Engine

Model EC04ER for COLEMAN

PART

Spec. No. ECQ4ER * 8209

FUJI HEAVY INDUSTRIES LTD.

ISSUE ENID-EP1343

FIG.1 CRANKCASE and CYLINDER

Ref. I Part Number 1 No. Description I

r101 541-10050-00 ]CRANKCASE ASS'Y Includes items 30 and 40 301 044-01599-71 IOlL SEAL 40 I 060-01 598-80 I BALL BEARING 951 541-15012-00 IGASKET. CRANKCASE 170

SCREW ASS'Y 004-37051-40 702 SCREW ASS'Y 004-35052-20 701 COVER, CYLINDER 541-55028-00 700 SOCKET HEAD BOLT 01 1-90699-90 630 CYLINDER 541-1 5003-00 41 0 SOCKET HEAD BOLT 01 1-90599-40 300 GASKET, CYLINDER 541-15005-01

800 I 541-35028-00 IGASKET. LEAD VALVE 81 0 I 541 -30070-00 IVALVE. LEAD ASS'Y 820

SOCKET HEAD BOLT 011-90399-90 870 SCREW, COUNTER SUNK HEAD 004-1 1051-80 860 SCREW ASS'Y 004-37052-00 850 GASKET, CARBURETOR 541-65023-00 840 INSULATER 541-35033-01 830 GASKET, INSULATER 541-35012-00

8801 541-45008-01 IBRACKET 890 I 541 -4501 1-00 I O-RING 900

SPRING 541-4501 2-00 920 PULLEY, SM 541-45009-00 910 STEPPING MOTOR 541-7031 0-00

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Interchangeabili tu Execu t ion

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I I

EC04ER (COLEMAN)

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FIG.2 CRANKSHAFT and PISTON

'99-3 EC04ER (COLEMAN)

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FIG.2 CRANKSHAFT and PISTON KInterchangeability Ref. 1 Part Number 1 No. Description Execu t ion

10

1 WASHER 020-00699-20 90 1 WOODRUFF KEY 032-30399-90 30 1 CRANK SHAFT COMPL. 541-20250-04

100 001 -67061-60 BOLT 1 1201 003-20060-00. /SPRING WASHER 1 1 1 150

1 PISTON 541-25008-00 360 1 PIN, PISTON 541-25003-00 350 2 CLIP 056-50999-90

3701 540-25006-00 IRING. PISTON 1 2 1 390 I 541 -2501 3-00 I NEEDLE ROLLER BEARING I l l

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I I I I I

'99-3 ECO4ER (COLEMAN)

"_ "_

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FIG.3 AIR CLEANER

'99-3 ECO4ER (COLEMAN)

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FIG.3 AIR CLEANER J T T

Ref* I Part Number 1 No. Description

340

2 SPACER 023-00698-20 581 2 SCREW ASS'Y 004-37066-50 580 1 GASKET, AIR CLEANER 541-35041-00 530 1 ELEMENT 541-35009-00 520 1 COVER, AIR CLEANER 541-35035-02 51 1 1 CASE, AIR CLEANER 541-35034-00 510 1 GASKET, MUFFLER 530-35007-00

.terchangeabi I i ty Execu t ion

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FIG.5 RECOIL STARTER - - 4 -3 r

210

I -I -2

-5 -9 -35 -6 -19 -40 I I

'99-3 EC04ER (COLEMAN)

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FIG.5 RECOIL STARTER -1

3ef. No. Part Number Description Q’ t y

k210 1 SPIRAL SPRING 541-50010-30 -1 1 STARTER, REWIND Includes items “-1” thru“ -40” 541-50440-03

-2

1 THRUST WASHER 541 -5001 2-20 -9 1 FRICTION SPRING 541-50010-50 -6 1 RATCHET 541 -5001 0-20 -5 1 STARTER KNOB COMPL. 530-50021-10 -4 1 STARTER ROPE 541-5001 1-40 -3 1 REEL 541 -5001 0-1 0

-1 9 I 541 -5001 0-60 1 WASHER I l l -35 I 541 -5001 0-40 I RATCHET GUIDE 1 1 1 -40

1 SOCKET HEAD BOLT 01 1-90596-60 220 1 BiND SCREW 524-50010-10

2 1 1

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t erchangeabi 1 i tv Execu t i OH

3 0 4 E R (COLEMAN)

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FIG.6 FUEL TANK and CARBURETOR

7 -6 -7

”22

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-19 - -- 24

DETAIL “A“ &--E -

“210

40

31

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FIG.6 FUEL TANK and CARBURETOR Ief’ No. Part Number Description Q’ t:

1 0 1 TANK, FUEL 541 -65050-00 20 I 073-65599-20 I LABEL I 1 301 541-60500-00 ICAP. FUEL TANK ASS’Y I 1 31

1 FILTER, FUEL 064-12799-90 40 1 GASKET 551-65005-01

*5O I 541-601 00-00 I COCK, FUEL Includes items “-1 ”and“ -7” I 1 -1

1 HOSE CLAMP 056-1 1399-82 90 1 WASHER, SEAL 690-45005-00 51 1 PLATE 541 -6502 1 -00 -7 1 FILTER, FUEL 541-65022-00

140 I 541-65002-00 ITUBE. FUEL I 1 180

2 SPACER 023-00599-90 191 2 BOLT ASS’Y 001-17051-40 190 1 DAMPER 541-6501 1-00 182 1 DAMPER 541-6501 9-00 181 1 BRACKET, FUEL TANK 541-65003-00

k210 541-60490-04 CARBURETOR ASS’Y Includes items “-1 ” thru “-160” 1 -1 I 541 -60020-1 0 I THROTTLE VALVE I 1 -2 I 580-61 1 10-1 0 I SCREW 1 3 -3 I 541 -60022-60 I CHOKE VALVE I 1 -5

1 THROTTLE SHAFT 541-60490-1 4 -1 1 1 SCREW 541 -60022-30 -1 0 1 CHOKE SHAFT 541-60021-40 -8 1 PILOT JET 560-60030-20

-1 4 I 541 -60023-1 0 I NEEDLE VALVE 1 1 -1 5 I 541 -60020-50 I PIN I 1 -1 6 I 541 -60020-30 I FLOAT BODY I 1 -1 7 I 541 -60022-40 1 PACKING I 1 -1 8 I 541 -60021-1 0 I PACKING I 1 -1 9

1 SPRING 804-6001 2-30 -25 1 CLIP 541 -60023-20 -24 1 MAIN JET 530-60180-20 -22 1 FLOAT 541 -60022-1 0

-1 60 I 541 -60021 -20 I BOLT I 1

7 Interchangeabi 1 i ty

Execu t ion

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EC04ER (COLEMAN) ‘99-3

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FIG3 MAGNETO

70 I IO,

10

'99-3 EC04ER (COLEMAN)

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FIG.7 MAGNETO

Part Number No. Description 8' t y

10 541 -70230-1 0 FLYWHEEL MAGNETO 1 11 541-70230-20 COIL, IGNITION 1 30 011-90597-90 SOCKET HEAD BOLT 2

. 60 066-20097-00 STOP SWITCH 1 70 015-00499-80 TAPPING SCREW 2 90 541-75001 -00 SPRING, EARTH 1

100 065-01 496-61 PLUG, SPARK 1 11 0 541 -75000-00 CAP, PLUG 1 11 1 065-40099-31 SPRING, PLUG CAP 1 530 541 -75003-00 TUBE 1

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rhterchangeability Execu t ion

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t"---

= ECO4ER (COLEMAN)

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