part number: 08586-3d841 - parksoffroad.compiezo buzzer. (fig. b3) 5. secure the buzzer to the...

of 22 PagesRev.: C: 10/02/00 PPO

TOYOTA TACOMA 2001 − TVIP V3 (RS3000)Section I − Installation Preparation

Part Number: 08586−3D841Section I − Installation PreparationKit Contents

Item # Quantity Reqd. Description1 1 Wire Harness2 1 Status Monitor3 1 Piezo Buzzer4 2 Butyl Tape Pad5

Hardware Bag ContentsItem # Quantity Reqd. Description1 2 Foam Tape Strip (2 pcs.)2 2 Small Foam Tape Strip3 10 Large Wire Ties4 10 Medium Wire Ties5

Additional Items Required For InstallationItem # Quantity Reqd. Description1 1 V3 Base Kit (08585−00921)

ConflictsNote: Must only be installed in vehicles with power door locks,Note: and without factory keyless entry system.Note:

Recommended ToolsSafety ToolsSafety GlassesSafety Gloves (Optional)Vehicle Protection Blankets, Part Boxes

Special Tools

Installation ToolsPhillips Head Screwdriver #2, screwdriver or tipSmall, Flat Blade Screwdriver10 mm SocketPneumatic/Electric WrenchTorque WrenchNylon Panel Removal ToolSide Cutters

Special ChemicalsWindex

Color Applicability/Trim Level

Accessory

Color

Vehicle/Trim Colorx

xx

xx

xx

xx

x

General Applicability2001− Tacoma

Recommended Sequence of ApplicationItem # Accessory1 Audio2 V33

*MandatoryLegend

1 Extra Large Wire Tie

2

STOPSTOP: Damage to the vehicle may occur. Do notproceed until process has been complied with.

OPERATOR SAFETY: Use caution to avoid risk ofinjury.

CRITICAL PROCESS: Proceed with caution toensure a quality installation. These points will beaudited on a completed vehicle installation.

GENERAL PROCESS: This highlights specificprocesses to ensure a quality installation. Thesepoints will be audited during the accessoryinstallation.

TOOLS & EQUIPMENT: This calls out the specifictools and equipment required for this process.

3M Prep Solvent−70

TOYOTA TACOMA 2001 − TVIP V3 (RS3000)Section II − Installation ProcedureSection II − Installation Procedure

of 22 PagesRev.: C 10/02/00 PPO

A. Vehicle Disassembly

1. Disconnect the negative battery cable.(Fig. A1)

i. Cover the fender before starting.

ii. Be careful to not touch the positivebattery terminal.

Fig. A1

2. Remove the driverÕs step cover. (Fig. A2)

i. Protect the seat and floor beforestarting.

ii. Remove the four serews securing thecover.

iii. Do not scratch the cover.

Fig. A2

3. Remove the driverÕs cowl cover. (Fig. A3)

i. Do not scratch the cover.

Fig. A34. Remove the hood release lever. (Fig. A4)

i. Remove the two screws securing thelever to the lower dash cover.

ii. Remove the cable from the lever.

5. Remove the lower dash cover. (Fig. A4)

i. Remove the four bolts and one screwsecuring the cover.

ii. Do not scratch the cover.Fig. A4

Negativebatter yCabl eBatter y

Scre ws ( x4)

Step Cover

Cowl Cover

Scre ws ( x2)

Bol ts( x3) )

Bol t

Lower Dash

Cover

Scr ewdr iver , 10mm Socket

Sc r ew

Scr ewdr iver

10mm Socket

TOYOTA TACOMA 2001 − TVIP V3 (RS3000)Section II − Installation Procedure


6. Loosen the vehicleÕs wire harness, if soequipped.(Fig. A5)

i. Unfasten the clips securing theharness.

Fig. A5

7. Remove the middle heater duct. (Fig. A6)

i. Remove the screw securing the heaterductÕs bracket to the vehicle.

Fig. A6

8. Prepare a protective sheet, then placeprotective sheet over the front edge of thecenter console.(Fig. A7)

Fig. A7

Vehicl eHar ness

Cl ip

Cl ip ( x2)

Sc r ew

Heater Duct

Pr otectiveSheet

Scr ewdr iver



9. Loosen the bracket cover, but do notremove the cover. (Fig. A8)

i. Remove the two clips securing thebracket cover.

ii. Do not scratch the cover.

iii. Do not bend the cover.

