parts manual - amazon s3 · 2 speeds. the hydraulic controls each include self-centering fingertip...
TRANSCRIPT
![Page 1: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/1.jpg)
RG55PARTS MANUAL
RAYCO MANUFACTURING © 2019 ALL RIGHTS RESERVEDPRINTED IN USA
INDEX: PMRG55-19
![Page 2: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/2.jpg)
RG55 Parts Manual
2
This manual is published by Rayco Manufacturing, Inc. for the benefit of the users of Rayco products. Rayco Manufacturing, Inc. has made every effort to ensure that this manual is correct and up to date at the time of publication. However, due to continuous improvements, Rayco Manufacturing, Inc. reserves the right to make changes in the contents, at any time, without notice or obligation.
Each machine shipped contains operation, maintenance & parts manuals to familiarize the operator with the proper operating, lubricating and maintenance instructions. This helps to ensure the best possible performance and service from the machine. Read and understand all instructions before attempting to operate this machine. This manual should be
readily available for reference at all times. Additional copies of this manual may be purchased from Rayco.
This Rayco machine was designed and manufactured by Rayco Manufacturing, Inc., Wooster, Ohio. Due to continuous improvements, Rayco reserves the right to make changes in engineering, design and specifications, or discontinue manufacture, at any time, without notice or obligation.
Always have a record of the model numbers and serial numbers for your machine to specify when ordering parts. Record your machine model and serial numbers on page 4 for your personal records.
Introduction
NOTICE:Maintenance and Repairs should ONLY be performed by a trained specialists or qualified personel.
Please contact Rayco Mfg for a listing of approved maintenance facilities in your area.
![Page 3: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/3.jpg)
RG55 Parts Manual
800.392.2686 3
Table of Contents
Literature InformationThe operators manual should be stored in the operator’s compartment in the literature holder storage area. Rayco provides a binder to hold the Operator Service Manual, Parts Manual, Engine Manual along with other component manuals.
These manuals contain safety information, operation instruction, transportation information, lubrication information and maintenance information.
Some photographs or illustrations in the publication show details of attachments that can be different from your machine. Guards and covers might have been removed for illustrative purposes. Continuing improvement may have caused changes to your machine which may not be included in this publication.
Continuing improvement and advancement of product design might have caused changes to your machine which are not included in this publication. Read, study and keep this manual with the machine.
Whenever a question arises regarding your machine, of this publication, please consult your Rayco dealer for the latest available information.
SafetyThe safety section lists basic safety precautions. In addition, this section may include text and locations of warning signs and labels used on the machine.
Read and understand the basic precautions listed in the safety section before operating or performing lubrication, maintenance and repair on this machine.
PartsParts are readily found through illustrations with accompanying Rayco part numbers. The machine assembly is listed by basic groups to enable ease of finding parts.
Please consult your local Rayco Dealer or local Engine Manufacturer Dealer for obtaining engine parts and service
OperationThe operation section is a reference for the new operator and a refresher for the experienced operator. This section includes a discussion of gauges, switches, machine controls, attachment controls, transportation and towing information.
Photographs and illustrations guide the operator through correct procedures of checking, starting, operating and stopping the machine.
Operating techniques outlined in this publication are basic. Skill and techniques develop as the operator gains knowledge of the machine and its capabilities.
MaintenanceThe maintenance section is a guide to equipment care. The Maintenance Interval Schedule lists the items to be maintained at a specific service interval. The Maintenance Interval Schedule lists the page number for the step-by-step instructions required to accomplish the scheduled maintenance procedure.
Maintenance IntervalsUse the service hour meter to determine servicing intervals. Calendar intervals shown (daily, weekly, monthly, etc.) can be used instead of service hour meter intervals if they provide more convenient servicing schedules and approximate the indicated service hour meter reading. Recommended service should always be performed at the interval that occurs first.
Under extremely severe, dusty or wet operating conditions, more frequent lubrication than is specified in the maintenance intervals chart might be necessary.
Perform service on items at multiples of the original requirement. For example, at every 100 service hours, also service those items listed under every 50 service hours and every 10 service hours or daily.
Certified Engine MaintenanceProper maintenance and repair is essential to keep the engine and machine systems operating correctly. As the heavy duty off-road engine owner, you are responsible for the required maintenance listed in the Engine Owner Manual & Machine Operator, Maintenance & Service Manual.
Attach a “Do Not Operate” warning tag or a similar warning tag to the start switch or to the controls before you service the equipment or before you repair the equipment.
Know the width of your equipment in order to maintain proper clearance with you operate the equipment near fences or near boundary obstacles.
Be aware of high voltage power lines and power cables that are buried. If the machine comes in contact with these hazards, serious injury or death may occur from electrocution.
Wear a hard hat, protective glasses, and other protective equipment, as required.
Do not wear loose clothing or jewelry that can snag on controls or on other parts of the equipment.
Make sure that all protective guards and all covers are secured in place on the equipment.
Keep the equipment free from foreign material. Remove debris, oil, tools, and other items from the deck, from walkways, and from steps.
CALIFORNIAProposition 65 Warning
Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.
Battery posts, terminals and related accessories contain lead and lead compounds. Wash hands after handling.
![Page 4: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/4.jpg)
RG55 Parts Manual
4
Machine Description
Secure all loose items such as lunch boxes, tools, and other items that are not a part of the equipment.
Know the appropriate work site hand signals and the personnel that are authorized to give the hand signals. Accept hand signals from one person only.
Do not smoke when you service an air conditioner. Also, do not smoke if refrigerant gas may be present. Inhaling the fumes that are released from a flame that contact air conditioner refrigerant can cause bodily harm or death. Inhaling gas from air conditioner refrigerant through a lighted cigarette can cause bodily harm or death.
Never put maintenance fluids into glass containers. Drain all liquids into a suitable container.
Obey all local regulations for the disposal of liquids.
Use all cleaning solutions with care. Report all necessary repairs.
Do not allow unauthorized personnel on the equipment.
Unless you are instructed otherwise, perform maintenance with the equipment in the servicing position. Refer to Operation and Maintenance Manual for the procedure for placing the equipment in the servicing position.
When you perform maintenance above ground level, use appropriate devices such as ladders or man lift machines. If equipped, use the machine anchorage points and use approved fall arrest harnesses and lanyards.
Machine DescriptionThe RG55 Series stump cutter is designed for your maximum benefit for every dol lar spent. The machine is constructed for durability and easy maneuvering, for those hard to reach tree stumps and roots. Its 20” diameter cutting wheel with 24 Rayco Superteeth® is pow er ful ly driven through a electromagnetic clutch and a synchronous belt with a 54 hp Kubota WG1605, EPA/CARB compliant, Vertical 4-cycle, liquid Cooled gasoline engine at its source. Cutting boom motion and the self-propel drive are entirely hydraulic, with 2 speeds. The hydraulic controls each include self-centering fingertip control levers.
The ma chine chassis features rectangular steel tubing and steel guard con struc tion, mount ed on extra grip ping deep tread tires. The operator benefits from a swing-out steel control station which allows optimal views of the cutting action, all while being guarded by heavy rubber curtains.
The RG55 Series stump cutter has the unique ability to pass through a 36” gate under its own power. Other special features of the RG series include a slewing ring that is used to pivot the cutter boom, replaceable composite bushings on all cylinder ends, 10.4 cu. In/rev wheel drive motor, 6.5
gallon fuel tank, steel belt guards, and an easy access ignition switch on the engine.
Other options that have become available on the RG series are dual removable travel wheels for increased stability and travel traction, Command Cut®, and a blade for pushing chips back into place.
For further design information see the “Specifications” section of this Operator Manual.
![Page 5: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/5.jpg)
RG55 Parts Manual
800.392.2686 5
Machine Specs
General
Weight: 2760 Lbs Maximum
Length: 121.5” Maximum
Height: 72.625” Maximum (Operator’s Shield), 57” (Air FIlter)
Width: 35.5” Maximum, 53” Maximum with Single Bolt Dual WheelsGround Drive: Self-propelled hydraulic , 4-wheel drive, variable speedChip Collection Capacity: 11cu. Ft. Minimum
Swing Pivot Bearings: 13” diameter slewing ring
Toolbox: Required
Hydraulic Backfill Blade: 50” Expanded 35” Retracted
Tires: 18 x 8.5-10 R4 4 ply Rear - (4) Front - (2)Swing-out Control Station Viewing area: 18x24” Height: 45½” Heavy duty rubber debris curtain Perimeter Photo-eye Safety ShutdownGround Pressure: 9.7 PSI
EngineModel: Kubota WG1605, EPA/CARB compliant, Vertical 4-cycle, liquid Cooled gasolineNumber of cylinders: 4
Bore: 3.07” Minimum
Stroke: 3.09 Minimum
Displacement: 91.41 cu. In Minimum
Gross HP at maximum no load RPM: 53.4HP Minimum
Maximum rated torque: 89ft lbs @2400 RPM Minimum
Cooling medium: liquid cooled
Air Cleaner: Dual Element, Dry type
Oil Filter: Spin-on type
Fuel Tank Capacity: 8.5 gallons
Electrical System: 12 volts/40 AMP Alternator
Hydraulic System - Cutter
Pump Displacement: 4.27cc / 2.13cc MinimumPump Gallonage: 3.6 / 1.8 GPM @ 3000 RPM Mini-mum System Pressure Relief: 3500 PSI Minimum
Oil Filter: 10 Micron Full Flow
Hydraulic Reservoir: 2 Gallons
Oil Type: ISO 32
Lift & swing cylinders: 2 ½” bore x 7-3/8” stroke, 1-1/8” rodValving: (1) Single Function, (1) 3 Function Monoblock Spring-Centered SeriesCommand Cut: Swing speed control and horsepower optimizer.
Lift Cylinders: (2) 2 ½” bore x 4” stroke, 1.25” rod
Swing Cylinders: (2) 2” bore x 6” stroke, 1.125” rod
Blade Cylinder: (1) 2” Bore x 10” Stroke, 1.125” rod
Steer Cylinder: (1) 2” Bore x 4” Stroke, 1.25” rod
Hydraulic Wheel Drive: (4) 335cc, (2) with Integrated Brake
Fittings: O-ring faced seal
Cutting Wheel
Wheel Diameter: 20” Maximum
Wheel Thickness: 1-1/2” Minimum
Cutting Wheel Bearings: 1 3/4” diameter Pillow Block Minimum
Hub: Bolt-in required
RPM: 905 @ 3200 engine RPM
Primary Drive: Clutch to 90deg. Gear boxDrive Belt: Heavy Duty Carbon Cord with Low Sprocket Wear MaterialCutting Teeth: RAYCO Super tooth™ forged, One-piece, with tungsten carbide tips.Cutter Teeth Quantity: 24 Maximum
Belt Guard: Steel, one piece
Chip Retaining Curtains: Fold Down, Fabric impregnated rubber
Cutter Wheel Engagement: Electromagnetic with brake system
Cutting Range (without repositioning)
Below Ground Level: 14”
Above Ground Level: 24.5”
True Cutting Width (NOT ARC): 60”
Forward-Backward: Self-propelled unlimited in drive mode
Options
TRSJRWB Trailer
TR100L
CHIP GUARD,EXTENSION - 34764
DUAL FRONT WHEEL ASSEMBLY - 29503FO
MACHINE LIFT - 29488
![Page 6: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/6.jpg)
RG55 Parts Manual
6
Serial Number Location & Information
Serial Numbers LocationWhenever communicating with Rayco or your Rayco dealer, have your machine serial number handy, as it can help pinpoint most exactly what information is needed in caring for your machine.
Breakdown of the serial numberFor Example:RG55 001 01 19 RG55 - Type of Rayco equipment you have 001 - Three digit for the number of produced 01 - Two digit month, 01 = Jan., 02 = Feb., etc... 18- Two digit year, 18 = 2018, 19 = 2019, etc
It is attached to the machine at the location shown. For ready reference, record it in the boxes provided on the inside front cover of this manual.
