parts book dt25 86-88 - al marmoom marine · pf&face 4. modification nori@ a parts bulletin...
TRANSCRIPT
Parts BookDT25 86-88
Pf&FACE 4. MODIFICATION NOrI@
A parts bulletin will be sent to you on al.1 occasions when changes in parts
When it becomes necessary to replace parts on SUZUKI OUTBOARD HOYDRS, always .
use .$lJZllKI GENlJINf PARTS which have passed a strict inspection which guarantees
quality and performance.
Yhis parts catalogue covezs the list of all service parts for SUZUI CT25
VGfVH/VJ.
occur, including interchangeable modificatLons between new parts and old ones.
4. NO_rZ
5-1. There are scme different parts from those of production models among
spare parts Car the acknlnistrative reasons and cmrmn use of them uith
other models.
INS1RucYIUN5 FOR QUOYING YME CAYkLOGUE
Dimensions OP the parts in this catalogue are indicated in unit miU.n&ers.
2. -&2S?Ek'IAYIONS
Abbreviations used in this catalogue are as follows:
5-2. In respect of rubber hoses and vinyl tubes, please be sure to use them by
cutting off according tu the length mentioned on parts catalogue or what
Is actually required on the vehicle.
5-3. Note that the drawings on the illustration page are for ready reference
of spare parts number. not to be used as an assembly manual.
When assemblihg, use wSU2UKI SERVICE MANUALw.
6. ENG’iNE NU&R AR : As required NT : Number of teeth
AS.9 : Assembly OPT : Optional
E.Na. : Engine nunbe= OS : Dver sire
F.No. :Framanmber STD :Stahdard
d : Diamter of material T : Thickness
ID : Inside diameter US : Under size
lm : Outside diameter w : Width L : Length S,L,UL,LL : Transom type
w : Left hand side
RH : Right hand side
-123456 : Up to F.No.U2503-123456 1234% : From F.N0.02503-1234%
gr~x~ ~~~~~~~~Figures in the description column
I I I show the dimnsians at parts.
ID 00 T(or W,L)
3. WtER PARTS OF ASSEMBLY
Pa&s number that have a period (.) mark in front of the part description
on a te%t page are separately serviced parts of the assembly.
OK?5 VG : 025133-6109&7-
DY25 VH : 025u3-716aCI-7202l7 DT25 VJ : 025U3-82u2la-
7. pJoJ
: Colas No. : Calor.description :
: urn : Arctic Silver :
CARBURETOR.........& j ENGINE COVER ..... . ..-...E- 3 ,NLET CASE - EXHAUST COVER......& 4 RECOIL STARTER.........& 9 WATER PUMP.B-8 CLAW 9P.ACKE-r.. . . . ..ti- 2 WwiUS-r -rU6E.....-......D- 6 MAGNETO ....................... ..C- j STARTING &QToR.........C- 4
rCH..........e..C- ,? FUEL PUMP ... ..a.........& 7 gpT,ONAL ...................... ..Fv10 SWIVEL @?ACK~.........D- 4 ENGINE NUMBEF; CRANKSHAFT.. . . . . . ..8- 3 FUEL TANK (MODEL VG,VH).E-5 OPTIONAL : DRAG LINK ........... .F-9 THROTTLE CONTROL ......
INDER...........~ 2 GEAR CASE .C-3 OT25 VG : 025034 10947-u
............. ..(.s 9 c,PT,ONAL : ELECYRICAL...........F- 4 TRANSMiSSiON...........PI I DT25 VH : DRIVESHAFT HOUSING.iJ-7 H3lDLE..................E- 4 OPTIONAL
716001~720217 : REMOTE CONTROL.......F- 7 UNDER COVER............E- 2 DTZ5 VJ
ELECTFilCAL......~..C- 7 IGNlTlON : 820.218'~
............... ..C- 6 OmlONAL : REMOTE CONTROL PARTS. F-6 UPPER 0 I L SEAL HOUS I NG. 9-6
I CT25 VJ E3 -l- DT25 VJ E3 -2- I
1
FIG.1 ( B- 2) CVLINLXZR Q’YY
REF.NO. PART NO. bESCRIPYION REMARKS 1
2 3-L 3-2 4 5 6 7 8 9
10 11 I.2 13 14 15 16 17 18 19 M 21-l u-2 22 23 24 25 26
11161-96X02-0% COVER, cylinder head
u.162-%302 GASUET
LLU.-96X11-02?4 CYLINDER HEAO
Lllll-%X2-02~4 CYLINDER HEAD
l.l.l41-96302 GASJET
01107-08658 BOLT
08321-21682 LQCXWASHER
08322-lXM2 WA!XR
01107-06252 BOLT
00321-23062 LOCK UltXR
08322-21062 wbcslER 11M1-963u6-02M cYLwuER ASSY 0421149109 .PIN
01107-08552 .BOLY
01l.07-08452 JULY
01107-lM6a2 .BclLY
@332l-2LO82 .Lw%wAsnER
08322~11W2 .wiwER
ommO6252 .8&Y
u832l-21062 .Lix%wAMR
06322-21062 .wAstER
L76rn-94301 YIERHSYAY (M-C)
17670-93962 YIERWSYAY (SLT)
09343~Inn51 WSE (3.lx6.BFxxJ)
0960146.403 CLIP
094u&u62Q4 CLAW (L:65)
16710-96300 CIEW VALVE
114UU-96847 WET SEY
1 1 1 L L
10 10 10 2 2 2 1 2 4 2 2 0 8 4 4 4 1 1 2 4 2 1 1
ln0dd.W:
made1 vH,VY
OPT
OY25 VJ E3
DY25 VJ E3 --__. - _ CARBURETOR.........B- 5 ENGINE COVER.....:......& 3 INET CASE - EXHAUST COVER .... ..a- 4 CLAM? 9RACKET......C- 2 EXHAUST YUBE............D- 6 MAGNETO
RECOIL STARTER.........B- 9 WATER PUMP.B-8 .......................
CLUTCH ........... ..C- 2 FUEL ..Cv 5 STARTING wTOR.........Cm 4
PUMP ............. ..& 7 ,,,Ti-,ONAL ...................... CRANKSHAFT ....... ..B- 3 FUEL TANK (MODEL VG.VH).E-5 OPTIONAL : DRAG
..F-! 0 SWIVEL BRACKET.........D- 4 ENG I NE NUMBER
.-2&Z GEAR CASE LINK .......... ..F- 9
CYLINDER.. THROTTLE CONTROL.......C- 3 DT25 VG : 02503-610947-u
...... ............. ..D- 9 OPTIONAL : ELECYRfCAL ......... DRIVESHAFT HOUSING-D-7 H.:NDLE
..F- 4 TRkNSMISSION...........O-l1 DT25 VH : 71~001~720217 ................ ..E- d Q~,ONAL :
ELECTRICAL REMOTE CONYROL.......F- 7 UNDER COVER............E- 2
....... ..C- 7 l@JlTlON DTt5 VJ : 8202185 .............. ..I=. 6 OPf,ONAL : REK)TE CONTROL PARTS F-6 UPPER 01 L SEAL HOUS ING.B-6 .
FIG.2
REF.NO. PART NO. DESCRIPTION REUARKS
2 1-l
l-2 l-3 2-1 2-2 2-3
3 4
5 6 7-l 7-2 8 9
10 11
I.2
13 14 15 16 17-l 17-2 I.8 19
20
21
22
12110-%3n3 PISYON, ST0 l2llU-96353425 PPSTCN, OSSt.25
12110"%353-050 PISYON, E:C.xi 12340-96301 RING SET, piston, ST0
l.2140-%351-025 RING SEY, plstim. OS:O.zS 12140-96551-050 RING SEY v piston, (1S:O.M
L2151-92501 09381"moo2 09263-18Ul6
09169-18001 122ou-%306 12200-516307 12161-96300
09263-24018
09181-24001 12233-96311 l22u-%xll 1222l-m5 12232"%x4 122X-%3D2 u916u-5uDo2 l22M-96M5
X240-%3lU 09262-30055 09289~38013
0928340011
09283-30042
09282-15004
PIN, piston SNW RING l3EARING (16X23x22)
CZRWGWWAS.SY CRnwHAnnsSY .R@Y, conrbPcting .EARING C24x32x20) .- (24x31.5X1) PIN, crank upper
.PINLN, czar& lower
.-, wP=
.wEEL. UI” lzxwksheft IJmkr
.biHEfL. WL clluJtshaft UppEr
.w#MER (MxYYxl)
.-. under
.-. under
.eEARING (3oa2x.l9)
.OIL SEAL OIL SEAL plx55xl0)
OIL s.Qu
OIL SEAL (L4.Yx25Xf)
2 -WT
2wi 2 2 OPT 2 OPT
2 4
2
4 1 -717993 1 717994-
2 2
4 1 1 1 1 1 1 1 -717993 1 717994- 3 1
1 1
2
IX25 VJ 53 DT25 VJ E3 --_.--- . -- I- ---_--.-~. .
CARBURETOR.........&5 ENGINE COVER . . ..-.......E-3 ,f.,LE,- CASE - EXHAUST COVER.-.-*.8-d RECOIL STARTER . . . . . . . ..&9 CLAMP BRACKET......D-2 EXHAUST TUBE
WATER PUMP.B-3 . . . . . . . . . . ..pe t.lAGNnO........................,C-5 STARTING ~TOR.........C-.j
CLUTCH.............C-2 FUEL PUMP . . . . . . . . . . . . . ..&7 om,b,Q,L . . . . . . . . . . . . . . . . . . . . . . . ..=I0 !jWlVEL mCKn.........O-4 C!JJ,NKjHA~. . . . . . . . . E-3 FUEL TANK (MODEL VG,VHI.E-5 OPTIONAL
ENGINE NUMBER
CYLlNDER...........Ei;2 GEAR CASE : DRAG LINK............F-9 THROTTLE CONTROL.......C-3 LIT25 VG : 025034109471.
. . . . . . ..--.....D-g 0~10~~~ : ELECTRICAL...........F-4 TRAYSMISSION...........D-II DT25 VH DRIVESHAFT HOlJSING.D-7 H;.NDLE
: 716001~720217 v.................&, Of,-,-,O,.,AL : REMOTE CONTROL.......F-7 UNDER COVER............E-2 OT25 VJ
ELECTR!CAL.--......C-7 IGNITION : 8202130
. . . . . . . . . . . . . . ..c+j op-f-l(~NAL : REMOTE CONTROL PARTS .F-6 UPPER 0 IL SEAL HOUSING. 3-6
FIG.3
3
IX.3 ( 8- 4) WEI CA!% - EJUWSY COVER P’TY
REF.ND. PART NO. OESCRXPT'ION REHAMS
I
2 3 4 3 b 7 8 9
LO 11 12 13 14 15 36-l U-2 x.7 18 19 20
01317-062.52 BOLT cmL6-Lb062 NUT 12481"%3Q3-02M CASE, inlet
13125-93000 CASKET, carburetor
0141L-08202 STIJQ WLY 01423-06202 STUI BCLT mxi-%Mrl REEDVALVE nsSY
13152"w3ocl .STWf+ZR, reed valve
1x53-%300 .VALVE, reed
D2l12-53062 .su&Ew 08321~2uJ32 .lax WlstER D2122-06162 SCREW cla31L-16082 NUT 14151-96300 WXET, exheust cover
14131"%3D3 PLATE, exhaust
14141-%xnl-D2M COVER, exheust
14141-%3Ol-CGH CDVER. exhwst
flL.5l.7562.52 mLY
l38LL-%wJ CASE, sirencer
ixuLwm2 SatEn 08322-21062 ldAsHER
8 2 1 1 2 2 1 4 4
12 12 1 2 2 1 1 -612700 L tiumb
12 1 3 3
0725 VJ E3 0725 VJ ES
_^__. -_-_.-. _._....
CARBURETOR.........@-5 ENGINE COVER . . . . . . . . . . . SE-3 INLET CASE CLAMP Sw\C%T......D-2 EXHAUST TUBE
- EXHAUST COVER......&d RECOIL STARTER . . . ..-...E-9 WATER PlJMP.B-8 . . . . . . . . . . ..D+ MAGNETO.........................C-5
CLUYCH.............C-2 :UEL PUMP nAR,+f,.,G ~-,-OR.........+,
. . . . . . . . . . . . . ..&7 Om,(,,t,AL CRANKSHAFT..-......&3 FUEL TANK !MODEL VG,VH).E-5 OPTIONAL
. . . . . . . . . . . . . . . . . . . ..s..Fmi’J SWIVEL BRACKET....,....&4 ENGINE NUMBER
CYLINDER...........&2 GEAR CASE : DRAG LINK..-,........F-9 THROTTLE CONTROL.......C-3 DT25 VG : 0.2503~610967%
. . . . . . . . . . . . . ..D-9 fJWlONf,L : DRIVESHAFT @OUS!HG.D-7 H;.NDLE
ELECTR~~AL...--......F-O TRANSMISSION...........D-II 0125 VI-l . . . . . . . . . . . . . . . . ..E-d OPTIONAL
: 716001~720217
ELEFTRICAL . . . ..-...G7 [email protected] ~lOf.,,jL : REMOTE CDNTROL.......F-7 UNDER COVER............E-2 DT2.5 VJ : 82021& : REMOTE CONTROL PARTS. F-6 UPPER 01 L SEAL HOUSI NG.B-6 -- --’
FIG.4
1
4
FIG.4 ( & 5) CARBllREYoR
Q’TY
REF.NO. PART NO. DESCRIPTION REMRKS
g-13.19
1
2
3
4
5
6
7
8
9
III
11
12
I.3
I.4
I5
16
17
1s
19-l
19-2
19-3
19-h
20
2L
L32ao-%x3
09492~9ooo2
13271-93311 13269-93313 l3236-96300 1x37-9h.m
L3250-9ML2
i.3251-93320
13254-93010 13370-?a110
13268-%LiO 335Yi-%3oil
09491”2aa12
~3392”58600
136%%300
l.3k32-%300
02lYZ-05202
0832l-zlbs2
09491-29006
09491-28cillY
0943l46OO9
09491-251314
33631~93500 09305-woo5
czARBmETW As!3 JET‘ air (90) SPRIffi,eLr screw
.5clw, puot air
.NaT!LE
.NozuE
.FLaAT .GASKEY, flaot chwber
-PIN, float -VALVE ASSV. needle
.SPRING, throttle stop
.!XXU, throttle stop
.JEY, main (142.5)
.mT, valve seat
.L!XR, chdte
*El&Y
SmEw
.Loat ilAswY’
JET, IEdn (l&5)
xl. nmin (140)
XT, Inein (Ix)
Xl. udn au) _,
KNOB. starter
Buyl
L
1 1
1 1 1 1 L 1 l.
