parts list manual - multiquipparts.com€¦ · the information in this manual is current ... 1350xh...

The information in this manual is current as of its publication date, and applies to compressor serial number:

and all subsequent serial numbers.

02250180-813 R01

201205160000

1600E OPEN FRAME

Failure to follow the instructions and procedures in this manual or,

misuse of this equipment will VOID its warranty!

WARRANTY NOTICE

PART NUMBER:

KEEP FORFUTURE REFERENCE

PARTS LIST MANUAL

©COPYRIGHT 2013 SULLAIR

AIR CARE SEMINAR TRAINING

Sullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance, and servicing of Sullair products. Individual seminars on portable compressors and compressor electrical systems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facility located at Michigan City, Indiana.

Instruction includes training on the function and installation of Sullair service parts, troubleshooting common faults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance, contractor maintenance, and service personnel.

For detailed course outlines, schedule, and cost information contact:

SULLAIR TRAINING DEPARTMENT

1-888-SULLAIR or219-879-5451 (ext. 5623)

[email protected]

- Or Write -Sullair

3700 E. Michigan Blvd.Michigan City, IN 46360

Attn: Service Training Department.

TABLE OF CONTENTS

PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

5 1.1 PROCEDURE FOR ORDERING PARTS

6 1.2 RECOMMENDED SPARE PARTS LIST

10 1.3 COMPRESSOR SYSTEM 750XHH - 1600E

14 1.4 FRAME ASSEMBLY

18 1.5 ENGINE & COMPRESSOR SYSTEM 750XHH - 1600E

24 1.6 ENGINE EXHAUST SYSTEM 750XHH - 1350XH

26 1.7 EXHAUST SYSTEM 1600E ONLY

30 1.8 INLET VALVE ASSEMBLY

32 1.9 AIR INLET VALVE SUBASSEMBLY

34 1.10 RECEIVER TANK ASSEMBLY 1600E

38 1.11 TANK, AIR-OIL SEPARATOR

42 1.12 COOLING SYSTEM SINGLE TURBO

48 1.13 COOLING SYSTEM TWIN TURBO

54 1.14 DRAIN LINES

58 1.15 COOLING SYSTEM ASSEMBLY

60 1.16 LIFT BAIL ASSEMBLY

62 1.17 LIFT BAIL ASSEMBLY 1525XH ONLY

64 1.18 AIR INLET SYSTEMS 750XHH - 1350XH

68 1.19 AIR INLET SYSTEM - 1525XH ONLY

72 1.20 ELECTRICAL SYSTEM DRAWING

76 1.21 ELECTRIC AND AIR PARTS HIGH PRES-SURE

80 1.22 HIGH PRESSURE ELECTRICAL AND PNEUMATIC CONTROL SYSTEMS

82 1.23 HIGH PRESSURE SUB-ASSEMBY CON-TROLS

84 1.24 INSTRUMENT PANEL

86 1.25 DISCHARGE SYSTEM, NON-AFTER-COOLED

88 1.26 CONTROL LINES

92 1.27 ELECTRIC & AIR CONTROLS WITH HIGH TEMPERATURE SOLENOID VALVE

96 1.28 FUEL SYSTEM, OPTIONAL EXPORT ONLY

100 1.29 FUEL SYSTEM OPTIONAL EXPORT ONLY

102 1.30 DISCHARGE SYSTEM AFTERCOOLED ONLY, OPTIONAL

106 1.31 WATER SEPARATOR AFTERCOOLED ONLY, OPTIONAL

110 1.32 AIR START SYSTEM, OPTIONAL

114 1.33 CAPACITY CONTROL, OPTIONAL

TABLE OF CONTENTS (Continued)PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

5

Parts List

1.1 P

Parts shoRepresentparts cannaddress, p

When ordecan be obNumber PlLocation.

The genuicompressomay lead conditions

ial Number, Plate Location

1600E Open Frame (02250180-813R01)

ROCEDURE FOR ORDERING PARTS

uld be ordered from the nearest Sullair Representative or the ative from whom the compressor was purchased. If for any reason ot be obtained in this manner, contact the factory directly at the hone numbers or fax numbers below.

ring parts always indicate the Serial Number of the compressor. This tained from the Bill of Lading for the compressor or from the Serial ate located on the compressor. See Figure 1-1: Serial Number, Plate

ne Sullair service parts listed meet or exceed the demands of this r. Use of replacement parts other than those approved by Sullair to hazardous conditions over which Sullair has no control. Such

include, but are not limited to, bodily injury and compressor failure.

Sullair

3700 East Michigan BoulevardMichigan City, Indiana, 46360 U.S.A.

Telephone: 1-219-879-5451

Figure 1-1: Ser

6

NOTE

1525XH[A] only

1525XH[A] only

(I)

1.2 Recom

KEY PAR

1 0225015

2 0225015

3 0225017

4 0225017

5 0225015

6 0225017

7 0225015

8 0225015

9 0225016

10 0225005

11 02250112

12 0225005

13 0225018

14 0225018

15 0225007

16 0225016

17 0225016

18 0225016

19 048409

20 0225016

21 0225016

22 0225016

0225013

02250117

23 0225016

0225017

0225015

1600E Open Frame (02250180-813R01)

mended Spare Parts List

T NO. QTY DESCRIPTION

ELEMENTS

5-691 2 replacement for air filter element - primary

5-692 2 replacement for air filter element - secondary (safety)

5-062 4 replacement air filter element - primary

5-063 4 replacement air filter element - secondary

6-345 1 replacement for compressor oil filter

5-907 1 replacement for engine (CAT) oil filter - 1R1808

4-066 1 replacement for engine (CAT) fuel filter - primary: 326-1643

4-065 1 replacement for engine (CAT) fuel filter - secondary: 1R0749

KITS

8-375 1 replacement kit for receiver tank separator elements (3 element pack)

1-629 1 replacement for starter solenoid

-531 1 repair kit for inlet valve (springs included)

6-278 1 repair kit for inlet valve (no springs included)

5-692 1 repair kit for start/run solenoid - coil only

5-693 3 replacement for high/low solenoid (coil only)

7-469 1 repair kit for blowdown valve 02250069-820

3-466 1 repair kit for pressure differential valve 02250115-269

4-715 2 repair kit for control pressure reducing regulator

3-466 1 repair kit for back pressure regulator - high

2 repair kit for back pressure regulator - low

7-366 1 repair kit for compressor oil thermostat (230°F [110°C])

7-369 1 rebuild kit for compressor oil stop valve

6-379 master maintenance kit - 50 Hour

9-996 filter element

-782 filter

6-380 master maintenance kit - 250 Hour

5-907 replacement for engine (CAT) oil filter - 1R1808

4-066 replacement for engine (CAT) fuel filter - primary: 326-1643

1.2 Recom

7

02250154

02250139

02250155

02250155

02250117

24 02250185 1525XH[A] Only

02250175

02250154

02250154

02250156

02250175

02250175

02250117

25 Call Custo

26 02250099

27 02250100

28 02250141

29 02250143

30 02250155

31 02250174 1525XH[A] only

32 02250181

33 02250181

34 02250182

35 02250181

36 02250180

37 02250158

38 02250163

39 02250159

40 02250159

KEY PART NOTE

mended Spare Parts List

1600E Open Frame (02250180-813R01)

-065 replacement for engine (CAT) fuel filter - secondary: 1R0749

-996 filter element

-691 replacement for air filter element - primary

-692 replacement for air filter element - secondary (safety)

-782 filter

-694 master maintenance kit - 250 Hour

-907 replacement for engine (CAT) oil filter - 1R1808

-066 replacement for engine (CAT) fuel filter - primary: 326-1643

-065 replacement for engine (CAT) fuel filter - secondary: 1R0749

-345 filter element

-062 replacement for air filter element - primary

-063 replacement for air filter element - secondary (safety)

-782 filter

MISCELLANEOUS

mer Care 1 replacement for engine/compressor drive coupling

-415 2 replacement for 2" SAE split-flange w/viton o-ring

-926 2 replacement for 3" SAE split-flange w/viton o-ring

-305 1 replacement for compressor intake filter restriction switch

-881 1 replacement for engine intake filter restriction switch

-693 1 replacement for exhaust muffler

-339 1 replacement for exhaust muffler

-841 1 replacement for engine coolant radiator

-843 1 replacement for compressor oil cooler - primary

-600 1 replacement for compressor oil cooler - secondary

-842 1 replacement for engine charge air cooler

-455 1 replacement for compressor discharge aftercooler (AC machines only)

-368 1 replacement for fuel level sender (if equipped with on board fuel tank)

-929 1 replacement for compressor interstage temperature (IT) switch

-105 1 replacement for receiver tank temperature (RTT) switch

-205 1 replacement for Compass Controller

NO. QTY DESCRIPTION

1.2 Rec

8

41 02250

42 02250

43 02250

44 02250

45 02250

46 02250

47 02250

48 02250

49 02250

50 02250

51 25003

52 02250

53 82650

54 25003

55 25003

KEY P NOTE

ommended Spare Parts List

1600E Open Frame (02250180-813R01)

159-425 1 replacement for Compass Controller enclosure access key

181-752 4 replacement for containment frame adjustable drain plug

160-020 1 replacement for fuel supply quick disconnect - male

160-023 1 replacement for fuel return quick disconnect - male

160-837 1 replacement for battery disconnect switch

161-276 1 replacement for ambient temperature sensor

161-277 1 replacement for compressor discharge temperature sensor

162-229 1 replacement for fuel tank vent (if equipped with on board fuel tank)

166-195 1 replacement for fuel tank filler cap

165-908 1 replacement for engine coolant level sensor

0-757 1 replacement for compressor lubricant - AWF (5 gallons/18.9 liters)

182-800 3 replacement for 0-750 psi / 0-5.17 MPa transducer (XH and XHH machines only)

2-464 1 replacement for receiver tank lid o-ring

LUBRICATION

0-758 3 replacement for compressor lubricant - AWF (55 gallons/208 liters)

0-757 1 replacement for compressor lubricant - AWF (5 gallons/18.9 liters)

(I) CAT C-18 requires 2 oil filters

PLEASE NOTE: WHEN ORDERING PARTS,

INDICATE SERIAL NUMBER OF COMPRESSOR

ART NO. QTY DESCRIPTION

CAUTIONMixing of other lubricants within the com-pressor unit will void all warranties.

9

Notes

1600E Open Frame (02250180-813R01)

10

1.3 COMP

02250177-522 R01 S

1600E Open Frame (02250180-813R01)

RESSOR SYSTEM 750XHH - 1600E

1

1.3 COMPR

11

02250177-522 R01 S2

ESSOR SYSTEM 750XHH - 1600E

1600E Open Frame (02250180-813R01)

1.3 CO

12

KEY Q NOTES

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

MPRESSOR SYSTEM 750XHH - 1600E

1600E Open Frame (02250180-813R01)

TY DESCRIPTION

1 FILTER, AIR

1 GAUGE, AIR FILTER RESTRICTION

1 INLET VALVE

1 COMPRESSOR

2 VALVE, RELIEF

2 SWITCH, TEMPERATURE

1 SENSOR, TEMPERATURE

2 SENSOR, PRESSURE

1 VALVE, DISCHARGE CHECK

1 RECEIVER, AIR/OIL

1 GLASS, SIGHT OIL LEVEL

1 VALVE, MINIMUM PRESSURE

2 VALVE, BALL

1 COOLER, AIR (OPTIONAL)

2 SEPARATOR, MOISTURE

1 TRAP, DRAIN

5 ORIFICE

2 VALVE, BLOWDOWN (RUNNING N.C.)

2 STRAINER

1 SIGHTGLASS, ORIFICE BLOCK

2 VALVE, THERMAL BYPASS

2 COOLER, OIL

1 FILTER, OIL

1 VALVE, OIL STOP

3 VALVE, REGULATOR BACKPRESS

1 VALVE, SHUTTLE (DOUBLE CHECK)

2 GAUGE, PRESSURE

1 VALVE, PRESSURE REGULATOR

1.3 COMPR

13

29 2

30 3

31 1

32 3

33 1

34 1

35 1

36 2

37 1

38 1

39 1

40 1

COMPONENT

P1

P2

P3

T1

T2

T3

KEY QTY NOTES

ESSOR SYSTEM 750XHH - 1600E

1600E Open Frame (02250180-813R01)

VALVE, CHECK

VALVE, SOLENOID 3-WAY ELECT

VALVE, SOLENOID 2-WAY ELECT

SEPERATOR, ELEMENT

VALVE, SHUTTLE (DOUBLE CHECK)

VENT, AIR

CYLINDER, AIR (OPTIONAL)

VALVE, PRESSURE DIFF. BYPASS

VALVE, BUTTERFLY 8” (OPTIONAL)

MANIFOLD, OIL CONTROL

VALVE, BLOWDOWN (SHUTDOWN N.O.)