Fig. A8

Cl ip

Cl ip

Br acket Cover

B. Piezo Buzzer Installation

1. Remove and save the three bolts securingR/B No. 2 to the body in the engineroom. (Fig. B1)

2. Locate the vehicle harnessÕ gray 2Pconnector, then remove and discard theblack cap. (Fig. B2)

i. Locate the 2P connector betweenR/B No. 2 and the body.

ii. Pull the connector toward the batteryto remove the cap and make theconnection.

Vehicl e Har nessÕ2P ( Gr ay)

Pr otective Cap

R/ B No. 2

R/ B No. 2

Bol t( Existing)

Bol t( Existing)

10 mm Socket,

Socket Extension

Fig. B2

Fig. B1



3. Connect the Piezo BuzzerÕs gray 2Pconnector to the vehicle harnessÕ 2P grayconnector. (Fig. B3)

i. Verify the connectors are plugged insecurely.

4. Using a large strip of foam tape, wrap thePiezo Buzzer. (Fig. B3)

5. Secure the Buzzer to the vehicleÕs harnesswith two large wire ties. (Fig. B3)

i. Secure the Buzzer so its hole is angleddown.

ii. Do not secure the piezo buzzer to thehood release cable.

iii. Clip the wire ties.

Fig. C1

Vehicl e Har nessÕ

6P (White)

V3 Har nessÕ

6 P

V3 Har ness

MediumWir e Tie

Side Cutter

C. V3 Harness and V3 ECU Installation

1. Locate the vehicle harnessÕ white 6Pconnector from the Driver Side cowl area.(Fig. C1)

2. Plug in the V3 harnessÕ 6P connector intothe vehicle harnessÕ 6P connector.(Fig. C1)


3. Secure the V3 harness to the vehicleharness with one medium wire tie.(Fig. C1)

i. Clip the wire tie.

Fig. C2

Butyl Tape

V3 ECU4. Remove the backing sheet from the butyl

tape, then apply to the top of the V3ECU as shown. (Fig. C2)

i. Remove only one backing sheet fromthe butyl tape.

ii. Press the butyl tape firmly onto theECU, making sure they makecomplete contact.

Fig. B3

PiezoBuzzer

PiezoBuzzerÕs2 P

Vehicl eHar nessÕ2 P

Lar ge Wir eTie ( x2)

FoamTape

Side Cutter s



Fig. C3

5. Plug in the V3 harnessÕ two 10Pconnectors and 4P connector to the V3ECU. (Fig. C3)


E XA M PL EV3 ECU

V3 Har nessÕ

10PV3 Har nessÕ10P

V3 Har nessÕ 4P

Fig. C4V3 ECU

Butyl Tape

V3 Har ness

6. Using 3M Prep Solvent 70, clean thesurface of the Driver Side cowl area asshown. (Fig. C4)

i. Remove and save the foam block from the driverÕs side lower cowl hole.

7. Remove the backing sheet from the butyltape, then attach the V3 ECU to theshaded area of the Driver Side cowl areaas shown. (Fig. C4)

i. Press the V3 ECU firmly to theDriver Side cowl area.

Fig. C5

Extr a Lar geWir e Tie

MediumWir e Tie V3 ECU

V3 Har ness

Side Cutter8. Using the extra large wire tie, secure theV3 ECU to the Driver Side cowl area asshown. (Fig. C5)

i. Reinsert the foam block in the driverÕs side lower cowl hole.

ii. Clip the wire tie.

9. Secure the V3 harness to the V3 ECUwith one medium wire tie. (Fig. C5)


Foam Bl ock



Fig. C6

10. Attach two large foam tapes to the surfaceof the V3 ECU. (Fig. C6)

V3 ECU

Lar ge Foam Tape ( x2)

Fig. C7

Vehicl e Har nessÕ

14P ( White)

Dr iver Side J/ B

11. Remove the white 14P connector fromthe Driver Side J/B. (Fig. C7)

i. Do not pull on the wires; pull on theconnector.