1
1 1 L 1 L 4 4
1 WY 1 cm
1 WY
1 OPY
1 1
% ;
OK?5 VJ E3 0725 VJ E3 I_ ..-. -. ..---__~_--l_
CARBURETOR.........B-5 ENGINE COVER . . ..-*.**.-.E-3 INLET CASE - EXHAUST COVER..:...!+4 RECOIL STARTER . . . . . . . ..E-9 c cuw w.mkG;I......fJ-2 EXHAUST TUBE WATER PUMP.B-8
. . . . . . . . . . ..&tj MAGNE-,Q......................... C-5 STARTING MOTOR.........C-4 CLLXH.....~.......C-2 FUEL PljMP . . . . . . . . . . ..-..&7 QmIONAL........................i”-10 SWIVEL mCK”..........,,-4 iJ?.,wKsHAFf.. . . . . . . .
ENGINE NUMBER E-3 FUEL TANK MIDEL VG,VH).E-5 OPTIONAL
~LINDER~~.~--~~~..&~ G3-q ~~S.4SE*..-*-..---....GQ +TisdAL : DRAG LINK.. . . . . . *. . . SF-9 THROTTLE CONTROL.. . . . . .C-3 Dl-25 VG : 025(3~6109.37%
DRIVESHAFT HbusING.L?-7 H.:NDLE : iLECTRICAL...........F-4 TRANSMISSION...........C-I\ DTt5 VH : 716001~720217
. . . . . . . . ..-..--...E-4 OPYIONAL : REMOTE CONYROL.......F-7 E.LECTR!CAL.........C-7 IGNITION
UNDER COVER............&2 DT25 VJ : 8202184 . . . . . . . . . . . . . ..&.j C~lONA,, : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.&6
5 FIG.5
FIG.5 ( B- 6) UPHR OIL SE& HOUSING Q’YY
REF.NO. PART NO. DESCRIPTION REUARKS
-1
2
LX’5 VJ E3 .-_I_ - .I
CARBURETOR.*-......& 5 ENGINE COVER............& 3 (JAt.P &Y,CKET......D- 2 EL#@UST T~&............I& 6 CLUTCH ........... ..C- 2 FUEL PlJMP...............& 7
CP.A.N.K~.U.A.T ......... .+g F!!EL-TRr’V lF’-ncl I’- ..... nr .. VW-L ‘IV, v--c, *E-j C’fLINOER...........& 2 GEAR CASE...............& g OR!VESHAFf HOUSING.O-7 Hi.NOLE..................Ew 4 ELECTiyCALI....“....~- 7 IGNITION................C- 6
. _ . _- .__. INLET CASE - EXHAUST COVER..‘....B-4 r+jQJ~lJ.........................C-5 OPTIONAL.........-......-.......F-IO OPT I Udiri : DRAG LINK . . . . . . . . . . ..F-9 OPT I ONAL : ELECTRIQlL...........F-4 OPTIONAL : REMOTE CONTROL.......F-7 OPTIONAL : REMOTE CONTROL PARTS. F-6
11411-%501 l-kYJ.SING, upper 0LZ seal 11413-%300 GnsKET
02L22-06202 ScaEw
31911-96302-0274 B7AcxEr, starter 01107-oa252 BOLT
08321-21082 Laxwns~
08522-11082 WSHER
I1125 VJ ES
.. ..-- - .... ..__ ... -_~ RECOIL STARTER.........B- 9 WATER PUMP.B-8 STARTING K)TOR.........C- 4 SWIVEL @RACKET.. ..... ..D- 4 ENG I NE NUMBER THROTTLE CONTROL.......C- 3 DTZ5 VG : 02503-610947% TRANSMISSION ......... ..lJ- I I DT25 VH : 716001~720217 UNDER COVER............E- 2 Of25 VJ : 820218% UPPER OIL SEAL HOUSING.&6
ELECTRIC STARTER ELEClwC STARTER ELECTRIC STnJmR ELECTRIC SlPRTER
FIG.6 FIG.6 ( B- 7) FOEL FUP
P'TY @-----I8
WY’17 REF.NO. PART NO. DESCRlPTION HARKS
DT25 VJ E3
7
8
9
10
11
12
13
14
15
16
17 18 19 2lY 2l
151M”94501
lSlXJ-943ll
LJZ83-94301
ULBS-94son
I.5851”90300
cl1L07-wt52
06321-21062
L532L-99700
09543-05347
09343-05147
D94o1”D94o2
15410-934cYl
l541s-93400
lwlz-93400
l54U-93600
15616-93600
cm22-21082
08310-22082
09343-05119 09404-06204 13351~94300
w Pssv. fuel
.DIAPCRAM SET
SCREW
SUJT
SCfEW
BOLT
LmtwAslER
GASXEY
HOSE (5x9x350)
IKISE (sxPx350)
CLIP
FILTER, fuel
.il RlMG
sYR4lxm
.clP
.Pnc%rNe
WY
HOSE (5x9xxo)
CLrw (k65)
CLIP
1
1
2
2
3
2
2
1
1
1
6
1
1
1
1
1
1
1
1 1
2
L:l95 L:195
I.:320
DW VJ Es
- -.-.- --..- . _ . ----- ____.-. .
CARBURETOR.........&5 ENGINE COVER . . . . . . . . . . ..E-3 \NLn CASE - EXHAUST COVER*.:...&4 RECOIL STARTER . . . . . . . ..&9 CLAMP BRAC~-l+......bi? U(k!AUST TUBE.....-......D-5 MAGNETO
WATER PUMP.&8
I_ . . . . . . . . . . . . . . . . . . . . . . . ..C-5 STARTING ,.+,TOR.......,.C-4
-cLLl-rm. . . . . . .._. . . . . . . . c-2 F”L PEP _..-..~..a . . . . -.>7 ipiiOp&L . _. .--.----- ENGINE NUMBER
~- . . . . . . . - . . . . . . . . . . L..;;.;F-IO~SWIVEL WCKFT’;;:.;;.;;D-,,
CRANYSHAFT.........E-3 RiEL TANK MOEL VG,VH).E-5 OPTIONAL : DRAG CYLINDER...........&2 GEAR CASE
LINK ,...........F-9 THROTTLE CONTROL.......C-3 . . . . . . . . . . . . . ..o-9 OP-j-lONAL
0125 VG : 02503-6109671.
ORIVESHAR HOUSING.D-7 H;NOLE : ELECTRICAL...,.......F-d TRANSMI.5SION...........O-II OT25 VH
..,...............E-4 O~,ONAL : 716ODI’u720217
, ,, ELE~RICAL.-.......07 IGNITION................C-6 OnlONAL : REMOTE CONYROL.......F-7 UNDER COVER....-.......E-2 DTtf VJ : 820210% : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL tlOUSING.B-6
FIG.7 -a
5
PIG.7 ( 5 8) WATER Pup a*w
R&F.NO. PART Na DESCRIPTION REMRKS
1
2-1 2-2
3
4
5
6
7-l
7-2 8
-16
9
10
11 12
13 14
15 16
17
LB
19 20 23 22
23
17411-94400 CASE, water purg 174s%310 YIBE, waterpmq seal 176X-96300 TUE. water purp seal L7432-96300 Gms?&Y, seal tutle l-wl-%301 WELLER, water pupp 17471-9wlo P~L,under
17672-%Ml IXKEY, purp case lower
l%o-96321 YlmE, water 17560-96301 TUBE, water 17563-96301 .mr; UpPer (1) 17x4-%ull .[;RowIET, upper (2)
17565-963clu tiRcMEY, middle
17566-96302 ra-ic+wY, 1Dwr 09106-o6Do7 STUU aocf. Lc25
u91- WY
091~-&tlfJ6 LuxsRslER
004- KEY 56l3u-%3Dl-o2l4 IUMSNG, driva shaft bearlrlg 252lb-CWOZ “WSH. swungrod
09265~mm .BEpRm
092894mu4 .urt SW
0910066103 mu
09162"wm uyx YASHER U928U-5oM5 ll IWJG
17hoo-%xX WAYER pup REPMR KTY
1
1 SYYPE
1 LTYPE
2 1. 1
1 1 STYPE - 1 LTYPE
1 1 1 1 6
4 4
1 1 1 1 1 2 2 1 1 UP-r
23
B8 UT25 VJ ES
DTZ5 VJ E3 ---- --._ ---- .._.. _ ..- ..--- -..- -_.. I CARBURETOR.........B-5 ENGINE COVER . . . . . . . . . . ..E-3 INLm CASE 5TARTER ---..~~~.. -~ I~~~ .- -- -
& BRAC.~-..~~~..D-ZE%~~sT Tl~s..>*..c.e--" - "--.'-- - EXHAUST COVER. .‘. . . .B-d REQ!I. . . . . . . : .-. &p
: --- ,,-v m,,,,~tl~: . . . . . ;-.;...;;;;;...:...;C-5 ~RARrliG ).QyOR . . . . . . . . . C-4
w*ys p&a * “em
CLUTCH . . . . . . . . . . ...02 RlEL PUMP . . . . . . . . . . ..-..&7 (,m,r,,,AL
/ . . . . . . . . . . . . . . . . . . . . . . ..F-11) SWIVEL BRACKm.........bd
CRANKSHAFT.-.......&3 FUEL TANK WXIEL VG,VH).E-5 OPTIONAL : DRAG LINK ENGINE NUMBER
CYLINDER..-........&2 GEAR CASE . . . . . . . . . . ..F-9 THROTTLE COMRCL.......C-3 OT25 VG
.-.............I&9 OPTIONAL : ELECTRICAL....-......F-4 TRANSMISSION...........O-11 : 02503-610947-u
OR I VESHAFT HOUS I NG. C-7 H.WJLE OT25 VH : 716001~720217
. . . . . . . ..-........E-4 O~lONAL ELECTRICAL--.-.....C-7 IGNITION
: REMOTE CONTROL...*...F-7 UNDER COVER............E-2 DT25 VJ : 820.218~ *..*~.....*...*.C-fi OPTIONAL : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.B-6
24
1
REF.NO. PART' NO. DESCRIPTION REUARKS . I
2 3 4 5 6 7 8
9 LO 11 l2 I.3 lb u 16 17 18
19
‘20
P
22
23
2rl 23 26 27 28
1810&%306 10120”%301 18131-%m 18US-%3ra 18LSl-96301 L8142-%300 18191-95202 38192-95204 38195"952tm lB335"%XlU l8162-%XXl 18l55"%M1 lE124"%ml 18144"96XM 18332"96wyJ 06321"31068 lfll%-9mxl 16mY-95203 18210-951wl 18283-96306 38202-36300 lS2ah-%xa 18348-96300 mu-%302 18255-%300 18291-%3OU lwJ2-m 18156-96500
SYARYER ASSY. recoiL AEEL .RnYCMY sfurffi JUTE .s#(ING .PLAYE .RllB%ER, protector .RItG
.lusHER
.wnyIER SPRING .mJsn .pLAE .Blw
.uyxwBslER
.SPRIlu;, pmhctar
.QIP A!%Y
. .rnIP LEVER. stopper .AI#, stopper SPRING .PIN .csE, 5tErtcsr SNWCLIP .m, cable .sc#Ew SPACER
1
1
1
1 1 1 1 L 1 1 1 1 1 1 1 1 1
1 , L 1 1 1 1 1 1 L 1 1
DR.5 VJ E3 -. .-- --- --._. .-.... _-.-- ._ --~PpRl loFTno iJa..a~&5--E~$$:::E ?'dG
_ -.-
CLAMP GRACKET......O-2 EXHAUST TUBE - -. . --. - ---‘--.~~~-TMIEt~CAS~~;EXWAUSTCOVER.~. . . . .&4 Ea I L . . . ..-......&6 MaQJET(J.........................
STARER -..--....B-9 WATER PUMp.B-8
CLUTCH . . . . . . . . . . . ..C-2 FIJEL plJi@ C-5
. . . . . . . . . . . . . ..&7 STARTING WTOR.........C-4
Om,O,@,,, Cf?ANKSHACT.........G-3 FUEL TANK (MODEL VG,VH).E-5 OPTIONAL
-......-................F-10 SWIVEL @JY&‘~.........D-4 : DRAG LINK- .-.......-. F-9 THROl-fLE CONTROL...-...C-3
ENGINE NUMBER
CI’LINDER.--.*......ES-2 GEAR CASE DT25 VG : 02503”610947%
DRIVESHAFT HOUSING.a-7 Hi.NOLE ----.----------D-9 OPTIONAL : ELECTRICAL
ELEVRICAL . . . . . . . . . . . . . . . . ..E-4 Op-flONAL
.--........F-4 fffANSMISSION...........~lI
..--...-.C~7,IGNltlON : REKITE WNTROL.......F-7 i.IND&R COVER............&?
