parts list for pw-3002h pw-3002r - a&i products ... · parts list for pw-3002h pw-3002r engine...

�©Copyright 2008, A & I® EX-9696-070908

PARTS LIST FOR

PW-3002HPW-3002R

EngInE OIL gRAdE: HOndA/ SUBARU: SAE10W-30

EngInE OIL CAPACITy: 20 oz. PUmP OIL gRAdE: mi-T-m Pump Oil AW-4085-0016 PUmP OIL CAPACITy: 16 oz. nOzzLE SIzE: 3.0

2©Copyright 2008, A & I® EX-9696-070908

This Parts Listing has been compiled for your benefit. You can be assured your Cold Water Pressure Washer was constructed and designed with qualityand performance in mind using over 25 years experience in the pressure washer business. Each component has been rigorously tested to insure the highest levelof acceptance.

The contents of this Parts Listing are based on the latest product information available at the time of publication. The manufacturer reserves the right to make changes in price, color, materials, equipment, specifications or models at any time without notice.

WARnIng

THIS IS A HIGH PRESSURE, COLD WATER PRESSURE WASHER. CAUTION SHOULD BE OBSERVED WHEN USING OR REPAIRING THIS UNIT! READ AND FOLLOW THE SAFETY WARNINGS LISTED BELOW BEFORE ATTEMPTING ANY REPAIRS ON THIS PRESSURE WASHER!

SAFETy WARnIngS1. NEVER alter or modify the equipment. Be sure any accessory items and system components being used will withstand the pressure developed. Use only genuine parts for repair of your pressure washer. Failure to do so can cause hazardous operating conditions and will VOID warranty.

2. NEVER make adjustments on machinery while the unit is connected to the engine without first removing the ignition cable from the spark plug. Turning over the machinery by hand during adjustment or cleaning might start the engine and machinery with it, causing serious injury to the operator.

3. Know how to stop and bleed pressures quickly. Be thoroughly familiar with controls.

4. Before servicing the unit, turn unit off, relieve the water pressure and allow the unit to cool down. Do not make repairs while the unit is running. Service in a clean, dry, flat area. Be especially careful to properly dispose of any flammable materials.

5. After testing the machine, DO NOT leave the pressurized unit unattended. Shut off the unit and release trapped pressure before leaving.

Table of Contents

SPECIFICATIOnS ...........................................................................................................................................................................................................3FRAmE ASSEmBLy ......................................................................................................................................................................................................4PUmP ASSEmBLy (3-0297) ...........................................................................................................................................................................................6UnLOAdER (8-0593)......................................................................................................................................................................................................8dETERgEnT InJECTOR (70-0499) ...............................................................................................................................................................................10

�©Copyright 2008, A & I® EX-9696-070908

SPECIFICATIOnS

mOdEL nUmBER PW-3002H PW-3002S Operating Pressure (PSI/Bar): �000/207 High Pressure nozzle: 3.0 Water Volume (gPm/lpm): 2.4/9.1 Engine: Honda Subaru Horsepower 6.5 7.0 Engine Type 4 Stroke, Overhead Valve, Single Cylinder 4 Stroke, Overhead Cam, Single Cylinder Oil Type SAE10W-30 Oil Capacity (oz./liters) 20/.6 Fuel Type Unleaded Gasoline 86 Octane Minimum Low Oil Protection Oil Alert™ Oil Sensor Fuel Capacity (gallon/ liters) .95/3.6 Starting Recoil Maximum No Load RPM 3600 (+/- 100) RPM Pump: Direct Driven, Oil Bath, Triplex Piston Oil Type Mi-T-M Pump Oil AW-4085-0016 Oil Capacity (oz./liters) 16/.47 Plungers Ceramic Manifold Forged Brass Valves Stainless Steel Unloader Adjustable Heat Dump Valve Relieves heated water during unloader bypass stage Detergent Injector Low pressure down stream from pump Unit net Weight (lbs/Kg) 85/38.6 Unit Shipping Weight (lbs/Kg) 110/49.9 Unit net dimension (in/cm) 37Lx21Wx24.5H/94Lx53.4Wx62.3H Unit Shipping dimension (in/cm) 30.5Lx21.5Wx28.5H/77.5Lx54.6Wx72.4H

�©Copyright 2008, A & I® EX-9696-070908

FRAmE ASSEmBLyW

P-3

000-

AIH

B_R

-070

908-

CJB

�©Copyright 2008, A & I® EX-9696-070908

WP-3000-AIHB_R-052808-PJH

FRAmE ASSEmBLy FOR PW-3002H/PW-3000S

REF. # dESCRIPTIOn PART # QTy. REF. # dESCRIPTIOn PART # QTy.