Fig. C8

Large wire tie

Dr iver Side J/ B

V3 Har nessÕ

14P

Vehicl eHar nessÕ14P

V3 Har nessÕ14P

Side Cutter12. Plug in the V3 harnessÕ 14P connectorsbetween the DriverÕs Side J/B and vehicleharnessÕ white 14P connector. (Fig. C8)


13. Secure the V3 harness to the Driver SideJ/B with one large wire tie as shown.(Fig. C8)




Fig. C9

14. Using the small foam tape, attach the V3harness and 14P connector to the DriverSide J/B. (Fig. C9)

Smal lFoamTape

Dr iver SideJ / B

Fig. C10

MediumWir e Tie

V3 Har ness

Dr iver Side J/ BSide Cutter15. Secure the V3 harness to the vehicleÕs

harness with one medium wire ties.(Fig. C10)


Fig. D1Smal l Foam Tape

GBS ECU

Connector

D. GBS ECU Installation and Connection

1. Attach the small foam tape to the edge ofthe GBS ECU. (Fig. D1)



5

12

3

4 8

6 7

10

9

11

Fig. D2

2. Turn the adjustment screw on the GBSECU to the "5" position. (Fig. D2)

i. Adjust as necessary during thefunctional verifications.

3. Insert two medium wire ties through theslits in the back of the GBS ECU.(Fig. D2)

Medium Wir e Ties ( x2)

GBS Setting

Smal l Fl at Bl ade Screwdriver

Adju stment Screw

GBS ECU

Fig. D3

Side Cutter

Medium wir e ties ( x2)

GBS ECU

V3 Har nessÕ

6P ( Cl ear )

Dr iver Side J/ B

4. Plug in the V3 harnessÕ clear 6Pconnector into the GBS ECU. (Fig. D3)

i. Verify the connector is plugged insecurely.

5. Secure the GBS ECU to the vehicleharness near Driver Side J/B as shown.(Fig. D3)

i. Clip the wire ties.

Fig. E1

I gnition Switch

E. V3 Harness Installation(Continued)

1. Locate and disconnect the 8P connectorfrom the ignition switch. (Fig.E1)


Vehicl e Har nessÕ8P( White)



Fig. E2

2. Plug in the V3 harnessÕ 8P connectorsbetween the vehicle harnessÕ 8P connectorand the ignition switch. (Fig. E2)


3. Secure the V3 harness with the existingclip. (Fig. E2)

GRAYAntenna Wir e

Vehicl e Har nessÕ

8P (White)

V3 Har nessÕ

8 P

Existing Cl ip

V3 Har ness

Fig. E3

Existing Wir e Tie

MediumWir e Tie

V3 Har ness

Side Cutter

8 P

4. Using one medium wire tie, secure theV3 harnessÕ 8P connectors to the existingwire tie around the ignition switchcylinder. (Fig. E3)

i. Clip the medium wire tie.

Fig. F1

Lar geWir e Tie

CUT !

GRAYAntenna Wir e

V3 Har ness

I gnition SwitchCyl inder

Side CutterF. Antenna Wire Installation

1. Route the GRAY Antenna wire up theignition switch cylinder, then secure it tothe cylinder with a large wire tie.(Fig. F1)

i. Pull the wire tie very tight.


2. Cut off the excess Antenna wire as show.(Fig. F1)

i. Do not cut any other wires.



Fig. F2

3. Route the V3 harness toward the centerconsole area , then secure it to the vehicleharness with one medium wire tie.(Fig. F2)


MediumWir e Tie

V3 Har ness

V3Har nessÕ2P ( Cl ear )

V3 Har nessÕ2P ( Bl ue)

Par king Br ake LeverSide Cutter

Fig. G1

Br acket Cover

Status Monitor

2P ( Cl ear , Bl ue)G. Status Monitor Installation and Connection

1. With the bracket cover loosened, reachbehind and remove the middle knockoutcover from the bracket cover. (Fig. G1)


ii. Do not bent the cover.

2. Install Status monitor to the bracketcover.

Fig. G2

Lar ge Foam Tape

2P ( Cl ear )

2P ( Bl ue)

Pr otective SheetStatus Monitor

Br acket Cover3. Connect the V3 harnessÕ clear and blue

2P connectors to the Status MonitorÕsclear and blue 2P connectors, then wrapthem with a large strip of foam tape.(Fig. G2)

i. Verify the connector are plugged insecurely.