DTZS VH : 716001s720217
-------*--------c-d OPTIONAL : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL !-l@JS\NG.&6 DT25 VJ : 820216s
0725 VJ E3
9
FIG.8 ( E-10) RECOIL SlARTER P’YY
REF.NO. PAR?’ NO. bESCRIPTION REnARKs
29 1829046301 CABLE, Ml 1
30 187ll-96303-02M BRncE, recall starter STBD 1 31 01517-06202 HILT 2
32 01527-06252 BOLT 2
33 0151748252 &?oLY 1
Y 1872l-96X052H 6XACE, recoil starter, PORT 1 WwnL !sYARYER
35 01307-08252 BOLT 2
36 O83U"21082 Lm wA!xR 2
31 u8322-11082 WASIER 2
-1
BlO 0125 YJ E3
- ._ ..- .._.. __-,_ _._--.-.----. -_
CARBURETOR.,.......&5 ENGlNE COVER.---..-.....E-3 1NLET CASE - EXWAUST COVER......&4 RECOIL STARTER.........&9 WATER P’JMP.B-8 CLM.IP EPACKET.....-D-Z EXHAUST TUBE...... . . . . ..D-6 t$&GN~O.........................Cw~ ~,#~I~ mTOR.........C-4 CLlJ7C&............C-2 FIJEL P~P......~........&7 O~IONAL........................F-10 SWIVEL &9JCm.........lJ-4 ENGINE NUMBER
cR,4N~HAFf.. . . . . . . . B-3 FUEL TANK (tQDEL VG,VH).E-5 OPTIONAL : DRAG LINK.. . . . . . . . . . . F-9 THROlTLE CONTRDL. . . . . . .C-3 DT25 VG : 02503-6 10947-J CYLINDER...........&2 GEAR CASE . . . . . . . . . . . . . ..Pg OPTIONAL : ELECTRICAL...........F-4 TRANSMISSION...........D-II DT25 VH : 716001~720217 DRIVESHAFT HOUSING.&7 Hi.LJ0t.E . . . . . . . . . . . . . . . . ..&a4 omll)NAL : REMOTE CONTROL.,*....F-7 UNDER COVER............E-2 0725 VJ : 820218% EEmIC,lL.....w.T.(i-7 [email protected] m[fJNAL : REMdTE CONTROL PARTS.F-6 UPPER OIL SEAL HOL!SING.B-6
.----p-j
FIG. 9
20
UT25 VJ E3
10
FIG.9 ( C- 2) CLUTCH Q’TY
REF.NO. PART NO. DESCRIPTZCN REMARKS
1
2 3 4
5 6 7
B 9-1 9-2
LO 11
12 13
14 15 I6 17 18 19
20 2l
22 23 24 25 26 27 28 29 30 31
21230"%300 SNAFT, clutch
09360-05010 wA5l-w (5.5XlOXO.B) 09204-OlClOl COTTER PIN
09200-05006 PIN
2131L-96300 HDLCER. clutch shaft
01517-06207 BOLT (6X20) 23311"96300 ROO, clutch
09140-06004‘, NW 2sl.u-96310 ROD, shift
25111-96300 i ROD, shirt
25222-96300 l3m1, shift rod D92BO-D8DDS 0 RING
25211-56301 GUIDE. shift rod 09280-UN5 ’ 0 RING
0920565621 .' SPRING PIN
252l5-%xll sm. shift rod guide
n9u954Do4 scsw
o92D5-ozoD4 SPRING PIN
25311-96303 cm, shm 233u-94300 T-, clutch rod
23151-944300 BCJOT, clutch rod
2u.b%30242N LEVER, clutch
09103~lx093 ecu c-1 D9260-1m5 STEEL BBlJ. 09440-07022 SPRING 093rkhqoos WSH 2m20-%3Ol. PLATE, cl.utch notch
09204-010[)2 COTTER PIN
21241..96300 ROD, clutch win
25231-%3Dl. SPACER” mQnet
25232-96303 K4GNEr 21L2l-93300 PLATE
1
1
5
1
1 4 1 1 1 STWJE 1 LnPE 1 1
1
1 1
I. 2 1 1 1
1
1 1 1
1
2 1 2 1 1 I. L
DT25 VJ E3
- -- ... ~-. ...
CARBURETOR ....... ..6- 5 ENGINE COVER............E- 3 INLET CASE - EXHAUST covER......B- 4 RECOIL STARTER ....... ..B- 9 WATER PUMP.&8 CLAMP BRACKET......D- 2 EXHAUST TUBE............D- 6 t@,GNFTO ....................... ..C- 5 STARTIi\lG wTOR.........C- 4 CLlJTCH.....e.......C- 2 FUEL PUMP ............. ..& 7 O~lO,Q,L ...................... ..F-I 0 SWIVEL BRACKET.........D- 4 CRANKSHAFT ....... ..B- 3 FUEL TANK (MODEL vG,VH).E-5 OPTIONAL
ENGINE NUMBER : DRAG LINK-. ..........
CYLINDER...........& 2 GOtR CASE...............P g OPTIONAL F-9 THROTTLE CONTROL.. ..... C-5 DT25 VG : 02503-610947 2.
: ELECTRICAL...........F- .I TRANSMISSION...........D-I I DRIVESHAFT HOUSlNG.D-7 HhYDLE
DT25 VH : 716001~720217 ................ ..E.. ,$ OnIoNAL
ELECrRlCAL.........C- 7 IGNITION : REMOTE CONTROL.......F- 7 UNDER COVER............E- 2 DT25 VJ : 82D2185
.............. ..Cw 6 O,=f’O,,,AL : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.&6 ; <
-^- __.. _--.-_
7
-,.I_._.I I.-. r-~ -.--- .-.- ..-.. ..I. _ ,, . ._. “.. ,. ..I _..__-. . --.-~... --_.- --.---.d
32
P’TY REF.NO. PART NO. DESCRIPTION REHARKS
1
2
3
r 4
37 5
6
7
8
9
10
11
12
13 14
I.5
16
17
18
19
m 21
Q-223
22
23
21
25
2&
27
28
29
30
31
32
33
2x21-96501 LEVER, throttle control
19131-95502 CONiGYoR. thrcttk lever
19131-%300 REYAINER. rod connector
19l32-95500 cxlwxfcu
19l35-96303 Rim
191.&%301 CAM, throttle
l%Yl-%3w WY)
19656-96300 ROD
397m-96302 StWl, rem-con throttle
39763-96300 STAY. throttle cable
19811~96301-02M UMITYER, throttle
198X-96301 wER,tdSI
198&l-%3ul STAY, NSI cable
tl910&06131 Pa-f (6xl2)
09100-06083 EUU(6r30)
a9100~3 =y W-0 09103-w!d9 mu (6ti2)
09119-uM1u BOLT
u91t;o-u6u46 MilsNf3 (6.5x2Ox1.5)
09160-06105 sPI\T;ER la.lxllllu)
u9m54bum SPRING PIN
093afxOou1 wsl4
063111-11052 WY
19151-%30&02bl STAINER, stetar
19161443b1 SPACER. stab
39172-96302 STUPPER, stator
09119-0M10 BOLT
09l.39"06015 !sl%Ew
uvl4u-06000 NIJY
09343-u73bo CUSHION
09329-OGtM2 wsli1w
Ol.307-05102 BIILY
00322-21052 WASNER
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
2
1
1
2
1
1
1
I
1
1
1
1
2
2
FIG. 10
0125 VJ E3 - --.----..--_c ._
0725 VJ E3
[email protected] 5 ENGINE COVER............& 3 INLET CASE - EXHAUST COVER......& 4 RECOIL SYARTER.........B- 9 WATER PUMP.94 CLAMP BRACKET......C- 2 EXHSUST TUBE............D- 6 t&%td~~~ ....................... ..C- 5 STARTING ,4,TOR.........Ce 4 cL"y~.............c- 2 WEL PUMP.......~.......~ 7 Ofll(,,,AL ...................... ..I=1 0 SW,VEL @RACKET.........& 4 ENGINE NUMBER CRANKSHAFT.........8- 3 FUEL TANK (MOOEL VG.VH).E-5 OPTIONAL : DRAG LINK.....v......F- 9 THROTTLE CONTROL.......C- 3 DT.25 VG : 025034109d7 1. CYLINOER...........~ -2 GEAR CASE .............. .,,- 9 (,pl,ONAL : ELECTRICAL...........F- 4 TRANSMlSSlON...........D-1 I DT25 VH : 7160011;120217 DRI VESHAFT HOUS I NG. D-7 HANDLE ................ ..E- 4 (,m,ONAL : REMOTE CONTROL.......F- 7 UNDER COVER............E- 2 DT25 VJ : 82021% ELECTRICALs........C- 7 IGNITION................C- 6 OPTIONAL : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.E-6
FIG. 11
12
FiG.11 ( G- 6) S'TPRYING MOTOR P'TY
REF.NO. PART ND. DESCRIPTION REMARKS
1 31300”96321 2 3l310-96300 3 31320"96300 6 31312-96300
5 31360-96300 6 33373-96301
7 31131"%mcl B 31132-96300 9 31135"%300
16 3128143340 11 bllU7-08252 12 68321~2.loE2
LJ I
l3 16 16 15 08322-11082 31B@Q-96600 0L10756202 3LBfl5"06350
1Y U83U-2U62
W)TW ASSY, starter
.ARMATlJRE
.PXNXON
srm SET. psJ&n
.wAsHER
.cyxDERhSSY,brush
..musH (+)
..IBRusH c-)
. .spRING
.m.T 8oLY Lax-
RELnY, starter BIBXET. starter reley BOLT
uxxnnw32 CbWER. starter relay
1 1 1 1 1 1 1 1 2 2 2 2 2 3
1 1 1 1
I 1
DTZ5 VJ E3 -.- .~. __- ___ .~~
CARBURETOR......... B-5 ENGINE COVER..~.........E-~ INLET CASE - EXHAUST COVER.*....&4 RECOIL STARTER....,....%9 WATER PUMP.&8 Cu\Mp mCm......fJ-2 EXHAUfl TLIBE............lJ-6 ,$JG,.,ETO.........................C-5 STAR,-lNG f.QTOR.........C-4 cL1~~(34.............+2 FIJEL PLiW..........~-... B-7 O~IONAL........................F-10 SWIVEL mCK"-.........I,-4 ENGINE NUMBER p&Jl(SHAfl..... **.. &3 NEL TANK (MODEL VG,VH).E-5 OPTIONAL : DRAG LINK . . . . . . . . . . -.F-9 THROTTLE CONTROL . . . . . . .C-3 DT25 VG : 02503~610947%
j
CYLINDER...........&2 GEAR CASEs..............D-9 OPTIONAL : ELE~ICAL......,-...F-d TRANSMISSION.~...~.....~ll 0125 VH : 716001~7720217 DRIVESHAFf HOUSING.D-7 H.:.“IDLE. . . . . . . . . . . . . . . . . . E-4 OPTIONAL : REMOTE CONTROL.......F-7 UNDER CDVER............E-2 DT25 VJ : 820218~ ELKsT'RICAL.....~~..C-~ laVITION................C-6 OP-flONAL : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.&6
FIG. 12
DY25 VJ E3
I”3 FIG.l.2 ( C- 5) WAPIEYO
Q’TY
REF.NO. PART NO. DESCRIPTION REMARKS L 3210x-%34Ll STA1I.R AS% 1
Z-l 2-2
3
6
5
6
7
a
9
10
21
12
.ma. uehting
.mz, light&g
.wu
.LocxwAslu
.ma, ignition v?xfKn .LaxwAsaR .sEHyJR, ign1tim .scflfw .UCI'lWA!MR FLYMEL
1 ELECTRICSYMTER L MAtduAL STARTER 2
2
L
2
2
L
2
2
1
3
I)725 VJ E3
- ~-..---_.-.--... . _ ._ -. _-- CARaURETOR . . . . . . . ..&5 ENGINE COVER . . . . . . . . . . ..&I ,NLEl C*$,E CLW’ 9RACKET......O-2 EXHAUST llJ8E
- %!-lhUST COVER......B-4 RECOIL STARTER . . . . . . . ..B-9 WATER PUMP.B-8
CLfJTCH.........#...02 FUEL PUMP -**-*-*-...-fH MAGNFTO.........................C-5 SARTlNG MOTOR.........C-4
“..............&7 C,m,@,AL . . . . . . . . . . . . ..-.........F-IO SWIVEL @&Cm.........D-4 CRANKSHAFl’.........E3 FUEL TANK (MDDEI VG,VHI.E-5 OPTIONAL : DRAG LINK
ENGINE NUMBER
CYLINOER...........Eb2 GEAR CA!jE.....e.........bg O~lONAL . ..*.*......F-9 THROTTLE CONTROL......+3 DT25 VG : 02503~610947%
ORIVESHAfl HOUSING.D-7 : ELECTRICAL...........F-4 Ti?ANSMISSlON...........D-I I
HkNDLE OT25 VH
. . . . . . . . . . . . . . . . ..&4 : 716001~720217
C,m(ON,,L ELECTRICJL..........C-7 IGNITION
: REMOlE CONTROL.......F-7 UNDER COVER............E-2 DT25 VJ : 820210~ . . ..s...........C-.j O,Wj-,0,.&L : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.B-6
14
FIG. 13 FIG.13 ( C- 6) IGNITION
DT2j VJ E3
P’TY REF.NO. PART NO. DESCRlWfON REUARKS
1 329ou-96540 CD1 UNIT / IGNIYIW COIL ASSY 1 2
3
4
5
6
7
8
9
10
11 12
l3
14
DYZ5 VJ ES
09280-6200L
33510-95510
09482-00269
328SO-%Ml
3665&%3ao
01107-Da.22
0916046054
09260”l2o20
09320~k2oll
328cu3-95720
02l.332-05252
CI8310-l.1052
0832&2lO52
0 RING
CAP, spark Plug
SPIW PLUG (wtls)
HOLDER, electric parts
COVER. .&nctlon box
BM;T
Wnyuz Cl.2.5x26wl.6)
CustlIoN
RECYIFZER &SSY
ZGtxu
NUT
LocKwmER
1
2
2
1
1
3
3
3
3
1
1
1
1
__- .I . CARBURFTOR.........@-5 ENGlNE COVER . . . . . . . . . . ..E-3 INLET CASE CLAMP GJWXET....~~P~ EXHAUST TUBE............b6 MAGNEp’O
- EXHAUST COVER......&c RECOIL STARTER . . . . . . . ..B-9 WATER PUMP.&8
CL~c34.............C-2 FUEL PlJ.4P . . . . . . . . . . . . . . . . . . . . . . . ..C-5
. . . . . . . . . . . . . ..&7 m,ON,,L $,.,,mlNG ,.QTOR.........Cwd /
. ..-....................F-IO SWIVEL BRACKN.........Pd CRANKSHAFT.........&3 FUEL TANK (MODEL VG,VH).E-5 OPTIONAL : DRAG LINK ENGINE NUMBER
i
.-......,...F-9 THROTTLE CONTROL.......&3 i
CYLINDER..~........EF-2 GEAR CASE DRIVESHAFT HOUSING-D-7 HPNDLE
. ..-*.*****....0-9 OPTIONAL : ELECTRICAL . . . . . . . . . ..F-4 . . . . . . . . . . . . . . . . ..E-4 o,Yj-,ONAL
TRANsMIssION...........D-II OY25 VG : 02503-610947-u DT25 VH : 716001~720217
ELECTRICAL . . ..m.-..C-7 IGNITION : REMdTE CONTROL.......F-7 UNOER COVER............E-2 DT25 VJ : 820216+ I
. . . . . . . . . . . . . . ..C-6 O~,O,,A,, : REMOTE CONTROL PARTS.F-6 UPPER 01 L SEAL HOUS lNG.&f- _u_--- -_- .- __. 1 --.--l..-.._---l-----.- ..-...-.- _.-.. - .._. . ..___ .-..-- _. --.-. ._ . . I.._. ..-...__... .._ .- ~._ _ ._._- ̂ .---.._I --.-__ryl_ --.-A ___
15
FE. 14 FIG.14 ( G- 7) ELECTRICAL
P’TY
REF.NU. PART NO. OESCRIPTION REMARKS I. 36610-96302
36619-96304
0910345050
36740-95252
09481-2mfJl
33810-96305
3381L”%300
33au-94501
09103-06049
33816-96300
6324246259
37aoD-93950
34399”96302
09103&049
38423-95501
33833”9soo
WIRIMG HI\RNEss
MVER, UMng harness @Xl (6x16)
FUSE cxx ASSY
.fLJsE aw
CABLE, starter
GKHEY, sterter cable
PROYECTW, cable
8cLY
CWP, starter cable
swrm4 A!isY, stop [L:eau)
WIRING HARNESS
13oLT (6xl2)
ns, wiriJ-3g herness (t:lM)
mE. WiriJlQ herness [L:lBD)
1
1
2
1
1
1
1
1
1
1 1 1 1ytaNlJALSYARTER
1
1
1 :
- DT25 VJ E3
IX25 VJ ES
CARBIJREYOR.........~ 5 ENGINE COVER............E- 3 INLET CASE Cl&F’ BRACKEY......D- 2 EXHAUST TUBE
- EXHAUSY COVER......B- 4 RECOIL STARTER ....... ..& 9 WATER DUMP.&8 ...........