TRAP, STEAM TRAP

DESCRIPTION

DRY SIDE PRESSURE

CONTROL PRESSURE

WET SIDE PRESSURE

COMPRESSOR DISCHARGE TEMPERATURE SENSOR

INTERSTAGE TEMPERATURE SWITCH

RECEIVER TANK TEMPERATURE SWITCH (RTT)

DESCRIPTION

14

1.4 FRAM

02250182-046 R03

1600E Open Frame (02250180-813R01)

E ASSEMBLY

1.4 FRAME

15

KEY PART NU NOTES

1 02250157

2 02250161

3 02250161

4 02250162

5 02250167

6 02250169

7 02250169

8 02250169

9 02250169

10 02250169

11 02250169

12 02250169

13 02250181

14 47117

15 825305-28

16 825505-16

17 829106-15

18 829112-25

19 829505-30

20 829705-10

21 829706-12

22 837806-09

23 837812-18

24 838205-07

25 838206-07

26 860312-07

27 866408-00

28 873712-01

ASSEMBLY

1600E Open Frame (02250180-813R01)

MBER QTY DESCRIPTION

-352 1 SUPT, ENCL COMPASS $ MANF BLK

-125 1 EYE, TOW SS OF/LRG

-126 1 EYE, TOW CS OF/LRG

-846 1 SUPPORT,BATTERIES 1600 T3 OPEN FRAME

-767 4 CHAIN, TETHER FRAME DRAIN PLUG

-689 1 GUARD, FORMED SS REAR 1600D T3 OF

-690 1 GUARD, FORMED SS FRONT 1600D T3 OF

-691 1 GUARD, FORMED CS REAR 1600D T3 OF

-692 1 GUARD, FORMED CS FRONT 1600D T3 OF

-693 2 SUPT, FORMED GUARD 1600D T3 OF

-694 4 PLATE, DIAMOND ANTI-SLIP GRATING

-695 20 FASTENER, DIAMOND ANTI-SLIP GRATE

-752 4 PLUG, 2-1/2 X 1-3/16 SS/NITRIL

4 VALVE,BALL 1/2”NPT

3 12 NUT, HEX F PLTD 5/16-18

6 20 NUT, HEX LOCKING 5/16-18

0 36 CAPSCR, HEX GR5 3/8-16 X 1 1/2

0 6 CAPSCR, HEX GR5 3/4-10 X 2 1/2

0 20 BOLT, CARRIAGE 5/16 X 3”

0 12 SCREW, HEX SER WASHER 5/16-18 X 1

5 6 SCREW, HEX SER WASHER 3/8-16 X 1 1/4

4 36 WASHER, SPR LOCK REG PLTD 3/8


1 24 WASHER, PL-B REG PLTD 5/16


5 1 ELBOW, 37FL 90F 3/4 X 3/4

0 4 NIPPLE, PIPE-XS PLT 1/2 X CL

4 1 CONN, 37 FL 5/8 X 3/4” NPT

1.4 FR

16

29 88771

30 SEE_

31 SEE_

02250

02250

02250

02250

KEY PAR NOTES

AME ASSEMBLY

1600E Open Frame (02250180-813R01)

5-120 1 PLUG, PIPE CORED 3” 150# PLT

CHART 1 FRAME ASSEMBLY

CHART_LB 1 SA, LIFT BAIL 1600 T3

FRAME ASSEMBLY Chart

158-305 FRM ASSY, 1600E W/O FT

162-847 FRM ASSY, 1600E W/FUEL TANK

LIFT-BAIL SUB-ASSEMBLY

165-895 SA, LIFT BAIL 1600E

180-463 SA, LIFT BAIL 1500EXH

T NUMBER QTY DESCRIPTION

17

Notes

1600E Open Frame (02250180-813R01)

18

1.5 ENGIN

02250180-457 R03 S

1600E Open Frame (02250180-813R01)

E & COMPRESSOR SYSTEM 750XHH - 1600E

1

1.5 ENGIN

19

02250180-457 R03 S2


1600E Open Frame (02250180-813R01)

1.5 EN

20

KEY PA NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 40422

16 48448

17 22260

18 23181

19 25001

20 25003

21 25003

22 25004

23 82530

24 82551

25 82840

26 82910

27 82910

28 82910

GINE & COMPRESSOR SYSTEM 750XHH - 1600E

1600E Open Frame (02250180-813R01)

RT NUMBER QTY DESCRIPTION

043-377 1 SUPPORT, UNIT/ENG H900/350

069-226 1 BUSHING, TAPER LOCK 4040 W/2.75 BORE

133-590 1 SPACER, FAN CAT C15 49.63” / 1260 mm FAN

154-560 1 FAN, 58” / 1473 mm DIA 9-BLADE

156-382 1 SUPT, ENG FRT 1600 FAM TIER III

163-929 1 SW,HIGH TEMP 280°F / 138°C

165-321 1 CORD, THERMO 120V 120-140°F / 49-60°C

165-322 1 HTR, IMMERSION JCKT WTR SAE

165-555 1 HOSE, BALL VLV DRAIN TO SEP TNK

167-871 1 VLV,ASSY AIR SHUTOFF 4” C15

172-116 1 GUARD, BELOW ALT 1600D

173-966 2 COVER, HP UNIT ADPT 1600D

180-130 1 SHIELD, HEAT TURBO 1500XH

182-176 1 SA, INLET VLV 8” HPC 1600E

1 GASKET, 11 X 8 5/8 X 1/32 / 279.4 x 219.1 x 0.8 mm

1 GAUGE, CTL AIR PRESS 0-200 PSI / 0-1.39 MPa

7 8 WASHER, SNUBBING 1” BOLT

1 1 ADAPTER, ENG/COMPR 900XH

0-330 12 ISOLATOR, VIBRATION 500 LB / 226.8 kg CAPACITY

1-046 1 VALVE, DRAIN 1-1/8-12UNF

4-077 2 NUT, THIN HEX 3/4-10

0-099 6 WASHER, .500 HARDENED

6-347 6 NUT, HEX F PLTD 3/8-16

2-382 4 NUT, HEX LOCKING 3/4-10

8-175 20 CAPSCR, FERRY HD 1/2-13 X 1 3/4

6-075 4 CAPSCR, HEX GR5 3/8-16 X 3/4

7-300 24 CAPSCR, HEX GR5 7/16-14 X 3

8-350 6 CAPSCR, HEX GR5 1/2-13 X 3 1/2

1.5 ENGIN

21

29 829110-17

30 829112-25

31 829112-30

32 829112-55

33 829116-65

34 829702-10

35 829706-12

36 834205-07

37 837807-11

38 837808-12

39 837810-15

40 837812-18

41 837816-25

42 838210-11

43 838212-11

44 860204-02

45 861704-02

46 868208-32

47 868430-01

48 868504-02

49 870108-01

50 870606-03

51 870608-00

52 873812-03

53 875706-05

54 878606-08

55 886416-10

56 SEE_CHA

KEY PART N NOTES


1600E Open Frame (02250180-813R01)

5 4 CAPSCR, HEX GR5 5/8-11 X 1 3/4

0 6 CAPSCR, HEX GR5 3/4-10 X 2 1/2

0 2 CAPSCR, HEX GR5 3/4-10 X 3

0 2 CAPSCR, HEX GR5 3/4-10 X 5 1/2

0 6 CAPSCR, HEX GR5 1-8 X 6 1/2

0 2 SCREW, HEX SER WASHER #10-24 X 1


5 2 SCREW, TC-HEX 5/16-18 X 3/4





0 6 WASHER, SPR LOCK REG PLTD 1



5 1 ELBOW, 37FL 90M 1/4 X 1/4

5 1 TEE, 37FL M BR 1/4 X 1/4

3 1 NUT, HX JAM RH PLTD 1/2-20

0 1 TEE, PIPE PLTD 1/4

5 1 NIPPLE, PIPE-HX PLTD 1/4 X 1/4

2 1 CONN, STR X JIC 1 1/16 X 3/4

8 1 CONN, 90D STR X JIC 9/16 X 9/16

6 2 CONN, 90D STR X JIC 3/4 X 9/16

0 2 STUD, THRD 3/4-10 X 3 PLT

6 5 PLUG, STR THD HOL HX 9/16-18

3 4 WASHER, NORD-LOCK PL 3/8” SP

6 1 ELB,45 DEG STR THD 1 1/16 X 1” HOSE

RT_CPLG 1 COUPLING, DRIVE ACT-6 1350/350

UMBER QTY DESCRIPTION

1.5 EN

22

57 SEE_

58 SEE_

A1: REMO

02250

A2: CONN

A3: FUEL

A4: FUEL

A5: STAN

B1: ENGI

B2: ENGI

B3: STAR

C1: MAKE

THRE

C2: INSTA

SCRE

KEY 8

Q1: SEE A

KEY PA NOTES

GINE & COMPRESSOR SYSTEM 750XHH - 1600E

1600E Open Frame (02250180-813R01)

CHART_ENG 1 ENG, DSL CAT C15 TIER III (SEE BOM)

CHART_UNIT 1 COMPRESSOR, UNIT AND PARTS (SEE BOM)

NOTES:

VE FILTERS FROM ENGINE AND MOUNT TO SUPTS

159-072 AND 02250159-073 ON LIFTING BAIL.

ECT TO ENGINE FUEL PUMP

SUPPLY TO ENGINE

RETURN FROM ENGINE

DARD ON 1500XH MACHINES, OPTIONAL ON ALL OTHERS.

NE OIL DRAIN

NE COOLANT DRAIN

TER POSITIVE

SURE THREADS ARE CLEAN AND FREE OF OIL, APPLY LOCTITE 2440 SULLAIR P/N 005898-250 TO

ADS OF SCREW AND TORQUE TO 77 FT-LBS / 104 Nm

LL TAPER LOCK PER MANUFACTURER’S INSTRUCTIONS PROVIDED WITH PART.

WS ARE SUPPLIED WITH TAPER LOCK.

21110-300 SUPPLIED WITH COMPRESSOR UNIT.

SSEMBLY DRAWING 02250182-191

RT NUMBER QTY DESCRIPTION

23

Notes

1600E Open Frame (02250180-813R01)

24

1.6 ENGIN

02250159-182 R05

1600E Open Frame (02250180-813R01)

E EXHAUST SYSTEM 750XHH - 1350XH

1.6 ENGIN

25

KEY PART NU NOTES

1 02250051

2 02250155

3 02250157

4 02250158

5 02250158

6 02250171

7 02250171

8 241260

9 829106-12

10 829108-12

11 878606-08

12 878608-10

E EXHAUST SYSTEM 750XHH - 1350XH

1600E Open Frame (02250180-813R01)


-589 1 RAIN-CAP, EXHAUST 5.75” TO 6.35” / 146.1 TO 161.3 mm DIA PIPE

-693 1 MUFFLER, EXH ENG 1600D

-158 1 PIPE, EXH ELBOW 1600D

-466 1 SUPT, MUFFLER TURBO SIDE

-467 1 SUPT, MUFFLER 1600 T3 CS

-507 1 WRAP, BLANKET MUFFLER 1600D

-508 1 WRAP, BLANKET EXH ELB 1600D

1 CLAMP, SEAL 5” / 127 mm

5 6 CAPSCR, HEX GR5 3/8-16 X 1 1/4

5 4 CAPSCR, HEX GR5 1/2-13 X 1 1/4



26

1.7 EXHA

02250194-834 R01

1600E Open Frame (02250180-813R01)

UST SYSTEM 1600E ONLY

1.7 EXHAU

27

KEY PART NU NOTES

1 02250144

2 02250174

3 02250174

4 02250175

5 02250176

6 02250176

7 02250176

8 02250176

9 02250176

10 02250176

11 02250176

12 02250180

13 02250194

14 02250194

15 408300-00

16 408300-00

17 825206-33

18 825208-44

19 825212-66

20 825304-23

21 829106-17

22 829108-17

23 829110-15

24 829110-27

25 829112-20

26 829704-10

27 829705-07

28 837806-09

ST SYSTEM 1600E ONLY

1600E Open Frame (02250180-813R01)


-566 1 AID, STARTING ELEC 24V C15

-339 1 MUFFLER, EXH ENG 1500XH OF

-340 1 ELBOW, EXH 1500XH T3

-787 1 CAP, RAIN 8” / 203 mm

-138 1 PIPE, EXH FLGD 8” / 203 mm 1500XH

-350 1 SUPT, MUFFLER FRONT (1) 1500XH

-351 1 SUPT, MUFFLER FRONT 2

-838 1 WRAP, BLKT EXH MUFFLER 1500XH

-839 1 WRAP, BLKT EXH PIPE 1500XH

-840 1 WRAP, BLKT EXH ELB 1500XH

-852 1 GASKET, EXH 8” / 203 mm CAT FLG 1500XH

-129 2 GASKET, EXH 8” / 203 mm FLG 1500XH

-605 1 SUPT, MUFFLER REAR 1600E

-733 1 SUPT,EXHST FLANGE 1600E

1 6 CLAMP, HOSE 9/16” / 14.3 mm ID

4 1 CLAMP, HOSE 7/8” / 22.2 mm ID

7 8 NUT, HEX PLTD 3/8-16



6 4 NUT, HEX F PLTD 1/4-20

5 8 CAPSCR, HEX GR5 3/8-16 X 1 3/4

5 4 CAPSCR, HEX GR5 1/2-13 X 1 3/4

0 5 CAPSCR, HEX GR5 5/8-11 X 1 1/2

5 4 CAPSCR, HEX GR5 5/8-11 X 2 3/4

0 16 CAPSCR, HEX GR5 3/4-10 X 2


5 4 SCREW, HEX SER WASHER 5/16-18 X 3/4


1.7 EX

28

29 83780

30 83781

31 83781

32 83820

33 83820

34 83821

35 83821

A1: CONN

A2: CONN

A3: ROUT

THRO

INSID

A4: ROUT

CLAM

OF E

KEY PART NOTES

HAUST SYSTEM 1600E ONLY

1600E Open Frame (02250180-813R01)

