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©2019 by System Plus Consulting | Particle Sensors Comparison 2019 1

PPD71

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HPMA115S0-XXX SDS011 PMS 7003 SPS30

GP2Y1010AU0F PPD42NJ

Particle Sensors Comparison 2019Report by Benjamin PussatSeptember 2019 – version 1


Table of Contents

Overview / Introduction 4

o Executive Summary

o Particle Sensor Market

o Overview

Specifications Comparison 9

o Main Features

o Block Diagrams

o Dimensions

Physical Comparison 28

o Teardown / Part Collection

o Electronic Boards

o Comparison Table : Chipset & other parts

Cost Comparison 64

o BoM Cost

o Added-Value Cost

o Manufacturing Cost

Company Services 82

o Company Services

o Contact

o Legal


Overview / Introduction• Executive summary• Particle Sensor Market• Overview

Specifications comparison

Physical comparison

Cost comparison

About System Plus

Executive Summary

System Plus Consulting has analyzed, compared and reviewed seven different particle sensors from six manufacturers :

o HPMA115S0-XXX from Honeywell

o SDS011 from Nova Fitness

o PMS 7003 from Plantower

o SPS30 from Sensirion

o GP2Y1010AU0F from Sharp

o PPD42NJ from Shinyei Technology

o PPD71 from Shinyei Technology

These particle sensors use light-scattering principle in order to detect particles and measure their concentration in the air.

This report compares the different sensors features, structure, chipset, optical parts, and then estimates a bill of materialscost, added-value cost and manufacturing cost.

Plus, are available all the teardown photos, components identifications, PCBs characteristics, several IC die photos.




Physical comparison

Cost comparison

About System Plus

Particle Sensor Market

© Yole Développement




Physical comparison

Cost comparison

About System Plus

Overview

HPMA115S0-XXX

Main characteristics:• Laser-based light scattering particle

sensing• PM2.5, PM10 output • Concentration range: 0 to 1,000 µg/m3• Max accuracy: +- 15µg/m3• Response time: < 6 s• Lifetime up to 10 years• Ope. temperature: -20°C to +50°C• Dimensions (LxWxH): 43x36x23.7mm

Applications: • HVAC (commercial & residential)• Indoor/handled air quality monitors• Air purifiers (commercial & residential)• Automotive cabin air purifiers• Market introduction : N/A

Datasheet

SDS011


sensing• PM2.5 & PM10 output • Concentration range: 0 to 999.9 µg/m3• Max accuracy: +- 10µg/m3• Response time: <10s• Lifetime up to 8,000 working hours• Ope. temperature: -10°C to +50°C• Dimensions (LxWxH): 71x70x23mm

Applications: • HVAC (commercial & residential)• Indoor/handled air quality monitors• Air purifiers (commercial & residential)

• Market introduction : 2015 (estimation)

Datasheet

PMS 7003


sensing• PM1.0, PM2.5 & PM10 output

Concentration range: 0 to 1,000 µg/m3• Max accuracy: +- 10µg/m3• Response time: <10 s• Lifetime > 3 years• Ope. temperature: -10°C to +60°C• Dimensions (LxWxH): 48x37x12mm


• Market introduction : 2016

Datasheet

SPS30

Main characteristics:• Laser-based light scattering particle • sensing• PM1.0, PM2.5, PM4.0, PM10 output

Concentration range: 0 to 1,000 µg/m3• Max accuracy: +-10µg/m3• Response time: N/A• Lifetime > 8 years• Ope. temperature: -10°C to +70°C• Dimensions (LxWxH): 41x41x12mm


• Market introduction : 2018

Datasheet

N/A : Non-available

https://sensing.honeywell.com/honeywell-sensing-particulate-hpm-series-datasheet-32322550

https://www-sd-nf.oss-cn-beijing.aliyuncs.com/%E5%AE%98%E7%BD%91%E4%B8%8B%E8%BD%BD/SDS011 laser PM2.5 sensor specification-V1.3.pdf

https://download.kamami.com/p564008-p564008-PMS7003 series data manua_English_V2.5.pdf

https://www.sensirion.com/fileadmin/user_upload/customers/sensirion/Dokumente/0_Datasheets/Particulate_Matter/Sensirion_PM_Sensors_SPS30_Datasheet.pdf