CLuICH.............C- 2 FUEL PUMP -D-6 MAGNFTO.........................C- 5 STARTING WyOR.........C- 4
............. ..& 7 Opy,()t.J*L CRANKSHAFT.........B- 3 FUEL YANK (MODEL VG,VH).E-5 OPYlONAL
...................... ..F-I 0 SWIVEL BRACKEY.........D- 4 ENGINE NUMBER
CYLINDER......*....& 2 GEAR CASE : DRAG LINK............F- 9 YHROYTLE CONTROL.. ..... C-3 DY25 VG
............... . . Op-rlONAL : 02503-6109470
: DRIVESHAFY HOUSlNG.D-7 HANDLE
ELECYRICAL...........F- 4 YRANSMlSSlON...........D-I I OT25 VH .... . ........... ..E- 4 (,pTlONAL : REMOTE CONYROL.......F- 7 UNDER CDVER............E- 2
: 716001~720217
ELECYRICAL~........C- 7 IGNITION................C- 6 OPTIONAL DY25 VJ : 820218s
: REMOTE CONYROL PARYS.F-6 UPPER OIL SEAL HOUSING.&-6
FIG. 15 FIG.l.5 ( C- 8) ELECYRXAL (ELECYRIC SIBRTER)
P'TY REENO. PART NO. DESCRIPTION REHMKS
9
17
10
9
PD
59160-96310
57342-94Xi2
37721-96354
37725-95300
37726-96301
09100-05104
D914D-05001
386DD-96501
SWYTCH, start
WASHER, ignition switch
SWITCH. neutraL
RCTUATOR, neutral switch
BfUUXET. neutral swLtch
E&Y
Nur
SDLENOXD, chuke
09100-0501)4
091600-OMlO
BOLY (5x12)
WASHER (5.5wUlxO.8)
2
2
x.1 09162-05002 LDcxwAswR 2
DT25 VJ E3 DT25 VJ E3
OPT
OPT
OPT- USE WY.TH REKnE-
OFT-FIX? US& WITH REMOTE lxtma
Wl-FOR USE WYTH REMJTE CMlROL
- EXHAUST COVER......B- 4 RECOIL STARTER.........B- 9 WATER PUbt=.B-8 TIJBE............D- 6 M&GN~O ................. ..s.....,= 5 ~&!,-lNG &joTOR.........C- 4
Mp ............... Km ......... NK U.tJDEL VG.VH). ........... NTROL. ...... SE ............... 716DD1~720217 ................
FIG. 16
‘25 VJ E3
If
FIG.16 ( O- 2) CLAW WXKEI P’TY
REF.NO. PART NO. DESCRIPTION REUARKS
1 2
3
4
5
6-1
6-2
6-3
J-l 7-2
e
9
10
11 12
13
14 15 16-l lb-2 17 181
. 19
I
4u10-%MS-oBl BRnwET, clamp slBo 1 4lmJ-96340-02M i37AlxY. clanp PORT 1 41212-93000-02U MUE, clanp 2
09205-06012 09503-14002 41233-93920
41211-93910 41211"93900 4P222-%31D
41222”96311
412l.3-98100
4l22.l-%300
09140-o8clu
D9162-Denrn
cs16o-oeoe2
09100-08239
09180-Q9ti16
09luO#3681% 4l310-%3fla
41310-96301
093~2-D8007
09L40-08016
wl59-22003
SPRIFIC PIN
BUSH
saw, cllenp (IdO) SWEW, ClenQ (I.:781
.?icREw, claql (La)
PIN, tilt stopper
PIN, tilt stopper
PI-AYE, clan@ (lnx35)
KNOB. tilt. stopper
WY
Lout-
UASIER C8.5x23Xl.5)
ml2 wso)
zmcER (9.2xl3.ax9.5)
WLY (axY52)
ROD, clanp bracket lower
ROD, cleap bracket lower
LDxK4stER
Nui
Nut-
2
1 2 2 om
2 OPY
1 -71754a
1 717549-
2
1
2
2
4
2
2
1 1 m&l VG,VH
1 lnodel VJ
1
1
1
DT25 VJ E3
-- . . ..__ - _-.._ _
CARBURETOR.........B- 5 ENGINE COVER .......... ..& 3 ,NLET CASE - EXHAUST COVER......& 4 RECOIL STAR’iER ........ .B-9 WATER PUMP.58 CLAMP EWCKET......D- 2 EXHAUST TUEIE...~........D- 6 MAGNETO ....................... ..C- 5 STARTING mTOR.........C- 4 CLIJTCH ............ .C-2 FUEL PUMP ............. ..& 7 OMlO,.#,L ...................... ..&I 0 SW,“EL Bw\cm.........& 4 ENGl NE NUMBER IXANI(SHA~~....~~..~& 3 FUEL TANK (MODEL VG,vfl).~-5 CPT~ONAL : DRAG LINK .......... .-F-9 THROTTLE CCNTROL ....... .C-3 O-f25 VG CYLINOER...........~ 2 GEAR CASE
: 025034 I09d7-J v..............& 9 om,(,NAL : ELE~RICAL...........F- 4 TF’.ANSMlSSlON...........lJ-I I DT25 VH : 716001~720217
DRIVESHAR HOUSING.D-7 H.WOLE ....... ..a........& 4 OpYIONAL : REMOTE CONTROL.......F- 7 UNDER COVER............& 2 0125 VJ : 8202lh ELE~RI~L.........E 7 IGNITION .... ..s.........C- fj OPTIONAL : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.B-6
FiC,16 ’ 18
PIG.16 ( o- 5) cw sr4AaET Q’lv
REF.NO. PART NO. DESCRIPTION REMARKS
DT25 VJ E3
20 41130-96330
2L 41151-94500
22 41153-%MO
23 0938cl-12uo5
24 45700-96301
25 45720-96301
26 45725-944m
27 45730”96301
20 09441-17001
29 u9443-00045
30 5532a-95310
51 36894-95200
32 09125-05050
33 091camO14
34 4!i42cl-36310
35 0944147001
y(aFT, ch bracket (L:282)
CAP, shaft
CAP, bolt
SPRING
.slwwdLmzIvE 6-ciS-i
.StWT, shallow water drive
.liNm
.WAYE. she&u uater drive
.spRING
.spRING
ZW SET, protection
LEAU
ScfEw
UASKR
PIN, tilt lfxk
.spRING
1
2
2
1
1
1
1
1
1
1
1
1
2
2
1
1
mdel vc,vH
model VY model VJ
0125 VJ E3
CARBURETOR.........& 5 ENGINE COVER .......... ..E- 3 INLET CASE - EXHAUST COVER......& d RECOIL STARTER........& 9 VATER PUMP.B-8 CLAMP SRACKET......D- 2 EXHAUST TUJE............D- 6 tq~cNFl0 ..... ..v.................C- 5 STARTING mTOR.........C- Q ClJJYfJi.............C- 2 FIJEL PUMP...............b 7 OPTIONAL ...................... ..F-j 0 SWIVEL BRACKET.........,,- Q ENGINE NUMBER CRANKSHAFT ....... ..@- 3 FUEL TANK (MODEL VG,VH).E-5 OPTIONAL : DRAG LINK .......... ..F- 9 CfLlnOER...........~ 2 GEAR CASE
THROTTLE CONTROL.......C- 3 DT25 VG : 02503-610967% ............. ..& 9 ORIONAL : ELECTRICAL...........F- 4 TRANSMISSION...........D-I I OT25 VH : 716001~720217
DRIVESHAFT HOUSING.C-7 Hi.NDLE ................ ..E- 4 Op,‘IONAL : REMOTE CONTROL.......F- 7 UNDER COVER............E- 2 DT:S VJ : 820218~ ELEC=fRI'3L.........C- 7 IGNITION .............. ..I= 6 OPTIONAL : REMOTE CONTROL PARTS*F-6 UPPER OIL SEAL HOUSING.B-6
FIG. 17
27
c 32-
t
10
w DT25 VJ i3
19
FIG.17 ( D- 4) SWIML @XACKET Q’TY
REF.NO. PART NO. DESCRIPTION RENARKS
L-L 432l&%311-02H a?AcxEY, swiver 1 model VG.VH
l-2 431Ll-%320-02N SWXEY, swivel I, model VJ
2 225lk-99001 NIPPLE, clutch body 4
3 43711-96301 BUS& steering upper 1 4 437l.2"%ML WSN. steering under I. 5 4372L-96301 PLATE. upper bush I, 6 43711-%302-02M SHAFT. pilot L 7 437X-%303-02U BAACKEY. steering L 8 09160-40005 WASKR (hIJx!Xx2) 1 9 09306~22Lm Eustl 2
10 09103-08123 WLY 4 11 4Mll-%mo ADJUSTER, steering L
12 434u-%3OL wsii 1 33 09119-08044 BOLT 1
14 09&m-IBM5 SPRING 1 I.5 45231-96303 AM, rwerselock 1 I6 45246-%302 SPACER L 17 45241-96303 LItX, reverse 10ck am 3 18 45252-%302 LIN(, release lever L
19 45255-96300 KNO6, release lever 1 20 45257"%300 WSH, release lever 1 21 4526G96300 LEVER, release 1
22 45X1-%302-02+4 i3UiCHET. release lever 1 23 D91w)-osoL~ BOLT [Sxl2) 2 24 091&LDMLO WA!XR 2
25 09l.12"10034 BOLT 2 26 09140-la032 NUT 2 27 09160-04012 w4sHER (4.2xl.Oxl) 1 28 092Do-05011 PIN 1 29 09204-010~1 COTTER PIN 1
30 09319-04001 BUSH 1
IN25 VJ ES
- __ -- --__- - ._.. _. ._- .- ._.....
CARBJR~OR.. . . . . . . .55 ENGINE COVER . . . . . . . . . . ..E-3 INLET CASE - EXCIAIJST COVER......&4 RECOIL STARTER.........&9 WATER PUMP.&B CLAMP SRAC%T......Dd EXHAUST TUBE.*........-.04 MAGNETO ..,.............,........CW~ !jT,Q,-1% mTOR.........C-4 CLuTm....~........c-2 FUEL PUMP...............&7 OPTIONAL . . . . ..v................e+lO SWIVEL mCKm.........D-4 ENGINE NUMBER cRANKsw\U..-......&3 FUEL TANK (MOOEL VG,VHI.E-5 OPTIONAL : WAG LINK.. . . . . . . . . . .F-9 THROTYLE CONTROL.-. v.. .C-3 CYLINDER..-...,....&2 GEAR CASE...............D-9 OPTIONAL : ELiClRfCAL..........,F-4 TRANSMlSSlON...........~ll
OTZS VG : 0250~61094% DT25 VH : 716001”.+720217
DRI VESHAFf HOUS I NG. D-7 MJDLE . . . . . . . . . . . . . . . . ..E-d rJp’l.lONAL : REMOTE CONTROL.......F-7 UNDER COVER............E-2 DT.25 VJ : 820218* ELEC=lRICAL-........C-7 IGNITlON................C-6 OPTIONAL : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.84
D125 VJ E3
20
FIG.17 ( o- 5) SrJIvEL BRACKET Q’TY
REF.NO. PART NO. DESCRIPYION REHARKS
31 o9440-04021
32 09443-u50l3
33 094434'016 34 45-m-%3ll 35‘. 4525545500
36 45731-96310 37 09U.L-10032 38 09100-06113
39 0916244OU1 It) 0944348031 41 67100-36300 42 43755-96301
43 091M-OB224 44 D9~624EUCK? 45 09340-08016
SPRING
SPRING
SPRING
SNALLUN wmft WIVE SEY
.KNCEl, shallou drive PIAYE, shallow drive .EaiY .EnLT
.wwAswER SPRING AY’lWt%NY SET
.AnABWNT, steering bracket
.BoLY (8X35)
.LmxwwR Awl
DT25 VJ ES
- - .-... --... .- -- .-.- ------------ -.- _.. ..-._ - .__..
CARBURETOR.........B-5 ENGINE COVER ....---.....E-3 Cv\MP @RACKET......O-2 EXHAUST TUSE
INLET CASE - EXHAUST COVER....,.a-4 RECOIL STARTER.....-...&9 WAYER PUt.iP.B-8
CLUTCZ-I .v...........C-2 FUEL PUMP -.--..-.....0-6 MAGNETO.........................c-5 MARTIN ~TOR.........C-4
. . . . . . . . . . . . . ..&7 OpT,ON,qL CF7ANFS!AF-f.........&3 FUEL TANK (MODEL VG,VH).E-5 OPTIONAL
. . . . . . . . . . . . . . . . ..-.....F-IO SWIVEL BRACKET.........&4 ENGINE NUMBER
CYLINDER.-.........&2 GEAR CASE : DRAG LINK.. . . . . . . . . . . F-9 THROTTLE CONTROL.. . . . . ,C-3
. . . . ..*.*......D-9 OPTIONAL : DT25 VG
ELECTRICAL : 02503410947~
DRI VESHAFT HOUS ING. O-7 . . . . . . . . . ..F-4
Hi%DLE TRANSMISSION...........IJ-II DT25 VU
. . . . . . . . . . . . . . . . ..E-4 O~I,-JNAL : 716001~720217
E~QVC+L..::.....EY IGNITION : REMOTE CONTROL.......F-7 UNDER COVER............E-2
...*********~.**C-6 OPTIONAL : REMOTE CONTROL PARTS.F-6 UPPER 011 SEAL HOUSING.&6 DT25 VJ : 520218%
.