For reference on communication regarding the engine, record its model and serial numbers also in the boxes provided on the inside front cover of this manual. See the Engine Operator Manual for assistance in locating the numbers on the engine.
RG55 =Type of Rayco Equipment 001= The three digit number of produced
Production Date; 01=2 digit month; 18= 2 digit year
![Page 7: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/7.jpg)
RG55 Parts Manual
800.392.2686 7
Serial Number Location & Information
Identification NumbersModel Number Serial Number
MachineEngine
Implement
Implement
Dealer InformationName
Address
Dealer Contact Phone Number Hours
SalesPartsService
Serial number is located as shown. Use the below table to record identification numbers and dealer information.
![Page 8: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/8.jpg)
RG55 Parts Manual
8
38540 Frame Assembly Rev B.
A
A
24
32
41 14
D
E
G
SECTION A-A
13
42
22
44
44DETAIL D
SCALE 1 : 4
42
DETAIL ESCALE 1 : 3DETAIL G
SCALE 1 : 4
22 44
BACK VIEW
![Page 9: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/9.jpg)
RG55 Parts Manual
800.392.2686 9
38540 Frame Assembly Rev B.
B
F
3134
31 43
1
31
SIDE VIEW
DETAIL BSCALE 1 : 3
43
![Page 10: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/10.jpg)
RG55 Parts Manual
10
33
13
14
BOTTOM VIEW
DETAIL CSCALE 1 : 2
38540 Frame Assembly Rev B.
2
3
32 43
12
4 11
23
21 31
TOP VIEW
DETAIL FSCALE 1 : 3
31
31
43
34
![Page 11: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/11.jpg)
RG55 Parts Manual
800.392.2686 11
ITEM QTY. PART # DESCRIPTION
1 1 1200015 VALVE-OVERCENTER
2 1 17740 CABLE-BATTERY RED
3 1 17741 CABLE-BATTERY BLACK
4 1 20396 SWING CYL. ASSY. LH SJRD
5 1 20397 SWING CYL. ASSY. RH SJRD
6 1 21775 PIVOT HEAD ASSY. SJRD
7 1 23588 BATTERY BRACKET
8 1 23600 SOA BLOCK
9 1 23602 BLOCK SOA
10 1 23829 SWITCH MOUNT
11 1 27041 LH SWING PIN
12 1 27046 PIN, SWING
13 1 28346 CURTAIN ASM.
14 1 28374 FRAME WELDMENT 1645SJRS
15 1 28384 SOA SUPPORT BRACKET
16 1 28563 WRENCH
17 1 32767 SLEWING GUARD
18 1 34447 PUMP, HAND BRAKE RELEASE ASM
19 2 38167 SPACER, BATTERY HOLDOWN
20 1 722103 BOLT HEX 1/4-20 X 3/4 GR8
21 2 722105 BOLT HEX 1/4-20 X 1 1/4”
22 2 722110 BOLT WHIZ 1/4-20 X 3/4
23 2 722202 BOLT HEX 5/16”-18 X 2-1/4” GR8
24 2 722203 BOLT HEX 5/16-18X 3/4 GR8
25 1 722209 BOLT HEX 5/16-18 X 1 1/4
26 1 722304 BOLT-HHCS 3/8-16X1.25 GR8 ZP
27 2 722724 BOLT HEX 1/4-20 X 2 1/4
28 7 724105 NUT HEX LOCK #10-24
29 1 724203 NUT-WING 5/16-18 NYLOCK
30 9 724508 NUT LOCK 1/4-20 NYLOCK
31 12 726101 WASHER FLAT 1/4 USS
32 3 726201 WASHER - FLAT 5/16
33 12 726954 WASHER METRIC LOCK M10
34 2 730024 CLAMP-HOSE #4
35 1 736030 BATTERY-26R-60 25/35
36 3 736130 RELAY-MINI 12V SPDT 20/30A W/TAB
37 4 750050 NUT LOCK 5/16-18 NYLON
38 2 750061 NUT-WHIZ 3/8-16 SERR FLANGE L/N GR8 ZN
39 2 750124 SCREW-1/4-20 X 1” SFHCS ZP
40 1 750221 NUT METRIC 5MM-.8 PLATED
41 1 750304 GROMMET-RUBBER 1-1/2” ID
42 4 750456 SCREW-#10-24 X1/2 HH MACH
43 6 750764 NUT-WHIZ 5/16-18 SERR FLANGE L/N GR8 ZN
44 4 750768 NUT-WHIZ 1/4-20 SERR FLANGE L/N GR8 ZN
45 2 750865 BOLT HEX 1/4-20 X 4
46 2 750955 BOLT HEX 1/4-20 X 2 GR8
47 2 751019 BOLT WHIZ 3/8-16 X 1-1/2
48 1 760242 WASHER METRIC LOCK M4
49 2 760261 NUT-HNNL 3/8-16 INS
50 2 760853 BOLT HEX 5/16-18 X 4” GR8
51 2 760867 NUT-HNNL #8-32
52 2 760872 BEARING-GARMAX 1.25X1.00
53 1 761432 CIRCUIT BREAKER-50AMP MANUAL
54 2 761520 SCREW-RHMS #8-32 X 1/2”
55 4 761641 TRIM-EDGE TRIM-LOK 1/4”
56 1 7617 BATTERY SPACER
57 1 800309 SLEWING RING
58 12 800613 BOLT- METRIC 10-1.5 X 55
59 11 800857 SEAL-RUBBER RIBBED 3/8” X 1/2”
60 2 800983 GROMMET-RUBBER 2-1/4” ID 3/8” THICK
61 2 801075 ZERK-GREASE 10MM X 1.0
62 1 801412 WHEEL DRIVE BLOCK
63 3 801514 BOLT WHIZ 5/16-18 X 1-1/2
64 1 801842 BOOT-CIRCUIT BREAKER
65 1 802296 WRENCH-ALLEN 5/23”
66 1 802495 FILTER, INLINE FUEL 5/16”
67 1 802522 VALVE-BLADE-W/CC
68 1 802962 NUT- MHN 4MM X .70
69 1 802963 WASHER METRIC LOCK M5
70 1 802998 TUBE-MANUAL 2” DIA X 12.5” LONG
71 1 803428 CLAMP, 2” VINYL
72 1 803432 PUMP-FUEL
73 1 803433 SENSOR- TEMP AND PRESSURE
74 2 803434 FITTING- -6 STOR 5/16
75 2 803435 FITTING- -3 STOR 5/16
76 1 804735 MICROSWITCH-ROLLER PLUNGER
77 1 804968 MODULE-POWER DISTRIBUTION 9- MINI FUSE
38540 Frame Assembly Rev B.
![Page 12: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/12.jpg)
RG55 Parts Manual
12
20396 LH Swing Cylinder Assembly Rev A.
5
2
4
1
35
ITEM QTY. PART # DESCRIPTION
1 1 20392 CYLINDER WELD-SWING SJRD
2 2 765313 BUSHING-COMP 1.25 X 1 X 1.25
3 1 760872 BEARING-GARMAX 1.25X1.00
4 1 750325 RING-RETAIN EXT HVY 1”
5 4 726907 WASHER FLAT 1-14GA
![Page 13: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/13.jpg)
RG55 Parts Manual
800.392.2686 13
ITEM QTY. PART # DESCRIPTION
1 1 20395 CYLINDER WELD-SWING SJRD
2 1 760872 BEARING-GARMAX 1.25X1.00
3 2 750325 RING-RETAIN EXT HVY 1”
4 3 726907 WASHER FLAT 1-14GA
5 2 765313 BUSHING-COMP 1.25 X 1 X 1.25
20397 RH Swing Cylinder Assembly Rev A.
4
5
3
1
3
45
2
4
![Page 14: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/14.jpg)
RG55 Parts Manual
14
21775 Pivot Head Assembly
ITEM QTY. PART # DESCRIPTION
1 1 21771 PIVOT HEAD WELD/MACH SJRD
2 2 18985 PIN, BOOM LIFT CYL.
3 2 726909 WASHER FLAT 1-1/4-14GA
4 2 760701 RING-RETAIN EXT 1 1/4”
5 3 750050 NUT LOCK 5/16-18 NYLON
6 2 764101 BOLT HEX 5/16-18 X 3 GR8
7 12 726954 WASHER METRIC LOCK M10
8 12 960108 BOLT- METRIC 10-1.5 X 45
9 2 763360 BEARING POLYGON 1.5 X 1.25 X 1.50
10 1 18994 PIN-CYLINDER, SWING
11 1 722201 BOLT HEX 5/16-18 X 2 GR8
12 2 726908 WASHER FLAT 1-1/4-10GA
5
10 11
NOTE: TORQUE TO 40 FT-LBSBLUE LOCTITE
91
8
764
2
3
TWO ON INSIDE OF CYLINDER,ONE ON OUTSIDE
12
![Page 15: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/15.jpg)
RG55 Parts Manual
800.392.2686 15
28346 Curtain Assembly Rev A.
7
5
1
3 4
6
3
ITEM QTY. PART # DESCRIPTION
1 1 28341 CURTAIN, FRONT
2 4 722118 BOLT WHIZ 1/4-20 X 1
3 10 724508 NUT LOCK 1/4-20 NYLOCK
4 4 726607 FENDER WASHER
5 2 19710 BRACKET-CURTAIN
6 6 722105 BOLT HEX 1/4-20 X 1 1/4”
7 6 726101 WASHER FLAT 1/4 USS
![Page 16: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/16.jpg)
RG55 Parts Manual
16
34447 Hand Break Release Pump
1
234
5
NOTE:FILL TUBE WITH HYDRAULIC OIL BEFORE REASSEMBLING
ITEM QTY. PART # DESCRIPTION
1 1 802251 PUMP - HAND BRAKE RELEASE
2 1 802250 VALVE-MINI BALL
3 1 802301 FIT-4FOR -2MP
4 1 802302 FIT-4MOR-4FOR SW
5 1 34446 GREASE GUN TUBE WELDMENT
![Page 17: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/17.jpg)
RG55 Parts Manual
800.392.2686 17
ITEM QTY. PART # DESCRIPTION
1 6 722110 BOLT WHIZ 1/4-20 X 3/4
2 8 750762 BOLT WHIZ 5/16-18 X 3/4
3 8 750764 NUT-WHIZ 5/16-18 SERR FLANGE L/N GR8 ZN
4 4 760261 NUT-HNNL 3/8-16 INS
5 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP
6 8 726301 WASHER FLAT 3/8 USS
7 4 722306 BOLT HEX 3/8-16X1-3/4GR8
8 4 726302 WASHER-LOCK 3/8
9 1 28336 GUARD, CHIP WELDMENT
10 1 28340 CURTAIN-MAIN CHIP GUARD
11 1 28326 PANEL,CHIP GUARD WELD LH 45SJRS
12 1 28328 HOOD MOUNT L.H. FRONT
13 1 28329 HOOD MOUNT R.H.
14 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP
15 2 20137 BRACKET, CURTAIN
16 6 724508 NUT LOCK 1/4-20 NYLOCK
17 2 803487 WASHER-FENDER 3/8” X 1.5”
28330 Chip Guard Assembly Rev B.
12 2 3
14 6 4
1368723
8
5
9
11
14174
10
15
16 1
![Page 18: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/18.jpg)
RG55 Parts Manual
18
28403 Steering Axle Assembly Rev D.
17 8 9 7
16897
18
19
1
15 11 12
13425
6
6
20
2221
TORQUE ITEM #1 TO 80 FT-LBS
RED LOCTITE ITEM # 2TORQUE TO 115 FT-LBS
TORQUE SPINDLE NUT TO 150 FT-LBS
TIE ROD ON BOTTOMOF LEADER/ FOLLOWERS
3
10
1423
PLEASE PUT DRIVE MOTORS ON CORRECT SIDES
CYLINDER SHOULD MOVE FREELY AFTER BOLT AND WASHER ARE TIGHTENED
24
ITEM QTY. PART # DESCRIPTION
1 8 724504 NUT LUG 1/2”-20
2 8 724501 NUT HEX 1/2-13 GR8
3 1 722202 BOLT HEX 5/16”-18 X 2-1/4” GR8
4 8 722512 BOLT HEX 1/2-13 X 2.75GR8
5 8 726502 WASHER LOCK 1/2
6 2 4900-53 WASHER 1/4 X 1.531 X 2.38
7 4 726911 WASHER FLAT 1 1/2 14 GA
8 2 1200201 RING-RETAIN EXT 1-1/2”
9 2 729999 ZERK-GREASE 1/8”NPT 90DEG
10 2 765313 BUSHING-COMP 1.25 X 1 X 1.25
11 1 20405 PIN PIVOT STEER AXLE
12 1 750050 NUT LOCK 5/16-18 NYLON
13 1 804694 MOTOR-ORBITAL 337CC LH
14 2 34265 HUB, WHEEL
15 1 28377 AXLE, STEERING WELDMENT
16 1 28359 MOTOR MOUNT-FOLLOWER
17 1 28365 MOUNT, MOTOR LEADER
18 1 28379 TIE ROD ASM.