8-125 4 WASHER, SPR LOCK REG PLTD 1/2



6-071 8 WASHER, PL-B REG PLTD 3/8




NOTES

ECT TO ENGINE

ECT TO UNIT

E ETHER START HARNESS

UGH CLAMPS ATTACHED TO

E FLANGE OF EXHAUST SUPPORT

E AIR STOP HARNESS THROUGH

PS ATTACHED TO OUTSIDE FLANGE

XHAUST SUPPORT

NUMBER QTY DESCRIPTION

29

Notes

1600E Open Frame (02250180-813R01)

30

1.8 INLET

02250182-191 R04

1600E Open Frame (02250180-813R01)

VALVE ASSEMBLY

1.8 INLET

31

KEY PART NU NOTES

1 02250110

2 02250118

3 02250118

4 02250120

5 02250162

6 02250179

7 02250179

8 02250180

9 02250182

10 250025-29

11 250034-58

12 250040-09

13 829708-07

14 860005-02

15 860008-05

16 860504-02

17 861704-02

18 861804-02

19 866408-02

20 866900-02

21 868030-02

22 868430-02

23 868504-02

24 868902-01

A1: FLOW DIR

Q1: SEE ASSY

VALVE ASSEMBLY

1600E Open Frame (02250180-813R01)


-557 2 VLV,CHK 1/4”NPTF VITON SEAT

-275 1 HOSE,MP 5/16 X 12”LG 37 DEG ST

-588 1 ORF, .109 .25 FNPT X .25 MNPT

-888 1 VLV,BLWDN N.C. 8:1 RATIO

-248 1 HOSE, MP 1/4 ID X 12 OAL

-441 1 CLP,HOSE 9/16” MED DUTY/GALV

-530 1 PLUG, OIL FILLER 8”VLV 5/16 37 FL

-960 1 SA, 8” INLET VALVE

-845 1 HOSE, MP 1/4 ID X 12 OAL

4 1 ORIFICE, .187 .50M X .50M

7 2 NUT, CAP 37F X .25

9 1 WASHER, .500 HARDENED


5 1 ELBOW, 37FL 45M 5/16 X 1/4

0 2 ELBOW, 37FL 45M 1/2 X 1/2

5 1 ELBOW, PIPE-90M 1/4 X 1/4

5 1 TEE, 37FL M BR 1/4 X 1/4

5 3 TEE, 37FL M RN 1/4 X 1/4

0 2 NIPPLE, PIPE-XS PLT 1/2 X 2

0 1 PLUG, PIPE 1/2” 3000# STL PLT

0 1 UNION, PIPE-BRS SEAT 1/2 300# PLT

0 1 TEE, PIPE PLTD 1/2


0 1 BUSHING, RED HEX PLTD 1/2 X 1/4

EXPLODED VIEW NOTES

ECTION

DRAWING 02250180-961

32

1.9 AIR IN

02250180-961 R02

1600E Open Frame (02250180-813R01)

LET VALVE SUBASSEMBLY

1.9 AIR INL

33

KEY PART NU NOTES

1 250042-27

2 02250048

3 02250180

4 250042-30

5 250042-29

6 250042-38

7 02250139

8 250042-38

9 250042-65

10 829104-07

11 837804-06

12 826502-42

13 826502-21

14 828406-17

15 866900-02

16 40127

1. SEAL WIT

2. TORQUE

3. APPLY AN

4. LOCK WIT

ET VALVE SUBASSEMBLY

1600E Open Frame (02250180-813R01)


6 1 HOUSING, BODY 8” INLET VALVE

-491 1 COVER, ASSEMBLY 8” INLET VALVE

-963 1 PLATE, FLOW CONTROL 8” INLET VALVE

1 1 COVER, INTER 8” INLET VALVE

9 1 PISTON, 8” INLET VALVE

4 1 SPRING, COMP. 144 LBS INTER

-188 1 SHAFT, 8” INLET VALVE

3 1 SPRING, COMP. 109 LBS / 485 N OUTER

6 1 SPRING, COMP. 2.61 LBS / 11.6 N

5 1 CAPSCR, HX GR5 1/ 4-20 X 3/4”

2 1 WASHER, SPRLOCK REG PL TD 1/4”

6 1 0-RING, VITON 45/8 x 1/4

4 1 D-RING, VITON 1 x 1/8

5 18 SCREW, FERRY HD, 3/8-16 x 1 3/4 LG

0 1 PLUG, PIPE 1/2” STL PLTD

1 ORIFICE,.063 x .125M x .125F

NOTES:

H SULLAIR GASKET COMPOUND #5910 COLOR CODE: PURPLE.

PER SULLAIR SPEC. PE008

TI-SEIZE.

H SULLAIR ADHESIVE #5910, COLOR CODE: PURPLE.

34

1.10 RECE

02250181-839 R06

1600E Open Frame (02250180-813R01)

IVER TANK ASSEMBLY 1600E

1.10 RECEIV

35

KEY PART NU NOTES

1 02250097

2 02250105

3 02250110

4 02250117

5 02250125

6 02250126

7 02250140

8 02250157

9 02250159

10 02250171

11 02250176

12 02250182

13 40029

14 40127

15 45114

16 825510-32

17 826502-23

18 829110-25

19 829110-40

20 837810-15

21 838210-11

22 860104-02

23 860204-02

24 860208-05

25 860504-02

26 861808-05

27 866408-00

28 867103-02

ER TANK ASSEMBLY 1600E

1600E Open Frame (02250180-813R01)


-611 1 PLUG, SIGHT GLASS 1-7/8” SAE

-534 2 FLG, 3” SAE J518 CODE 61

-557 1 VLV,CHK 1/4”NPTF VITON SEAT

-782 1 FILTER, ASSEMBLY SCREEN FILTER

-776 1 ORF,PLUG BRASS 1/8”NPT x 3/32”

-129 1 SIGHTGLASS, ORF BLOCK SAE

-725 1 VLV, REL 1” MNPT 600PSIG / 4.14 MPa ASME/CE

-698 1 VALVE, MIN PRESS CHECK H.P.

-105 1 SW,HTM 300 DEG F - 3/4”-16 SAE

-932 4 SPACER, REC TANK 1600D OF

-454 1 TANK, AIR-OIL SEP 600PSIG / 4.14 MPa 1600D

-800 1 XDCR,PRESS 0-750PSIG / 0-5.17 MPa 1-5VDC

1 PLUG, O-RING BOSS SAE 1 1/4

1 ORF, CTL .062 1/8 FNPT X 1/8 MNPT

1 VALVE, PNEU(NO)500#-SHTDN BDV


7 1 O-RING, VITON 3 3/8 X 1/8”

0 4 CAPSCR, HEX GR5 5/8-11 X 2 1/2




5 1 CONN, 37 FL/MPT PLTD 1/4 X 1/4

5 1 ELBOW, 37FL 90M 1/4 X 1/4

0 1 ELBOW, 37FL 90M 1/2 X 1/2

5 1 ELBOW, PIPE-90M 1/4 X 1/4

0 1 TEE, 37FL M RN 1/2 X 1/2

0 2 NIPPLE, PIPE-XS PLT 1/2 X CL

0 1 BUSHING, RED PLTD 3/4 X 1/2

1.10 RE

36

29 86843

30 86850

31 86952

32 87010

33 87011

34 87300

A1: CE A

A2: RECI

A3: CE A

KEY PART NOTES

CEIVER TANK ASSEMBLY 1600E

1600E Open Frame (02250180-813R01)

0-020 1 TEE, PIPE PLTD 1/2

4-025 1 NIPPLE, PIPE-HX PLTD 1/4 X 1/4

4-300 1 NIPPLE, HALF-PLTD 1 1/2 X 30

4-004 1 CONN, STR X JIC 7/16 X 7/16

0-008 1 CONN, STR X JIC 3/4 X 7/8

4-002 1 CONN, 37FL SW F 1/4 X 1/4”

NOTES:

PPROVED TANK = 02250176-455

EVER TANK PORT

PPROVED FLANGE = 02250175-192


37

Notes

1600E Open Frame (02250180-813R01)

38

1.11 TANK

02250176-453 R03 S

1600E Open Frame (02250180-813R01)

, AIR-OIL SEPARATOR

1

1.11 TANK,

39

02250176-453 R03 S2

AIR-OIL SEPARATOR

1600E Open Frame (02250180-813R01)

1.11 TAN

40

KEY PART NOTES

1 1

2 2

3 3

4 4

5 5

6 02250

7 02250

8 02250

9 02250

10 80720

11 80790

12 80790

13 80790

14 81961

15 82641

16 82650

17 82720

18 82720

19 82910

20 82911

21 82911

22 83750

23 83820

24 83821

25 87870

26 88180

K, AIR-OIL SEPARATOR

1600E Open Frame (02250180-813R01)


1 DAVIT ASSY, WELDED (SEE SHT 2)

1 TUBE, OIL SCAVENGE (SEE SHT 2)

1 LID ASSY, 600PSI / 4.14 MPa TANK (SEE SHT 2)

1 FLANGE, 3” CODE-61 THREADED

1 FLANGE, 3” CODE-61 W/PIN

160-845 3 ELEMENT, SEPERATOR ELP 1600D-T3

166-858 1 PLATE, GROUNDING SS 1600 T3

166-859 1 BAFFLE, REC TANK 1600 T3 HP

166-861 1 SUPT, DAVIT ARM ASSY 1600 T3

0-010 1 COUPLING, PIPE 1/4 3000#

0-005 1 COUPLING, HALF 1/8 3000#

0-030 1 COUPLING, HALF 3/4 3000#

0-040 1 COUPLING, HALF 1 3000#

5-032 1 ELBOW, WLD 45DEG 2 LR STD

2-665 1 NUT, HEX PLTD 3/4-10

2-464 1 O-RING, VITON 17 1/2 X 1/4”

4-100 1 PIN, DOWEL UNFIN 1/4 X 1”

4-125 1 PIN, DOWEL UNFIN 1/4 X 1 1/4”

8-175 4 CAPSCR, HEX GR5 1/2-13 X 1 3/4

2-400 1 CAPSCR, HEX GR5 3/4-10 X 4

4-375 16 CAPSCR, HEX GR5 7/8-9 X 3 3/4

8-125 4 WASHER, SPR LOCK 1/2



4-053 1 WASHER, NORD-LOCK 1/4” SP SS

4-075 1 CAPSCR, HEX GR5 1/4-20 X 3/4 SS

1.11 TANK,

41

1. VESSEL T

SPATTER

2. POWDER

TANK TO

3. MAWP TO

4. WORKING

5. SHIP WIT

ASME RE

6. SAE POR

7. SHELL/HE

8. PRESSUR

AND STAM

9. THE TANK

WITH THE

10. MUST CO

11. EACH TAN

12. APPLY SI

13. ALL PORT

14. REFEREN

KEY PART NU NOTES

AIR-OIL SEPARATOR

1600E Open Frame (02250180-813R01)

NOTES:

O BE CLEAN, DRY, AND FREE OF ANY WELD SLAG,

OR FOREIGN MATERIAL INSIDE AND OUTSIDE.

COAT TANK PER SILVAN SPEC: 30-7121-C CORVEL(TM) JD DULL BLACK.

BE POWDER COATED INSIDE (DRY SIDE ONLY EXCEPT BAFFLE PLATE) AND OUTSIDE.

BE 600 PSIG / 4.14 MPa

TEMP RANGE : -20°F MIN, 450°F MAX / -29°C MIN, 232°C MAX.

H ALL GRADE 5 CAPSCREWS AND HARDENED FLAT WASHERS SECURING (TORQUE PER

QUIREMENTS) THE LID TO THE TANK. (WASHERS PER ASTM SPEC. F 436-78).

T DETAIL PER SAE 1926/1. THREAD SPEC. PER SAE J475 (ISO R725)

AD/COVER MATERIAL TO MEET ASME REQUIREMENTS.

E VESSEL MUST MEET ASME CODES AND MUST BE INSPECTED

PED UNDER THE NATIONAL BOARD FORM FURNISHED.

MUST BE REGISTERED WITH THE CANADIAN DEPARTMENT OF LABOR AND STAMPED

APPLICABLE SULLAIR PART NO. AND CRN NO. FOR ALL PROVINCES.

MPLY WITH SULLAIR CE DOCUMENT WC 322.

K TO BE SUPPLIED WITH OPERATING/INSTALLATION/SAFETY INSTRUCTIONS IF APPLICABLE.

L-GLIDE TO ALL O-RINGS.

S TO BE PLUGGED WITH PLASTIC PLUGS/CAPS.

CE: THIS TAB DRAWING IS SIMILAR TO 02250169-963.