1 1
1 1 1 1 2 1
1 1
1 1
2 2 2
lrmdel VY
OPT WY
OPr WY OPT
FIG. 18
DTES VJ E3
22
FIG.16 ( D- 6) EXtUUlSY TUBE P'TY
REF.NO. PART Nd DESCRIPTION REHARKS
I 11433-96302 QISKEY. lower oil seal housing l.
2 1101-96310 HWSING. under oil seal 1
5 52l.23-MS04 GbSKEY. drive shaft housing 1
4-L L42i.L96330 YIBE, exhaust L LYYPE
4-2 !.42ll-96340 YIJE, exhaust L STYPE
5 tmoim6u.7 BDLY (6x35) 5
6 09u2-m Lou wA!%ER 5
DT25 VJ E3
------- _._. _.... .-.. -.. ..- . . ..~ .- CARBURETOR.........&5 ENGINE COVER . . . . . ..a....E-3 INLET CASE - EXHAUST COVER......&4 RECOIL STARTER , . . . . . . ..B-9 WATER PUMP.8-8
I CLAMP BFXKET......O-2 EXHAUST TUBE ..*.........O-6 &$GNm().........,...............C-5 STARTING ,.,CJ.OR.........&, CLUTCH.............C-2 FUEL PUMP . . . . . . . . . . . . . ..&.'I O~,r,NAL . . . . . . . . . . . . . . . . . . . . . ..sFs~O SWIVEL &?&Km.........&4 ENGINE NUMaER CRANKSHAFT . . . . . . . . .&3 FUEL TANK 04ODEL VG,VHI .E-5 OPTIONAL : ORAG LINK.. *. . . . . . . . .F-9 THROTTLE CONTROL.. . . . . .C-3 OTZ5 VG : 02503-610947~ CYLINL)ER......,....t?-2 GEAR CASE . . . ..e...........eg m,,,NAL : ELECTRICAL...........F-.I TRANSMISSION...........PII OT25 VH DRIVESHAFT ttDJSING.D-7
: 716001~720217 HZdDLE ..-.-........*....E-4 OmlONAL : REMOTE CONTROL.......F-7 UNDER C?)vER.........,..E-2
/ EeCTR_ICAL...-.- . . . . C-7 DT25 VJ : 8202lW
lGNlTlON . . . ..u.~......~.c& (j,Y,.,ONAL : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.&6
FIG. 19 FIG.&9 ( D- 7) WWESHMT HDUSXNG Q’TY
REf.NO. PART NO. DESCRIPTION REUARKS
1 2 3
6 36
9
5
6-2
2
6-2
6-3
6-4
DT25 VJ E3 ---- ...... -__-----.~ .... --- . .._ _ ..... _
CARBURETOR.........& 5 ENGINE COVER .......... ..E- 3 ,NLfl CASE - EXHAUST COVER......& 4 RECOIL STARTER.........B- 9 WATER PUMP.&8 CLAMP mCKE.r.......o- 2 GUST TUElE............O- 6 #,GNnO ....................... ..Cs 5 START,& &,TOR.........C- 4 CLlJrc34.............C- 2 FIJEL PuMp ............. ..& 7 OP.,-,ON,,L ...................... ..F-I 0 SWIVEL &Q,CKm.........D- 4 ENGINE NUMBER C&QJWlAFT ......... B-3 FUEL TANK (MODEL VG,VH).&S OPTIONAL CYLINDER...........& 2 GEAR CASE
: ORAG LINK............F- 9 THROTTLE CON?ROL.......C- 3 OT25 VG : 02503-610947~ ............. ..& 9 O,=“j-lO,.,AL :
DRIVESHAn HOUSING-O-7 H;.NDLE ELECTRICAL...........F- 4 TRANSMISSION...........C-I I D-Z VH : 71600I~720217
................ ..E- 4 OPTIONAL : REMOTE CONTROL.......F- 7 IJNOER aVER............E- 2 ELECXRICAL
DT25 VJ : 82OPl& .-.......G 7 IGNITION .............. ..G 6 0!3,-(ONAL : REWTE CONTROL PARTS.F-6 UPPER O.IL SEAL HOUSING.&6
6-5
6-6
i
6
9
10
21
x2-1
l.2-2
13
16 l5 16 17
18 19 20
52l&%331-02~ HOUSING. drive shaft (L)
52l.u-%352-02)4 NDus~NGJG, drive shaft CL)
54l2l-96300 WNTING, upper thrust reverse
09100-06102 6II.T
09162-O6006 LDCX WASHER
54x37-%301-02ucXtvER, uppermounting 54130-%310 MW upper 093fX?-10176 EaLY (10x75)
DYlao-la26D BOLT
09l6u-10082 WasNER (10.5xl9x2)
OPLSY-la050 NUT 54x0-%310 WWNTING, lower 54L65”%310 INFER, reverse stopper 56166"%301 IXUJ, lower mountbig 09140-10032 NUT 09160-10083 WASNER (10.5x30x3.2~ S4221-%301-0% COVER. Lower mounti,ng
DT25 VJ E3
09202-06OL5 PIN
D916098ol5 WAYrR
D9162-D8DO7 LDCX WAyLEFl
aYlcm-a82a3 BOLT (8x85)
D9mmmtM BOLT (8x50)
52111”9632363 MUSING, drive shaft (S)
52111-%3U-D2M HOUSING, drive shaft (5)
52111-%323-OZW HOUSING, drive shaft IS)
52111-%33&02U HOUSING, drive shaft (L)
1
1 1
1 1 1 4 fi 2
2
2
2
4
2
2
2
2
2
2
2
-6145M 52l.l.l-%32Z-Da( W/52117-9&00 6145353120217
model VJ -614549 52u.l.~%331-cm w/52u7-94&DD
61455Lb72D2l7
made1 VY
model VG
made1 vN.VJ
FIG. 19
23 FIG.19 ( D- 8) ~IVEYLI\FI MUSING
Q’TY REENO. PART NO. DESCRIPTION REMARKS
36
9 2 3
21 Cl910046104 22 09162-clao6
ml.r UxuufhstER
23 24 25 26 27 28
29
30 31 52 33 34 35 36
Q9l59-10050 NUT
09360-30062 WnyqR (10.5%l3.8xl9) Q9l8o-mD2 SPACER (m.lwu.8xl9) 54L51-%x00 MNJNTIffi, lower thrust
~2I1-%SliM’M &lntXT. lower mount fomrd
54212-%xsrJc¶d lb?luxT. lower nmunt aft
54136"%Boo SLEEVE, upper nwnting
1756Fh%ms PUG
36094-95200 LEAD o9l25-oMM SCREW 0926145014 lvAslm 52337-94400 TufE, uater insp 52324-93900 WSIi, drbehaft hous tJo.1
52.X&%300 8usH. drlveshaft haus No.2
DT25 VJ E3 DT25 VJ E3
---.- ._._-_ _ _ CARBURETOR......-..55 ENGINE COVER............E-3 INLET CASE - EXHAUST COVER......&4 RECOIL STARTER.........&9 WATER PUfdP.B-B tLN.it’ 8t’[email protected] u(HAUsT TUBE............C-6 MAGNu . . . . . . . . . . . . . . . . . . . . . . . ..+5 !jTA,Z'Jl~ ,.QTOR.........C-4 CLmCj4.............C-2 FUEL PUMP...............&7 Om,ONAL . . . . . . . . . . . . . . . . . . . . . . ..F-IO SWIVEL BRACKFT.........D-4 ENGINE NUMBER CRANKSHATr.........&3 FUEL TANK (MODEL VG,VHI.E-5 OPTIONAL CYLINDER...;.......&2 GEAR CASE...............&9 OPTIONAL
: DRAG LINK............F-9 THROTTLE CONTROL.......C-3 OT25 VG : 02503-610947~ : ELECTRICAL...........F-4 TRANSMlSSlON...........i3-II : 716001~720217
MZIVESHAU H0USING.b7 &VOLE DT25 VH
. . . . . . . . . . . . . . . . ..E..d OPTIONAL : REMOTE CONTROL.......F-7 UNDER COVER............E-2 ‘, ELEC@ICAL.. . . . . ::....C-7 IGNITION
DT25 VJ : 820216a ..;.............Cdj QflloNAL : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSlNG.B-6
4 4
2
2 2 1 1
I 2
1 1 2 2 1 3 2
frYJ&l VY
imdel VY
FIG. 20
0125 VJ E3
1
2
3
4
5
6
Y
a
9
lil
11
12
15-l u-2 u-3 u-4 u-5
,u-6 U-7
14
l5-1
l5-2
u-3
u-b
u-5
E-6
15-7
u-8
16 17-l
f n-2
18 ?
55100-%30192McAsE assy, Qear
09263-i!QO46 .BEARING (zu.63W26.98X2.5.4)
09265-25015 .BEARING 55314-%501 .cuvER. gear case
5x25-%302 TRIN Tne
D9162-08oo7 L&X MStEft
D9U&D8215 BOLT (ewzuo)
092~lilOD5 PUG
09U8"10022 Gw(EY (loxl7xl.5)
091uo-cla224 BctLY@x35)
D9162-08D07 LUIX wE+ER
09202-060l5 PIN
58ul-%3ol-olY FwJPaLm C3tiO-l/4x9) 5alu-%x&DlT lTaPEuER (3!du-1'4xlU) 50110-%32l-u.T PROPULER (3tlo-w5xU)
58llu-36J31-011 FstcEum (3x10-wlxl2~
58uo-%34bo1T PiwPEm (Sxm-l/m) 58ll0-%35E-I.llT PRoeEuER &lo-wl4)
58ll0-%36~-01r moPELLm (Sxlu-u4%l52 58l2u-%3lY R&N
561M-06ba)l-u1Y l3twmm (3yXpo-ll4x9~ WfYJ-964lU51T Ffa3E.m (SxlMJ4%m)
381M-3602ddlT PRopEm (3xlO-l/4!&) XWO-9643OMdlT f'RCPELLDI [3xlO-Wt.xl2) 581uil-W-olT pw)pEm Oxla-u4xl3~ 581ILEI-WM-DlT PRopEm (3xlU-Y4%.l4) 58l.~-%46o-olY RIOPEW ~3XltJ-U4~~ 582ou"%4uo PRUPELLER (3rlDlll4xJ.3)
56120"%4Du .ousH, proPel.ler
5X32-96312 STOPER, propeller bum
57632-96400 STWPER, propeller bush
57633-96300 SPACER
24
FIG.20 ( II- 9) GEM? CA!%
REF.NO. PART ND. DESCRIPTION
Q’TY
RERARKS
I
1 1 1 3
3
6
6
2
lP9oa 1 Plooo 1 Pllw)
1 Pl.200. LTrPE:ml
1 Pmio,sTwesYci
1 PUUl
1 PUM
DT25 VJ E3
1
1
f
1
L
1 1 1 1 1 1 1 1
PKll Ploal PLlDl
PI.201
PI.301
PlirDl Pl5Ul
Psl.3oil.stain1ess steer
far ReP.No.l.3 fbr Ref.ND.l.5
- -_-_ -_ .~.. _- _. I
CFIREUJREIOR~~~~..~.~ES ENGINE COVER . . . . . . . . . . ..+3 ,NLET CASE CLAMP 6RACKET......o-2 EXHAUST TUBE
- EXHAUST COVER.*....&4 RECOlL STARTER........&4 WATER PUMP.&6 . ..**..-....O-6 fQ,@.JETO.......~..~..............C-5 STAR”lNG mT,JR........,C-4
CLUTCH...*.........C-2 FUEL PUMP ..,............&7 ,,~,ON,Q . . . . . . . ..s..............F-10 SWIVEL WCKE.f.........O-4 CRANKSHAFT.........&3 FUEL TANK (MODEL VG,VH).E-5 OPTIONAL
ENGINE NUMBER
CYLINDER...........&2 GEAR CASE : DRAG LINK.. . . . -. . . . . . F-9 THROnLE CONTROL.. . . . . .C-3 DT25 VG : 02503-6 10947%
.~-~-~~~~~..-..0-9 0mloNAL : ELECTRICAL DRIVESHAFT H0USING.b7
. . ..-......F-4 TRANSMlSSION...........O-II DT25 VH : H;NOLE . . . . . . . . . . . . . . . . . . E-4 O~lOFlAL
‘,..E~CTRICAL-....,....C-7 IGNITION............‘....C-6 OWIONAL : REMOTE CONTROL.......F-7 UNDER COVER............&2 Wt.25 VJ : 820218Q : REMOTE CONTROL PARTS. F-6 UPPER 01 L SEAL HOUSING.&6
--- -7
716001*720217
FIG. 20
REF.NO. 19
20
2.l
22 23 24
25
5
Fhx?o ( D-30) EZAI? cA!i& P’TY
PART NO. DESCRIFTION REMARKS
0916044028 nfc34ER (14.5x30X2.5) 1
09159-14031 NUT 1 o9204-03m4 COTTERPIN I
17631-%310 FILTEft. water 2
03142-04259 YAPPXNG ScsEn 2
55300-95500 rrt4c A!isY, protectrM 1cPT 55181-95200 NY-, flush hose 1
M’ ‘9 DTZ VJ E3 15 DY2s VJ I3
” - . ..-. “..“” ” ...... ““, CIAMP B!WX9......0- 2 U(HAUST TlJBE............D- 6 MAGNETO ............. CLUTCH.. ..... -.....C- 2 FUEL PUMP ............. ..& 7 OPTIONAL ............ ImN~~FT.. ....... 6-3 FUEL TANK (MODEL VG.VH).E-5 OPTIONAL : DRAG LINK............F- Q mRfiTTLE COlrYROL ...... .C-3 DE'5 VG : 02503-610947%
- ..-. _ _I ..__-- - _. CA~RFTOR.........&S ENGINE COVER....-.......F-3 lhllm rA9F - CYWh”=T COVER.. .-.-B-4 RECOIL STARTER . . . . . . . ..B-9 WATER PUMP.&8
. . . . . . . .-...C-S STARTING tqjTOR.........C-d
. . . . . . . . . . . . F-lb SWIVEL BRACKET . . . . . . . . . D-4 ENGINE NUMBER
CYLINDER..--.......&2 GEAR CASE . . . . . . ..-...*..Q-9 OPrltjNAi : ELECTRICAL...-.......i-i DRIVESHAFI’ l-!X%ING.O-7 W,YOLE
mANSMISStON...........I)-ll OT25 VH . . . . . . . . . . . . . . . . ..&d O~,QN,,L : REMOTE CONTROL.......F-7 UNDER COVER............E-2
: 716001~~20217
ELECTRICAL l ..-.....C-7 IGNITION DT25 VJ : 820218%
. . . . . . . . . . . . . . ..E6 OPTlfJNAL RFhWfF PARIC. F-6 IPPFQ 01 L SEAL HOUSING.&6
..~ . .._ ,
FIG.21
6
5
7 i
FIG.22 ( D-11) YRnNsuIssI~ Q'TY
REF.NO. PART NO. DESCRIPTION REMRKS
l-1 1-2 2
3-1 3-2 J-3
3-4 3-5 3-6 3-7 3-e 4 3 6 7 e 9
10 Ll-1 u-2
11-3 l-I-4
u-5 u-6
12 I.3 lb
I.5 16 L7 18 I.9
20
22 22
57uo-%SU
57km-%301 omll-20253
08221-25366
O91El-2.5022 08213-25401
09uo-25032 09x0-25033
09160-25034 09I60-25035 08213-25402 08331-21409 iB44O-wmr: 09l66-17cm
0916hoim 57l33"96302 5x54-%301 573u-%3lo 09l.6o-l5o50
09160"I.5031 o5Mu-u(?32
oe2l.l"I.5203
09160-l#33 OBZll4.3206
09359-oeo46 cimil-75002 57520-36312
m!.Li-l6242 57&u-%Ml 0920946016 5762-l-%X0 o92D2-osct2l
09440~3siHM
0944047061 57610"96303
SMFl, drive
sbwf. IkLve
YtRlkSYk4Sfl
WASKR (T:O.S)
wAsw? (TzO.9)
wAslER (TLO)
NIISIER (Yz1.1) wltstm (Y:1.2) wAs+m (7:1.3) NASJER (Y:l.&) WAslER (Y:l.S) cxluuP SPRING
SPACW, preload spring twcRxER PINIolJ ilAstER (T:L.Y)
- (T:r.e1 w&SW! (Yzl.9) w4!3ER (7:2.0)
nAsR (Tz2.1) blAsEi? (T:2.2)
tan ORXNG
GEM, mertl YwlER (Ta.5)
wlo. PUlh PIN
5HXFlEfl. clutch tJo~
PIN .