19 1 28381 CYINDER, STEERING ASM
20 1 802190 WHEEL LH 18X8.5-10
21 1 802191 WHEEL-TIRE ASM RH
22 1 764264 BUSHING, 1 X 3/4 X 1/2
23 1 801472 MOTOR-ORBITAL 337CC RH
24 2 800974 COTTER PIN, 5/32 X 1-1/2
![Page 19: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/19.jpg)
RG55 Parts Manual
800.392.2686 19
ITEM QTY. PART # DESCRIPTION
1 1 28378 TIE ROD
2 2 760609 ROD-END 3/4”
3 2 726803 WASHER, FLAT 3/4-14GA
4 2 760809 NUT-JAM 3/4-16 GR2 Z
5 2 726805 WASHER, FLAT 3/4-10GA
6 2 960304 BOLT HEX 3/4-10X2-1/2GR8
7 2 724800 NUT-HNML 3/4-10
1
6
2
2 4
ASSEMBLE WITH BOLT HEAD ON TOP OF TIE ROD
(TYP.)
7
5
3
28379 TIe Rod Assembly
![Page 20: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/20.jpg)
RG55 Parts Manual
20
28381 Steering Cylinder Assembly Rev B.
63 2 4
5
NOTE:ASSEMBLE WITH
BLUE LOCKTITE 242
1
87
ITEM QTY. PART # DESCRIPTION
1 1 28380 CYLINDER, STEERING WELDMENT
2 1 20406 PIN-STEER CYL
3 1 722107 BOLT HEX 1/4-20 X 1 3/4
4 1 724508 NUT LOCK 1/4-20 NYLOCK
5 1 765313 BUSHING-COMP 1.25 X 1 X 1.25
6 1 803487 WASHER-FENDER 3/8” X 1.5”
7 1 722302 BOLT HEX 3/8-16 X 3/4 GR8
8 1 726302 WASHER-LOCK 3/8
![Page 21: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/21.jpg)
RG55 Parts Manual
800.392.2686 21
4 TORQUE TO80 FT-LBS
NOTE: TORQUE BOLTS TO 80 FT-LBSCAUTION - EXCESSIVE TORQUE WILL
DISTORT BACKING PLATE
316527 98
ITEM QTY. PART # DESCRIPTION
1 8 726502 WASHER LOCK 1/2
2 8 762886 BOLT HEX 1/2-13 X 5.25 GR8
3 8 724501 NUT HEX 1/2-13 GR8
4 8 802794 NUT-WHIZ 1/2-20 A563 GR-A
5 2 801687 MOTOR-ORBITAL 337cc W/BRAKE
6 2 28420 BRACKET, WHEEL MOTOR MOUNTING
7 1 29503 DUAL WHEEL ASM. SINGLE BOLT
8 2 800974 COTTER PIN, 5/32 X 1-1/2
9 2 34265 HUB, WHEEL
30391 Wheel Drive Assembly Rev B.
![Page 22: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/22.jpg)
RG55 Parts Manual
22
29503 Dual Wheel Drive Assembly Rev A.
3
5
6
7
2
1
4
ITEM QTY. PART # DESCRIPTION
1 1 29493 WHEEL-TIRE INNER LH
2 1 29494 WHEEL-TIRE INNER RH
3 2 29504 STANDOFF, DUAL WHEEL WELD
4 1 29501 WHEEL-TIRE OUTER LH
5 1 29502 WHEEL-TIRE OUTER RH
6 2 750940 WASHER FLAT 1 SAE
7 2 29505 COUPLER BOLT, DUAL WHEEL
![Page 23: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/23.jpg)
RG55 Parts Manual
800.392.2686 23
34588 Blade Assembly Rev A.
ITEM QTY. PART # DESCRIPTION
1 4 765285 NUT-HNML 1”-14
2 8 750057 NUT-WHIZ 1/2-13 SERR FLANGE L/N GR8 ZN
3 12 4900-38 WASHER 12 GA.X1.015X2.5
4 2 726907 WASHER FLAT 1-14GA
5 8 722504 BOLT HEX 1/2-13 x 1 1/2
6 4 722539 BOLT CARR 1/2”-13 X 1-1/2
7 4 724503 NUT-HNML 1/2-13 PREV TORQ GR8
8 4 27048 PIN WELDMENT
9 1 24237 CYLINDER,WELDMENT 10”
10 3 728004 PIN-COTTER 3/16 X 1-1/2
11 1 28306 ARM, LIFT WELDMENT
12 3 28303 ARM, BLADE
13 3 726906 WASHER FLAT - 1” 10 GA.
14 2 800972 PIN-CLEVIS 3/4 X 1 3/4 LG.
15 8 765313 BUSHING-COMP 1.25 X 1 X 1.25
16 1 34589 BRACKET, BLADE WELDMENT
17 1 34590 BLADE, WELDMENT RG45T
18 2 34594 BLADE, FOLDING WELDMENT RG45T
19 2 728038 HAIRPIN COTTER
20 1 38166 HINGE PIN 1” OD
1 2 5
5 2
1
3
3
3
3
9 10 13
256 7
18
18
17
16
11
14
15
8
19
1
8
12
20 10 13
![Page 24: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/24.jpg)
RG55 Parts Manual
24
34741 Polychain Cover Assembly Rev A.
1
5
23
6
4
7
8
9
10
11
ITEM QTY. PART # DESCRIPTION
1 1 761052 PLUG - PIPE 1/2 C’SUNK
2 9 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP
3 2 722538 BOLT CARR 1/2”-13 X 1-1/4
4 2 750057 NUT-WHIZ 1/2-13 A563 GR-A
5 3 751027 BOLT WHIZ 3/8-16 X 1-1/4
6 9 750061 NUT-WHIZ 3/8-16 SERR FLANGE L/N GR8 ZN
7 1 34739 MAIN POLYCHAIN PLATE
8 1 34740 COVER, POLYCHAIN ACCESS
9 1 34738 COVER, POLYCHAIN WELDMENT
10 1 34770 GUARD, CW SHAFT WELD
11 1 35199 PLATE, TOP POLYCHAIN RG45T-R
![Page 25: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/25.jpg)
RG55 Parts Manual
800.392.2686 25
35244 Cutter Wheel Assembly Rev A.
ITEM QTY. PART # DESCRIPTION
1 9 2933t TOOTH, ONE PIECE, TAPPED
2 9 2933c TOOTH, ONE PIECE, C-BORED
3 4 722626 BOLT HEX 9\16-18 X 3 GR8
4 8 724602 NUT HEX 9/16-18 GR8
5 24 718014 BOLT-POCKET 2 3/4 1960 S
6 8 801494 WASHER, 5/8”
7 2 4900-33 WASHER 7 GA. X .531 X 2.25
8 2 726502 WASHER LOCK 1/2
9 2 722503 BOLT HEX 1/2-13 x 1 1/4
10 1 130003 BUSHING-E 1-3/4
11 1 2583-17 3/8 KEYSTOCK X 2.25
12 1 28531 SHAFT, CW
13 2 804531 BEARING-PB 1-3/4 RG45T-R
14 1 2583-09 3/8 KEYSTOCK X 1 1/4
15 3 763481 WASHER FLAT 1-3/4-10 GA.
16 2 35242 BEARING COLLAR RG45T-R
17 1 28515 CUTTER WHEEL
18 3 3144T TOOTH, ONE PIECE, TAPPED
19 3 3144C TOOTH, ONE PIECE, C-BORED
20 1 763023 SPROCKET-45(14MX)37 3020
21 1 762508 BUSHING-TAPER LOCK 3020
22 1 761438 POLYCHAIN- 1750 (14MM) 37
23 1 35243 SPACER-CW SHAFT .695
24 4 763581 FIT-PLUG -02MP C’SUNK HEX
9 8 7 20 20 21
13 4 4 6 3
10 14
2 5 1 19 5 18
17
16151512
11
ASSEMBLE WITH RED LOCTITETORQUE TO 60 FT-LBS
TORQUE TO 67 FT-LBS
ASSEMBLE WITH RED LOCTITE(BOTH SIDES)
NOT SHOWN:CAN PLACE 761415 WASHER FLAT 1-3/4-14 GABETWEEN 804534 AND 130003ORUSE (1) EXTRA 763481 BETWEEN ITEM 35242 AND 28515
TIMKEN PB BEARING
23
NOTE:-(4) GREASE ZERKS WILLBE REMOVED AND REPLACED WITH 763581 -USE 28597 CW BEARING SPACERS IF NEEDED
15USE WASHER WHEN NEEDED
![Page 26: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/26.jpg)
RG55 Parts Manual
26
35468 Cover Assembly Rev B.
9 1022
3
4
20
19
18
15
16
5
6
DUAL WRENCH STOWAGE (REFERENCE)
23
17
2112
12
24
1378
14 1 2
ITEM QTY. PART # DESCRIPTION
1 3 722110 BOLT WHIZ 1/4-20 X 3/4
2 3 750768 NUT-WHIZ 1/4-20 SERR FLANGE L/N GR8 ZN
3 10 750762 BOLT WHIZ 5/16-18 X 3/4
4 10 750764 NUT-WHIZ 5/16-18 SERR FLANGE L/N GR8 ZN
5 4 726201 WASHER - FLAT 5/16
6 4 750050 NUT LOCK 5/16-18 NYLON
7 4 750124 SCREW-1/4-20 X 1” SFHCS ZP
8 4 724508 NUT LOCK 1/4-20 NYLOCK
9 1 35466 TOP COVER PLATE
10 1 23646 COVER DOOR
12 1 28317 SIDE COVER LH
12 1 28315 SIDE COVER RH
13 2 23600 SOA BLOCK
14 1 35467 BRACKET,SOA STOP
15 4 722205 BOLT HEX 5/16-18 X 1 GR8
16 4 726101 WASHER FLAT 1/4 USS
17 2 24434 ROD, MUFFLER GUARD MNT
18 2 724301 NUT HEX 3/8-16 GR8
19 2 761283 NUT JAM 3/8-16 ZINC
20 2 726300 WASHER FLAT 3/8 SAE
21 2 802322 NUT-WNNL 3/8-16 ZP
22 1 35766 DOOR, COVER LH WELD RG45X
23 1 760103 LEVER LATCH W/LOCK T275
24 1 37613 WRENCH WELD, DUALS T-STYLE
![Page 27: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/27.jpg)
RG55 Parts Manual
800.392.2686 27
8
3
515
627
1012
11
9
18
13
16
1
17 4 14
ASSEMBLE WITH LOCTITE 242 (BLUE)TORQUE TO 46 FT-LBS.