SPECIFICATIONSCOMPARISON


Overview / Introduction

Specifications comparison• Main features• Block Diagrams• Dimensions

Physical comparison

Cost comparison

About System Plus

Block Diagram – Honeywell HPMA115S0

Display Module

PCB Antenna

Laser Diode(on PCB)

BiconvexLens

Air inlet

Air outlet

Photodiode(on PCB)

NPNOpAmp

+ Filtering

Laser DiodePhotodiode

Light trap

MOSFET

PW

M f

eed

bac

k

TX

PCB

MCU(Algorithm)

RX

1 8

Power Conversion(LDO Regulator)

Connector

Fan

Particle

Air flow

Emitted light

Scattered light



Specifications comparison• Main features• Block Diagrams• Dimensions

Physical comparison

Cost comparison

About System Plus

Dimensions (Sensirion SPS30)


P H Y S I C A LCOMPARISON




Physical comparison• Teardown / Part Collection• Electronic Boards• Comparison Table

Cost comparison

About System Plus

Teardown – Plantower PMS 7003





Cost comparison

About System Plus

Part Collection – Shinyei PPD71

Top Cover(ABS*, 7.1g)

Main Board(Top side)





Cost comparison

About System Plus

Electronic Board – Plantower PMS 7003 – IC Opening

XXXXXXXXX Logo +

Die part number





Cost comparison

About System Plus

Electronic Board – Sensirion SPS30





Cost comparison

About System Plus

Electronic Board – Sensirion SPS30

SunonMF20060V2-1C010-G99

Fan 5V 0.32W 20x20x6mm Wired

Manufacturer Website

Mnfr Not IdentifiedP/N Not IdentifiedLaser Diode Module

15.5x6mm, Aperture 3mm

PCB Manufacturer : Introlines IndustrialPCB Manufacturing Country : Hong KongPCB Characteristics : IT-402M

Electronic Board Assembly/Test Date Code Electronic Board Part Number

PCB Manufacturing Date Code

Flame Rating

http://www.sunon.com/

http://www.introlines.com/

https://iq.ul.com/ul/cert.aspx?ULID=101158299





Cost comparison

About System Plus

Comparison table – Chipset N/A : Non-available

Product part : MCU Operational Amplifier Voltage Regulator Photodiode

SharpGP2Y1010AU0F

N/A Brand : SharpPart number : S126Description : ASIC TSSOP16

N/A Brand : SharpPart number : PD413PI2E00FDescription : IR Photodiode 960nm 150mW 90° Radial TH

ShinyeiPPD42NJ

N/A Brand : JRCPart number : NJM2902MDescription : IC OpAmp Quad 500kHz SO14

N/A Brand : Mnfr not identifiedPart number : P/N not identifiedDescription : IR Photodiode Side View with 3mm Diameter lens TH

ShinyeiPPD71

Brand : STMicroelectronicsPart number : STM8S003F3P6TRDescription : IC MCU 8-Bit 16MHz 8KB Flash TSSOP20

Brand : Hamamatsu (estimated)Part number : P/N not identifiedDescription : ASIC Photodiode + amplifier + I²C interface SOP12

Brand : Torex SemiconductorPart number : XC6223A331MR-GDescription : IC LDO Voltage Regulator 3.3V 300mA SOT23-5






Cost comparison

About System Plus

Comparison table – Other parts N/A : Non-available


C O S TCOMPARISON




Physical comparison

Cost comparison• BoM cost• Added-value cost• Manufacturing cost

About System Plus

BoM Cost – Overview

The material cost corresponds to the purchasing price of the components (either electronic or not), as well asthe mechanical parts, composing the electronic system.

The price search of each reference is realized on the basis of catalogues and web sites of electroniccomponents distributors and manufacturers. It is often necessary to ask for specific quotations for sometargeted references.

Prices found during our researches among distributors and manufacturers are associated to quantities whichmay vary from a few units to several thousands or millions of pieces.