SPRING
SPRXNG
.SlWl, propeller
1 STWE 1 LTYPE
1 1 1
0-l O-1 0-l O-1 O-1 D-1
1 1 1 1 1 1 1
cl-1 o-4 O-1 U-1 o-4 O-1
1' 1 1 1 1 1 1 1 1 1 1
Dll
: CARBURETOR.........& 5 ENGINE COVER............E- 3 INLET CASE CIJMP sRAcKEY......o- 2 EXHAUST TUBE
- EXHAUST COVER......& 4 REWIL STARTER.........& 9 .......... ..p 6 ~~~0 ....................... -.C-5 STARTING WfOR.........C- d
CLuT~.............G 2 FUEL PUMP ............ ~~&wy.."
...& 7 OpTl@,j%L........................F-10 SWIVEL mm.........& 4 ...... %3 FUEL TANK (MOOEL VG,VH).E-5 OPTIONAL : ..........
CWJND~...........!& 2 GEAR CASE...............& 9 Oml@,,,L DRAG LINK.. F-9 ll$?OJ-TLE CONTROL.. ..... C-3
ORIVESHAFT H0fJSINf&D-7 WWDLE..................E- d Om[ONAL : ELECTRICAL...........F- 4 TRANSMISSION...........D-I I
., [email protected].:.---C-7 IGNITION : REMOTE CDNTROL.......F- 7 UNDER WVER............E- 2
.............. ..C- ,j mIO&,L : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.&6
FIG. 21
27
FIG-U ( D-12) TRbWSMISSI(pI P'TY
REENO. PART NO. DESCRIPTION REMARKS
23-l
23-2 23-3 23-4 23-5 23-6 24 25-l 25-2 25-3 25-4 26 27
28
29
30
31
oK22l-202% WASNER (Tt0.8) cl-1
09160-20033 WnsHER (Y:0.9) o-l
cls211-202% WAylER (T:1.0) o-l 0916040036 ldAslER (Y:l.l) o-l
0916040037 wAsHER CY:1.2) o-l D9160-2m38 nnyER (Y:1.3) O-1 sIsu-%31L GEnR, reveBc 1 0821i-3u4o1 WulsT WJWER (T:l) o-1 LuJ221-;3w TmlsY uPsIn (TdJ.2) u-2 O822.l-sllli[fii TIw)sY WAylER (Y3J.5) D-l 0622.L~ Ylw3Y uAskER (Y:B.B) o-1 56l.20-963ll-Da( hY.tSIffi. ~ropelh# shat‘t brg L
oal~34Ixxo .BEARINc 1 09263-2oIMY .wRItG (2oaaa20) 1 09289~2OW9 .DIL SEAL (2o!u4ti.5) 2 D9l62m uyxnAsER 2 09im46w mu 2
on5 VJ E3 DT25 VJ E3 --I__-- ._ _.
cXRBURFTOR-. . . . . . . . E-5 ENGINE COVER . . . . . . . . . . ..E-3 ,NLn U\SE - EXJIAUSY COVER......B-6 RECOIL STARTER...--.--.i3-9 WATER PUMP.&8 CLAh4f' BRACKET..-...D-2 EXHAUST TUBE . . . . . . . . . . ..pe ~@J~O.................“.......C”5 STARTING MOTOR........-C-4 cl.lJfci+.......“.....c-2 FIJEL PUMP . . . . . . . . . . . . ...57 (,m,O,.,A\L ..-.....................FefrJ !jUIVEL ~KFT.........&J CRANKSHAFT.........B-3 FUEL YANK MDEL VG,VH).E-5 OPTIONAL
ENGINE NUMBER
C’ftlNDER....-.--...&2 GCEAR CASE : DRAG LINK............F-9 THROnE aNYRDL.......C-3 DT25 VG : 02503-610947~
. . ..-..........&g OPTIONAL : ELECTRICAL..-........F-4 mANSMISSION...........&II DY25 VH ORIVESHAFf HOUSlNG.D-7 HAYDLE
: 7160011;120217 .“................E”.g ()pTlNL : REMOTE CONYROL.......F-7 UNDER COVER........-...E-2
~ELEcrRl~L-“---..I.C-7 IWITlbN.......~........C-6 OpTlOlqAL : DY25 VJ : 8202Ia%
REMO’TE CONTROL PARY.S.F-6 UPPER OIL SEAL HOUSING-B-6
FIG. 22
28
FIG.22 ( E- 2) U?JWR GOMR
P’YY
REF.NO. PART NO. DESCRIPTION REMARKS r L
2 3 4 5 6 7-1
7-2
f- *:
3 9
10
8-4’ ?‘p 11
l.2 l.3 lh
1s
16
I 2 I
6
6LUO-%304-02M COVER, engine under 6lU3-%34X1 SEAL. under cover 09320~lDO3L CUSHION, under cover 0918O-06112 WICER (6.8~LOxY.l.5) 09103-0609h BOLT (6x25) 09250--7 CRP, cushion 6163L%301 HWK, under cover 61631~94410 HOCK, under cover 09M4"l3005 KA!xR 0930643002 awl 61633~96D02-02M LEVER. hook
0110746102 BOLT
08322~21062 wlastER l.3625-94300 CAP
225U-99001 NIPPLE, clutch notch 6ll38-%301 COVER, water 09u5-06069 scsw
1
1 4 4 4 2
1 model VG,VH
1 limdel VJ 1 1 1 1 1 1 '
1 1 2
OY25 VJ E3 DE5 VJ E3 -_
---..- . . -- _. -_- .__.. I
CARwRETOR.........S- 5 ENGINE COVER ....... ..-..E- 3 INLET CASE CLAMP sR~cKrr......o- 2 EXHAUST TUBE........~...O- 6 MAGNETO
- EXHAUST COVER......S- d RECOIL STARYER.........S- 9
CLUTCH ....................... ..Cv 5
........... ..C- 2 FIJEL RAR-flNG ,.+‘,TOR.........C- 4
PUMP ............. ..& 7 OPT,ONAL ...................... CRANKSHAn.........& 3 NEL ‘TANK (MODEL VG,VH).&5 OPTIONAL
..Fe\ 0 SWIVEL ECU.........,,- Q
CYLINOER...........~ 2 GEAR CASE : DRAG LINK ........... .F-9 THROnLE CONTROL ...... .C-3
.............. .,J.e 9 (,PT,ONAL : ORIVESHAfl HOUS ING.C-7 H’,%OLE
ELECTRICAL...........F- d TRANSMISSION...........bl l ................ ..E- 4 OPT,Of.,AL
ELECTR\CAL ... ..-...C- ‘! IGNlTlON.......~........C- 6 t&,-lONAL : REMOTE CONTROL.......F- 7 UNDER COVER............E- 2 : REMOTE CONTROL PARTS. F-6 UPPER 01 L SEAL HOUS I NG.S-6
WATER PUMP. S-S
,. --_
ENG I NE NUMBER OTZ5 VG : 0250E610967% DT25 VH : 716001~720217 DT25 VJ : 82021&J
FIG. 23
29
FIG.23 ( E- 3) ENGItE COVER Q’TY
REF.NO. PART NO. DESCRIPTION ~EUARKS
l-l
L-2 2
3 4 5 6 7
B 9
10-l 10-Z 11 12 l3 14 15 14 17
61401~9683o-oBtcOVER SET, engine 61401~96831-0~~~ COVER SET, engir-te
614X-%Ml-OM .HRpxxE, tilt up 03242d6169 .saw 61422-93950-706 ME%, emblm. front
61443-96380"26G .oEcnL, side Sl'm 61653-%38o-26G .DEcnL, side PaM 6S435-%3Bo-7oG .W, rear
2Ll.31-W3 AARK, clutch shift
LUhL%33U .DB1M, sick 61610"%302 .FASYEtSR
61610-96330 .FASYEXR
alLo7-obm .BoLT 083~"2m62 .mwAsHw2 oE322-21062 .wLslER 63132-96302 RUBBER. tmder cover 61622-96301 SEAL, rubber, recoil starter
68110-95210 'COW, weather
a9eou-B1Buu Tnul. .!w
1 1
1
3 1 1 1 1
1 2 1 1 1
1 1 1 1 1 1
rmdel VG,VH model VY
n&e1 VG,W m&l VY
OPT
DY25 VJ E3 OTO5 VJ E3 -_
CARBUREYOR.........& 5 ENGINE COVER .......... ..E" 3 ,NEy CASE CLAMP BRACKET......O- 2 EXHAUST TUBE............D- 6 MAGNETO
- EXHAUST COVER......& 4 RECOIL STARTER.........& 9 WATER PUMP.,+8 ....................... ..Cw 5
CLLiTCH.............C- 2 FUEL PUMP nAR-fI,.JG &Q.fOR.........C- 4
............. ..& 7 (,pT,ONAL ...................... CRANKSHAFT a-3 FUEL TANK (MODEL vG,vH).E-5 OPTIONAL
..F-I 0 SWIVEL mCKn.........D- 4 ENGINE NUMBER ..........
cvLtmR..~........~L 2 GEAR CASE : DRAG LINK............F- 9 THROTTLE cONTRDL.......c- 3
.... ..v........& 9 ,,m,ONAL DTZ5 VG : 02503-610947~
DRIVESHAFT HOUSlNG.D-7 H3JDLE : ELECTRICAL...........F- 4 TRANSMISsION...........O-I I DT25 VH
................ ..E- 4 wT,ONAL : REMOTE CONTROL.......F- 7 UNDER COVER............E- 2 : 716001~720217
ELEClqICAL......*..C- 7 IGNITION DT25 VJ
............. ..eC- 6 Ofl,,,N,t,L : 82DZlb
: REMOTE CONTROL PARTS. F-6 UPPER 01 L SEAL HOUS IN&B-6
FIG. 24
15e
16
30
FIG.24 ( E- 4) l#MLE Q'TY
REENO. PART NO. DESCRFTION REHARKS
1
2
3
4
4
6
7
a
9
10 11 l.2
I.3
14
ls
16
17
18
19
20
21
63121-%302-Oa4 CUVER, tiller handle
63114~5'4300 SPACER, handle cover
09108-uB147 STUU EOLT
D9162-moo7 LUCK !dFww?
09140-08016 W-l
63llb%5X1-iD4 HnNDcE, tiller
63115-%xX 63625-%3OfJ
63610-%301
6X25-952UU
63240-96300
09440-12027
63227-93200
6322343201
OV163-06OtYl
09l26-u6uf%
632.lU-93901
63220-96300
632ls-934uo
63LU-%3OtJ
63300~93900
SPW cm+43 CblmE, throttle BUSH, hendle rod
PD3USXR. handle grip SPRING PIN, timdle rod
SYWFER, handle rod
LlmwA.3a
GRIP. handle
lUD,ttardle MIS%, handle CUVER. stop suit&h wire am ASSY, extension
1 1 2
1
1
1
1
3
1
1
1 1 1 1 1
L:l4
UPY
E4 UT25 VJ E3
J E3 ---__-~-__-- --.. -.- .-.... _ . - ___ _._ _- - ,_ _ _.