ASSEMBLE WITH LOCTITE 271 (RED)
38495 Boom Assembly
ITEM QTY. PART # DESCRIPTION
1 2 18771 CYLINDER ASSY-LIFT
2 2 18953 PIVOT WELD, BOOM
3 1 25131 PLATE, COVER
4 1 28711 GUARD, BEARING
5 1 34623 IDLER ASSEMBLY
6 1 34624 BOOM WELDMENT
7 2 4900-77 WASHER 7 GA. X .531 X 2.0
8 5 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP
9 2 722303 BOLT-HEX 3/8-16 X 1
10 2 722502 BOLT HEX 1/2-13 x 1
11 2 726302 WASHER-LOCK 3/8
12 2 726502 WASHER LOCK 1/2
13 4 726909 WASHER FLAT 1-1/4-14GA
14 2 750057 NUT-WHIZ 1/2-13 SERR FLANGE L/N GR8 ZN
15 4 751027 BOLT WHIZ 3/8-16 X 1-1/4
16 2 760701 RING-RETAIN EXT 1 1/4”
17 2 761617 BOLT WHIZ 1/2 -13 X 1 1/4” GR8.2 ZP
18 1 800307 CLAMP-VINYL COVERED 1-1/2”
![Page 28: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/28.jpg)
RG55 Parts Manual
28
18771 Lift Cylinder Assembly
2
2
1
ITEM QTY. PART # DESCRIPTION
1 1 18772 CYLINDER-WELD 2-1/2 X 4
2 2 763587 BUSHING-1.50 X 1.25 X 1
![Page 29: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/29.jpg)
RG55 Parts Manual
800.392.2686 29
5
1
4 2
3
8
77
6
USE WASHER AS NEEDED
34623 Idler Assembly Rev H.
ITEM QTY. PART # DESCRIPTION
1 4 724801 NUT HEX 3/4-10 GR8
2 2 722539 BOLT CARR 1/2”-13 X 1-1/2
3 2 750057 NUT-WHIZ 1/2-13 SERR FLANGE L/N GR8 ZN
4 1 37774 PLATE, ADJUSTER
5 1 2536-02 ROD, THREAD 3/4-10 X 6”
6 1 726906 WASHER FLAT - 1” 10 GA.
7 2 765233 WASHER, FLAT 3/4 HARDENED
8 1 38972 WHEEL, IDLER ASM
![Page 30: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/30.jpg)
RG55 Parts Manual
30
35720 Wheel Idler Assembly
5
3
1
24
3
1
1
TORQUE TO 120 POUNDS-FEETRED LOCTITE
ITEM QTY. PART # DESCRIPTION
1 3 760977 NUT HEX 1”-8
2 1 34761 SPACER, IDLER
3 2 804561 BEARING-BALL 2” OD X 1” ID
4 1 35186 SHAFT, IDLER
5 1 35185 WHEEL, IDLER MACHINE
![Page 31: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/31.jpg)
RG55 Parts Manual
800.392.2686 31
38624 Hydraulic Tank Assembly
ITEM QTY. PART # DESCRIPTION
1 1 12579 HYD. TANK - PLASTIC
2 1 12722 PAD, HYD. RESERVOIR
3 1 31449 STRAP, HYDRAULIC TANK
4 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP
5 1 722836 BOLT MSHCS 10 X1.5 X 20
6 2 760303 LOCK NUT 3/8-16 GR8
7 1 803604 FILTER-HYD. RETURN
2
3
1
7
5
4
6
![Page 32: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/32.jpg)
RG55 Parts Manual
32
38521 SOA Assembly Rev C
18
10
9
47
39
13 48
41 52
41
42
16
365045
39
5
12
4
27
7
2
35
49
35
283832
31
34
51
22
29
11 19 33
3302138
44
15
6 17 23 26
18 23
25
23 24 20
1
46 21 38
ITEM QTY. PART # DESCRIPTION
1 1 12000127 WEATHERSTRIP- 5/32 X 1/2
2 1 20605 SHIELD-OPERATOR SOA
3 4 23297 GRIP, VALVE HANDLE
4 1 23618 BUSHING SOA PIVOT
5 1 24644 HANDLE,ASSEMBLY SOA
6 1 28277 CURTAIN-RUBBER
7 1 29404 BRACKET,WINDOW SOA WELD
8 1 29405 BRACKET, WIND FRM SPT WELD
9 1 35830 SWITCH-EMER SHUTDOWN REWORK
10 1 35852 SWITCH, SAFETY TETHER
11 1 38099 WINDOW REINFORCEMENT BRACKET
12 1 38111 ARM, WELDMENT SOA COMMON
13 1 38115 COVER, WELDMENT SOA COMMON
14 1 38178 COVER PLATE, JRS SOA
15 1 39026 WINDOW BRACKET
16 1 610023 BOOT-RUBBER CLUT SWITCH
17 4 722103 BOLT HEX 1/4-20 X 3/4 GR8
18 10 722110 BOLT WHIZ 1/4-20 X 3/4
19 1 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP
20 1 722118 BOLT WHIZ 1/4-20 X 1
21 6 722207 BOLT HEX 5/16-18 X 2- 1/2 GR8
22 1 724105 NUT HEX LOCK #10-24
23 17 724508 NUT LOCK 1/4-20 NYLOCK
24 1 726101 WASHER FLAT 1/4 USS
25 1 726201 WASHER - FLAT 5/16
26 4 726607 FENDER WASHER
![Page 33: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/33.jpg)
RG55 Parts Manual
800.392.2686 33
10
479425142
41
48
40 39
13
8
14
23 43 37
38521 SOA Assembly Rev C
27 1 726907 WASHER FLAT 1-14GA
28 1 730038 STRAP-TARP W/S-HOOK 10”
29 1 735999 SWITCH-IGN 3/4 CYL 1011
30 1 738004 VALVE-3 SPOOL
31 1 738008 NEEDLE VALVE
32 1 750050 NUT LOCK 5/16-18 NYLON
33 1 750061 NUT-WHIZ 3/8-16 SERR FLANGE L/N GR8 ZN
34 1 750325 RING-RETAIN EXT HVY 1”
35 3 750400 BOLT WHIZ 5/16-18 X 1/2
36 1 750456 SCREW-#10-24 X1/2 HH MACH
37 2 750493 WASHER FLAT #10
38 10 750764 NUT-WHIZ 5/16-18 SERR FLANGE L/N GR8 ZN
39 9 750765 BOLT WHIZ 1/4-20 X 1/2
40 7 750768 NUT-WHIZ 1/4-20 SERR FLANGE L/N GR8 ZN
41 2 760408 SWITCH-ROCKER, SPST ON-OFF
42 2 760521 PLUG-BLANK SWITCH, BLACK
43 2 764216 BOLT-BHCS 1/4-20 X 3/4 SS
44 1 765207 JAM NUT - 5/8” - 18
45 1 800427 FIT-08ORFS X -08MOR
46 1 800445 VALVE-1 SPOOL MOTOR
47 1 801273 LAMP - AMBER PILOT
48 1 801492 SWITCH PUSH/PULL
49 1 801514 BOLT WHIZ 5/16-18 X 1-1/2
50 1 802346 FIT90-04MORFS-08MORB
51 1 804589 SWITCH-TOGGLE, (ON)-OFF-(ON)
52 1 805781 DISPLAY- LCD J1939
![Page 34: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/34.jpg)
RG55 Parts Manual
34
24644 SOA Handle Assembly Rev A.
3
1
2
4
5
6
7
8
NOTE: PRE-ASSEMBLE ALL EXCEPT FOR BOTTOM PIN AND SPRING
ITEM QTY. PART # DESCRIPTION
1 1 24642 HANDLE PIN
2 1 24643 HANDLE
3 1 730086 PIN-ROLL 3/16” X 1” ZP
4 1 801045 BLACK END CAP
5 1 28354 GRIP FOAM 3/4” ID X 3”
6 2 4900-11 WASHER 10GA .640 X 1.125
7 1 730075 PIN-ROLL 1/8 X 1 HARDENED
8 1 630012 SPRING - LOCK 3/4”
![Page 35: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/35.jpg)
RG55 Parts Manual
800.392.2686 35
A
1
6 7
5
8
DETAIL ASCALE 2 : 1
3 4 92
ITEM QTY. PART # DESCRIPTION
1 1 804734 SWITCH-SAFETY W/ ACTUATOR
2 1 35803 804734 CLIP REWORK
3 1 804788 PIN-CLEVIS 3/16 X 1.50
4 1 728001 PIN-COTTER 3/32 X 1
5 1 804787 STRAP, SAFETY TETHER
6 2 801832 SCREW-#8-32X1-1/4 HHMS ZP
7 2 760867 NUT-HNNL #8-32
8 1 801309 STRAP, WRIST
9 2 726203 WASHER FLAT 3/16 USS PL
35852 Safety Tether Switch
![Page 36: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/36.jpg)
RG55 Parts Manual
36
38625 Fuel Tank Assembly Rev A.
12
10
9
26
45
7 8
3
1
NOTE: ITEM #11 (2.5') 802860 SPIRAL WRAP - .500" HOSE IS NOT SHOWN
ITEM QTY. PART # DESCRIPTION
1 1 20045 PAD, FUEL TANK
2 1 31453 ROD, HOLD DOWN
3 1 31455 TANK, FUEL WELD
4 1 722103 BOLT HEX 1/4-20 X 3/4 GR8
5 1 724508 NUT LOCK 1/4-20 NYLOCK
6 4 750061 NUT-WHIZ 3/8-16 SERR FLANGE L/N GR8 ZN
7 2 750762 BOLT WHIZ 5/16-18 X 3/4
8 2 750764 NUT-WHIZ 5/16-18 SERR FLANGE L/N GR8 ZN
9 1 763538 PLUG- DRAIN,MAG 1/2 NPT
10 1 801682 CAP-FUEL FULL TURN EPA
11 2.5’ 802860 SPIRAL WRAP- .500” HOSE
12 1 803404 GAUGE-FUEL 11.5”
![Page 37: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/37.jpg)
RG55 Parts Manual
800.392.2686 37
ITEM QTY. PART # DESCRIPTION
1 1 12579 HYD. TANK - PLASTIC
2 1 12722 PAD, HYD. RESERVOIR
3 1 31449 STRAP, HYDRAULIC TANK
4 2 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP
5 1 722836 BOLT MSHCS 10 X1.5 X 20
6 2 760303 LOCK NUT 3/8-16 GR8
7 5.2’ 802813 SPIRAL WRAP- 1” HOSE
8 1 803604 FILTER-HYD. RETURN
38624 Fuel System Assembly Rev A.
2
3
1
8
5
4
6
NOTE: ITEM #7 (QTY. 5.2') 802813 SPIRAL WRAP - 1" HOSE IS NOT SHOWN
![Page 38: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/38.jpg)
RG55 Parts Manual
38
38309 Engine Assembly Rev H
3
2
75 47
3350
82
98 99 32 46 57
274051
3450
85
4
34 50 49
28
76795210
87 73
8
INSTALL WITH BLUE LOCTITETORQUE TO 29FT-LBS
GREASE SHAFT
INSTALL WIRING SCREWS WITH BLUE LOCTITE
INSTALL WITH BLUE LOCTITETORQUE TO 45FT-LBS
INSTALL WITH BLUE LOCTITETORQUE TO 33FT-LBS
TORQUE TO 100FT-LBS
NOTE:USE SHIMS AS REQUIRED(28640) - 14 GA.(28641) - 16 GA.(21662) - 20 GA.(27154) - .015"
APPLY COPPER ANTI-SEIZETO SHOULDER BEFORE ASSEMBLY
59 52 79
113
11463118
45 2363
69 46
20
71
47 42
70
36 49
9334
68
48
15
62
16
90
30 44 1281 53
49 7
17
INSTALL WITH BLUE LOCTITETORQUE TO 60FT-LBS
95 SUPPLIED WITH ENGINE
51
26
96
84
43
63
77SUPPLIED WITH ENGINE
41
117
![Page 39: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/39.jpg)
RG55 Parts Manual
800.392.2686 39
B
A
A
11
5
?