It is therefore mandatory to have reliable simulation rules that can be used for this type of extrapolation. Thesimulation rules used in this study come from previous analyses that have been conducted by System PlusConsulting and take into account parameters such as quantities, different types of distributors andmanufacturers, average profit margin on several types of products. These simulation rules have beenintegrated in the SYScost+ software to conduct the calculations.

When specific prices are given in EUR and USD, the conversion rate used is: 1 USD = 0.89 EUR.

The report details BOM cost for 1,000,000 units.

On the two next slides there is an example of the detailed BoM of a system and its material cost breakdown.




Physical comparison


About System Plus

BoM Cost – Honeywell HPMA115S0 – Example




Physical comparison


About System Plus

BoM Cost – Comparison table – Chipset N/A : Non-available

Product : MCU Operational Amplifier Voltage Regulator Photodiode

SharpGP2Y1010AU0F

N/A Brand : SharpPart number : S126Description : ASIC TSSOP16

$0.41/unit (1,000,000 units)

N/A Brand : SharpPart number : PD413PI2E00FDescription : IR Photodiode 960nm 150mW 90° Radial TH

$0.179/unit (1,000,000 units)

ShinyeiPPD42NJ

N/A Brand : JRCPart number : NJM2902MDescription : IC OpAmp Quad 500kHz SO14

$0.209/unit (1,000,000 units)

N/A Brand : Mnfr not identifiedPart number : P/N not identifiedDescription : Photodiode Side View with 3mm Diameter lens TH

$0.178/unit (1,000,000 units)

ShinyeiPPD71

Brand : STMicroelectronicsPart number : STM8S003F3P6TRDescription : IC MCU 8-Bit 16MHz 8KB Flash TSSOP20

$0.205/unit (1,000,000 units)


$0.743/unit (1,000,000 units)

Brand : Torex SemiconductorPart number : XC6223A331MR-GDescription : IC LDO Voltage Regulator 3.3V 300mA SOT23-5

$0.099/unit (1,000,000 units)


-




Physical comparison


About System Plus

Product : Electronics Cost PCBs Cost Others Cost Total BoM Cost

Honeywell HPMA115S0

$0.88 $0.45 $6.57(Lens/Laser Diode/Fan...) $7.90

Nova Fitness SDS011


PlantowerPMS 7003

$0.77 0.31 $6.77(Lens/Laser Diode/Fan...) $7.85

SensirionSPS30


Sharp GP2Y1010AU0F

$0.74 $0.12 $1.06$1.92

ShinyeiPPD42NJ

$0.85 $0.19 $0.97$2.01

Shinyei PPD71

$1.13 $0.21 $1.13$2.47

BoM Cost – Comparison table – Whole System N/A : Non-available




Physical comparison


About System Plus

$6.57 $7.06

$6.77

$6.55

$1.06

$0.97

$1.13

$0.88

$1.08

$0.77$1.00

$0.74

$0.85$1.13

$0.45

$0.39

$0.31 $0.33

$0.12$0.19 $0.21

BoM Cost Breakdown

BoM Cost – BreakdownOther parts BoM Cost

Electronics BoM Cost

PCB Cost




Physical comparison


About System Plus

Added-Value Cost – Overview

Assembly

- The added-value cost of a product is the total cost of the operations for assembling and testing this product.

As shown below, it depends of several parameters as energy used, machine cost depreciation, labor cost, consumables, among many others.

- On the two next slides there is an example of the detailed hypotheses made for added-value cost calculation.

Consumables

Energy

Labor

Factory Deprec.

Machine Deprec.

MaterialsAssembled

Product

Maintenance

Rework/WasteYield

Added-value CostBoM Cost Manufacturing Cost+ =

…

…




Physical comparison


About System Plus

Added-Value Cost – Honeywell HPMA115S0 – Electronic Board (Example) Step n° Step name Step Code Inline step? Side Auto/Manual Step Time (s) Equipment number Equip. Price (USD) Remark

