6 Torr residual H2 pressure, in situ bakeout: 360°C for 25 h, dimensions: 1.1x103 cm2 of 2 mm thick vacuum chamber + 104 cm2 of 0.25 mm thick strip). Their main results, obtained by the throughput method, were:

1. the measured outgassing rates at room temperature of fired and in-situ baked stainless steels were between 6.9x10-15 and 1.3x10-14 Torr l s-1 cm-2.

2. the value of the outgassing rate does not increase by heating the sample up to 100°C, and a small increase can be record only at 200° C (1.9x10-14 Torr l s-1 cm-2). They explained this unexpected behavior by arguing that the untreated section of the system (1.4% of the total area) could be responsible for all the H2 observed up to 100° C.

The implication of the results is that “the specimen outgassing rate was very much less than 10-14 Torr l s-1 cm-2 “.

R Calder and G. Lewin, Brit. J. Appl. Phys., 1967, Vol. 18, p 1459

Calculations performed with the diffusion model show that the outgassing rate should be lower than 10-16 Torr l s-1 cm-2

Decreasing the concentration:Vacuum firing

Page 32: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

32

G. Grosse and G. Messer measured the outgassing rate of several materials by accumulation and selective molecular beam methods. The detection limit of such a method was extremely low: 10-17 Torr l s-1 cm-2 .

Stainless steel was heated at 550° C for 3 days in an excellent vacuum of 10-8 Torr. The accumulated Fo was very high (7.9) and the final in-situ bakeout was done at 280° C for 24 h. From the diffusion limited model:

The lowest value reported by the authors is 9x10-17 Torr l s-1 cm-2 .

G. Grosse and G. Messer, Proc. of the 7th Int. Vac. Cong., Vienna, 1977, p. 223G. Grosse and G. Messer, Proc. of the 8th Int. Vac. Cong., Cannes, 1980, p. 399

22

217

82

2

126

100010330

2436001062exp3.0

109.1)106.1(4s cm

moleculesH cms

lTorr .

.πq ≅⋅

⋅⋅≅⎟⎟

⎞⎜⎜⎝

⎛ ⋅⋅⋅⋅−

⋅⋅⋅⋅= −

−−−

Case study of 3:

The implication of this result is that the diffusion limited model can provide estimation of the outgassing rate for concentration as low as 1 at. H ppb.

Decreasing the concentration:Vacuum firing

Page 33: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

33

Case study of 4:

Decreasing the concentration:Vacuum firing

316 LN Stainless steel: CERN AT-VAC int. note

J-P Bojon, N. Hilleret, B. Versolatto

stainless steel sheets 1.5 mm thick

1.00E-16

1.00E-15

1.00E-14

1.00E-13

1.00E-12

1 2 3 4 5

Bakeout cycles

After vacuum firing

bakeout at 300°C, 24 h

H2

outg

assi

ng r

ate

[Torr

l s

-1cm

-2]

For mm thick vacuum chambers, the outgassing of H after vacuum firing can be reasonably described by a diffusion model only if the pressure of H during the treatment is taken into account

Page 34: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

34

Hindering the desorption from the surface

This approach consists in covering the surface with a thin layer of a material having either:

very low hydrogen permeability (passive barriers) or

high hydrogen solubility (active barriers).

The surface layer can be produced by:

deposition techniques,

segregation of elements contained in the alloy

or oxidation.

Page 35: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

35

Air bakeoutAir bakeout

This method, originally proposed by Petermann (French Patent, No 1, 405, 264), consists in forming a thick oxide layer on the metal by heating in air.

D.G. Bills, J. Vac. Sci. Technol. 6, 166 (1969):

“Such processing is reported to decrease the hydrogen diffusion rate [he means outgassing rate] by 103 times if the oxidized surface is not subsequently baked above about 200° C”

Hindering the desorption from the surfacePassive barriers: air bakeout

Page 36: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

36

Air bakeout

After air bakeout at 450° C for 38 h and in-situ bakeout at 150° C for 7 days:

The result confirm the indication given by the Bills’ paper in ‘69.

q≈10-15 Torr l s-1 cm-2

It would be worthwhile to understand whether the benefit of the treatment is due to hydrogen depletion or not.