Fig. H1

H. Warning Label Installation

1. Clean the inside surface of the frontdoorÕs windows. (Fig. H1)

2. Place the warning label on the insidesurface of the front doorÕs windows asshown. (Fig. H1)

i. Use a piece of clear adhesive tape tolift the labels off of their protectivebacking sheet.

ii. Do not touch the adhesive surface ofthe warning labels.

1 0 mm

War ning Label


NegativeBatter yCabl e

10mm SocketI. Completing the Installation

1. Complete the reassembly of the vehicle.

i. Reconnect any disconnectedconnectors.

ii. Verify the panels fit together properlywith no uneven gaps between them.

2. Clean up and remove any trash.

3. Reconnect the vehicleÕs negative batterycable. (Fig. I1)

i. Attach the battery cable at a 45degree angle as shown.

ii. Tighten the nut with 3 ft¥lbs oftorque.

iii. Be careful to not touch the positivebattery terminal.

4. Place the remote controls, ownerÕs guideand insurance card, left in their protectivebags, into the glove box.

45û

Battery

of 22 Pages

Section III − Functional Verifications

Rev.: C: 10/02/00

TOYOTA TACOMA 2001 − TVIP V3 (RS3000)Section III − Functional Verifications

PPO

Check:

Press and release the remoteÕs top buttonto arm the system.

Press and release the remoteÕs top buttonagain to disarm the system.

Open and close the driverÕs door.

Arm and disarm the system with theremote again, then wait thirty seconds.

Press and release the remoteÕs top buttonagain to disarm the system.

Open the driverÕs door, then press andrelease the remoteÕs top button.

Close the driverÕs door.

Press and hold the remoteÕs top button formore than two seconds.

Look for:

The tail and marker lights flash once.The Piezo chirps once.The interior lights turn on for three seconds.Both doors lock.The Status MonitorÕs LED starts flashing.

The tail and marker lights flash twice.The Piezo chirps twice.The interior lights turn on for thirty seconds.Both doors unlock.The Status MonitorÕs LED stops flashing.


The tail and marker lights flash twice.The Piezo chirps twice.The interior lights turn on for thirty seconds.Both doors unlock.The Status MonitorÕs LED stops flashing.

The Piezo sounds continuously.

The Piezo stops sounding.

The doors lock, then unlock.The Piezo chirps once (when the doors lock), thentwice (when the doors unlock.)The horn sounds in a unique pattern.The interior lights flash in the same pattern.The tail and marker lights flash in the same pattern.The Status MonitorÕs LED flashes in the same pattern.

of 22 Pages


Rev.: C: 10/02/00


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Check:

Press and release the remoteÕs top button.

Sit in the driverÕs seat and make sure bothdoors are closed.

Insert the key into the ignition switch andturn it to ÒONÓ.

Turn the key back to ÒACCÓ.

Turn the key to ÒONÓ, roll down bothwindows, turn the key back to ÒLOCKÓ,then remove it and exit the vehicle.


Reach inside, unlock and open driverÕsdoor, then sit in the driverÕs seat.

(If checking a M/T vehicle, fully depressthe clutch pedal for the next step.)

Insert the key into the ignition switch andturn it to ÒSTARTÓ.

Turn the key back to ÒACCÓ, then toÒSTARTÓ again.

Turn the key back to ÒLOCKÓ, remove it,exit the vehicle, then check the front pas−senger door without performing the startercut check.

Look for:

The horn stops sounding.All the lights stop flashing.The Piezo chirps twice.

Both doors lock.

Both doors unlock.


The horn sounds in a unique pattern.The interior lights flash in the same pattern.The tail and marker lights flash in the same pattern.The Status MonitorÕs LED flashes in the same pattern.

The engine does not start (no cranking).

The horn stops sounding.All the lights stop flashing.The Status MonitorÕs LED stops flashing.The starter cranks and the engine starts.

Same as before.

of 22 Pages


Rev.: C: 10/02/00


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Check:

Roll up both windows, remove the keyand exit the vehicle.