CARBURETOR.........& 5 ENGINE COVER............E- 3 INLET CASE - EXHAUST COVER......B- 4 RECOIL STARTER.........B- 9 WATER PUMP.B-.5 CLAMP BRACKET ..... .0-t EXHAUST TUBE. .......... -D-6 MAGNEYO ....................... ..C- 5 STARTING f.4CTOR.........C- 4 CLIJTCH.............~ 2 FUEL PUMP ............. ..& 7 OPTIONAL ...................... ..F-I D SWIVEL BRACKFT.........D- 4 ENGINE NUMBER lp&J~HAfT ......... 8-3 FUEL TANK (MODEL VG,VHl.E-5 OPTIONAL : DRAG LINK............F- 9 THROTTLE CONTROL.......C- 3 DT25 VG : 02503-6109dh CYLlNDER.....s.....& 2 GEAR CASE...............D 9 OPICNAL : ELECTRICAL...........F- 4 YRANSMISSION...........D-I I 0725 VH : 716001~720217 DRIVESHAPT HdUSING.O-7 HhNDLE ................ ..E- 4 OF;'lONAL : REMOTE CONl’ROL.......F- 7 UNDER COVER............E- 2 DT25 VJ : 8202189
.ELECTRICAL.m.. .. ..s.C- 7 IGNITION .............. ..C- 6 O~lONAL : REt’OSE CONTROL PARTS. F-6 UPPER 0 IL SEAL HOUS I NG. B-6 .-.l--...-“.._-l.--._-~- ......... - .-- .. ~-.._ ..- .... .._. .... .,- ..... .......
FIG. 25
31
FIG.25 ( E- 5) FUEL T&M :lCXXL VG,VK) P'TY
REF.NO. PART NO. DESCRIPTION REMARKS
22
13
14
l.!i
16
17
13
39
m
6.5000-95m1 65510-98507 65561-93502 65671-93020
02lJ.2-06Lb2
0213246402
09163-o6no2 65850-95506 65740-95500
65850"93clo1 65853-93UOJ.
0w2-04208
65864-95200
65630-95500
0916%12001 65700-95206 65750-98505
65750-9XUJO
65781-98500
6577049703
65720-98520
U832.b23102
08Y10-2zlo2
657CG9527L
65Yrn-98590
YAM SET. fuel (2X)
.cAP ASSY
.GnsuET
.GQSKET. fuel gauge
.scREW
SCREW
.wlsHEf7
.G&lJGE Ass, fuel
..coNEECYoR, male fuel
, .cAsKET , strainer
. .STRAINER
. ..scREw
..FLOAY
..FILYEft, outlet
..GAsKET (LZ.SxMrl)
WSE, fuel
.cwIsCToR, fele fuel
.mmoR, female fuel
.CLIP
.PuP, sqmere
CONJECIOR, male fuel
LowwA!3ER
WY
MOSE, fuel jtlfnt
CUWCIOR, raale fwl
1
1
1
1
3
1
4
1
1
1 1 2
1
1
1 1 1 I 4 1 1 1 1 1 1
W!,OD:l3
1D:l.l
IDd.3
0D:l.l
DPT
tPY,lu2-ll
DT25 VJ E3 ‘I
Refer to FIG.26 (E-6) for FUEL YnEI( (MOEL VY)
CARBURFFdR.........8- 5 ENGINE COVER ~~~~-~~~~.-~E-3 INLET CASE - EXHAUST covm......e- d RECOIL s~RTER.........~ 9 WATER PUW.B-8 CLAMP 3P.ACKl?i-......D- 2 EXHAUST NBE............D- 6 MAGNETO ............. ..s.........C- 5 S,‘AmlNG ,&,TOR.........C- 4 CLLITCHv............C- 2 FUEL PUMP ... ..a.........& 7 OPTfONAL......w.................F-10 SWIVEL &f,Cm.........D- Q cRjq.JKj&Ff ......... B-3 FUEL TANK (WDEL VG,VHl.E-5 OPTIONAL CYLINDER...........& 2 GEAR CASE
: DRAG LINK............F- 9 THROTTLE CONTROL.......C- 3 ............. ..b 9 Ofl,mAL : ELECTRICAL...........F- 4 TRANSMISSION...........C-I I
DRlVESHAFl HOUSlNG.D-7 HLNDLE ................ ..E- 4 OPTIONAL : REWTE CONTROL.......F- 7 UNDER COVER............E- 2 ELECTRICAL u........C- 7 I~ITlON................C- 6 ,,mlON,,L : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.34
FIG. 26
6 1
2
3
4
3
6
7
8
9
10
11 12
13
k4
15
I.6
17
18
l.9
32
FIG.26 ( E- 6) FUEL TN-M (~&IX ‘43) P’TY
REEND. PART NO, DESCRIPTION REMARKS
CARBURE7OR.........&- 5 ENGIN &MAP BRACKEi’......D- 2 EXHAUST TUBE............& tj MAGNET ...................
ENGINE NUMBER : DRAG LINK............F- 9 THROTTLE CONTROL.......C- 3 DT25 VG : 02503-610947~ ......... TRANSMISSION ......... ..lJ.. I I DT25 VU : 716001”“720217
20
ZL
22
23
0725 VJ E3
65600-92620
65510-92lBJO
6556l.-92wO
KZl.52~06262
09168-06002
65720~Y4410
o916a-uoo1
65850-Y2WCl
65855-92ooo
6SE54-92.010
65853-Y2IDl
6!%4-Y2CWmI
03221-04086
65860-32wo
65&&9%~5
65871~Y2CKR
65700-6701$
65750-96403
65770-95503
65781-98500
65720-94400
08320~22lO2
0832.b21102
YAIU SET. fuel (24L)
.CW ASY, separate tank
..GASKET. tank cap
SCREW
.wJlsHER
.mcTm, fuel,
.CASKEY. connector
.GwGE ASY, rue1
..covER‘ gauge
. .GAsKEY
..uxs
.JilsuET. kens
..m
..fuxT ""NW, push
..GRsuEY, PI&l
HOSE" fuel
.-OR, fuel
.PtW, squeeze
SLIP
cotacYm. fuel
NUT
LolxwAsHEf?
1 6.3 U.S W5.3 IMP G4L
1
1
4
4
k
1
1
1
1 1 L 2
1
1
L
1
2
1
4
1
1
1
FIG. 27 FIG.27 ( F- 2) WYl~ : ELECTRICAL lFaR WAUUAL STARTER) P'TY
---
CARBURETOR. CLAMP BRACt cLuTcH...~.........~-‘ r”tL t-‘UMY... CRANKSHAFf.........B-3 FUEL TANK (M
CYLINDER .~~a~~~~...l$-2 GEAR CASE... DRIVESHAFT HOUSlNG.f&7 HiXDLE......-........... e. --.-._
-... _ .-. .__~ --__- -_ _ .,___.. .-.
s........B-5 ENGINE COVER . . . . . . . . . . ..E-3 I’NLN CASE (ET.. . . .41-z EXHAUST TUBE
- EXHAUST COVER*....-B-4 RECOIL STARTER . . . . . . . . . . ..&.6 MAGNNO.........................
. ..-.....B-9 WATER PUMP.&8 a m. s*,-. -....- C-5 STARTING MOTOR.........C-4
. . . . . . . . . . ..&7 OflIONp,L ODEL VG,VH).E-5 OPTIONAL
.-............-.........F-10 SWIVEL mCKET’.........D-4 : DRAG LINK.*.....w....F-9 THROTTLE CONTROL.......C-3
ENG I NE NUMBER
. . . . . . . . . . ..&9 OPT,ONAL : ELECTRICAL........-..F--4 TRANSMISSlON...........O-I] DT25 VG : 02503410947~
E-4 OPT I ONAL DT25 VH
: REMOTE CONTROL : 7l60012;120217
. . . . . ..F-7 tLtLlXlWIL.........G7 IGNITION
UNDER CCVER............E-2 . . . . . . . . . . . . . . ..C-6 OpYlONp,L
DT25 VJ : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.B-6
: 820218*
REENO. PART NO. DESCRWTION REHARKS
1 31101-96300 MCTCft SET, starter 1
2 33800-%303 SWITCH, starter/cable set 1 3 3210%%380 FLWEEL 1
4 328OL-%300 RECTIFIER SET 1
5 3679J,-95200 JioUER 1 6 36898-93300 .LmD, wire 1
7 33815-94500 F+!OYECTW, cable 1 a 09103-rim49 BOLT (6x12) 1
-2 I
DT25 VJ E3
FIG.26 I F- 3) OPTIONAL : ELECYRXAL (For3 ELECTRIC STARTER) Q’TY
REF.NO. PART NO. DESCRIPtION REMARKS
1 2 3 4 5
6 7
8 9
IO 11 12 l3 14 15-l
15-Z 15-3 u-3 U-5
l5-6 16
32500-95722 OL107-06128 08322-urK7
36620-87020 36630-96330 36631-94300 36639d4300 3663s95sul 37100-95210 37820-95353
37139-95251 37l.50~933M
371cll-93310 37330-95210 37241-933bo
3714193310 37141-93320 37141-93330 37141-93340 3x41-93350 03U2-04129
366~"94301 366l.3~943fJo 3782044420
REGUUTOR, Voltage
BOLT
WIRING HARASS, extension
WIRING HRFMSS, rem-con
.W, temo-con harness
G+lMEl
tlaw. connector grcmet
PAMZL AS!jY, switch
.swITW Asw. emergency
-PANEL, SWuXh
AOLER
.WI panel
.SwIYcH. emrQency
..KEY, spare @5U)
..KfY, spare (8512)
..KEY, spare (85U) ""KEY, spare (8611) ..uEY, spare (8612)
..KEy, rpsre (86W
H27.1
17 18 19
c;w)*(ET, 1
GKMET. 2 SWITW ASSY, emergency
1 2
2 1 1
1 1 1 1 1
1 1
2 1 1
1 1 1 1
1 4
1 1 1
CARBURETOR.........B- 5 ENGINE COVER .......... ..E- 3 INLET CASE - EXHAUST COVER......B- 4 RECOIL STARTER.........B- 9 WATER PUMp.B-8 CLAMP ERACKET......D- 2 EXHAUST TUBE............D- 6 MAGNETO ...... ..o................'+ 5 STAR-flG &~loR.........c- 4 Cl.UYCH.............C- 2 FUEL PUMP ............. ..& 7 (,/2T,O,s,AL ...................... ..F-1 rJ SWIVEL BRACKn.........& 4 ENGINE NUMBER @$,Nl($HA~. ........ B-3 FUEL TANK (MODEL VG,VH).E-5 OPTIONAL CYLINDER...........& 2 GEAR CASE
: DRAG LINK.*..........F- 9 THROTTiE CONTROL.......C- 3 DT.25 VG : 02503-610947-J ............. ..D- 9 OPTIONAL : ELECTRICAL...........F- d TW\NSMlSSlON...........&I I Dl-25 VH : 716001~720217
OR1 VESHAFT HOUS I NG.C-7 H.krJDLE ................ ..E- 4 Ofll()f.,AL : REMOTE CON’/ROL.......F- 7 UNDER CDVER............E- 2 DT25 VJ : 820218% ELECTRI~L.........C- 7 IGNITION .............. ..E 6 ()PTI,,NAL : REMOTE CONTROL PARTS. F-6 UPPER 01 L SEAL HOUS ING.B-6
FIG. 29
35
FIG.29 ( F- I) WfIMAL : ELECTRICAL
Q'TY
REBNO. PART NO. DESCRIPTION REMARKS
1
2
3
4
5-l
5-2
6
7
8
9
10 ll L2 13 14 1s
34200-95512 09471-I.2001
34L00-95m
09473-lzool 3&00-95502
34500-95510
woo-95504
09471-L2ooL
34850-94700
34853-94301
09404-oa201
38500-95503
wo1-95500
02Ll2-05088
54108-94500
x109-945oD
TlllxlnEYER ASSY
-BULB (32vJ.bW)
s+PEED(#TER A55Y
.elJLB ClN,wJW)
HXR ASSIY, hour
CEYER ASSY, hour
WETER ASY, voltege
.wl.B (L2YJAW)
SWITCH. heat
WPmRYER, IJdt
cuw IL52)
Wm. uernlng
WND,warning buzzer
SWITCH SW, meter UAD, meter extension
DE5 VJ E3 DT2.5 VJ E3
l____- ....... __.-- ......... _. ..
CARBURETOR.........B- 5 ENGINE COVER s...........E- 3 INLET CASE - EXHAUST COVER......B- 4 RECOIL STARTER.........& 9 WATER PUMp.B-8 CL4MP ERACKET......C- 2 EXHAUST NBE............D- 6 MAGNFTO ..... . ................. ..c- 5 STARTING MOTOR.........& 4 CLUyCH.............C- 2 FUEL PUMP...............& 7 DpTlDNAL ...................... ..F-l() SWIVEL BRACKET.........D- 4 ENG I NE NUMBER CPJ,N~#.F-f ......... B-3 FUEL TANK (MODEL VG,VH).E-5 OPTlONAL : DRAG LlNK............F- 9 THROTTLE CONTROL.......C- 3 ~~‘(LINDW...........8 2 GEAR CASE..e............D- 9 OPTIONAL
DT25 VG : 02503~610967% : ELECTRICAL...........F- 4 lRANSMlSSION...........D-I I DT25 VH : 716001c720217
.A
DRI VESHAFf HDUS IN& C-7 HWDLE ................ ..E- 4 O~lON,jL : REMOTE CONTROL.......F- 7 UNDER CDVER............E- 2 OY25 VJ : 820218% E~~RIC.AL:wTT.....G 7 IQ.)lTION ................ C-6 OPTIONAL : REMOTE CDNTROL PARTS.F-6 UPPER OIL SEAL HOUSING.B-6 . .
FIG. 30
36
FIG.30 C F- 5) WTIOMQL : ELECTRICAL (FU? ~W&STARTER)
REF.NO. PART NO. DESCRIPTION
L 32500-95722 REGULAYCf3, voltage
2 01107-06l28 BOLT
3 08322-23067 WAWR
39600-93900 CONSENT SET
.coNsEfl ASSY, lEar@
7 39602-93900 .PWG ASSY, lamp cord 8 39603-939033 .GRow3
..a...*..... . . . . . . . . . . . . . . . . . . . . . . ..C+ STARTING mTDR....s....C-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . FT......... (MODEL VG,VHl. . . . . . . . . . . .
. . . . * . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ..v..