1 Material preparation MP No - M 30s / reference 1 5,000

2 Storage buffer SB No - - 5s / board 1 20,000

3 Stencil printing SP Yes 2 A 20s / panel 1 200,000

4 Solder paste inspection SPI Yes 2 A 0.003s / pin 1 250,000

5 Chipshooter CS Yes 2 A 0.1-0.2s/comp. 1 900,000

6 Pick and place SMT P&P Yes 2 A 0.1-7.2s/comp. 1 450,000

7 Automated optical inspection AOI Yes 2 A 5s / panel 1 250,000

8 Reflow RF Yes 2 A 24s / panel 1 90,000

9 Automated optical inspection AOI Yes 2 A 5s / panel 1 250,000

10 Storage buffer SB No - - 5s / board - - Same machine as step n°2

11 Stencil printing SP Yes 1 A 20s / panel - - Same machine as step n°3

12 Solder paste inspection SPI Yes 1 A 0.003s / pin - - Same machine as step n°4

13 Chipshooter CS Yes 1 A 0.1-0.2s/comp. - - Same machine as step n°5

14 Pick and place SMT P&P Yes 1 A 0.1-7.2s/comp. - - Same machine as step n°6

15 Automated optical inspection AOI Yes 1 A 5s / panel - - Same machine as step n°7

16 Reflow RF Yes 1 A 24s / panel - - Same machine as step n°8

17 Automated optical inspection AOI Yes 1 A 5s / panel - - Same machine as step n°9


19 In-situ test ICT No 1+2 A 7s / board 1 300,000

20 Functional test FCT No 1+2 A 3s / board 1 200,000


22 Depaneling DP No 1+2 A 5s / board 1 40,000

23 Manual Assembly + Screwing MA No 1 M 15s / board 6 5,000 Laser Module

24 Manual Soldering MS No 1+2 M 45s / board 6 5,000 Laser Module/Shielding/Fan/Connector

25 Visual Inspection VI No 1+2 M 10s / board 6 5,000


27 Board conditioning BC No - M 5s / board 1 3,000

Panel size : 78 Boards Total equipment price : $3,400,000




Physical comparison


About System Plus

Added-Value Cost – Comparison table

Product : Electronic Board A-V Laser Diode Board A-V System A-V Total Added-Value Cost

Honeywell HPMA115S0

$0.52(Laser Diode+Lens+Spring assembly on this board)

$0.04(Laser diode on PCB

assembly only)

$0.21$0.77

Nova Fitness SDS011

$0.61 $0.19(Laser Diode+Lens+Spring

assembly included)

$0.18$0.98

PlantowerPMS 7003


assembly included)

$0.18$0.79

SensirionSPS30


assembly only)

$0.26$0.70

Sharp GP2Y1010AU0F

$0.25 N/A $0.10$0.35

ShinyeiPPD42NJ

$0.19 N/A $0.08$0.27

Shinyei PPD71

$0.30 N/A $0.21$0.51

N/A : Non-available




Physical comparison


About System Plus

Manufacturing Cost – Sensirion SPS30 – Example

For each system, a manufacturing cost can be calculated on the assembly/sub-assembly level. The Sensirion SPS30 Particle Sensor is composed of 3 main parts :

- A laser module which costs $4.97 ($4.81 of material & $0.16 of added-value).

- An electronic board which costs $1.74 ($1.46 of material & $0.28 of added-value).

- All the other parts which costs $1.87 ($1.61 of material & $0.27 of added-value).

The $8.58 Total Manufacturing Cost includes the all the Assembly Costs & the BoM Costs.

Article

QtyADDED VALUE

Manufacturing

Duration (s)

Particle Matter Sensor 1 0.26$ 120 1.61$ 1.86$

Electronic Board 1 0.28$ 53 1.46$ 1.74$

Laser Diode Module 1 0.16$ 80 4.81$ 4.97$

0.70$ 253 7.88$ 8.58$

SP19446 - Sensirion SPS30 Particulate Matter

SensorASSEMBLY COST

MATERIAL COST

MANUFACTURING

COSTwithout scrap

& supplying costs

TOTAL

ASSEMBLY

COST

MATERIAL

COST%

3.0% 18.7% 21.7%

3.3% 17.1% 20.3%

1.9% 56.1% 58.0%

8% 92% 100%

Electronic Board

SP19446 - Sensirion SPS30 Particulate Matter

Sensor

Particle Matter Sensor

TOTAL

Laser Diode Module



Company Profile & Supply Chain

Physical Analysis

Manufacturing Process Flow

Cost Analysis

Selling Price Analysis

Feedbacks

Linked report

About System Plus

Linked Report

Gas and Particle Sensors 2018

Air quality is breathing life into the sensor market!