89
73
86
83
94
13
19
24
36504968
18
887472
125
106
60
7784
6566105
102 81 53
INSTALL WITH BLUE LOCTITETORQUE TO 60FT-LBS
INSTALL WITH BLUE LOCTITETORQUE TO 45FT-LBS
REMOVE BOLTS AND INSTALLWITH BLUE LOCTITE WHENSETTING CLUTCH
95SUPPLIED WITH ENGINE
70
101
112109
38309 Engine Assembly Rev H
![Page 40: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/40.jpg)
RG55 Parts Manual
40
61
64
2221
9238
9
8067 78
83
31
14
100
58
35 506
3799
55
91INSTALL WITH BLUE LOCTITETORQUE TO 45FT-LBS
APPLY ANTI-SEIZE TO TAPER SHAFTBEFORE SPROCKET INSTALLATION
REQUIRES 21" LENGTH
USE STRAP TO HANGSUCTION HOSE
REQUIRES 54.1" LENGTH
110 111 109
108109
38309 Engine Assembly Rev H
![Page 41: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/41.jpg)
RG55 Parts Manual
800.392.2686 41
38309 Engine Assembly Rev H
3968
104
29
103107
116 53 115
3968
104
29
103107
116 53 115
![Page 42: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/42.jpg)
RG55 Parts Manual
42
ITEM QTY. PART # DESCRIPTION
1 4 1200055 CLAMP-HOSE 1-9/16” X 2-1/2”
2 1 20260 STUB SHAFT WELD SJRD3 2 20265 PLATE, FLYWHL HSG SJRD
4 1 20352 CLUTCH COVER MOUNT WELD
5 1 20408 SCREEN WELDMENT, RADIA-TOR
6 1 21914 GEARBOX KEY7 1 22274 WIRE-ENGINE GROUND8 1 2583-08 3/8 KEYSTOCK X 3 1/49 2 28458 HINGE SHIM10 4 28640 SHIM, .750” X 2.500” 14GA11 1 30311 BRACKET, SIDE ISOLATOR12 1 38316 ENG MOUNT, RH WELDMENT
13 1 38327 ENG MOUNT, LH WELD RG55 SERIES
14 1 38339 CLUTCH COVER WELDMENT
15 1 38353 BRACKET,OVERFLOW BOTTLE
16 1 38368 BRACKET,RAD LOWER MOUNTING
17 1 38380 BRACKET, MUFFLER MOUNT
18 1 38383 BRACKET, MUFFLER OUT-SIDE
19 1 38391 PLATE, HEAT SHIELD EX-HAUST
20 1 38396 GUARD, EXHAUST SHIELD21 2 38400 PLATE, ACCESS DOOR
22 1 38423 ENCLOSURE, ENGINE WELDMENT
23 1 38747 EXHAUST, TUBE RG55 STAIN-LESS STEEL
24 1 38748 EXHAUST, TAIL PIPE25 1 750679 ELBOW-RUBBER 90D 2”26 2 4900-77 WASHER 7 GA. X .531 X 2.027 1 4900-80 WASHER 3/8 X .531 X 2.0
28 1 620009 GEARBOX-90DEG 2.21 RATIO
29 1 716035 SHEAVE-BK55H30 2 722104 BOLT HEX 1/4-20 X 1 GR8
31 4 722114 BOLT WHIZ 3/8-16 X 3/4 GR8.2 ZP
32 1 722203 BOLT HEX 5/16-18X 3/4 GR833 4 722302 BOLT HEX 3/8-16 X 3/4 GR834 10 722303 BOLT-HEX 3/8-16 X 1
35 4 722304 BOLT-HHCS 3/8-16X1.25 GR8 ZP
36 4 722305 BOLT-HHCS 3/8-16X1.5 GR8 ZP
37 1 722307 BOLT-HEX 3/8-16 X 238 2 722330 BOLT CAR 3/8-16 X 3/4
39 2 722332 BOLT CAR 3/8-16 X 1 1/440 1 722503 BOLT HEX 1/2-13 x 1 1/441 2 722509 BOLT HEX 1/2-13 X 3 GR842 4 724201 NUT HEX 5/16”-18 GR843 2 724300 NUT-HNML 3/8-16 GR8 ZP44 2 724508 NUT LOCK 1/4-20 NYLOCK45 4 724920 NUT METRIC 8MM-1.2546 6 726201 WASHER - FLAT 5/16
47 10 726202 WASHER LOCK 5/16” PLATED
48 2 726300 WASHER FLAT 3/8 SAE49 12 726301 WASHER FLAT 3/8 USS50 18 726302 WASHER-LOCK 3/851 3 726502 WASHER LOCK 1/252 8 726702 WASHER LOCK 5/8 GR853 17 726954 WASHER METRIC LOCK M1054 2 5388K1455 1 730038 STRAP-TARP W/S-HOOK 10”56 2 738978 CLAMP-HOSE 5/16”-7/8”57 1 750050 NUT LOCK 5/16-18 NYLON
58 8 750061NUT-WHIZ 3/8-16 SERR FLANGE L/N GR8 ZN
59 4 750071 BOLT - HEX M16 X 2.0 X 3560 1 750140 CLAMP-SPRING ACTION 1/2”
61 21 750288 TRIM-EDGE .085-.210 X 12.5” LG.
62 4 750388 BOLT-MHHCS 8 X 1.25 X 20
63 10 750389 WASHER METRIC LOCK M8 PL
64 4 750399 BOLT WHIZ 3/8-16 X 1” GR8.2 ZP
65 2 750762 BOLT WHIZ 5/16-18 X 3/4
66 2 750764NUT-WHIZ 5/16-18 SERR FLANGE L/N GR8 ZN
67 10 750768NUT-WHIZ 1/4-20 SERR FLANGE L/N GR8 ZN
68 6 760261 NUT-HNNL 3/8-16 INS69 4 760269 BOLT HEX 5/16-18 X 1-1/2
70 4 761231 SCREW-HEX, FLANGE M8X1.25X20.5 PLAIN SJR
71 6 761232 SCREW-HEX, FLANGE M8X1.25X20.5 PLAIN SJR
72 2 761373 WASHER-LOCK 7/1673 4 761376 CLAMP-HOSE 13/16” - 1-3/4”74 2 761634 NUT-HN 7/16-14 GR8 ZY75 6 762008 BOLT-SHCS 5/16-18 X 1
76 4 762085 BOLT-MHHCS 16 X 2.0 X 45 GR10.9
38309 Engine Assembly Rev H
![Page 43: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/43.jpg)
RG55 Parts Manual
800.392.2686 43
38309 Engine Assembly Rev H
77 1 762695 PRECLEANER-A/C (SUP-PLIED)
78 2 763236 HINGE-TOOLBOX
79 8 763434 WASHER FLAT 5/8” HARDEN GR8
80 8 764216 BOLT-BHCS 1/4-20 X 3/4 SS81 14 764520 BOLT METRIC 10 X 1.25 X 25
82 1 800119 CLUTCH/BRAKE-WARNER ELEC.
83 2 800543 BOLT WHIZ 3/8-16 X 5/8
84 1 800674 AIR CLEANER ASSEMBLY - ENGINE
85 1 800979 COUPLER-48/60 HUB WITH SPIDER
86 1 801547 HOSE- RADIATOR UPPER87 1 801575 HOSE, RADIATOR LOWER88 2 801600 BOLT HEX 7/16-14X1-1/2GR889 1 801698 RADIATOR ASSEMBLY90 2 802245 ISOLATOR- RUBBER91 54.1” 802275 SEAL- FLAP 1/8”, 1-3/4”92 2 802322 NUT-WNNL 3/8-16 ZP
93 1 802718 BOTTLE- EXPANSION, RAD. 1.5 QT
94 2 802925 BUFFER-50X30 B 3/8X0.78
95 2 802960 SENSOR - OXYGEN (SUP-PLIED)
96 1 803067 INDICATOR-SERVICE 62.5MB VISUAL
97 1.875 803224 HOSE-FUEL LINE 1/2”98 1 803473 CLUTCH STRAP99 2 803487 WASHER-FENDER 3/8” X 1.5”100 1 804422 SPROCKET- 28T
101 1 M29295- 146
RUBBER ELBOW,AIR IN-TAKE,2” ID
102 1 805776 ENGINE- 1.6L KUBOTA GASOLINE
103 1 805777 BUSHING-H X 1/2 QD104 1 805832 PUMP-TANDEM 4.27/2.13CC105 1 805873 CATALYST- MUFFLER106 1 805875 TUBE- AIR INLET107 1 805906 BELT-BX32, PUMP
108 1 40519 WELDMENT, EXHAUST COVER
109 8 750765 BOLT WHIZ 1/4-20 X 1/2
110 1 40522 WELDMENT, TAIL PIPE COVER
111 1 40535 WELDMENT, REAR TAIL PIPE COVER
112 1 40545 WELDMENT, PUMP BELT GUARD
113 1 40538 SAFETY GUARD
114 2 722837 BOLT-MHHCS 8 X 1.25 X 16
115 3 805487 WASHER FLAT M10
116 3 764684 BOLT METRIC 10 X 1.25 X 30
117 1 806545 WASHER-STAR M8 ZP
118 2 726101 WASHER FLAT 1/4 USS
![Page 44: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/44.jpg)
RG55 Parts Manual
44
421
5 19 6 7 8 9 10 11 12
29
13 14 22 1 2 32 25 26 27 28 39
18 20
30 31 33
34
35 36 37 55 38 40 42
3
41
23
43
24
1516
4445
1748
4746
4950
5152
5354
38632 Decal Kit Rev F
![Page 45: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/45.jpg)
RG55 Parts Manual
800.392.2686 45
ITE
MQ
TY.
PAR
T D
ES
CR
IPTI
ON
11
3080
DEC
AL-
CH
ECK
EN
GIN
E O
IL L
EVE
L
21
6351
DEC
AL-
OP
ER
ATO
R Z
ON
E
31
8153
DEC
AL-
GAS
OLI
NE
41
1891
4D
ECA
L - G
EN
ER
AL
WA
RN
ING
52
2134
9D
ECA
L, G
REA
SE
SLE
WIN
G R
ING
61
2858
6D
ECA
L,R
ELA
Y_ID
71
2859
6D
ECA
L TH
RO
TTLE
81
2867
0D
ECA
L-G
REA
SE
20 H
OU
R
INTE
RVA
L9
230
168
DEC
AL-
ICO
N 6
”
101
3017
8D
ECA
L- R
AYC
O V
ER
T LO
CK
UP
8” H
112
3018
0D
ECA
L- 4
X4
121
3018
8D
ECA
L- C
OM
MA
ND
CU
T
131
3021
2D
ECA
L- R
AYC
OM
FGC
OM
1.2
5” H
142
3022
0D
ECA
L- R
AYC
O W
OR
DM
AR
K 15
”
H15
135
711
DEC
AL-
NO
ISE
LWA
111
DB
163
3571
2D
ECA
L-D
O N
OT
SIT
171
3571
4D
ECA
L-R
C M
AN
DAT
ORY
SYM
BO
LS
181
3590
4D
ECA
L-E
ME
RG
EN
CY
STO
P
191
3813
2D
ECA
L-C
ON
TRO
L R
G45
X
201
3865
4D
ECA
L- P
AR
TS Q
UIC
K R
EF.