� Decal- PW-3000S ��-2��9 � �8 Lockwasher 29-0007 �

- Decal- PW-3002H ��-2�20 � 20 Key ��-007� �

2 Decal- Warning/Caution/Operation (See 34-9014) N/A Sep. � 2� Bolt 27-0070 �

� Front Handle Assy 7-0�9�A0� � �9 Washer 28-0022 �

� Small JP Frame �-02��A�� 22 Washer 28-000� 8

� Nozzle- 1503 �8-0��0 � 2� Decal- Caution: Risk of Fire(See 34-9014) N/A Sep. �

- Nozzle- 2503 �8-0�0� � 2� Decal- Warning: Muffler Hot (See 34-9014) N/A Sep. �

- Nozzle- 6540 �8-0��8 � 2� Engine- 6.5 H.P. Honda �-0088 �

6 Grommet ��-000� � 2� Engine- 7.0 H.P. Subaru �-0��

7 Locknut �0-0��7 �0 26 O-ring (Replacement Only) 2�-0�22 -

8 Isolator ��-0008 2 27 Decal- Warning: Risk of Injection (See 34-9014) N/A Sep. �

9 Bolt 27-0068 2 28 Lance Assembly �6-0�66 �

�0 Bolt 27-0067 � 29 Detergent Strainer �9-02��

�� Decal- Data Plate N/A � �0 Gun/Wand Assembly �6-0��

�2 Axle Spacer 62-0�76 2 �� Pressure Hose ��-0277 �

�� Washer 28-0008 � �2 Quick Connect �7-0006 �

�� Wheel ��-0�� 2 �� Hose N/A �

�� Hubcap ��-00�8 2 �� Quick Connect �7-000� �

�6 Pump �-0297 � �� Quick Connect �7-000� �

�7 Bolt 27-0092 � Safety Decal Kit (Inc. 2, 23-24. 27) ��-90��

*Must Order in One Foot Lengths

6©Copyright 2008, A & I® EX-9696-070908

PUmP ASSEmBLy (3-0297)3-

0297

-120

607-

JJT

7©Copyright 2008, A & I® EX-9696-070908

3-0297-120607-JJT

PUmP ASSEmBLy (3-0297)


� Outlet Connector 70-0�99 � 2� O-Ring 2�-0�6� �

2 Unloader Assembly 8-0�9� � 26 Backup Ring 26-0�2� �

� Bolt 27-9�98 8 27 Slinger Washers �6-��6 �

� Valve Plug �9-02�� 6 28 Plunger Guide N/A �

� O-Ring 2�-0��8 6 29 Connecting Rod N/A �

6 Valve Assembly (see 70-0502) N/A 6 �0 Piston N/A �

7 Manifold Head N/A � �� O-Ring 2�-060� �

8 Thermal Relief Valve 22-000� � �2 Crankcase Cover N/A �

9 Outlet plug �9-020� � �� Gasket 26-0�22 �

�0 High Pressure Seal N/A � �� Drain Plug �9-02�2 �

�� Seal Compaction Ring �6-�� Gasket 26-0�2� �

�2 Low Pressure Seal N/A � �6 Sight Glass Oil �6-��7 �

�� O-Ring N/A � �7 Screw 27-8�0� �0

�� Retainer Ring �6-��2 � �8 Dipstick 70-0�0� �

�� Oil Seal �6-�� 9 Oil Plug Cover N/A �

�6 Crankcase N/A � �0 Oil Plug N/A �

�7 Needle Bearing N/A � �� O-Ring N/A �

�8 O-Ring 2�-060� 2 �2 Crankshaft N/A �

�9 Flange �6-�� Ball Bearing �8-006� �

20 Screw 27-8�� Snap Ring N/A �

2� Oil Seal 26-0�20 � �� Cover Crankshaft N/A �

22 Hex Nut �0-60�6 � Valves Kit (Inc. 6 of 6) 70-0�02 �

2� Plain Washer 28-006� � Packing Kit (Inc. 3 of 10, 12, 13 ) 70-0�0� �

2� Plunger Ceramic �6-��

8©Copyright 2008, A & I® EX-9696-070908

UnLOAdER (8-0593)8-

0593

-120

607-

JJT

9©Copyright 2008, A & I® EX-9696-070908

8-0593-120607-JJT

UnLOAdER ASSEmBLy (8-0593)


� Plastic Knob N/A � 20 Garden Hose 2�-009� �

2 Knob N/A � 2� Inlet Filter N/A �

� Spring Seat N/A 2 22 Swivel Nut N/A �

� Spring N/A � 2� Retaining Ring N/A �

� Valve Rod N/A � 2� Inlet Connector N/A �

6 Support Ring N/A � 2� O-Ring N/A �

7 O-Ring N/A � 26 Inlet Banjo Bolt 8-0�9� �

8 Jam Nut N/A � 27 O-Ring 2�-0602 �

9 Unloader Valve Body N/A � 28 By Pass Housing N/A �

�0 O-Ring N/A � 29 O-Ring N/A �

�� O-Ring 2�-0�6� � �0 O-Ring N/A 2

�2 O-Ring 2�-0�69 � �� O-Ring N/A �

�� Outlet Banjo Bolt 8-0�9� � �2 Valve Housing N/A �

�� Non Return Valve 70-0�00 � �� Valve Seat N/A �

�� O-Ring N/A � �� O-Ring N/A �

�6 Checking Valve N/A � �� Bullet N/A �

�7 Spring N/A � �6 By Pass Jet Unloader N/A �

�8 O-Ring 2�-0�86 � �7 Support Ring N/A �

�9 Outlet Connector N/A �

��©Copyright 2008, A & I® EX-9696-070908

70-0499 120607-JJT

dETERgEnT InJECTOR (70-0499)

REF. # dESCRIPTIOn PART # QTy.

� O-Ring 2�-0�2� �

2 Quick Connect N/A �

� Water Injection Tube N/A �

� Injector Repair Kit 70-029� �

� Spring N/A �

6 Ball N/A �

7 O-Ring N/A �

8 Soap Suction Nozzle �6-0869 �

parts list for pw-3002h pw-3002r - a&i products ... · parts list for pw-3002h pw-3002r engine...

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