42

1.12 COOL

02250183-055 R04 S

1600E Open Frame (02250180-813R01)

ING SYSTEM SINGLE TURBO

1

1.12 COOLI

43

02250183-055 R04 S2

NG SYSTEM SINGLE TURBO

1600E Open Frame (02250180-813R01)

1.12 CO

44

KEY PART NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 02250

24 02250

25 02250

26 02250

27 02250

28 02250

OLING SYSTEM SINGLE TURBO

1600E Open Frame (02250180-813R01)


084-842 20 CLAMP, T-BOLT SS BAND 4.50”ID

085-094 4 HOSE, HUMP CHRG AIR 4” ID X 6” LG

097-610 1 PLUG,SIGHT GLASS 1 5/16” SAE

099-415 6 FLG, KIT SAE SPLT 2” - VITON

115-730 1 HINGE, CANOPY DOOR L&R 375

138-968 4 CLAMP, HOSE CONST TORQUE 57-79


155-695 2 SUPT, COOLERS 1600 T3

155-696 2 SUPT, CLR MOUNT 1600 T3

156-345 1 ELEMENT, FILTER CORLESS

156-351 1 BOWL, OIL FLTR 1600 FAM TIER 3

157-153 1 HOSE,ENG RAD UPPER CAT C15 T3

157-156 1 PIPE, CAC HOT/UPPER 1600D

161-276 1 SNSR,TEMP RTD 3/4 O-RING

162-645 1 PIPE, ENG RAD LOWER 1600 T3

162-700 2 HOSE, RAD LOWER 3” ID X 5” LG

164-585 1 HOSE,ASSY HP OIL 2” REC OIL RT

165-367 1 SUPPORT, COOLER GUARD SS

165-368 1 SUPPORT, COOLER GUARD CS

165-908 1 SNSR, ENGINE COOLANT CAT

166-181 1 HOSE,ASSY OIL 2” SS BRAID 1600

166-182 1 PIPE, ASSY OIL 2” 1600 FAM T3

166-221 1 GUARD, COOLER PACK O.F. W/FUEL TANK

166-222 1 GUARD, BATTERY OPEN FRAME W/FUEL TANK

168-203 1 SUPT, ANL FRMD AMB TEMP SENDOR

169-646 2 SEAL, ALUM 2” JIC 37DEG FLARE

170-413 2 SUPT, GUSSET FAN GUARD 1600D-T3

172-115 2 HANDLE, 1/2” ROD 1600D

1.12 COOLI

45

29 02250172

30 02250175

31 02250175

32 02250176

33 02250177

34 02250177

35 02250180

36 02250180

37 02250181

38 02250181

39 02250181

40 02250182

41 02250182

42 02250183

43 02250183

44 02250183

45 02250183

46 02250184

47 02250184

48 02250185

49 02250186

50 02250186

51 40513

52 43197

53 407749

54 810204-02

55 810504-02

56 825304-23

KEY PART NU NOTES


1600E Open Frame (02250180-813R01)

-313 1 WRAP, BLANKET CAC PIPE 1600D

-293 1 GUARD, FAN/BELT WIREFORM SPLIT SS 1600D

-294 1 GUARD, FAN/BELT WIREFORM SPLIT CS 1600D

-692 1 SUPT, LOWER CAC PIPE 1600D

-850 1 PIPE, ASSY CAC COOL/LOWER CAT C15 T3

-852 1 VLV,CAC DRAIN VALVE

-454 1 CLR, ASSY 600PSI / 4.14 MPa 1600E PURCH

-464 1 PANEL, FUEL FILL COVER

-379 1 SHRD, FAN 58”DIA FBRGLS 1600E

-851 1 HOSE, ASSY HP OIL 2” CLR OUT 1600E

-865 1 CNTR, ENG COOLANT OVERFLOW

-797 1 HOSE, ASSY HP OIL 2” CLR OUT

-983 1 SA, DRAIN LINES 1600E

-604 1 GA, DELTA-P IND W/SUPT

-605 1 TUBE, 1/4”SS FORMED1


-764 1 HOSE,ASSY HP OIL 2” CLR IN

-583 1 CAP, CAC AIR INLET 1600E

-584 1 HOSE, CAC AIR INLET CAP 1600E

-918 1 MANF, COMPR FILTER & FLOW CONTROL

-730 2 CLP, 2” PIPE

-731 2 CLP,CUSHION 2” PIPE

2 CLAMP, HOSE 13/16” TO 1-1/2”

10 CLAMP, HOSE 1/2”

2 HOSE,RAD UPPER 2-1/2 X 6”

5 2 CONN, TUBE-M 1/4 X 1/4

5 2 ELBOW, TUBE 90 DEG M 1/4 X 1/4



1.12 CO

46

57 82530

58 82550

59 82550

60 82550

61 82801

62 82910

63 82910

64 82910

65 82970

66 82970

67 82970

68 82970

69 82970

70 83780

71 83820

72 83820

73 83820

74 83830

75 84231

76 86830

77 87053

78 87063

79 88321

80 88443

81 88611

82 88641

83 88780

84 88873

KEY PART NOTES

OLING SYSTEM SINGLE TURBO

1600E Open Frame (02250180-813R01)

6-347 19 NUT, HEX F PLTD 3/8-16

5-166 14 NUT, HEX LOCKING 5/16-18



0-030 12 CAPSCR, HEX 8.8 M10 X 30MM

5-125 8 CAPSCR, HEX GR5 5/16-18 X 1 1/4

5-300 4 CAPSCR, HEX GR5 5/16-18 X 3

8-350 4 CAPSCR, HEX GR5 1/2-13 X 3 1/2

4-075 22 SCREW, HEX SER WASHER 1/4-20 X 3/4


6-100 8 SCREW, HEX SER WASHER 3/8-16 X 1

6-125 20 SCREW, HEX SER WASHER 3/8-16 X 1 1/4






6-112 24 WASHER, PL-B WIDE PLTD 3/8

5-031 15 HOSE, FUEL LINE 5/16 (FT)

6-350 1 U-BOLT, 3/8” X 3 1/2” PIPE PLTD

2-032 1 CONN, 45 DEG STR X JIC 2 1/2 X 2 1/2

2-032 1 CONN, 90D STR X JIC 2 1/2 X 2 1/2

0-166 12 WASHER, NORD-LOCK PL M10

2-250 1 CONN, STR THD/ORFS 2 1/2 X 2 1/2

7-100 1 HOSE,HTR HEAVY WALL 1 (FT)

6-106 1 ELB,45 DEG STR THD 1 1/16 X 1” HOSE

6-038 1 TEE, HOSE BARB 3/8 BRASS

2-250 1 ELBOW, ST THD/ORFS 2 1/2 X 2


1.12 COOLI

47

A1: TO RECE

A2: TO COMP

A3: TO ENGIN

A4: TO ENGIN

A5: TO ENGIN

A6: TO ENGIN

A7: TO TOP O

A8: TO INSID

B1: MOUNT T

B2: OIL MANF

B3: ENGINE C

B4: SENSOR

B5: 02250156

FOR REP

B6: 02250180

Q1: REFERAN

KEY PART NU NOTES


1600E Open Frame (02250180-813R01)

NOTES:

IVER TANK

RESSOR

E TURBO OUTLET

E INTAKE MANIFOLD

E WATER PUMP INLET

E WATER PUMP OUTLET

F WATER PUMP

E CONTAINMENT FRAME

O FRAME

SUPPORT

OOLANT SENSOR 02250165-908

INSTALLED IN AC FOR AC MACHINES

-345 IS BULK PACKAGED FOR FACTORY.

LACEMENT ELEMENT USE: 02250139-996.

-464 IS ONLY SUPPLIED WITH LESS FUEL TANK DESIGN

CE SUBASSEMBLY DRAWING 02250182-082


48

1.13 COOL

02250168-711 R05 S

1600E Open Frame (02250180-813R01)

ING SYSTEM TWIN TURBO

1

1.13 COOLI

49

02250168-711 R05 S2

NG SYSTEM TWIN TURBO

1600E Open Frame (02250180-813R01)

1.13 CO

50

KEY PART NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 02250

24 02250

25 02250

26 02250

27 02250

28 02250

29 02250

30 02250

OLING SYSTEM TWIN TURBO

1600E Open Frame (02250180-813R01)


084-842 24 CLAMP, T-BOLT SS BAND 4.50”ID

085-094 6 HOSE, HUMP CHRG AIR 4” ID X 6” LG

097-610 1 PLUG,SIGHT GLASS 1 5/16” SAE

099-415 6 FLG, KIT SAE SPLT 2” - VITON



156-345 1 ELEMENT, FILTER CORLESS

156-351 1 BOWL, OIL FLTR 1600 FAM TIER 3

157-153 1 HOSE,ENG RAD UPPER CAT C15 T3

161-276 1 SNSR,TEMP RTD 3/4 O-RING

162-645 1 PIPE, ENG RAD LOWER 1600 T3

162-700 2 HOSE, RAD LOWER 3” ID X 5” LG

164-585 1 HOSE,ASSY HP OIL 2” REC OIL RT

165-367 1 SUPPORT, COOLER GUARD SS

165-368 1 SUPPORT, COOLER GUARD CS

165-908 1 SNSR, ENGINE COOLANT CAT

166-181 1 HOSE,ASSY OIL 2” SS BRAID 1600

166-182 1 PIPE, ASSY OIL 2” 1600 FAM T3

168-203 1 SUPT, ANL FRMD AMB TEMP SENDOR

169-646 2 SEAL, ALUM 2” JIC 37DEG FLARE

170-413 2 SUPT, GUSSET FAN GUARD 1600D-T3

172-115 2 HANDLE, 1/2” ROD 1600D

175-293 1 GUARD, FAN/BELT WIREFORM SPLIT SS 1600D

175-294 1 GUARD, FAN/BELT WIREFORM SPLIT CS 1600D

176-692 1 SUPT, LOWER CAC PIPE 1600D

177-850 1 PIPE, ASSY CAC COOL/LOWER CAT C15 T3

177-852 1 VLV,CAC DRAIN VALVE

180-454 1 CLR, ASSY 600PSI / 4.14 MPa 1600E PURCH

181-379 1 SHRD, FAN 58”DIA FBRGLS 1600E

181-851 1 HOSE, ASSY HP OIL 2” CLR OUT 1600E

1.13 COOLI

51

31 02250181

32 02250182

33 02250182

34 02250183

35 02250183

36 02250183

37 02250183

38 02250183

39 02250183

40 02250185

41 02250186

42 02250186

43 40513

44 43197

45 407749

46 810204-02

47 810504-02

48 825304-23

49 825306-34

50 825505-16

51 825506-19

52 828010-03

53 829105-12

54 829704-07

55 829706-10

56 829706-12

57 829708-10

58 837805-07

59 838206-07

60 838306-11

KEY PART NU NOTES

NG SYSTEM TWIN TURBO

1600E Open Frame (02250180-813R01)

-865 1 CNTR, ENG COOLANT OVERFLOW

-797 1 HOSE, ASSY HP OIL 2” CLR OUT

-983 1 SA, DRAIN LINES 1600E

-604 1 GA, DELTA-P IND W/SUPT



-752 1 PIPE, CAC UPPER1 1500XH

-753 1 PIPE, CAC UPPER2 1500XH

-764 1 HOSE,ASSY HP OIL 2” CLR IN

-918 1 MANF, COMPR FILTER & FLOW CONTROL

-730 2 CLP, 2” PIPE

-731 2 CLP,CUSHION 2” PIPE

2 CLAMP, HOSE 13/16” TO 1-1/2”


2 HOSE,RAD UPPER 2-1/2 X 6”

5 2 CONN, TUBE-M 1/4 X 1/4

5 2 ELBOW, TUBE 90 DEG M 1/4 X 1/4





0 12 CAPSCR, HEX 8.8 M10 X 30MM

5 8 CAPSCR, HEX GR5 5/16-18 X 1 1/4







2 24 WASHER, PL-B WIDE PLTD 3/8


1.13 CO

52

61 84231

62 86830

63 87053

64 87063

65 88321

66 88443

67 88611

68 88641

69 88780

70 88873

A1: TO R

A2: TO C

A3: TO E

A4: TO E

A5: TO E

A6: TO E

A7: TO TO

A8: TO IN

B1: MOU

B2: OIL M

B3: ENGI

B4: SENS

B5: 02250

Q1: REFE

KEY PART NOTES

OLING SYSTEM TWIN TURBO

1600E Open Frame (02250180-813R01)

5-031 15 HOSE, FUEL LINE 5/16 (FT)

6-350 1 U-BOLT, 3/8” X 3 1/2” PIPE PLTD

2-032 1 CONN, 45 DEG STR X JIC 2 1/2 X 2 1/2

2-032 1 CONN, 90D STR X JIC 2 1/2 X 2 1/2

0-166 12 WASHER, NORD-LOCK PL M10

2-250 1 CONN, STR THD/ORFS 2 1/2 X 2 1/2

7-100 1 HOSE,HTR HEAVY WALL 1 (FT)

6-106 1 ELB,45 DEG STR THD 1 1/16 X 1” HOSE

6-038 1 TEE, HOSE BARB 3/8 BRASS

2-250 1 ELBOW, ST THD/ORFS 2 1/2 X 2

Notes:

ECEIVER TANK

OMPRESSOR

NGINE TURBO OUTLET

NGINE INTAKE MANIFOLD

NGINE WATER PUMP INLET

NGINE WATER PUMP OUTLET

P OF ENGINE WATER PUMP

SIDE CONTAINMENT FRAME

NT TO FRAME

ANF SUPPORT

NE COOLANT SENSOR 02250165-908

OR INSTALLED IN AC FOR AC MACHINES

156-345 IS BULK PACKAGED FOR FACTORY. FOR REPLACEMENT ELEMENT USE: 02250139-996.