212
3865
5D
ECA
L- R
G55
OU
TLIN
E
221
3865
6D
ECA
L, S
TAR
TER
SW
ITC
H
231
3974
8D
ECA
L-LE
AD
AN
D D
IES
EL
W
AR
NIN
G24
139
781
DEC
AL-
LCM
RG
55
251
7320
00D
ECA
L- H
YDR
AULI
C O
IL
261
7320
05D
ECA
L-W
AR
NIN
G F
OR
YO
UR
P
271
7320
08D
ECA
L-C
AUTI
ON
EA
R &
EYE
281
7320
10D
ECA
L-W
AR
NIN
G
291
7320
11D
ECA
L-D
AN
GE
R K
EE
P H
AN
DS
301
7320
14D
ECA
L-TO
OTH
BO
LT T
OR
QU
E
311
7320
18D
ECA
L-D
AN
GE
R R
OTA
TIN
G C
W
321
7320
19D
ECA
L- G
ASO
LIN
E
331
7320
20D
ECA
L- C
AUTI
ON
RE
DU
CE
EN
G,
ES34
373
2021
DEC
AL-
CAU
TIO
N K
EE
P C
LEA
R
351
7320
26D
ECA
L- G
REA
SE
MAC
HIN
E
361
7510
22D
ECA
L-M
AN
UA
L B
OX
371
7653
59D
ECA
L-C
UT
WH
L O
N-O
FF
381
8013
52D
ECA
L - 2
SP
D
391
8013
53D
ECA
L-S
WIN
G S
PE
ED
163
5 S
JR
401
8017
77D
ECA
L, 8
11 C
ALL
BE
FOR
E YO
U
DIG
411
8017
98D
ECA
L-C
HEC
K E
NG
INE
421
8022
68D
ECA
L R
OC
KE
R S
WIT
CH
431
8025
87D
ECA
L- S
PID
ER
CO
UP
LER
442
8046
58D
ECA
L-W
AR
NIN
G H
OT
SU
RFA
CE
451
8046
59D
ECA
L-W
AR
NIN
G H
AN
D
EN
TAN
GLE
ME
NT
BE
LT46
180
4660
DEC
AL-
WA
RN
ING
RO
TATI
NG
S
HA
FT H
AN
D47
580
4661
DEC
AL-
WA
RN
ING
HA
ND
CR
US
H
481
8046
62D
ECA
L-W
AR
NIN
G F
IRE
HA
ZAR
D
491
8046
63D
ECA
L-W
AR
NIN
G S
HA
RP
PO
INTS
502
8046
64D
ECA
L-D
O N
OT
STE
P
513
8046
65D
ECA
L-D
O N
OT
OP
ER
ATE
R
EM
OVE
D G
UA
RD
S52
180
4667
DEC
AL-
WA
RN
ING
ELE
CTR
ICA
L
HA
ZAR
D53
480
4669
DEC
AL-
SK
IN P
UN
CTU
RE
P
RES
SU
RIZ
ED
541
8046
74D
ECA
L-N
O S
MO
KIN
G
551
8047
61D
ECA
L - T
EST
SA
FETY
SW
ITC
H
38632 Decal Kit Rev F
![Page 46: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/46.jpg)
RG55 Parts Manual
46
38605 Fuel System Assembly Rev. B
SENSOR- TEMP & PRESSURE GM
FUEL FILTERFUEL PUMP
803433
803432 802495
FUEL TANK
NOTE: CUT 730043 FUEL LINE TO LENGTH AS NEEDED
9"
10"
71"
8"
22"ENGINE
805776
![Page 47: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/47.jpg)
RG55 Parts Manual
800.392.2686 47
SENSOR- TEMP & PRESSURE GM
FUEL FILTERFUEL PUMP
803433
803432 802495
FUEL TANK
NOTE: CUT 730043 FUEL LINE TO LENGTH AS NEEDED
9"
10"
71"
8"
22"ENGINE
805776
38605 Fuel System Assembly Rev. B
ITEM QTY PART # DESCRIPTION
A 120” 730043 HOSE - FUEL LINE 5/16 30R7
9 1 806073 FITTING - 3 STOR M10
8 2 730024 CLAMP - HOSE1/4”-5/8”, 5/16 BAND
7 1 803435 FITTING - 3 STOR 5/16” SAE
6 6 802629 QUICK CONNECT - FUEL 5/16 90 DEG
5 8 802849 CLAMP - STEPLESS EAR .52-.618 I.D.
4 2 802628 QUICK CONNECT - FUEL 5/16 STR.
3 4 803434 FITTING -6 STOR 5/16” SAE
2 2 805918 FIT -06FORB X -06MP
1 2 805919 FIT -EL90 -06FP X -04FP
![Page 48: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/48.jpg)
RG55 Parts Manual
48
38468 Main Wire Harness Rev B.
67
8
9
46
30
11
1516
17
1920
18
282726 2932
33
3738
BADIODE DETAILTERMINAL TYPE Z
PLACE 120 OHM RESISTORBETWEEN PINS 'N' & 'P'OF PLUG 3
PLUG '1'LCMTYPE 'A'
PLUG '2'LCMTYPE 'B'
PLUG '3'ENG INT 1TYPE 'C'
PLUG '4'ENG INT 2TYPE 'D'
PLUG '5'FUSE BLKTYPE 'E'
SOASAFETYSIGNALTYPE 'DD'
SOASAFETYPWRTYPE 'DD'
PLUG '10'CLUTCHSIGNALTYPE 'M'PLUG '12'
6 TERMIGNITIONSWITCHTYPE 'Q'
PLUG '13'4 TERMIGNITIONSWITCHTYPE 'R'
MAIN POWERTYPE 'N'
ENGINEGROUNDTYPE 'N'
DIODETYPE'Z'
DISPLAYTYPE 'X'
THROTTLESWITCHPOWERTYPE 'L'
THROTTLESIGNALUPTYPE 'L'
THROTTLESIGNALDOWNTYPE 'L'
SOAGROUNDTYPE 'V''SAFETY
INTERLOCKOUTPUTTYPE 'BB'
SAFETYINTERLOCKINPUTTYPE 'BB'
PLUG '21'MIL LAMPGROUND& SIGNALTYPE 'M'
PLUG '23'E-STOPSWITCHTYPE 'EE'
PLUG '24'NEUTRALSWITCHTYPE 'P'
PLUG '25'CLUTCHSWITCHTYPE 'T'
2 SPDSWITCHTYPE 'L'
2 SPDSWITCHTYPE 'L'
BLADEBOOMSWITCHTYPE 'L'
BLADEBOOMSWITCHTYPE 'L'
PLUG '31'THROTTLE SIGNAL(REMOTE HARNESS)TYPE 'CC'
FUELPUMPGROUNDTYPE 'F'
FUELPUMPPOWERTYPE 'DD'
PLUG '34'BLADEVALVE #1TYPE 'H'
PLUG '35'BLADEVALVE #2TYPE 'H'
PLUG '36'COMMANDCUT VALVETYPE 'H'
FRAMEGROUNDTYPE 'N'
PLUG '45'CAN/BUSTYPE 'K' WIRESTYPE 'J' CAP
PLUG '44'CLUTCHRELAYTYPE 'G'
PLUG '43'STARTRELAYTYPE 'G'
50A CIRCUITBREAKERTYPE 'F'
50A CIRCUITBREAKERTYPE 'F' PLUG '39'
2 SPD VALVETYPE 'H'
PLUG '40'2 SPD VALVETYPE 'H'
PLUG '41'2 SPD VALVETYPE 'H'
PLUG '42'REMOTE HARNESSTYPE 'Y & AA'
11"3"
7"
2" 2"
3"4"
10"
4"8"
1"
8"
2"2"
2"
6" 6" 6" 6"
1" 6"
10"
7"
14"
6" 6"
31"
48"
20" 20"
6"
12"10"
6"
12"
3"
3"6"
2"
4" 4" 4"
10"
4"8"
3"
5"6"
10"
4"
8"
5" 5"
6"
5" 5"
2" 2"
3"3" 5"
5"
5"
5"
Terminal Legend
A - DEUTSCH DTM06-12SA OR EQ. (W/SOCKET)B - DEUTSCH DTM06-12SB OR EQ. (W/SOCKET) C - DELPHI GT150 SERIES #15326868 (W/ MALE TERMINAL, SEAL & SECONDARY LOCK 15358785)D - DELPHI GT 150 SERIES #15326863 (W/FEMALE TERMINAL, SEAL & SECONDARY LOCK 15358785)E- LITTLEFUSE PDM31001ZXM POWER DISTRIBUTION BLOCKF - RING TERMINAL FOR #10 STUD - W/ADH. HEAT SHRINKG - BOSCH 3-334-485-007 (W/FEMALE TERMINALS)H - DEUTSCH DT06-2S OR EQ. (W/SOCKET)J - DEUTSCH DT06-3S OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)K - DEUTSCH DT04-3P OR EQ. (W/ W3P-1939 WEDGE LOCK & GOLD PLATED PINS)L - 1/4" FEMALE BLADE- FULLY INSULATED M - WEATER PACK PLUG #12015792 (W/FEMALE TERM & SEAL)N - RING TERMINAL FOR 3/8" STUD - INSULATED - W/ADH. HEAT SHRINKP - 2-PIN WEATHER PACK SOCKET 12010973 (W/MALE PIN & SEAL)Q - 6-POSITION KEYSWITCH (LOFA 043-0006-00 OR EQ.)WITH 1/4 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)R - 4-POSITION KEYSWITCH (LOFA 043-0004-00 OR EQ.)WITH 3/8 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)T - DELTA CONN. 6200 SERIES #6204-322 SWITCH (PURCHASED THRU "STENS CORP" #972305 CONNECTOR) (PHONE #812-481-5550)U - STRIP AND TINV - RING TERMINAL FOR 1/4" STUD - W/ADH. HEAT SHRINKW - X - AMP MINI PLUG 172338-1 (W/FEMALE TERM 171639-1)Y- DEUTSCH DT06-06S OR EQ. (W/SOCKET)Z- DIODE 1N4006 (NEWARK 18C8921 OR EQ.)AA- DEUTSCH DT04-06P OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)BB- 1/4" STRIPPED AND TINNEDCC- DEUTSCH DTM04-2P OR EQ (W/ WM-2P WEDGE AND PINS)DD- RING TERMINAL FOR #8 STUD - INSULATED - W/ADH. HEAT SHRINKEE- DTM04-4P, WM-4P WEDGE, 1060-20-0122 CONTACT OR EQ.