FIG.31 f%.3L ( F- 6) CPTIOtW : F&MITE CONIRCIL PARTS
Q'TY
RENO. PART NO. DESCliIPTION REUARKS 1 67l30-96302-02MRE#ITE CWTRCiLPARTS ASSY 1
2 673.41~94301 .WLER. rem-con cable 2
3 67440-93701 .UJIoE. clutch cable 1
4 clv205-02w6 ..SPRIffi PIN 1
5 oV44il-oVol2 ..sPRING 1 1
I 6 7 09160-060L5 09200-06115 .- .BULY (6xl.5) (6.5XUxl) 2 2
1 I 0 67466-95200 .coNNEcToR, rem-con cable 1 9 67414~V4301-02U .LIXK, rem-con throttle 1
10 11 12
I.34
13-2 u-3
u-4
u-5
u-6
u-7
13-8
u-9
3.3"1Q u-11. u-12
I.343
13-14
13-U U-16 14 15 16
091oo-061u 09360-06515
uv119-Lw47
67320-955W
6732u-95510
6732s95520
6732cb9553u
67320-95540
67320-95550
67320-95560
67320-95570
67320-95580
67320~955sO
67320-95600
61320"95610
67320~95620
673%95,630
6732a-9564Kl
67320-95650
672W-95203
67200-95213
672M-95871
.WLT (6rU)
.WAWZR (6.5xf3xl)
.BALL PIVOT
cAH.E ASSY, ramcon 6F [Law)
amE SSY, teuncon 7F (2.W)
CABLE ASSY, ;Yucoti ST (2.W)
cMLE ASSY, remocon 9F (2.W)
CABLE ASSY, lzemeon 1OF C3.lM)
CABLE A!XY, remxm UF f3.W) CABLE ilssY, remcm l2F (3.W) iaBLE ASSY, remocon l.3f (4.cM)
fz.4ElE ASSY, remcon 14F (434)
-m, remowtl lsf (UN)
txE&E A!m, 3mtnocm 16F (4.W)
CnatE ASSY, remocm17F(5.M) CAf!l.E RSSY, rwon 18F (5.5u)
CABLE ASSY, IWNIOCW 131: [S.eLI)
l2mL.E ASSY, -0rl2uF (634)
CABLE ASSY, remocon 22F (6.34)
Em ASSY, l!ewxoil STW
BUX ASSY. remocim PORT
60X ASSY, twin remaeon
1 1
1
2
2
2.
2
2
2
2
2
2
2
2
2
2
2
2
2
1 1 1
DT25 VJ E3 UT25 VJ E3
.---- ____I....-. _~... W\RBUREYOR.........&5 ENGINE COVER . . ..-*..*...E-3 INLET CASE - EXHAUST COVER . . . ..-a-4 RECOIL STARTER.........&9 WATER PUMP.&8 Cl&%= BRACKFl-......0-2 EXHAUST TU8E............D-6 M4GNEiO . . . . . . . . . . . . . . ..~........C-5 gAR-flf.~G MOTOR.........C-4 CLlJTCH.............C-2 FUEL PUMP . . . . . . . . . . . . ...57 O,=,'lO,,AL . . . . . . . . . . . . . ..e........F-10 SWIVEL mKm.........lJ-4 ENG I NE NUMBER CRANKSHAFT...-.....&3 FUEL TANK (MODEL VG,VH).E-5 OPTIONAL : CYLINDER-..........&2 GEAR CASE
DRAG LINK.. . . . . . . . . . . F-9 THROTTLE CONTROL.. . . . . .C-3 DT25 VG : 02503~610947% . . . . . . . . . . . . . ..a-9 OPTIONAL : ELECTRICALv..........F-4 TRANSMISSION...........D-.I\ 07-25 VH
txlvwwr wusvm2-7 : 716001~720217
I+.%DLE . . . . . . . ..*......*.E-4 OPTIONAL : REMOTE CONTRDL.......F-7 UNDER aVER............E-2 DT25 VJ ELEm!c&.. . . . . :-::G:! IGNITION.......... . . . . . . c-6 OPTIONAL
: 82021~ : REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.&6
1-l
1-2
l-3 2 3 4
3
6
7
8
9
10
ll
l2-1
12-2
13
14
25
16
17
18
19
20
21
22
23
24
* 672iX-93960 includes ReP.No.2~3cJ
38 FIG. 32 1
I FIG.32 ( f- 7) OPTIWAL : REIGTE CDNYROL
I 1 aw REF.NO. PART NO. DESCRIPTION REHARKS
6Y2CU-9&&&02U RIMYE CDNTROL, 80x ASSY .
672&l-%630-02U RfMOYE CoNTROLBox&sY
1 mDde1 vG,vH with ELfCTRlC STARY PARTS
1 n&d VJ with ELECiaIC START PARTS
6720%9396D
67232-956UU
67232-95620
67296-95600
67294-95400
67 288~94310
D914o-wow
67232-956lU
67253-95600
67252-95600
091m-mu2 67296-94300
67296-94300
67241-95650
09126-05m3
67243-9%OU
67220-956DiY
672759%#
6722%956Of.I
67292-94500
67267-95610
67296-95610
67257 -95610
672%“956m
67251-95650
REtaTE cotmIX Box ASSY AKH .BusH .scREw .sPm .wAstER .wl .wsH .- “WSH “BOLT .ww
.m .LEVEK, free throt
.soREw
.wsH
.PlATE ASSY
.END, cable
.KtdX,brakeAW
.E RING
.CDVER, uire SCREW .CW. lever ACLER, neut lack
.LEvER, hendle
1 .sHIfT AMI TrnTTLE oar 1 1 3 3 3
3
2 . L
2
1
3 INC. 672w-94610-02w, 67200-96630-0~
2 INC. 672OU-93960
1
2
1
1
2
1
3
1 7
1 1
1
DT25 '!J E3 IX25 VJ E3
I -- --._ .. ..-.-___._.
CmWRETOR.........B- 5 ENGINE COVER .......... ..E- 3 INLET CASE Cl,W ERACKET......C- 2 EXHAUST TUBE............& 6 manO
- EXHAUST COVER......& 4 RECOIL S-fARTER ....... ..B- 9 WATER PUMP.&8 ....................... ..C- 5 STARTING wTDR.........C- 4
c~~~ci-l.............C- 2 FUEL PUMP ............. ..& 7 OfJi’lOf.,AL ...................... CRANKSHAIT
..&I 0 SWIVEL mKEi’s........D- 4 ENGINE NUMBER ...... ...@- 3 FUEL TANK (MODEL VG,VH).E-5 OPTIONAL : DRAG LINK ...........
CYLINOER...........~- 2 GEAR CASE .F-9 l?#Dl’-l-LE CONTROL ...... .C-3 DT25 VG : 02503-610947~
............. ..& 9 t,fYi’lONAL DRI VESHAFf HOUS I NG. b-7 H.?iDLE
: ELE~ICAL...........F- 4 TRANSMISSION...........D-I I DT25 VH : 716001~720217 ................ ..E- 4 O~lO).,AL
ELtXTRlCAL : REMOTE CONTROL.....*.F- 7 UNDER COVER............& 2
..e..*.s.C- 7 IGNITION................& 6 OPTIONAL DT25 VJ : e20218%
: REMOTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.B-6
PIG. 32 7
I I rn
I- -- \
DT25 VJ E3 w
39
FIG.32 ( F- 8) WTIONtbL : RWOTE CDNTROL Q’TY
REF.NO. PART NO. DESCRIPTION RMRKS
25
26
27
20
29
30
31
Y2
33
34-l
34-2
34-3
34-4
34-S
34-6
35-l
35-2
36
37
30
6X297-95690 67273-95600
33820-94402
37823-94400
6725%9%00
6726S-95630
67214”9%DO
37721-94600
37110-946llo
37141-94400
37L4L-94410
3714r-94420
37143-94430
37;14Y.-94440
37L4b94450
3asoo-87mJ
38sclo-07010
%62D-94610
67140-956Cxl
67282-95610
DT25 VJ ES
MISIER SPACER .SWXTCH nsSY, emergency ..cAP&IwE MM, neutral lock .tiw .ACTWTo8
.SWXYCH, neutral.
.XWXYXW SWITCH
..KEY (l.Dl) *MY (102) ..KEY (103) ..KEY (lo4) ..KEY (LOS)
..KEY (106)
.Blmfu
.m
.wxRxNG HRRIESS 7 WmEs
in%mwNT, tuiti reuli3-coll kit
DECAL" m4wcorl bax FmT
2
1
1
1
1
1
‘T
1Nc.6720&94610-02#, 67200~94630-02M
: CLAMP @RACKEY.. . . . *C-2 EXHAUST TUEE . . ..-.......o-6 blf,GN~Q.........................C-5 STARING wTOR.........C-4 I CLUTCH.............C-2 FUEL PUMP . ..*...........G-7 *m,ON*L :
. . . . . . . . . ..s............F-10 SWIVEL BRACKET..,,.....,,-4 ENGINE NLMBER CRANKSHAFF . . . . . . . ..&3 FUEL TANK WmEL VG,VW.E-5 OP‘TIONAL CYLINDER-.-........&2 GEAR CASE
: DRAG LINK............F-9 MROTTLE CONlROL.......C-3 DT25 VG : 02503-610967s I . . . . . . . . . . . . . ..&g Om,ONAL : ELECfRICAL...........F-4 TRANSMISSION...........bll D-25 VH
DRIVESHAFT HOUSING~D-7 WNDLE : 716001s720217
. . . . . ..n..........E-4 Om,ONAL : REMOTE CONTFtOL.......F-7 UNDER COVER............&2 ELECTRIC+...~..~.C-7 IGNITION
OT25 VJ : 820218% . . . . . . . . . . . . . . ..CW~ fJ,YTlf,NAL : REMOTE CONTROL PARYS.F-6 UPPER OIL SEAL HOUSING.&6
FIG. 33 FrG.33 ( F- 9) oFvIoNAL : c#G LM
P’IY
RENO. PART ND. DE!XRIPTION RENARKS
1 67702~96300 DRI\G LLH< AS!3 1 2 43755-%3033 .AlTM, steedng WY 1
3 67721-94300 .sPAcER (tk6) 1 *
4 67725445OD .BDLT 1
6 7 5 8 9 67726~9h5oci 091w-08224 D914o”D8016 67728-94500 09262-08007 .&XT .WT .WASMR .LimwA5lut .taJT (9.8x18x2) 2 2 2 3 2
DT25 VJ E3
II CAR&IRE TOR ......... E-5 ENGINE COVER .......... I
..E- 3 ,f.JLET CASE - EMAIJSY COVER......& 4 RECOIL STARTER.........& 9 WATER PUMP.&8 CLAMP GRACKET......D- 2 EXHAUST TUBE............D- 6 MAGNETO ....................... ..C- 5 STARTING K)TOR.........C- J Ii i
! CLUTCH........**...c-2 FUEL PUMP . . . . . . . . . . . . . ..&7 Ofll&L . . . . . ..v................F-10 SWIV&tiiKti.........i-4
j CRANKSHAFT.........&3 FUEL TANK (MODEL VG,VH).E-5 OPTIONAL CYLINOER...........&2 GEAR CASE.............
: DRAG LINK............F-9 THROTTLE CONTROL.......C-3
DRIVESHAFT H0USING.P7 l-l:.!JDLE . . . . . . . . . . . . . . . . , ELEmjQlL.........C-7 IGNIIION.. ‘__ ..-.--. - -..---.-.I---.-.--.-----.-_~” .-,...-.,., .“_.. . ._,I ., . -
DT25 VJ E3
...
ENGINE NUMBER DT2.5 VG : 02503-610947~
-.O-9 OPTIONAL : ELECTRICAL...........F- 4 TRANSMlSSION...........bl I DT25 VH : 716001~720217 ..E- 4 OPTIONAL : REMOTE CONTROL.......F- 7 UNDER COVER............E- 2 DT25 VJ : 6202th
............ ..G 6 O~lrJNAL : REMdTE CONTROL PARTS.F-6 UPPER OIL SEAL HOUSING.&6
41
FIG.34 ( F-10) l-mLoNnL cl?
REF.N!l. PART' NO. DESCRIPTION REMARKS I 1
2 3 -4 5-l 5-2 6 7 8 9-l Y-2
YYOOO-31030 GASKET, liquid, No.4
YYOOD-31050 suz.uKI Baa& No.1
YYOQO-3L120 sozlK1 .sLLIC(H SEAL YYOOO-32050 nwu~ mx t%W. super YYom-25160 UEASE. uater reslstant
YYOOO-25170 iYXA.SE, water resistant
YYOOD-22560 IXPR OIL, OLltboad mtor
Y9ooo-25olo slJ2wTsupt3(~ YYOOO-32020 l-tmu3LocK~, super
90000~U.MiY-O1T PAINT (FMNCCIIS MITE) 99oero-l~-rl2t4 PAINT (Arctic Silver)
DT2.5 VJ ES DT25 VJ E3 _-._ -- .._ -- -__-- _.-. -._.--.. -
1 1
1 1
1 1 1 1 1 1 1
CARBURETOR~........B- 5 ENGINE COVER............E- 3 INLET CASE - EX!iAUST COVER......B- 4 RECOIL STARTER.........B- 9 WATER PUMP.B-8 ClAMP SRACKET......D- 2 EXHAUST TUBE............& 6 MAGNETO ....................... ..Cw 5 STJ,RT,,.JG m-ft,R.........C- 4 cLfJTCH.............c- 2 FUEL PUMP...............& 7 OpTIONAL........................F-1 D SWIVEL mCK”..........O- 4 ENGINE NU’.iBER CRANKSHAFT.........B-3 FUEL TANK (MODEL VG.VH).E-5 OPTIONAL : DRAG LINK...,.......,F-9 MRDTTLJI CONTROlL.. . . . . .C-3 OT25 VG : i2503-610967%
WI CYLINDER . . . . . . . . . . . I%2 &AR CASE . . . . . . . . . . . . . ..bg 0PT;iNAL : ELEil!%CAL...........F-d TRANSMISSlON..i:.......D-;I __--_ -.-.
0125 Vi I 716001~7202!7 I id DR I VESHAFf HOUS I NG . D-7 ihOLE
- --- _... -. - . . . . . . . . . . . . . . . . ..&.d OPI[ONA(. : REf.#JTE CC$JTROL....,..i-j
ELEml.C&.e......C-7 IQJITIW................ C-6 OPT-IONAL : REMOTE CONTROL PARTS.F-6 UNDER COVER.. . . , . . . . . . .;-i UPPER OIL SEAL HOUSING.B-6
DT25 VJ : 8202lb