Market and Technology Report by Yole Développement

Bundle offer possible with the Particle Sensor Comparison 2019, contact us for more information at [email protected].

https://www.systemplus.fr/reverse-costing-reports/gas-and-particle-sensors-2018/

mailto:[email protected]



Due to increasing air quality levelrequirements, air and gas particulatematter sensing has become an ever-growing market, particularly insemiconductor, indoor depollution andautomotive applications.

Only a few well-known companies sharethis market, which is worth more than$100 million today. Many products havealready been released in differentapplications, for different particle sizes.

However, these particle sensors mustrespect dimensional constraints to beintegrated into other systems. They mustoperate for years without maintenanceand have a reasonable selling price toreach as many areas as possible.

In this comparative report, System PlusConsulting analyzes seven particle sensorsfrom the top main manufacturers:Honeywell’s HPMA115S0-XXX, NovaFitness’ SDS011, Plantower’s PMS 7003,Sensirion’s SPS30, Sharp’sGP2Y1010AU0F, and Shiyei Technology’sPPD42NJ and PPD71.

In this analysis technical choices made bymanufacturers are highlighted, at theprinted circuit boards, electronic

components and hardware levels. Blockdiagrams help readers to understand thecomponent functions and the mechanicaldesign. Different tables compare thecommon chipsets and main partsidentified, their respective costs. Then,combined with manufacturinghypotheses, a manufacturing price isestimated for each system.

For further details on gas and particlesensors market and technology, consultYole Développement’s linked report.

COMPLETE TEARDOWN WITH

• Main features

• Block diagrams

• Teardown

• Printed circuit board characteristics and component identification

• Chipset comparison tables

• Added value comparison table

• Manufacturing cost comparison table

From detection to measurement, discover manufacturers’ technical choices anddevice manufacturing costs.

REVERSE COSTING® – STRUCTURE, PROCESS & COST REPORT

Title: ParticleSensor Comparison

Pages: 85

Date: September 2019

Format: PDF & Excel file

Price: EUR 6,490

Particle Sensor Comparison 2019

IC – LED – RF – MEMS – IMAGING – PACKAGING – SYSTEM – POWER - DISPLAY

TABLE OF CONTENTS

Overview/Introduction

• Executive Summary

• Particle Sensor Market

• Overview

Specification Comparison

• Main Features

• Block Diagrams

• Dimensions

Physical Comparison

• Teardown/Part Collection

• Electronic Boards

• Comparison Table : Chipset and Other Parts

Cost Comparison

• BoM Cost

• Added-Value Cost

• Manufacturing Cost

AUTHOR

PARTICLE SENSOR COMPARISON 2019

Benjamin Pussat has joined System Plus Consulting as a cost technician in 2017, He is incharge of reverse costing with a focus on boards and systems. He previously workds forSercel, Sagem S&D and SEIA where he was in charge of board testing and then hardwareand software development.He holds a Bacherlor's degree in electronics for the University of Nantes (Nantes, FR).

LINKED REPORT

Gas and Particle Sensors 2018 – Air quality is breathing lifeinto the sensor market!

Market and Technology Report by Yole Développement

Bundle offer possible with the Particle Sensor Comparison 2019, contact us for more information at [email protected].

BoM Cost – Comparison Table - Chipset


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Mavis WANGGREATER [email protected]

NANTESHeadquarter

FRANKFURT/MAINEurope Sales Office

LYONYOLE HQ

TOKYOYOLE KK

GREATER CHINAYOLE

PHOENIXYOLE Inc.

America Sales OfficeSteve LAFERRIEREEastern [email protected]

Troy BLANCHETTEWestern [email protected]

KOREAYOLE

Headquarters22 Boulevard Benoni Goullin44200 NantesFRANCE+33 2 40 18 09 [email protected]

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