2"
ANODE CATHODE
67
8
9
46
30
11
1516
17
1920
18
282726 2932
33
3738
BADIODE DETAILTERMINAL TYPE Z
PLACE 120 OHM RESISTORBETWEEN PINS 'N' & 'P'OF PLUG 3
PLUG '1'LCMTYPE 'A'
PLUG '2'LCMTYPE 'B'
PLUG '3'ENG INT 1TYPE 'C'
PLUG '4'ENG INT 2TYPE 'D'
PLUG '5'FUSE BLKTYPE 'E'
SOASAFETYSIGNALTYPE 'DD'
SOASAFETYPWRTYPE 'DD'
PLUG '10'CLUTCHSIGNALTYPE 'M'PLUG '12'
6 TERMIGNITIONSWITCHTYPE 'Q'
PLUG '13'4 TERMIGNITIONSWITCHTYPE 'R'
MAIN POWERTYPE 'N'
ENGINEGROUNDTYPE 'N'
DIODETYPE'Z'
DISPLAYTYPE 'X'
THROTTLESWITCHPOWERTYPE 'L'
THROTTLESIGNALUPTYPE 'L'
THROTTLESIGNALDOWNTYPE 'L'
SOAGROUNDTYPE 'V''SAFETY
INTERLOCKOUTPUTTYPE 'BB'
SAFETYINTERLOCKINPUTTYPE 'BB'
PLUG '21'MIL LAMPGROUND& SIGNALTYPE 'M'
PLUG '23'E-STOPSWITCHTYPE 'EE'
PLUG '24'NEUTRALSWITCHTYPE 'P'
PLUG '25'CLUTCHSWITCHTYPE 'T'
2 SPDSWITCHTYPE 'L'
2 SPDSWITCHTYPE 'L'
BLADEBOOMSWITCHTYPE 'L'
BLADEBOOMSWITCHTYPE 'L'
PLUG '31'THROTTLE SIGNAL(REMOTE HARNESS)TYPE 'CC'
FUELPUMPGROUNDTYPE 'F'
FUELPUMPPOWERTYPE 'DD'
PLUG '34'BLADEVALVE #1TYPE 'H'
PLUG '35'BLADEVALVE #2TYPE 'H'
PLUG '36'COMMANDCUT VALVETYPE 'H'
FRAMEGROUNDTYPE 'N'
PLUG '45'CAN/BUSTYPE 'K' WIRESTYPE 'J' CAP
PLUG '44'CLUTCHRELAYTYPE 'G'
PLUG '43'STARTRELAYTYPE 'G'
50A CIRCUITBREAKERTYPE 'F'
50A CIRCUITBREAKERTYPE 'F' PLUG '39'
2 SPD VALVETYPE 'H'
PLUG '40'2 SPD VALVETYPE 'H'
PLUG '41'2 SPD VALVETYPE 'H'
PLUG '42'REMOTE HARNESSTYPE 'Y & AA'
11"3"
7"
2" 2"
3"4"
10"
4"8"
1"
8"
2"2"
2"
6" 6" 6" 6"
1" 6"
10"
7"
14"
6" 6"
31"
48"
20" 20"
6"
12"10"
6"
12"
3"
3"6"
2"
4" 4" 4"
10"
4"8"
3"
5"6"
10"
4"
8"
5" 5"
6"
5" 5"
2" 2"
3"3" 5"
5"
5"
5"
Terminal Legend
A - DEUTSCH DTM06-12SA OR EQ. (W/SOCKET)B - DEUTSCH DTM06-12SB OR EQ. (W/SOCKET) C - DELPHI GT150 SERIES #15326868 (W/ MALE TERMINAL, SEAL & SECONDARY LOCK 15358785)D - DELPHI GT 150 SERIES #15326863 (W/FEMALE TERMINAL, SEAL & SECONDARY LOCK 15358785)E- LITTLEFUSE PDM31001ZXM POWER DISTRIBUTION BLOCKF - RING TERMINAL FOR #10 STUD - W/ADH. HEAT SHRINKG - BOSCH 3-334-485-007 (W/FEMALE TERMINALS)H - DEUTSCH DT06-2S OR EQ. (W/SOCKET)J - DEUTSCH DT06-3S OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)K - DEUTSCH DT04-3P OR EQ. (W/ W3P-1939 WEDGE LOCK & GOLD PLATED PINS)L - 1/4" FEMALE BLADE- FULLY INSULATED M - WEATER PACK PLUG #12015792 (W/FEMALE TERM & SEAL)N - RING TERMINAL FOR 3/8" STUD - INSULATED - W/ADH. HEAT SHRINKP - 2-PIN WEATHER PACK SOCKET 12010973 (W/MALE PIN & SEAL)Q - 6-POSITION KEYSWITCH (LOFA 043-0006-00 OR EQ.)WITH 1/4 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)R - 4-POSITION KEYSWITCH (LOFA 043-0004-00 OR EQ.)WITH 3/8 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)T - DELTA CONN. 6200 SERIES #6204-322 SWITCH (PURCHASED THRU "STENS CORP" #972305 CONNECTOR) (PHONE #812-481-5550)U - STRIP AND TINV - RING TERMINAL FOR 1/4" STUD - W/ADH. HEAT SHRINKW - X - AMP MINI PLUG 172338-1 (W/FEMALE TERM 171639-1)Y- DEUTSCH DT06-06S OR EQ. (W/SOCKET)Z- DIODE 1N4006 (NEWARK 18C8921 OR EQ.)AA- DEUTSCH DT04-06P OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)BB- 1/4" STRIPPED AND TINNEDCC- DEUTSCH DTM04-2P OR EQ (W/ WM-2P WEDGE AND PINS)DD- RING TERMINAL FOR #8 STUD - INSULATED - W/ADH. HEAT SHRINKEE- DTM04-4P, WM-4P WEDGE, 1060-20-0122 CONTACT OR EQ.
2"
ANODE CATHODE
![Page 49: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/49.jpg)
RG55 Parts Manual
800.392.2686 49
38468 Main Wire Harness Rev B.
67
8
9
46
30
11
1516
17
1920
18
282726 2932
33
3738
BADIODE DETAILTERMINAL TYPE Z
PLACE 120 OHM RESISTORBETWEEN PINS 'N' & 'P'OF PLUG 3
PLUG '1'LCMTYPE 'A'
PLUG '2'LCMTYPE 'B'
PLUG '3'ENG INT 1TYPE 'C'
PLUG '4'ENG INT 2TYPE 'D'
PLUG '5'FUSE BLKTYPE 'E'
SOASAFETYSIGNALTYPE 'DD'
SOASAFETYPWRTYPE 'DD'
PLUG '10'CLUTCHSIGNALTYPE 'M'PLUG '12'
6 TERMIGNITIONSWITCHTYPE 'Q'
PLUG '13'4 TERMIGNITIONSWITCHTYPE 'R'
MAIN POWERTYPE 'N'
ENGINEGROUNDTYPE 'N'
DIODETYPE'Z'
DISPLAYTYPE 'X'
THROTTLESWITCHPOWERTYPE 'L'
THROTTLESIGNALUPTYPE 'L'
THROTTLESIGNALDOWNTYPE 'L'
SOAGROUNDTYPE 'V''SAFETY
INTERLOCKOUTPUTTYPE 'BB'
SAFETYINTERLOCKINPUTTYPE 'BB'
PLUG '21'MIL LAMPGROUND& SIGNALTYPE 'M'
PLUG '23'E-STOPSWITCHTYPE 'EE'
PLUG '24'NEUTRALSWITCHTYPE 'P'
PLUG '25'CLUTCHSWITCHTYPE 'T'
2 SPDSWITCHTYPE 'L'
2 SPDSWITCHTYPE 'L'
BLADEBOOMSWITCHTYPE 'L'
BLADEBOOMSWITCHTYPE 'L'
PLUG '31'THROTTLE SIGNAL(REMOTE HARNESS)TYPE 'CC'
FUELPUMPGROUNDTYPE 'F'
FUELPUMPPOWERTYPE 'DD'
PLUG '34'BLADEVALVE #1TYPE 'H'
PLUG '35'BLADEVALVE #2TYPE 'H'
PLUG '36'COMMANDCUT VALVETYPE 'H'
FRAMEGROUNDTYPE 'N'
PLUG '45'CAN/BUSTYPE 'K' WIRESTYPE 'J' CAP
PLUG '44'CLUTCHRELAYTYPE 'G'
PLUG '43'STARTRELAYTYPE 'G'
50A CIRCUITBREAKERTYPE 'F'
50A CIRCUITBREAKERTYPE 'F' PLUG '39'
2 SPD VALVETYPE 'H'
PLUG '40'2 SPD VALVETYPE 'H'
PLUG '41'2 SPD VALVETYPE 'H'
PLUG '42'REMOTE HARNESSTYPE 'Y & AA'
11"3"
7"
2" 2"
3"4"
10"
4"8"
1"
8"
2"2"
2"
6" 6" 6" 6"
1" 6"
10"
7"
14"
6" 6"
31"
48"
20" 20"
6"
12"10"
6"
12"
3"
3"6"
2"
4" 4" 4"
10"
4"8"
3"
5"6"
10"
4"
8"
5" 5"
6"
5" 5"
2" 2"
3"3" 5"
5"
5"
5"
Terminal Legend
A - DEUTSCH DTM06-12SA OR EQ. (W/SOCKET)B - DEUTSCH DTM06-12SB OR EQ. (W/SOCKET) C - DELPHI GT150 SERIES #15326868 (W/ MALE TERMINAL, SEAL & SECONDARY LOCK 15358785)D - DELPHI GT 150 SERIES #15326863 (W/FEMALE TERMINAL, SEAL & SECONDARY LOCK 15358785)E- LITTLEFUSE PDM31001ZXM POWER DISTRIBUTION BLOCKF - RING TERMINAL FOR #10 STUD - W/ADH. HEAT SHRINKG - BOSCH 3-334-485-007 (W/FEMALE TERMINALS)H - DEUTSCH DT06-2S OR EQ. (W/SOCKET)J - DEUTSCH DT06-3S OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)K - DEUTSCH DT04-3P OR EQ. (W/ W3P-1939 WEDGE LOCK & GOLD PLATED PINS)L - 1/4" FEMALE BLADE- FULLY INSULATED M - WEATER PACK PLUG #12015792 (W/FEMALE TERM & SEAL)N - RING TERMINAL FOR 3/8" STUD - INSULATED - W/ADH. HEAT SHRINKP - 2-PIN WEATHER PACK SOCKET 12010973 (W/MALE PIN & SEAL)Q - 6-POSITION KEYSWITCH (LOFA 043-0006-00 OR EQ.)WITH 1/4 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)R - 4-POSITION KEYSWITCH (LOFA 043-0004-00 OR EQ.)WITH 3/8 LOCKING TAB FEMALE BLADE (HEAT SHRINK CRIMPED AREA ONLY)T - DELTA CONN. 6200 SERIES #6204-322 SWITCH (PURCHASED THRU "STENS CORP" #972305 CONNECTOR) (PHONE #812-481-5550)U - STRIP AND TINV - RING TERMINAL FOR 1/4" STUD - W/ADH. HEAT SHRINKW - X - AMP MINI PLUG 172338-1 (W/FEMALE TERM 171639-1)Y- DEUTSCH DT06-06S OR EQ. (W/SOCKET)Z- DIODE 1N4006 (NEWARK 18C8921 OR EQ.)AA- DEUTSCH DT04-06P OR EQ. (W/SEALING PLUGS IN ALL CAVITIES)BB- 1/4" STRIPPED AND TINNEDCC- DEUTSCH DTM04-2P OR EQ (W/ WM-2P WEDGE AND PINS)DD- RING TERMINAL FOR #8 STUD - INSULATED - W/ADH. HEAT SHRINKEE- DTM04-4P, WM-4P WEDGE, 1060-20-0122 CONTACT OR EQ.
2"
ANODE CATHODE
![Page 50: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/50.jpg)
RG55 Parts Manual
50
38468 Main Wiring Schematic Rev B.
8587A
87
86
30
8587A
87
86
30
DISPLAY
MIL LIGHTPLUG
CLUTCH
SOA GROUND
CLUTCH RELAY
2 SPD SWITCH
NEUTRALSWITCH
BLADE/ BOOMSWING SWITCH
SOA BLADESAFETY SWITCH
CLUTCHSWITCH
REMOTE HARNESS
THROTTLESWITCH
CAN PORTFRAMEGROUND
37
42
45
15
21
17
16
32
33
25
4
2926 27
76
36 34 35 39 40 41
10
18
24
44
21
30
31
8
5
13
1223 20
19
38
43
3
11
28
REMOTETHROTTLE SIGNAL
46
120 OHM
9
A5 A6
B6B5
C1 C2
B2B1
A2A1
AHA HJ S S J
BLK
BLK
BLK
BLK
WHT
WHT
RED
RED
RED
RED
RED
RED
PNK
PNK
PNK
PNK
PNK
PUR
PUR
YLW
YLW
YLW
YLW
YLW
YLW
GRN
GRN
GRN GRN
GRN
GRN
GRN
GRN
ORG/BLK
ORG/BLK
ORG
BRN
BRN
TAN
TAN
BRN
BRN
TAN
BLK
LT BLU
LT BLU
BLU
BLU
BLU/WHT
BLU/WHT
BLU
TAN
1
432
A
B
BATTERYSTARTER
-
+FUEL PUMP
ENGINE GROUND
CIRCUIT BREAKER
50 A
SAFETY INTERLOCKE-STOP
POWER RELAY
ENGINEINTERFACE 1
ENGINEINTERFACE 2
2-SP
EED
SO
L
2-SP
EED
SO
L
2-SP
EED
SO
L
BLA
DE
SOL
BLA
DE
SOL
CO
M C
UT S
OL
GRE
Y
BLA
CK
10 A
10 A
10 A
15 A
15 A
17740 17741
IGNITION SWITCH
![Page 51: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/51.jpg)