A dedicated experiment was performed at CERN by thermal desorption. The 1 mm thick 316 LN samples were air-baked at 450°C for 24 h and 100 h. The in-situ baking was at 200°C for 12 h. The heating ramp was 5 K/min.

Case of study 1: V. Brisson et al., Vacuum 60(2001)9. and M. Bernardini et al., J. Vac. Sci. Technol. A16(1998)188

Hindering the desorption from the surfacePassive barriers: air bakeout

Page 37: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

37

Hindering the desorption from the surfacePassive barriers: air bakeout

TDS system

RGA

Test Chamber

BA GaugeConductance

Variable leak valve

Gate valve

TMPPenning & Pirani

Gauges

Test Chamber

Feedthrough

SampleWater cooleddouble wall

Sample: 60 cm long, 1 cm wide, 1 mm thickThermocouple: 0.1 mm diameter S type

Page 38: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

38

0 100

5 10-7

1 10-6

1.5 10-6

2 10-6

100 200 300 400 500 600 700 800 900

24 h air bakeout100 h air bakeoutno air bakeout

Q

[Tor

r l s

-1 c

m-2

]

Temperature [°C]

50% remaining

80% remaining

Air bakeout

Hindering the desorption from the surfacePassive barriers: air bakeout

Heating rate 5 K min-1

Page 39: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

39

The quantity of hydrogen extracted by TDS from air baked samples is of the same order of that from untreated stainless steels.

Consequence: air bakeout decreases the outgassing rate without depleting the residual hydrogen significantly.

However, the main hydrogen peak is shifted to higher temperatures (650°C).

Consequence: hydrogen is blocked or trapped by the thick oxide layer.

How thick is the oxide?

Which is the nature of this oxide?

Hindering the desorption from the surfacePassive barriers: air bakeout

Page 40: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

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Cr/Fe= 0.01 (0.75 for cleaned) very high Fe concentration

Oxide thickness 10 times larger than for as cleaned samples.

528530532534536binding energy [eV]

cleanedair baked

O1s

700705710715720725730735binding energy [eV]

cleanedair baked

Met

Fe2pFe2O3

The oxide layer of air baked austenitic stainless steels

J. Gavillet and M. Taborelli, unpublished results

Hindering the desorption from the surfacePassive barriers: air bakeout

Page 41: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

41

0

0.5

1

1.5

2

Rt va

lues

[μm

]

Rt

as cleaned

heated 400°C in air

as cleaned

304L 316L

heated 400°C in air

0

0.05

0.1

0.15

0.2

0.25

0.3

0.35

R a va

lues

[μm

]

Ra

as cleaned

heated 400°C in air

as cleaned

304L 316L

heated 400°C in air

Hindering the desorption from the surfacePassive barriers: air bakeout

Page 42: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

42

Electron induced desorption yields of an air baked sample (400°Cx24h) normalized to those of the cleaned samples:

0

0.2

0.4

0.6

0.8

1

H2

CH4

CO CO2

C2H

6C

3H

8

150°C300°C

Nor

mal

ized

des

orpt

ion

yiel

ds

Hindering the desorption from the surfacePassive barriers: air bakeout

Page 43: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

43

10-7

10-6

10-5

10-4

10-3

10-2

10-1

1 10 100

H2

CH4

CO

C2H

6

C3H

8

CO2

η

[mol

ecul

es/e

lect

ron]

Q [Coulombs]

10-7

10-6

10-5

10-4

10-3

10-2

10-1

1 10 100

H2

CH4

CO

C2H

6

C3H

8

CO2

η [

mol

ecul

es/e

lect

ron]

Q [Coulombs]

Air baked at 400°c for 24h As cleaned

Hindering the desorption from the surfacePassive barriers: air bakeout

Page 44: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

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A variety of compounds (Al2O3, BN, TiN, ZrO2, etc…) deposited as a thin film should entirely block H2 outgassing and permeation from the metallic substrate since their permeability is negligible for H.