Pull the plunger on the striker tool 1/3 to1/2 way out, then release it to strike thecenter of the driverÕs door window.

Pull the plunger all the way out to tap thecenter of the driverÕs door window again.

Disarm the system with the remote.

Look for:


The alarm should not be triggered.

The horn starts sounding.The tail and marker lights starts flashing.

Note: If you do not disarm the system with the remote control, the horn will sound and the lights will flash for 20 seconds. It is

not necessary to check the alarm duration.

The horn stops sounding.All the lights stop flashing.The Status MonitorÕs LED stops flashing.

A. Vehicle Disassembly

1. Disconnect the negative battery cable.(Fig. A1)

i. Cover the fender before starting.

ii. Be careful to not touch the positive batteryterminal.

2. Remove the driverÕs step cover. (Fig. A2)

i. Protect the seat and floor before starting.

iii. Do not scratch the cover.

3. Remove the driverÕs cowl cover. (Fig. A3)


4. Remove the hood release lever. (Fig. A4)

i. Remove the two screws securing the lever tothe lower dash cover.

ii. Remove the cable from the lever.

5. Remove the lower dash cover. (Fig. A4)

ii. Do not scratch the cove

6. Loosen the vehicleÕs wire harness if so equipped.(Fig. A5)

i. Unfasten the clips securing the harness.

7. Remove the middle heater duct. (Fig. A6)

i. Remove the screw securing the heater ductÕsbracket to the vehicle.

8. Prepare a protective sheet, then place protectivesheet over the front edge of the center console.(Fig. A7)

of 22 PagesRev.: C: 10/02/00

TOYOTA TACOMA 2001 − TVIP V3 (RS3000)Section IV − Installation Process/Audit Criteria

PPO

Section IV: Process/Audit CriteriaProcess AuditAudited during accessory installation Audited on completed vehicle installationParagraph numbers refer to paragraph numbers in Section IIPart Number : 08586−3D841

9. Loosen the bracket cover, but do not remove thecover. (Fig. A8)

i. Remove the two clips securing the bracketcover.

ii. Do not scratch the cover.

iii. Do not bend the cover.

B. Piezo Buzzer Installation

1. Remove and save the three bolts securing R/B No. 2to the body in the engine room. (Fig B1)

2. Locate the vehicle harnessÕ gray 2P connector, thenremove and discard the black cap. (Fig. B2)

ii. Pull the connector toward the battery toremove the cap and make the connection.

3. Connect the Piezo BuzzerÕs gray 2P connector to thevehicle harnessÕ 2P gray connector. (Fig. B3)

i. Verify the connectors are plugged in securely.

4. Using a large strip of foam tape, wrap the PiezoBuzzer. (Fig. B3)

5. Secure the Buzzer to the vehicleÕs harness with twolarge wire ties. (Fig. B3)

i. Secure the Buzzer so its hole is angled down.

ii. Do not secure the piezo buzzer to the hoodrelease cable.

iii. Clip the wire ties.

of 22 PagesRev.: C: 10/02/00


PPO

Section IV: Process/Audit CriteriaProcess AuditAudited during accessory installation Audited on completed vehicle installationParagraph numbers refer to paragraph numbers in Section II

C. V3 Harness and V3 ECU Installation

2. Plug in the V3 harnessÕ 6P connector into thevehicle harnessÕ 6P connector. (Fig. C1)


3. Secure the V3 harness to the vehicle harness withone medium wire tie. (Fig. C1)


4. Remove the backing sheet from the butyl tape,then apply to the top of the V3 ECU as shown.(Fig. C2)

i. Remove only one backing sheet from thebutyl tape.

ii. Press the butyl tape firmly onto the ECU,making sure they make complete contact.

5. Plug in the V3 harnessÕ two 10P connectors and4P connector to the V3 ECU as shown. (Fig. C3)


6. Using 3M Prep Solvent 70, clean the surface ofthe Driver Side cowl area as shown. (Fig. C4)

i. Remove and save the foam block from the driverÕs side lower cowl hole.