RANCE SUBASSEMBLY DRAWING 02250182-082


53

Notes

1600E Open Frame (02250180-813R01)

54

1.14 DRAIN

02250181-082 R04 S

1600E Open Frame (02250180-813R01)

LINES

1

1.14 DRAIN

55

02250181-082 R04 S2

LINES

1600E Open Frame (02250180-813R01)

1.14 DR

56

KEY PART NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 40513

18 25002

19 82530

20 82970

21 82970

22 83450

23 83820

24 86010

25 86011

26 87010

27 87330

28 87840

29 89060

AIN LINES

1600E Open Frame (02250180-813R01)


064-594 1 SPACER, BRAKE LEVER 250P

177-460 1 TUBE, 1/2” RADIATOR DRAIN


179-999 1 TUBE, 5/8” ENGINE OIL DRAIN

180-000 1 TUBE, 5/8” RECEIVER TANK DRAIN


180-423 1 HOSE, MP 1/2 ID X 12 OAL

180-469 1 HOSE, MP 3/4 ID X 19 OAL

180-494 1 HOSE, MP 1/2 ID X 17 OAL

181-055 5 SUPT,SS TUBING 1600 OF

182-078 1 TUBE, 1/2” OIL COOLER DRAIN



182-260 1 PLT,CVR 1/2” & 5/8” TUBE CLAMP

182-270 1 CLP, 1/2” TUBE HALVES

182-577 1 HOSE, MP 1/2 ID X 24 OAL

1 CLAMP, HOSE 13/16” TO 1-1/2”

5-633 8 CLAMP, TUBE 1/2”

4-236 1 NUT, HEX F PLTD 1/4-20


5-150 1 SCREW, HEX SER WASHER 5/16-18 X 1 1/2

4-075 7 SCREW, SELF-DRILL 1/4 X 3/4


8-050 2 CONN, 37 FL/MPT PLTD 1/2 X 1/2

0-050 2 CONN, 37 FL/MPT PLTD 5/8 X 1/2

8-008 2 CONN, STR X JIC 3/4 X 3/4

8-008 1 TEE, 37FL UNION 1/2

8-075 2 UNION, 37FL BHD 1/2”

8-050 1 ELBOW, 37FL/37FL 1/2 X 1/2

57

Notes

1600E Open Frame (02250180-813R01)

58

1.15 COOL

02250180-454 R02

1600E Open Frame (02250180-813R01)

ING SYSTEM ASSEMBLY

1.15 COOLI

59

KEY PART NU NOTES

1 02250103

2 02250181

3 02250181

4 02250181

5 02250181

6 02250181

7 02250181

8 02250181

9 02250181

10 02250181

11 02250182

12 02250189

13 825306-34

14 825308-45

15 829706-10

16 829708-12

17 838206-07

18 838208-11

19 870120-02

20 894204-00

1. ALL PART

2. INSPECT

3. COOLER

4. SULLAIR

NG SYSTEM ASSEMBLY

1600E Open Frame (02250180-813R01)


-536 2 FLG, KIT SAE SPLT 1.5” - VITON

-841 1 CLR, ENG RAD 1600E

-842 1 CLR, ENG AIR (CAC) 1600E

-843 1 CLR, UNIT OIL 600PSI / 4.14 MPa PRI 1600E

-844 1 SUPT, CLR ASSY BTM 1600E

-845 1 SUPT, CLR ASSY VERT SS 1600E

-846 1 SUPT, CLR ASSY VERT CS 1600E

-847 1 SUPT, CLR ASSY TOP 1600E

-848 1 VLV, THERMO CLR BYPASS

-853 1 HOSE, ASSY HP OIL 2” BYPASS

-600 1 CLR, UNIT OIL 600PSI / 4.14 MPa SEC 1600E

-735 1 PIPE ASSY, 1600E CLR BYPASS







0 2 CONN, STR X JIC 1 5/8 X 1 5/8

5 2 ELBOW,PIPE 45M 1/4 X 5/16 HOSE

NOTES:

S SUPPLIED FROM VENDOR WITH HARDWARE.

ALL PARTS INDIVIDUALLY PER PARTS LIST.

ASSEMBLY TO BE SEALED WITH WEATHER STRIPPING/FOAM AND ALL PORTS TO BE PLUGED.

PART NUMBER AND REVISION TO BE MARKED ON ASSEMBLY.

60

1.16 LIFT B

02250176-432 R02

1600E Open Frame (02250180-813R01)

AIL ASSEMBLY

1.16 LIFT B

61

KEY PART NU NOTES

1 02250154

2 02250159

3 02250159

4 02250161

5 02250162

6 02250168

7 02250174

8 02250175

9 825206-33

10 825506-19

11 829106-12

12 829106-40

13 829116-25

14 829704-05

15 829704-10

16 837806-09

17 837816-25

18 838206-07

19 838216-17

20 868306-40

1. THIS ASS

2. THIS DRA

AIL ASSEMBLY

1600E Open Frame (02250180-813R01)


-803 1 BAIL, LIFTING 1600D

-072 1 SUPT,PRIMARY FUEL FLTR C15 T3

-073 1 SUPT, SECOND FUEL FLTR 1600 T3

-509 1 SUPPORT, PIPE 4” CAC

-209 1 SUPPORT, RELAY & SWITCH

-418 1 COVER, ACCESS RELAY & SWITCH

-842 1 SHIELD, HEAT TURBO 1600D

-064 1 SUPT, OIL FILTER MANF BLOCK 1500XH



5 2 CAPSCR, HEX GR5 3/8-16 X 1 1/4


0 4 CAPSCR, HEX GR5 1-8 X 2 1/2




0 4 WASHER, SPR LOCK REG PLTD 1


4 4 WASHER, PL-B REG PLTD 1

0 1 U-BOLT, 3/8” X 4” PIPE PLTD

REFERENCE:

EMBLY DRAWING IS SIMILAR TO 02250162-126

WING IS FOR MACHINES WITH MUFFLER WRAP.

62

1.17 LIFT B

02250180-132 R00

1600E Open Frame (02250180-813R01)

AIL ASSEMBLY 1525XH ONLY

1.17 LIFT B

63

KEY PART NU NOTES

1 02250154

2 02250159

3 02250159

4 02250162

5 02250168

6 02250175

7 825206-33

8 829106-40

9 829116-25

10 829704-05

11 829704-10

12 837806-Q

13 837816-25

14 838206-Q

15 838216-17

AIL ASSEMBLY 1525XH ONLY

1600E Open Frame (02250180-813R01)


-803 1 BAIL, LIFTING 16000

-072 1 SUPT , PRIMARY FUEL FL TR C15 T3

-073 1 SUPT , SECOND FUEL FL TR 1600 T3

-209 1 SUPPORT, REL AY & SWITCH

-418 1 COVER , ACCESS REL AY & SWITCH

-064 1 SUPT, OIL FILTER MANF BLOCK 1500XH

7 5 NUT, HEX PLTD 3/8- 16


0 4 CAP SCR, HEX GR5 1-8 X 2 1/2

0 4 SCREW, HEX SER WASHER 1/ 4-20 X 1/2

0 2 SCREW, HEX SER WASHER 1/4- 20 X


0 4 WASHER, SPR LOCK REG PLTD


4 4 WASHER, PL-B REG PLTD 1

64

1.18 AIR IN

02250183-098 R01

1600E Open Frame (02250180-813R01)

LET SYSTEMS 750XHH - 1350XH

1.18 AIR INL

65

KEY PART NU NOTES

1 02250054

2 02250134

3 02250141

4 02250143

5 02250144

6 02250155

7 02250156

8 02250157

9 02250157

10 02250157

11 02250160

12 02250160

13 02250160

14 02250160

15 02250162

16 022162-92

17 02250165

18 02250181

19 40305

20 40598

21 43406

22 43596

23 43598

24 44733

25 250005-77

26 250006-65

27 250041-28

28 825305-28

ET SYSTEMS 750XHH - 1350XH

1600E Open Frame (02250180-813R01)


-861 4 TUBE,NYLON .25” 00 X .0 4W BLACK (FT)

-182 2 TUBE,ALUM AIR INLET 8”00 X 6” LG

-305 1 INO,SWT FLR ELEM CMACS RIGHT

-881 1 INO,SWT FLR ELEM CMACS LEFT

-566 1 AID,STARTING ELEC 24V C15

-690 2 FILTER, AIR 18” 1600 T3

-380 4 CLP , 18” AI R FILTER 1600 T3

-148 1 SUPT , A I R FL TRS HP LEG 1 TIER III

-149 1 SUPT, A I R FL TRS HP LEG2 TIER III

-150 1 SUPT, A I R FL TRS HP MTG TIER III

-133 1 HOSE, HUMP REDUCING 8 X 6

-134 1 TUBE, ALUM A I R INLET 8 “00 X 17 “LG

-629 1 TUBE, ALUM A I R INLET B “00 X 34 “LG

-984 1 TUBE, ALUM AIR INLET 8”00 X 4”LG

-919 1 TUBE, ALUM AIR INLET ASSY 8”00 X 100”

0 2 SUPT, AIR INLET TUBE T3 O.F.

-286 1 TUBE, ALUM A I R INLET ASSY 8 “00 X 93”

-376 1 SUPT, AIR INLET TUBES 16000 O.F.

1 CLAMP, HOSE 6 1/2”

6 BAND, MOUNTING 8”

4 ELBOW, A I R I N LET 90 RUBBER

3 HOSE, HUMP 8 X 5”

21 CLAMP, HOSE 8”


6 1 ELBOW, RUBBER 8” X 45 DEGREES

1 2 TUBE, ALUM AIR INLET 8”00 X 12”LG

6 2 ELBOW, 90D 1/4” TUBE X 1/8” FNPT

3 16 NUT, HEX F PL TD 5/16-18

1.18 AIR

66

29 82530

30 82550

31 82910

32 82910

33 82970

34 82970

35 83130

36 83780

37 83820

A1: MOU

A2: MOU

A3: MOU

A4: USE

B1: REFE

B2: REFE

KEY PART NOTES

INLET SYSTEMS 750XHH - 1350XH

1600E Open Frame (02250180-813R01)

6-347 8 NUT, HEX F PLTD 3/8-16

0-102 4 NUT, HEX LOCKING #6-32

6-100 2 CAPSCR, HEX GR5 3/8-16 X 1

6-150 6 CAPSCR, HEX GR5 3/8-16 X 1 1/2



0-075 4 SCREW, MACH-PAN HD #6-32 X 3/4

6-094 8 WASHER, SPR LOCK REG PL TD 3/8

6-071 8 WASHER, PL-B REG PL TD 3/8

NOTES:

NT TO COOLER ASSY

NT TO LIFTING BAIL

NT TO FRAME

EXISTING HARDWARE

RENCE: ENGINE AND COMPRESSOR

RENCE: ENGINE FLUID RECOVERY TANK


67

Notes

1600E Open Frame (02250180-813R01)

68

1.19 AIR IN

02250168-709 R03 S

1600E Open Frame (02250180-813R01)

LET SYSTEM - 1525XH ONLY

1

1.19 AIR INL

69

02250168-709 R03 S2

ET SYSTEM - 1525XH ONLY

1600E Open Frame (02250180-813R01)

1.19 AIR

70

KEY PART NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 02250

14 02250

15 02250

16 02250

17 02250

18 02250

19 02250

20 02250

21 02250

22 02250

23 40302

24 42283

25 42324

26 43406

27 43596

28 25001

INLET SYSTEM - 1525XH ONLY

1600E Open Frame (02250180-813R01)


054-861 6 TUBE, NYL .25 OD X .040W BLK (FT)

141-305 4 IND,SWT FLR ELEM CMACS RIGHT

160-133 2 HOSE, HUMP REDUCING 8 X 6

174-843 4 FILTER, AIR POWERCORE 6”

174-893 1 PIPE, AIR INLET UNIT TEE

175-059 2 SUPT, AIR FLTRS SQ TUBE 1500XH

175-060 2 SUPT, AIR FLTRS BOT 1500XH

175-061 1 SUPT, AIR INLET TUBES 1500XH

175-182 1 PIPE, AIR INLET 6” C18TT TURBO

175-183 1 PIPE, AIR INLET 6” C18TT TURBO

175-184 2 TUBE, ALUM AIR INLET 6”OD X 90”LG

176-348 1 SUPT, AIR PIPING SS

176-349 1 SUPT, AIR PIPING CS

176-353 1 GUARD, CLR ASSY 1500XH

177-014 1 TUBE, ALUM AIR INLET 8”OD X 30”LG

177-293 1 GRD, CLR ASSY CS 1500XH

177-294 1 GRD, CLR ASSY SS 1500XH

180-240 1 SHLD,HT UPPER CAC TUBE 1500XH

181-377 1 SUPT, AIR FILTERS 1500XH

183-983 1 SUPT, CAC SHLD LIFT-BAIL 1500XH

183-984 1 SUPT, CAC SHLD TUBES 1500XH

195-776 6 CLP, T-BOLT SS BAND 8.50”

4 CONNECTOR, HUMP HOSE 6” ID

11 BAND, MOUNTING 6”

2 CLAMP, T-BOLT SS BAND 5.50”ID

1 ELBOW, AIR INLET 90 RUBBER


4-254 2 ELBOW, RUBBER RED 6 TO 5”

1.19 AIR INL

71

29 250020-15

30 250025-84

31 825305-28

32 825306-34

33 825500-10

34 825505-16

35 825506-19

36 829105-30

37 829705-07

38 829706-10

39 829706-12

40 831300-07

41 838205-07

42 838206-07

43 868306-35

44 882608-02

A1: CONNEC

A2: CONNEC

A3: CONNEC

A4: CONNEC

A5: CONNEC

B1: REFEREN

KEY PART NU NOTES

ET SYSTEM - 1525XH ONLY

1600E Open Frame (02250180-813R01)

9 12 CLAMP, HOSE 6-9/16” TO 6-1/4”

9 4 ELBOW,90DEG M SWVL 1/4T X 1/8NPT

3 21 NUT, HEX F PLTD 5/16-18


2 8 NUT, HEX LOCKING #6-32



0 22 CAPSCR, HEX GR5 5/16-18 X 3




5 8 SCREW, MACH-PAN HD #6-32 X 3/4



0 3 U-BOLT, 3/8” X 3 1/2” PIPE PLTD

0 16 SCREW, HEX SERR WASHER M8 X 20

NOTES:

T TO FRAME

T TO LIFTING BAIL

T TO ENGINE TURBO

T TO COMPR UNIT

T TO MOUNT OF COOLER

CE 02250168-711


72

1.20 ELECT

02250200-216 R00

1600E Open Frame (02250180-813R01)

RICAL SYSTEM DRAWING

1.20 ELECT

73

KEY PART NU NOTES

1 02250051

2 02250069

3 02250071

4 02250092

5 02250123

6 02250160

7 02250163

8 02250163

9 02250163

10 02250163

11 02250165

12 02250167

13 02250176

14 02250177

15 02250178

16 02250178

17 40091

18 250018-67

19 250019-64

20 408300-00

21 408300-00

22 825206-33

23 825304-23

24 825306-34

25 825502-08

26 825506-19

27 834204-07

28 837806-09

RICAL SYSTEM DRAWING

1600E Open Frame (02250180-813R01)


-629 1 SOL, SPNO 24VDC CONT-DUTY

-857 1 CABLE,BATY 2/0 X 34 LG. BLACK

-380 1 GRIP,CD N4 .187-.250 X 1/2”

-169 1 WASHER, EXTERNAL SERRATED M10

-122 4 ROD, 3/8-16 X 11.25”

-837 1 SWITCH, BATTERY DISCONNECT 6-36V; 175 AMPS CONTINUOUS

-818 1 SWITCH, E-STOP HD PUSH-PULL RED

-819 1 GASKET, E-STOP LARGE PORTABLE MACH

-820 1 ENCL, LARGE PORTABLE E-STOP

-821 1 PLATE, COVER LARGE PORTABLE E-STOP

-472 1 LOCK, BATT DISCONNECT SWITCH

-768 2 MAT, ANTI-SLIP BATTERY

-460 2 BATY, 8D/12 VOLT - WET

-278 2 SUPT, BRKT BATTERY 1600D/DE18

-988 1 CABLE, BATTERY 2/0 159” LG BLACK

-990 1 CABLE, BATTERY 2/0 125” LG RED

2 ISOLATOR, VIBRATION 1”OD X 3/4”TALL

1 1 CABLE, BATT #0 X 15”

6 1 CABLE, BATTERY UNIVERSAL TERMINALS

5 3 CLAMP, HOSE 5/8” I.D.

6 1 CLAMP, HOSE 7/8” I.D.




3 2 NUT, HEX LOCKING #10-24


5 3 SCREW, TC-HEX 1/4-20 X 3/4


1.20 ELE

74

29 83820

30 84320

31 84320

32 87600

33 88230

34 88790

35 88792

36 88793

37 SEE C

A1: YELL

A2: REFE

A3: SEE W

A4: REFE

A: - TO D

B: - CON

C: - CON

D: + CO

1600E

1500E

KEY PART NOTES

CTRICAL SYSTEM DRAWING

1600E Open Frame (02250180-813R01)


1-023 8 WRAP, TIE NYLON TY 23MX

1-025 20 WRAP, TIE NYLON TF4-8X

2-050 2 SCREW,RND PHILLIPS 10-24 X 1/2”

4-016 4 CAPSCR, SOC BTN HD M4 X 16MM

4-200 1 TUBING, CORRUGATED LOOM 1/4“

0-200 10 TUBING, CORRUGATED LOOM 1 1/4”

2-200 10 TUBING, CORRUGATED LOOM 2“

HART 1 HARNESS, MAIN

NOTES:

OW SIDE OUT

RENCE 02250154-804 FUEL TANK

ORK-CENTER INSTRUCTIONS FOR LOCATION OF CLAMPS AND TIE WRAPS.

RENCE 02250162-209 SUPT, RELAY AND SWITCH (MOUNT TO LIFTING BAIL)

ISCONNECT SWITCH (SHOWN)

NECTION AT STARTER

NECT TO FRAME (AT LIFTING BAIL)

NNECT TO STARTER

WIRING HARNESS CHART

02250200-174

XH 02250200-175


75

Notes

1600E Open Frame (02250180-813R01)

76

1.21 ELECT

02250200-154 R03

1600E Open Frame (02250180-813R01)

RIC AND AIR PARTS HIGH PRESSURE

1.21 ELECT

77

Key Part Num Notes

1 02250107

2 02250157

3 02250159

4 02250160

5 02250162

6 02250168

7 02250180

8 02250180

9 02250186

10 02250199

11 02250200

12 02250200

13 02250200

14 02250200

15 43258

16 47235

17 408300-00

18 825304-23

19 825305-28

20 829704-07

21 829704-12

22 829705-05

23 829705-07

24 829705-15

25 829706-07

26 842315-03

27 843102-02

28 896104-02

RIC AND AIR PARTS HIGH PRESSURE

1600E Open Frame (02250180-813R01)

ber Qty Description

-896 1 HOSE, MED PRESS 0.25 X 20.00

-696 1 SUPT, COMPASS ENCLOSURE 1600 T3

-205 1 CONTROLLER, COMPASS H.P.

-095 2 WS, EPDM 65 SHORE/SPGE RUBBER BLACK

-247 1 HOSE,MANF-CTL SYS VENT

-419 1 PLUG, ELECT COMPASS AUX CONNECTOR

-242 1 SUPT, CONTROLS HPC SA2

-549 1 SA, HPC CONTROLS SA2

-271 2 HOSE,MP 1/4 ID X 16 OAL

-877 1 SA,CTRLS 1600 T3 HP INNER

-147 1 SUPT,BRKT CTRL ASSY INNER

-148 1 ENCL,COMPASS 1600 HP T3

-912 1 RTNR,REGULATOR 1600C & E

-913 2 SPCR,ASSY 1600C & E CNTRLS

1 CONNECTOR, HOSE 5/16”HOSE X 1/4”NPT


1 2 CLAMP, HOSE 9/16”ID









1 1 HOSE, FUEL LINE 5/16 (FT)

5 1 RIVET, POP 1/8 X 1/4

5 2 UNION, 37FL BHD 1/4 SS

1.21 ELE

78

29 86830

30 87961

31 88041

32 88680

33 88910

34 88970

A1: MOU

Key Part Notes

CTRIC AND AIR PARTS HIGH PRESSURE

1600E Open Frame (02250180-813R01)

4-150 1 U-BOLT, 1/4” X 1 1/2” PIPE PLTD

1-081 4 NUT, HEX LOCKING SS 4-40

1-050 4 CAPSCR,SOC BTN HD SS #4-40 X 1/2

8-004 1 ADPT,1/2F X 1/4M BRS

8-050 1 CONN, 37 FL/MPT SS 1/2 X 1/2

4-375 2 U-BOLT, 1/4” X 3/4” PIPE LG LEG

NOTES:

NT PANEL RECEPTACLE HERE (INCLUDED WITH THE MAIN HARNESS)

Number Qty Description

79

Notes

1600E Open Frame (02250180-813R01)

80

1.22 HIGH

02250199-878 R02

1600E Open Frame (02250180-813R01)

PRESSURE ELECTRICAL AND PNEUMATIC CONTROL SYSTEMS

1.22 HIGH P

81

Key Part Num Notes

1 02250052

2 02250115

3 02250115

4 02250199

5 02250199

6 02250200

7 48059

8 48448

9 408893

10 841500-00

11 876804-02

12 877004-01

13 877004-02

14 881204-02

15 881304-02

16 889104-02

17 889304-02

18 895804-20

19 895930-01

A1: TRIM TO

RESSURE ELECTRICAL AND PNEUMATIC CONTROL SYSTEMS

1600E Open Frame (02250180-813R01)

ber Qty Description

-358 1 REG, BACK PRESS CONTROL 1/4”

-268 1 VALVE, PRESSURE REGULATOR

-269 1 VLV, PRESS DIFFERENTIAL

-844 1 VLV,SOL 2-WAY HI-TEMP 600PSI

-896 1 TUBE,ELBOW 1/4” SS 7” X 2.19”

-143 1 TUBE,PILOT HI/LO SOL 1/4” SS

1 VALVE, REGULATOR 400 PSI

1 GAUGE, CTL AIR PRESS 0-200 PSI

1 VALVE, SHUTTLE 1/4” (DBL CHK)

4 1 BULKHEAD, PIPE 1/4” NPT

5 2 CONN, TUBE-M 1/4 X 1/4 SS

2 1 ELBOW, TUBE 90 DEG M 1/4 X 1/8 SS

5 1 ELBOW, TUBE 90 DEG M 1/4 X 1/4 SS

5 1 ELBOW, PIPE 90M/F 1/4 x 1/4 BRASS

5 7 NIPPLE, PIPE-HX BRASS 1/4 X 1/4

5 1 CONN, 37 FL/MPT SS 1/4 X 1/4

5 1 ELBOW, 37FL 90M SS 1/4 X 1/4

0 1 NIPPLE, PIPE HXL BRASS 1/4 X 2.0

0 2 CROSS, PIPE 1/4” FORGED SS

NOTES:

FIT

82

1.23 HIGH

02250180-243 R05

1600E Open Frame (02250180-813R01)

PRESSURE SUB-ASSEMBY CONTROLS

1.23 HIGH P

83

KEY PART NU NOTES

1 02250115

2 02250141

3 02250180

4 860104-02

5 860204-02

6 868504-02

7 868900-00

8 877700-01

RESSURE SUB-ASSEMBY CONTROLS

1600E Open Frame (02250180-813R01)


-268 1 VALVE, PRESSURE REGULATOR

-442 1 SNSR, PRESS 225PSIG / 1.55 MPa 1-5VDC

-128 1 VLV, SOL 3-WAY 0-235 PSI / 0-1.62 MPa


5 3 ELBOW, 37FL 90M 1/4 X 1/4


5 1 BUSHING, RED HEX PLTD 1/4 X 1/8

0 1 CROSS, PIPE 1/4” 3000# PLT

84

1.24 INSTR

02250159-189 R00

1600E Open Frame (02250180-813R01)

UMENT PANEL

1.24 INSTRU

85

KEY PART NU NOTES

1 02250130

2 02250130

3 02250131

4 02250140

5 02250140

6 02250140

7 02250140

8 02250141

9 02250141

10 02250141

11 02250141

12 02250144

13 02250144

14 02250145

15 02250146

16 02250146

17 02250146

18 02250147

19 02250147

20 02250157

21 831604-05

22 880511-05

23 880711-09

GAUGE 022501

GAUGE 022501

MENT PANEL

1600E Open Frame (02250180-813R01)


-488 1 CONNECTOR, ELECTRICAL ECM MODULE

-489 1 CAP, RECEPTACLE ECM MODULE

-087 1 GASKET, ELECT. CONN. ECM MODULE

-536 1 AG,PRESS 0-600 PSI / 4.14 MPa W/LCD ACTIA

-537 1 GAG, TEMP/TACH/FUEL ACTIA

-539 1 INST,WARNING BANK MOD CMACS

-692 1 GAG,PRESS 0-300 PSI / 0-2.07 MPa W/LCD ACTIA

-139 1 SWT, START -ON-OFF CMACS CNTRLS

-140 1 SWT, RESET CMACS CNTRLS

-141 1 SWT,HI/LO CMACS CONTROLS

-630 1 HTR,24V W/MNTG PL T & THERMOSTAT

-332 1 CONN, DEUTSCH HDP24-24-29PN

-333 1 CONN, DEUTSCH HDP24-18-14PN

-274 1 PANEL, SUB ELECTRICAL CMACS CONTROLS

-623 1 DECAL, OVERLAY CMACS 14X 14 ENCL

-682 4 RELAY, 75VDC CMACS

-683 4 SOCKET, RELAY 18-20 GA WIRE CMACS

-476 3 CB, 50 A AUTO RESTART CMACS CONTROLS

-531 2 GASKET, NEOPRENE CL CELL CMACS

-350 1 ENCLOSURE, COMPASS N4X

0 4 SCREW, MACH-RD HD 1/4-20 X 1/2

0 4 SCRW, PAN HD PH #4-40 X 1/2 SS

2 4 NUT, HEX #4-40 SS

NOTES

40-536 IS FOR MACHINES FROM 300 TO 600 PSI / 2.07 TO 4.14 MPa

40-692 IS FOR MACHINES LESS THAN 300 PSI / 2.07 MPa

86

1.25 DISCH

02250176-445 R03

1600E Open Frame (02250180-813R01)

ARGE SYSTEM, NON-AFTERCOOLED

1.25 DIS

87

KEY PART NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 46053

13 82550

14 82650

15 82910

16 82911

17 83781

18 83820

19 83820

20 88970

21 88970

A1 MOU

A2 TO U

Q1 SEE A

CHARGE SYSTEM, NON-AFTERCOOLED

1600E Open Frame (02250180-813R01)


105-534 2 FLG, 3” SAE J518 CODE 61

161-277 1 SNSR, TEMP THERMISTOR BRASS

161-316 2 SUPT, PIPE 3” NPT DISCH 1600 T3

164-590 1 HOSE, ASSY 3” DISCH 1600 T3

175-786 1 HOSE, ASSY DIS 1 1600D HP US

175-796 1 VLV, DISCH CHK M85 X 3” SAE

176-694 1 ADPT, DI SCH CHK VLV 1600D US

177-601 1 NUT, HXM85-2 6H 1600D

179-843 1 PIPE, ASSY 3” DIS3 1600D (3x2.5) US

182-174 1 SA, REC TANK HPC 1600E US

182-800 1 XDCR, PRESS 0-750PSIG / 0-5.17 MPa 1-5VDC

1 GASKET, 2-1/2” FLANGE


2-235 1 D-RING, VITON 3 1/8 X 1/8”