However, experimental results have shown that only a partial reduction of the flux is attained.

This could be attributed to defects on the coating (pinholes or scratches) that cause discontinuity on the surface coverage.

Pinholes are produced during the deposition process and they are presumably due to atmospheric dust particles.

Hindering the desorption from the surfacePassive barriers by deposition

Page 45: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

45

Normalised uncoated surface areas of the order of 10-4 are usually measured for sputter coated film (due to atmospheric dust). The diameters of the pinholes is of the order of some μm.

But the residual H2 flux is much higher than 10-4 because lateral diffusion around the pinhole dominates.

* After W.Prins and J.J.Hermans, J.Phys.Chem., 63 (1959) 716.

⎟⎟⎠

⎞⎜⎜⎝

⎛+×Θ=

0R L1.181ρ LR0

1.18

Amplification factor

*Barrier improvement factor:

⎟⎟⎠

⎞⎜⎜⎝

⎛+×Θ

==

0

18.11

11

RL

BIFρ

qH

q⊥qC qC

coating

metalR0

L

C. Bellachioma, Ph.D thesis, Università di Perugia

Hindering the desorption from the surfacePassive barriers by deposition

Page 46: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

46

Active barriers absorb H exothermically. The solution enthalpy is negative.

They should absorb the H atoms coming from the substrate.

Possible candidates: transition metals of the first groups.

Hindering the desorption from the surfaceActive barriers

Endothermic metal

Exothermic metal Vacuum

For the elements of the 4th group and their alloys, surface activation is also possible by dissolution of the native oxide (Non Evaporable Getters) .

The lowest activation temperature has been found for the Ti-Zr-V sputter-deposited alloys:

180°C for a 24 h heating

Page 47: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

47

Hindering the desorption from the surfaceActive barriers

CERN unpublished results: (Géraldine Chuste)Efficiency of Ti-Zr-V as H barrier

10-16

10-15

10-14

10-13

10-12

10-11

10-10

0.002 0.0025 0.00310-16

10-15

10-14

10-13

10-12

10-11

10-10

1/T [K-1] - T sample

125 oC

Out

gass

ing

rate

s [T

orr.

l.s-1.c

m-2

]

RT

50

75

100

150

18°C175°C

After the first activation cycle

After the second activation cycle

After the third activation cycle

OFS Copper

Page 48: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

48

Reducing the mobility of atomic H Internal trapping

Trapping sites are generated in the metal with the purpose of blocking hydrogen migration to the surface, hence providing a sort of internal internal pumpingpumping. This technique, which is not applied intentionally at present,requires a modification of the material production process.

cL, cTrap: H atoms in the regular interstitial site, trapping sites

The trapping effect can be taken into account by introducing an effective diffusion coefficient Deff .

The outgassing rate is then calculated with the usual diffusion equations.

Because Deff << D, a much lower outgassing rate is expected.

Page 49: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

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Conclusions

1. H outgassing rates of the order of 10-15 Torr l s-1 cm-2 are obtained by vacuum thermal treatment for 1 ÷ 2 mm thick vacuum chambers made of copper or austenitic stainless steel.

2. In this respect stainless steel is worst than copper because its H diffusivity is very low and, as a consequence, it needs higher temperature for degassing.

3. Diffusion theory provides the mathematical tools to describe andpredict outgassing rates for 1 ÷ 2 mm thick vacuum chambers. Recombination theory could be useful for thinner walls or for very low H content (less than 10 at. ppb?).

4. When vacuum firing is considered, the H pressure in the furnace is the crucial parameter for sheets thinner than 5 mm.

5. Air bakeout at 400°C for 24h reduced the H outgassing rate by at least two order of magnitude.

Page 50: Paolo Chiggiato CERN TS-MME Coatings, Chemistry and

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Conclusions

6. The efficiency of passive barriers is limited by the enhanced diffusion gradient around pinholes.

7. The potentiality of active barriers is obtained only after surface activation.

8. Internal pumping is for the future.