7. Remove the backing sheet from the butyl tape,then attach the V3 ECU to the shaded area of theDriver Side cowl area as shown. (Fig. C4)

i. Press the V3 ECU firmly to the Driver Sidecowl area.

of 22 PagesRev.: C: 10/02/00


PPO


8. Using the extra large wire tie, secure the V3 ECUto the Driver Side cowl area as shown. (Fig. C5)

i. Reinsert the foam block in the driverÕs sidelower cowl hole.


9. Secure the V3 harness to the V3 ECU with onemedium wire tie. (Fig. C5)


11. Remove the white 14P connector from the DriverSide J/B. (Fig. C7)


12. Plug in the V3 harnessÕ 14P connectors betweenthe DriverÕs Side J/B and vehicle harnessÕ white14P connector. (Fig. C8)


13. Secure the V3 harness to the Driver Side J/B withone large wire tie as shown. (Fig. C8)


15. Secure the V3 harness to the vehicleÕs harness withone medium wire ties. (Fig. C10)


of 22 PagesRev.: C: 10/02/00


PPO


D. GBS ECU Installation and Connection

1. Attach the small foam tape to the edge of the GBSECU. (Fig. D1)

2. Turn the adjustment screw on the GBS ECU tothe "5" position. (Fig. D2)

i. Adjust as necessary during the functionalverifications.

3. Insert two medium wire ties through the slits inthe back of the GBS ECU. (Fig. D2)

4. Plug in the V3 harnessÕ clear 6P connector intothe GBS ECU. (Fig. D3)

i. Verify the connector is plugged in securely.

5. Secure the GBS ECU to the vehicle harness nearDriver Side J/B as shown. (Fig. D3)

i. Clip the wire ties.

E. V3 Harness Installation(Continued)

1. Locate and disconnect the 8P connector from theignition switch. (Fig.E1)


2. Plug in the V3 harnessÕ 8P connectors betweenthe vehicle harnessÕ 8P connector and the ignitionswitch. (Fig. E2)


3. Secure the V3 harness with the existing clip. (Fig.E2)

of 22 PagesRev.: C: 10/02/00


PPO


4. Using one medium wire tie, secure the V3harnessÕ 8P connectors to the existing wire tiearound the ignition switch cylinder. (Fig. E3)

i. Clip the medium wire tie.

F. Antenna Wire Installation

1. Route the GRAY Antenna wire up the ignitionswitch cylinder, then secure it to the cylinder witha large wire tie. (Fig. F1)

i. Pull the wire tie very tight.


2. Cut off the excess Antenna wire as show. (Fig. F1)

i. Do not cut any other wires

3. Route the V3 harness toward the center consolearea , then secure it to the vehicle harness withone medium wire tie. (Fig. F2)


G. Status Monitor Installation and Connection

1. With the bracket cover loosened, reach behindand remove the middle knockout cover from thebracket cover. (Fig. G1)


ii. Do not bend the cover.

2. Install Status monitor to the bracket cover.

3. Connect the V3 harnessÕ clear and blue 2Pconnectors to the Status MonitorÕs clear and blue2P connectors, then wrap them with a large stripof foam tape. (Fig. G2)

i. Verify the connector are plugged in securely.

of 22 PagesRev.: C: 10/02/00


PPO


H. Warning Label Installation

1. Clean the inside surface of the front doorÕswindows. (Fig. H1)

2. Place the warning label on the inside surface of thefront doorÕs windows as shown. (Fig. H1)

i. Use a piece of clear adhesive tape to lift thelabels off of their protective backing sheet.

ii. Do not touch the adhesive surface of thewarning labels.

I. Completing the Installation

1. Complete the reassembly of the vehicle.

i. Reconnect any disconnected connectors.

ii. Verify the panels fit together properly with nouneven gaps between them.

3. Reconnect the vehicleÕs negative battery cable. (Fig. I1)

ii. Be careful to not touch the positive batteryterminal.

4. Place the remote controls, ownerÕs guide andinsurance card, left in their protective bags, intothe glove box.

of 22 PagesRev.: C: 10/02/00

3. i. Attach the battery cable at a 45 degree angle as shown.

ii. Tighten the nut with 3 ft¥lbs of torque.


PPO


part number: 08586-3d841 - parksoffroad.compiezo buzzer. (fig. b3) 5. secure the buzzer to the...

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