6-125 4 CAPSCR, HEX GRS 3/8-1 6 X 1 1/4

2-225 8 CAPSCR, HEX GR5 3/4-10 X 2 1/4




8-250 1 U-BOLT, 1/2” X 2 1/2” PIPE

8-300 1 U-BOLT, 1/2” X 3” PIPE

NOTES

NT TO FRAME

NIT DISCHARGE PORT

SSY DWG 02250181-839

88

1.26 CONT

02250182-352 R02 S

1600E Open Frame (02250180-813R01)

ROL LINES

1

1.26 CONTR

89

02250182-352 R02 S2

OL LINES

1600E Open Frame (02250180-813R01)

1.26 CO

90

KEY PART NOTES

1 02250

2 02250

3 02250

4 02250

5 02250

6 02250

7 02250

8 02250

9 02250

10 02250

11 02250

12 02250

13 24960

14 24960

15 24960

16 82970

17 86020

18 86020

19 88030

20 89060

A1: TO W

NTROL LINES

1600E Open Frame (02250180-813R01)


056-579 1 HOSE, MP 0.50 X 019 “

163-449 1 HosE IMp 1/4 ID X 10 7 0AL

182-292 5 CLP, 1/4” TUBE HALVES

182-378 1 TUBE , 1/4” CONTROL LINE 1600E

182-379 1 TUBE, 1/4” CONTROL LINE 1600E

182-857 1 HOSE, MP 1/4 ID X 25 OAL

182-860 1 HOSE, MP 1/4 ID X 24 OAL

182-867 1 HOSE, MP 1/ 4 ID X 37 OAL

182-868 1 HOSE, MP 1/4 ID X 63 OAL

182-870 2 HOSE, MP 1/ 4 ID X 38 OAL

184-620 1 HOSE, MP 1/2 ID X 47 OAL

184-667 1 TRAP,CNDS 1/2” STEAM TRAP

6-009 1 H0SE, MED PRESS 0.38 X 015 “

8-008 1 HOSE, MED PRESS 0.50 X 032”

8-019 1 HOSE, MED PRESS 0.50 X 015”


6-050 1 ELBOW, 37FL 90M 3/8 X 1/2

8-050 1 ELBOW, 37FL 90M 1/2 X 1/2

4-071 5 WSHR, PL B REG SS 1/4”

4-025 4 ELBOW, 37FL/37FL 1/4 X 1/4

NOTES

ATER DRAIN ON FRAME

91

Notes

1600E Open Frame (02250180-813R01)

92

1.27 ELECT

02250200-213 R03

1600E Open Frame (02250180-813R01)

RIC & AIR CONTROLS WITH HIGH TEMPERATURE SOLENOID VALVE

1.27 ELECT

93

KEY PART NU NOTES

1 02250131

2 02250157

3 02250157

4 02250158

5 02250160

6 02250162

7 02250162

8 02250166

9 02250171

10 02250171

11 02250172

12 02250183

13 022501 84

14 02250200

15 02250201

16 250022-43

17 825304-23

18 825305-28

19 825306-34

20 825502-08

21 825505-16

22 825506-19

23 829106-15

24 829705-07

25 829705-10

26 829705-15

27 829706-10

28 837806-09

RIC & AIR CONTROLS WITH HIGH TEMPERATURE SOLENOID VALVE

1600E Open Frame (02250180-813R01)


-747 2 LATCH, PAD-LOCKABLE

-353 1 ENCLOSURE, MANUAL-PAK

-885 1 DOOR, CAN TOP INSPNL 1600T3 SST

-992 4 HNG, CANOPY DOOR 16 IN-LBS / 1.8 Nm BLACK

-630 2 SUPT, INSTRUMENT PANEL 1600 T3 O.F.

-227 1 DOOR,CTRL LWR PNL BARE 1600T3

-845 1 PN L, INSTRUMENT OPEN FRAME 16000

-304 1 SUPT , MANUAL ENCL 1600 T3 OF

-377 1 MODULE, DC MULTIPLEXER

-378 1 HARNESS, DC MULTIPLEXER 1600D

-277 1 CONT, A I R STOP VL V OPT

-538 1 SA,CONTROL LINES 1600E

-951 1 HARN,WRG AIR STOP VALVE OF

-150 1 FLTR,COALESCING

-726 SUPT, COALESCING F L TR

6 2 WEATHERSTRIP, 3/16 X 3/8 FT

6 6 NUT, HEX F PL TO 1/4-20

3 4 NUT, HEX F PL TD 5/16-18

7 2 NUT, HEX F PL TO 3/8-16

3 2 NUT, HEX LOCKING # 1 0-24


8 2 NUT, HEX L OC KING 3/8-16

0 2 CAPSCR, HEX GR5 3/8 -1 6 X 1 1/2





4 2 WASHER, SPR LOCK REG PL TD 3/8

1.27 ELE

94

29 83820

30 83820

31 83820

32 87010

33 87010

34 88430

35 SEE C

36 SEE C

A1: DENO

A2: DENO

1500E

1600E

1600E

1525E

022

022

KEY PAR NOTES

CTRIC & AIR CONTROLS WITH HIGH TEMPERATURE SOLENOID VALVE

1600E Open Frame (02250180-813R01)

2-045 4 WASHER, PL-B REG PL TD #10


6-071 4 WASHER, PL - B REG PL TD 3/8

6-006 1 CONN, STR X JIC 9/16 X 9/16

8-008 2 CONN, STR X JIC 3/4 X 3/4

2-075 20 SCREW, HEX SER WASHER # 10-24 X 3/4

HART 1 SA, E-PARTS

HART 1 SA, INST PNL 1600E

NOTES:

TES OPTIONAL MULTIPLEXER

TES OPTIONAL AIR-STOP

E-PARTS SUB ASSEMBLY CHART

XH 02250200-211

02250200-214

CE 02250200-266

XH AC CE 02250200-943

INSTRUMENT PANEL SUB ASSEMBLY CHART

50200-153 SA, INST PNL & CONTROLS 1600E W/ HIGH TEMP SOLENOID VALVE

50206-103 SA, INST PNL1600E W/ LVR CTRL HIGH TEMP SOLENOID VALVE

T NUMBER QTY DESCRIPTION

95

Notes

1600E Open Frame (02250180-813R01)

96

1.28 Fuel S

02250182-259 R01

1600E Open Frame (02250180-813R01)

ystem, Optional Export Only

1.28 Fuel Sy

97

KEY PART NU NOTES

1 02250111-

2 02250152

3 02250157

4 02250158

5 02250158

6 02250158

7 02250159

8 02250160

9 02250160

10 02250164

11 02250164

12 02250168

13 02250168

14 02250177

15 02250177

16 02250180

17 02250180

18 02250182

19 02250182

20 02250182

21 02250182

22 02250185

23 250004-75

24 810508-05

25 825505-16

26 829704-0

27 829705-17

28 830105-13

stem, Optional Export Only

1600E Open Frame (02250180-813R01)


934 1 VALVE CHECK FUEL 1/2” NPT

-375 2 CLAMP T-BOLT SS BAND 2.75”1D

-011 1 FILLER FUEL W/SCREEN 2.6” DIA

-104 1 VALVE FUEL DIVERSION 3-WAY

-112 1 HOSE. FUEL FILLER NECK 1600 T3

-368 1 SENDER FUEL LEVEL 1600 T3

-071 1 FLG. FUEL PICK-UP & RTN 1600 T3

-020 1 CPLG 0IK DISC MALE X 1/211

-023 1 CPLG 0IK DISC MALE 3/8”

-184 1 COVER DUST FUEL CONN. 3/8 FM

-185 1 COVER DUST FUEL CONN. 1/2 FM

-082 1 HOSE FUEL CONN TO ENG 1600 OF

-083 1 HOSE. FUEL CONN TO FLTR 1600 OF

-462 1 TUBE 1/2” FUEL PICK UP

-463 1 TUBE. 3/80 FUEL RETURN

-211 1 PLUG HOLE 5/8’’ BLACK NYLON

-212 1 PLUG.HOLE 13/1611 BLACK NYLON

-260 3 PLT CVR 1/2, & 5/8, TUBE CLAMP

-270 3 CLP. 1/2 11 TUBE HALVES

-324 1 HOSE 1/2” FUEL PICK UP 1600E

-325 1 HOSE. 3/8” FUEL RETURN 1600E

-262 1 FLTR FUEL TANK VENT 1/2 NPT

2 2 GASKET FUEL GAUGE NEOPRENE

0 1 ELBOW TUBE 90 DEG M 1/2 X 1/2

6 2 NUT. HEX LOCKING 5/16-18

75 4 SCREW HEX SER WASHER 1/4-20 X 3/4

5 2 SCREW. HEX SER WASHER 5/16-18 X 1 3/4

8 3 SCREW MACH-HEX 5/16-18 X 1 3/8

1.28 Fue

98

29 83170

30 83780

31 86010

32 86010

33 86020

34 86050

35 86050

36 86621

37 86630

38 87610

39 89000

40 89060

41 89060

A1: LIFTI

A2: HARD

A3: REFE

(NOT

A4: REFE LLAIR PARTS DEPT.)

A5: FUEL

A6: FUEL

A7: HAND

A8: EXTE

A9: FUEL

KEY PART NOTES

l System, Optional Export Only

1600E Open Frame (02250180-813R01)

2-050 5 SCREW. MACH-RD HD #10-32 X 1/2

2-047 5 WASHER SPR LOCK REG PL TD #10

6-038 1 CONN 37 FL/MPT PLTD 3/8 X 3/8

8-050 2 CONN 37 FL/MPT PLTD 1/2 X 1/2

6-038 1 ELBOW. 37FL 90M 3/8 X 3/8

6-038 1 ELBOW PIPE-90M 3/8 X 3/8

8-050 1 ELBOW. PIPE-90M 1/2 X 1/2

5-020 1 ELBOW PIPE 90 DEG PLT 1/211

8-160 1 NIPPLE. PIPE PLTD 1/2 X 16

6-056 1 ADAPTER PL TD 3/8 X 9/16-18

8-050 1 ELBOW LONG 37FL 90M 1/2 X 1/2

6-038 1 ELBOW 37FL/37FL 3/8 X 3/8

8-050 1 ELBOW 37FL/37FL 1/2 X 1/2

NOTES:

NG BAIL

WARE IS INCLUDED WITH SENDING UNIT

RENCE: HOSE CONNECTION 02250160-017

SHIPPED WITH MACHINE BUT ARE AVAILABLE FROM SULLAIR PARTS DEPARTMENT.)

RENCE: HOSE CONNECTION 02250160-014 (NOT SHIPPED WITH MACHINE BUT ARE AVAILABLE FROM SU

LINE FROM ENGINE FILTER.

LINE TO ENGINE FILTER.

LE SHOWN AT INTERNAL POSITION

RNAL FUEL PORTS

TANK IS INCLUDED WITH THE FRAME ASSY.


99

Notes

1600E Open Frame (02250180-813R01)

100

1.29 Fuel S

02250177-080 R00

1600E Open Frame (02250180-813R01)

ystem Optional Export Only

1.29 Fuel Sy

101

KEY PART NU NOTES

1 02250160

2 02250160

3 02250160

4 02250160

5 02250163

6 02250164

7 02250164

8 02250168

9 02250168

10 02250180

11 825304-23

12 829704-07

13 829704-12

14 885406-03

15 885408-05

A1: CONNEC

A2: CONNEC

B1: MOUNT T

B2: MOUNT T

stem Optional Export Only

1600E Open Frame (02250180-813R01)


-014 1 CPLG, OIK DISC FM 1/2”

-017 1 CPLG, OIK DISC FM 3/8”

-020 1 CPLG, OIK DISC MALE X 1/2”

-023 1 CPLG, OIK DISC MALE 3/8”

-822 1 SUPPORT, FUEL CONN. 1600 T3 O.F.

-184 1 COVER, DUST FUEL CONN. 3/8 FM

-185 1 COVER, DUST FUEL CONN. 1/2 FM

-082 1 HOSE, FUEL CONN TO ENG 1600 OF

-083 1 HOSE, FUEL CONN TO FLTR 1600 OF

-464 1 PANEL, FUEL FILL COVER




8 1 UNION, 37FL/NPTF BHD 3/8

0 1 UNION, 37FL/NPTF BHD 1/2

NOTES:

T TO FUEL SUPPLY

T TO FUEL RETURN

O LIFTING BAIL

O COOLER GUARD

102

1.30 Disch

02250180-458 R02

1600E Open Frame (02250180-813R01)

arge System Aftercooled Only, Optional

1.30 Discha

103

KEY PART NU NOTES

1 02250099

2 02250105

3 02250161

4 02250161

5 02250161

6 02250161

7 02250162

8 02250162

9 02250163

10 02250163

11 02250163

12 02250164

13 02250165

14 02250166

15 02250170

16 02250172

17 02250175

18 02250175

19 02250176

20 02250176

21 02250176

22 02250176

23 02250177

24 02250180

25 02250180

26 02250180

27 02250181

28 02250182

rge System Aftercooled Only, Optional

1600E Open Frame (02250180-813R01)


-416 2 FLG, KIT SAE SPLT 2.5” - VITON

-534 5 FLG, 3” SAE J518 CODE 61

-276 1 SNSR,TEMP RTD 3/4 O-RING

-277 1 SNSR, TEMP THERMISTOR BRASS

-316 2 SUPT,PIPE 3”NPT DISCH 1600 T3

-754 1 SUPT,3” DISCH PIPE 1600 T3 AC

-420 1 PIPE,ASSY ELB 3”-2.5” RDC AC

-482 1 HOSE, ASSY 3” DIS8 1600D AC US

-008 1 HOSE, MP 3/16 X 120 OAL

-279 1 HOSE,ASSY 3” AC WTR SEP

-456 1 HOSE, MP 3/16 X 73 OAL

-590 1 HOSE,ASSY 3” DISCH 1600 T3

-366 2 CLAMP, PIPE 3” 1600 TIER III AC

-180 1 SUPT,HP AC DISCH PIPE 1600 T3

-907 1 SUPT, PIPE 3” AC OUT 1600D OF

-577 1 VALVE, SOL 3-WAY W/VENT 1600D

-786 1 HOSE,ASSY DIS1 1600D HP US

-796 1 VLV, DISCH CHK M85 X 3”SAE

-139 1 PIPE, ASSY 3-2.5” DIS3 AC 1600D US

-141 1 HOSE,ASSY 2.5” DIS4 AC 1600D US

-143 1 HOSE,ASSY 2.5” DIS5 AC 1600D US

-694 1 ADPT, DISCH CHK VLV 1600D US

-601 1 NUT, HX M85-2 6H 1600D

-455 1 CLR, DISCH AFTER-CLR 1600E

-456 1 SHUTTER, AIR CNTRLD 1600 T3 OF

-465 1 SA, AC WTR SEP HP US

-849 2 SUPT, DISCH AC TOP 1600E

-174 1 SA, REC TANK HPC 1600E US

1.30 Dis

104

29 02250

30 02250

31 46053

32 82530

33 82550

34 82650

35 82910

36 82910

37 82911

38 82970

39 82970

40 83780

41 83781

42 83820

43 83820

44 86010

45 86010

46 86020

47 88970

48 88970

A1: MOU

A2: MOU

A1: MOU

B1: TO U

Q1: SEE A

Q2: SEE A

KEY PART NOTES

charge System Aftercooled Only, Optional

1600E Open Frame (02250180-813R01)

182-800 1 XDCR,PRESS 0-750PSIG / 5.17 MPa 1-5VDC

185-274 1 HOSE, MP 3/16 X 104 OAL

1 GASKET, 2-1/2” FLANGE

6-347 4 NUT, HEX F PLTD 3/8-16


2-235 1 O-RING, VITON 3 1/8 X 1/8”

6-125 10 CAPSCR, HEX GR5 3/8-16 X 1 1/4

6-200 4 CAPSCR, HEX GR5 3/8-16 X 2

2-225 8 CAPSCR, HEX GR5 3/4-10 X 2 1/4







4-012 1 CONN, 37 FL/MPT PLTD 1/4 X 1/8

4-025 2 CONN, 37 FL/MPT PLTD 1/4 X 1/4

4-025 1 ELBOW, 37FL 90M 1/4 X 1/4

8-250 1 U-BOLT, 1/2” X 2 1/2” PIPE

8-300 4 U-BOLT, 1/2” X 3” PIPE

NOTES

NT TO FRAME

NT TO EXHAUST BRACKET

NT TO COOLER ASSY

NIT DISCHARGE

SSY DWG 02250176-452

SSY DWG 02250176-932


105

Notes

1600E Open Frame (02250180-813R01)

106

1.31 Water

02250176-932 R02

1600E Open Frame (02250180-813R01)

Separator Aftercooled Only, Optional

1.31 Water S

107

KEY PART NU NOTES

1 02250120

2 02250161

3 02250163

4 02250165

5 02250171

6 02250176

7 02250179

8 02250180

9 02250185

10 02250197

11 02250204

12 240621-00

13 406480

14 825210-55

15 825305-28

16 825504-14

17 825508-26

18 829108-20

19 829110-27

20 837808-12

21 837810-15

22 838204-07

23 838208-11

24 860104-02

25 860106-03

26 860108-05

27 860112-10

28 860204-02

eparator Aftercooled Only, Optional

1600E Open Frame (02250180-813R01)


-888 1 VALVE, BLWDWN N.C. 5.4:1 RATIO

-248 1 ORIFICE, .060 .50M X .50M

-061 1 SEP,WTR TRAP FLOAT 600PSIG / 4.14 MPa

-640 1 SUPPORT, AC WATER SEP H.P. T3

-070 1 HOSE, MP 1/4 ID X 40 OAL

-625 1 SUPT, WTR TRAP FLOAT ASSY

-998 1 TUBE, 1/2” WATER SEP DRAIN

-389 1 HOSE, MP 5/8 ID X 15 OAL

-297 1 HOSE, LP 5/8ID X 16 OAL

-846 1 SEPAROTOR, T TYPE

-313 2 HOSE, MP 5/16 ID X 35 OAL

6 2 GSKT, ASA FLG 150# 2”

1 STRAINER, 1/2” “Y”






5 16 CAPSCR, HEX GR5 5/8-11 X 2 3/4








0 2 CONN, 37 FL/MPT PLTD 3/4 X 1

5 1 ELBOW, 37FL 90M 1/4 X 1/4

1.31 Wa

108

29 86020

30 86170

31 86640

32 86641

33 86703

34 86710

35 86710

36 86710

37 86743

38 86830

39 86830

40 86843

41 86843

42 86850

A1: TO A

A2: TO D

A3: TO D

A4: MOU

B1: REFE

C1: CE V

KEY PART NOTES

ter Separator Aftercooled Only, Optional

1600E Open Frame (02250180-813R01)

6-025 1 ELBOW, 37FL 90M 3/8 X 1/4

8-050 1 TEE, 37FL M BR 1/2 X 1/2

8-000 3 NIPPLE, PIPE-XS PLT 1/2 X CL

6-000 1 NIPPLE, PIPE-XS PLT 1 X CL

0-010 1 ELBOW, PIPE 90 DEG 300# PLT 1/4”

2-010 1 BUSHING, RED PLTD 1/2 X 1/4

4-010 1 BUSHING, RED PLTD 1 X 1/4

4-020 1 BUSHING, RED PLTD 1 X 1/2

0-020 1 COUPLING,PIPE 1/2 300# PLT

4-075 1 U-BOLT, 1/4” X 3/4” PIPE PLTD

8-600 2 U-BOLT, 1/2” X 6” PIPE PLTD

0-020 1 TEE, PIPE PLTD 1/2

0-040 1 TEE, PIPE PLTD 1

4-025 2 NIPPLE, PIPE-HX PLTD 1/4 X 1/4

NOTES:

IR SIGNAL (INLET VALVE)

RAIN PORT (FRAME FRONT)

ISCHARGE AIR COOLER DRAIN PORT

NT TO FRAME

RENCE - FLANGE INCLUDED WITH FLEX HOSE

ERSION OF SEPARATOR = 02250197-845


109

Notes

1600E Open Frame (02250180-813R01)

110

1.32 Air Sta

02250174-582 R01

1600E Open Frame (02250180-813R01)

rt System, Optional

1.32 Air Sta

111

KEY PART NU NOTES

1 02250111-

2 02250126

3 02250163

4 02250163

5 02250166

*6 02250168

7 02250170

8 02250171

*9 02250171

10 02250171

11 02250171

12 02250171

13 02250171

14 02250172

15 45244

16 47117

17 48448

18 250026-37

19 825306-34

20 829706-10

21 838306-11

*22 860104-02

*23 860106-01

24 860204-02

25 860220-12

26 862104-02

27 866215-01

28 866215-05

rt System, Optional

1600E Open Frame (02250180-813R01)


934 1 VALVE, CHECK FUEL 1/2” NPT

-794 1 COUPLING, 1/2” MALE NPT

-009 2 HOSE, AIR JIC 1/4” X 123 LG

-455 1 HOSE, FM 37 JIC 1/ 4” X 28” LG

-251 1 VALVE, RELIEF 1 1/ 4” X 1/2” 200PSIG / 1.38 MPa CE

-082 1 HOSE, FUEL CONN TO ENG 1600 OF

-908 1 TANK, AIR 20”DIA 60GAL / 227 L, 200PSI / 1.38 MPa

-086 1 SUPT, AIR TANK 1600D O.F.

-502 1 LUB SYS, ONE- SHOT 3/8” NPT 1600D

-503 1 VALVE, REL AY 1-1/4” NPT 16000

-510 1 HOSE, AIR JIC 1 1/4” X 100” LG

-716 2 HOSE, FM 37 JIC 1/4” X 175” LG 12

-724 1 VALVE, PRESSURE REG 600 PSI / 4.14 MPa

-577 1 VALVE, SOL 3-WAY W/VENT 1600D

1 VALVE, INLINE CHECK 1/4” NPTJDC

2 VALVE,BALL 1/2” NPT

1 GAUGE , CTL AIR PRESS 0-200 PSI / 0-1.38 MPa

0 1 SIL, AIR 1-1/4” NPT

7 4 NUT, HEX FPL TO 3/8-16


2 4 WASHER, PL-B WI DE PL TO 3/8

5 4 CONN, 37 FL/ MPT PL TO 1/4 X 1/4

2 1 CONN , 37 FL/ MPT PL TO 3/8 X 1/8

5 5 ELBOW, 37FL 90M 1/ 4 X 1/4

5 2 ELBOW, 37FL 90M 1 1/ 4 X 1 1/4

5 1 UNION, 37FL BHD 1/4

0 2 ELBOW, PIPE 90 DEG PLT 1/4”

0 1 ELBOW , PIPE 90 DEG PLT 1 1/4”

1.32 Air

112

29 86630

30 86630

31 86632

32 86681

33 86850

34 86881

35 86890

36 86890

37 86890

38 86943

*39 87140

40 87770

A1: CONN

A2: CONN

A3: CONN

A4: CONN

B1: WIRE

B2: REFE

KEY PART NOTES

Start System, Optional

1600E Open Frame (02250180-813R01)

4-020 1 NIPPLE, PIPE PLTD 1/4 X 2

8-015 4 NIPPLE, PIPE PLTD 1/ 2 X 1/2

0-020 3 NIPPLE, PIPE PLTD 1 1/4 X 23

5-020 1 TEE, PIPE 150# PLT 1/2

4-025 4 NIPPLE, PIPE-HX PLTD 1/ 4 X 1/4

5-040 1 PLUG, PIPE 1” 1 50 # P L T

2-010 3 BUSHING, RED HEX PLTD 1/2 X 1/4

4-010 2 BUSHING, RED HEX PLTD 1 X 1/4

8-050 2 BUSHING, RED HEX PLTD 2 X 1/4

0-050 1 ELBOW, PIPE 45 DEG 300# PLT 1 1/4”

6-056 1 TEE, BRNC STR THO 9/16-18

0-020 1 CROSS, PIPE 1/2~ 3000# PLT

NOTES :

ECT TO REC. TANK (REPLACE TEE)

ECT TO FRAME DRAIN (WATER)

ECT TO WATER TRAP

ECT TO FUEL RETURN ON ENGINE

TIE DRAIN HOSE THRU THESE HOLES

RENCE AIR STARTER ON ENGINE


113

Notes

1600E Open Frame (02250180-813R01)

114

1.33 Capac

02250181-840 R03

1600E Open Frame (02250180-813R01)

ity Control, Optional

1.33 Capaci

115

KEY PART NU NOTES

1 02250124

2 02250126

3 02250162

4 02250180

5 02250183

6 02250183

7 02250183

8 02250183

9 02250183

10 02250185

11 02250185

12 02250203

13 40422

14 825212-66

15 825305-28

16 825306-34

17 825506-19

18 829106-25

19 829108-12

20 829704-05

21 829706-15

22 837808-12

23 837812-18

24 860104-02

25 860204-02

26 866608-32

27 873812-04

28 890702-13

A1: Remove c

ty Control, Optional

1600E Open Frame (02250180-813R01)


-988 1 ROD, END BALL JOINT 1/2-20 UNF

-494 1 BRG, SPHERICAL ROD END 3/8”-24

-248 2 HOSE, MP 1/4 ID X 12 OAL

-560 1 SUPT, INLET VLV BTRFLY

-072 1 LEVER, INLET VLV BTRFLY

-073 1 STUD, THRD HEX 1/2-20

-074 1 SPCR, TUBE (ROD END) 3/8 X 3/4’LG

-075 1 SPACER, TUBE 3/8 X 1-3/16”LG

-573 1 VALVE, BUTTERFLY 8” AIR INL

-802 1 VLV, SOL 3-WAY W/VENT N.O.

-867 1 SCRW, ADJ BUTTERFLY VLV HP

-601 1 CYL, HYD 1.5”-BORE X 2”-STROKE

2 GASKET, 11 X 8 5/8 X 1/32





0 1 CAPSCR, HEX GR5 3/8-16 X 2 1/2

5 1 CAPSCR, HEX GR5 1/2-13 X 1 1/4






5 3 ELBOW, 37FL 90M 1/4 X 1/4

3 1 NUT, HX JAM LH PLTD 1/2-20

5 8 STUD, THRD 3/4-10 X 4.5 PLT

8 1 PIN, ROLL PLTD 1/8 X 1 3/8

NOTES:

ap and connect hose here.

Notes

116
1600E Open Frame (02250180-813R01)

BLANK PAGE

Printed in the U.S.A.Specifications subject to change

without prior notice.E12EP

Always air. Always there.

SULLAIR 3700 East Michigan Boulevard • Michigan City, Indiana, 46360 U.S.A.

Telephone: 1-219-879-5451

WWW.SULLAIR.COM

parts list manual - multiquipparts.com€¦ · the information in this manual is current ... 1350xh...

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