RG55 Parts Manual
800.392.2686 51
38468 Main Wiring Schematic Rev B.
8587A
87
86
30
8587A
87
86
30
DISPLAY
MIL LIGHTPLUG
CLUTCH
SOA GROUND
CLUTCH RELAY
2 SPD SWITCH
NEUTRALSWITCH
BLADE/ BOOMSWING SWITCH
SOA BLADESAFETY SWITCH
CLUTCHSWITCH
REMOTE HARNESS
THROTTLESWITCH
CAN PORTFRAMEGROUND
37
42
45
15
21
17
16
32
33
25
4
2926 27
76
36 34 35 39 40 41
10
18
24
44
21
30
31
8
5
13
1223 20
19
38
43
3
11
28
REMOTETHROTTLE SIGNAL
46
120 OHM
9
A5 A6
B6B5
C1 C2
B2B1
A2A1
AHA HJ S S J
BLK
BLK
BLK
BLK
WHT
WHT
RED
RED
RED
RED
RED
RED
PNK
PNK
PNK
PNK
PNK
PUR
PUR
YLW
YLW
YLW
YLW
YLW
YLW
GRN
GRN
GRN GRN
GRN
GRN
GRN
GRN
ORG/BLK
ORG/BLK
ORG
BRN
BRN
TAN
TAN
BRN
BRN
TAN
BLK
LT BLU
LT BLU
BLU
BLU
BLU/WHT
BLU/WHT
BLU
TAN
1
432
A
B
BATTERYSTARTER
-
+FUEL PUMP
ENGINE GROUND
CIRCUIT BREAKER
50 A
SAFETY INTERLOCKE-STOP
POWER RELAY
ENGINEINTERFACE 1
ENGINEINTERFACE 2
2-SP
EED
SO
L
2-SP
EED
SO
L
2-SP
EED
SO
L
BLA
DE
SOL
BLA
DE
SOL
CO
M C
UT S
OL
GRE
Y
BLA
CK
10 A
10 A
10 A
15 A
15 A
17740 17741
IGNITION SWITCH
![Page 52: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/52.jpg)
RG55 Parts Manual
52
FROM WIRE DESCRIPTIONGAUGE COLOR
TO
PLUG# PIN# (FUNCTION IMPRINT) PLUG# PIN #
1 2 2 SPD SIGNAL INPUT 18 ORG/BLK 271 4 NEUTRAL SAFETY 18 ORG 25 91 6 REMOTE CLUTCH 18 PUR SP131 7 CC VALVE 16 RED/WHT 36 11 9 START SIGNAL OUT 18 BRN 3 F1 11 2 SPD SIGNAL OUT 16 LT BLU SP32 1 LCM POWER 16 WHT SP12 2 LCM POWER 16 WHT SP12 3 THROTTLE SIG UP 18 BRN SP142 6 CAN + SEE NOTE YLW SP52 7 CAN - SEE NOTE GRN SP62 8 START SIG IN 18 TAN 12 72 10 THROTTLE SIG DWN 18 BLU SP152 11 GROUND 16 BLK SP22 12 GROUND 16 BLK SP23 A ECM PWR 16 GRN 5 A-13 C FUEL PMP GRND 16 BLK 323 D FUEL PMP PWR 16 RED 333 G MIL LAMP SIG 18 TAN 223 N CAN + SEE NOTE YLW SP53 P CAN - SEE NOTE GRN SP64 E GROUND 16 BLACK SP25 A2 FUSE PWR 14 RED SP85 B1 HARNESS PWR 16 PINK SP95 B2 FUSE PWR 14 RED SP85 C1 LCM POWER 16 WHT SP15 C2 FUSE PWR 14 RED SP85 A5 IGN SW PWR 16 GRY 13 15 A6 MAIN PWR 10 RED SP105 B5 PWR RELAY 14 RED 43 305 B6 MAIN PWR 10 RED SP106 B/B SOL 16 YLW SP117 SOA/BLD SAFETY 16 PINK 298 FRAME GROUND 12 BLK SP29 BATT PWR 10 RED 3810 A CLUTCH SIG 12 BLU SP1210 B CLUTCH GND 12 BLK SP211 ENG GND 12 BLK SP212 5 E-STOP INPUT 18 BLU/WHT 23 115 THRTL SW PWR 18 PINK SP916 THROTTLE SIG UP 18 BRN SP1417 THROTTLE SIG DWN 18 BLU SP1518 SOA GROUND 14 BLK SP219 SAFETY INTERLOCK IN 18 BLU/WHT 23 220 SAFETY INTERLOCK OUT 18 BLU/WHT 43 8521 MIL LAMP 16 PINK SP924 A SW PWR 18 GRN SP424 B NEUTRAL SAFETY 18 ORG/BLK 25 325 1 HARNESS PWR 16 PINK SP925 4 CLCH RLY SIG 18 PUR SP1326 5V SW PWR 18 GRN SP428 HARNESS PWR 16 PINK SP930 1 CAN - SEE NOTE GRN SP6
38468 Main Wire Harness Rev A.
![Page 53: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/53.jpg)
RG55 Parts Manual
800.392.2686 53
38468 Main Wire Harness Rev A.
30 2 DISPLAY GND 18 BLK SP230 3 CAN + SEE NOTE YLW SP530 4 DISPLAY PWR 18 PINK SP931 1 THROTTLE SIG UP 18 BRN SP1431 2 THROTTLE SIG DWN 18 BLU SP1534 1 B/B SOL 16 YLW SP1134 2 B/B GND 16 BLK SP235 1 B/B SOL 16 YLW SP1135 2 B/B GND 16 BLK SP236 2 CC VALVE GND 16 BLK SP237 MAIN PWR 10 RED SP1039 1 2 SPD SIG OUT 16 LT BLU SP339 2 2 SPD SOL GND 16 BLK SP240 1 2 SPD SIG OUT 16 LT BLU SP340 2 2 SPD SOL GND 16 BLK SP241 1 2 SPD SIG OUT 16 LT BLU SP341 2 2 SPD SOL GND 16 BLK SP242 1 LCM POWER 16 WHT SP142 2 GND 16 BLK SP242 3 B/B SOL 16 YLW SP1142 5 CAN - SEE NOTE GRN SP642 6 CAN + SEE NOTE YLW SP543 86 RLY GND 16 BLK SP243 87 FUSE PWR 14 RED SP844 30 MAIN PWR 10 RED SP1044 85 CLCH RLY SIG 18 PUR SP1344 86 RLY GND 16 BLK SP244 87 CLUTCH SIG 12 BLU SP1245 A CAN + SEE NOTE YLW SP545 B CAN - SEE NOTE GRN SP645 C GND 16 BLK SP246 A CLUTCH DOIDE ANODE - SP246 B CLUTCH DOIDE CATHODE SP12
SPLICE CIRCUITSSPLICE WIRE DESCRIPTION GAUGE COLOR CONNECTED TO
SP1 LCM POWER 16 WHT 2-1,2-2,5-C1,42-1
SP2 GROUND 12,14,16 BLK 2-11, 2-12, 4-E, 8, 10-B, 11, 18, 30-2, 34-2, 35-2,36-2, 39-2, 40-2, 41-2, 42-2, 43-86, 44-86, 45-C, 46A
SP3 2 SPD SOL 16 LT BLU 1-11, 39-1, 40-1, 41-1SP4 5V PWR 18 GRN 2-4, 24-A, 26SP5 CAN + SEE NOTE YLW 2-6, 3-N, 30-3, 42-6, 45-ASP6 CAN - SEE NOTE GRN 2-7, 3-P, 30-1, 42-5, 45-BSP8 FUSE POWER 14 RED 5-A2, 5-B2, 5-C2,43-87SP9 HARNESS POWER 16 PINK 5-B1, 15, 21, 25-1, 28, 30-4SP10 MAIN POWER 10 RED 5-A6, 5-B6, 37, 44-30SP11 B/B SOL 16 YLW 6, 34-1, 35-1, 42-3SP12 CLUTCH SIG 12 BLU 10-A, 46B, 44-87SP13 REMOTE CLUTCH 18 PUR 1-6, 25-4, 44-85SP14 THROTTLE SIG UP 18 BRN 2-3, 16, 31-1SP15 THROTTLE SIG DWN 18 BLUE 2-10, 17, 31-2
![Page 54: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/54.jpg)
RG55 Parts Manual
54
Main Wiring Harness 35170-F
![Page 55: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/55.jpg)
RG55 Parts Manual
800.392.2686 55
Main Wiring Harness 35170-F
![Page 56: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/56.jpg)
RG55 Parts Manual
56
ITEM QTY PART # DESCRIPTION
1 3 FF6602-04-04-04 TEE RUN -4MFFX-4MFFX-4FFFX
2 4 FF6802-06-10 ELBOW 45 DEG -6MFFX-10MOR
3 8 FF6802-04-06 ELBOW 45 DEG -4MFFX-6MOR
4 4 FF6400-04-10 CONNECTOR -4MFFX-10MOR
5 2 FF6801-06-06 ELBOW 90 DEG - FIT -6MFFX-6MOR
6 3 FF6500-04-04 ELBOW 90 DEG -4MFFX-4FFFX
7 6 FF6400-04-04 CONNECTOR -4MFFX-4MOR
8 1 FF2700-04-04LH BULKHEAD UNION
9 1 5406-C-6 CAP-6FP
10 1 FF6400-04-08 CONNECTOR -4MFFX-8MOR
11 1 9500-12MM WASHER 12MM
12 1 9605-06-12x1.25 CONNECTOR -6MJ-12MMX1.25MMT
13 8 FF6400-04-06 CONNECTOR -4MFFX-6MOR
14 2 FF6802-04-04 ELBOW 45 DEG -4MFFX-4MOR
15 9 FF6801-04-06 ELBOW 90 DEG -4MFFX-6MOR
16 2 FF6804-04-04-04 TEE RUN -4MFFX-4MFFX-4MOR
17 5 FF6801-04-04 ELBOW 90 DEG -4MFFX-4MOR
18 3 FF6400-08-08 CONNECTOR -8MFFX-8MOR
19 1 FF6600-04-04-04 TEE -4MFFX-4MFFX-4FFFX
20 1 FF6500-08-08 ELBOW 90 DEG -8MFF-8FFFX
21 1 4603-12-10 ELBOW 45 DEG -12BARB-10MOR
22 2 SUPRA W2 29-31 MIKALOR SUPRA W2 29-31 (RANGE 1.15-1.22)
23 2 FF2501-04-04 ELBOW 90 DEG -04MORFS X 04MP
24 1 4501-12-12 ELBOW 90 DEG 12BARB-12MPT
25 1 5405-08-12 CONNECTOR 08MPT X 12FPT
805921A ADAPTER KIT
![Page 57: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/57.jpg)
RG55 Parts Manual
800.392.2686 57
805921H HOSE KIT REV B
ITEM QTY PART # DESCRIPTION
1 1 HOSE 4R1T-6FFX-4FFX90-131”
2 1 HOSE 4R2T-6FFX-4FFX-133”
3 1 HOSE 4R1T-4FFX-4FFX-18”
4 1 HOSE 4R1T-4FFX-4FFX90-60”
5 1 HOSE 4R1T-4FFX-4FFX90-53”
6 1 HOSE 4R17-4FFX-4FFX-38”
7 1 HOSE 4R17-4FFX-4FFX90-30”
8 1 HOSE 4R17-4FFX-4FFX90-74” W/FABRIC HOSE GUARD
9 1 HOSE 4R17-4FFX-4FFX-88” W/FABRIC HOSE GUARD
10 1 HOSE 4R17-4FFX-4FFX-44”
11 1 HOSE 4R17-4FFX-4FFX-34”
12 1 HOSE 4R17-4FFX-4FFX-74”
13 1 HOSE 4R17-4FFX-4FFX90-77”
14 1 HOSE 4R2T-6FFX-4FFX45-60” W/FABRIC HOSE GUARD
15 1 HOSE 4R2T-4FFX-4FFX90-69”
16 1 HOSE 4R1T-4FFX-4FFX-51”
17 1 HOSE 4R2T-4FFX-4FFX45-44”
18 1 HOSE 4R2T-6FFX-4FFX-65” W/FABRIC HOSE GUARD
19 1 HOSE 8R1T-8FFX-8FFX90-22”
20 1 HOSE 4R2T-4FFX-4FFX45-46”
21 1 HOSE 4R2T-6FFX-4FFX45-67” W/FABRIC HOSE GUARD
22 1 HOSE 4R2T-6FFX-4FFX-66” W/FABRIC HOSE GUARD
23 1 HOSE B16150-PLAIN-PLAIN-50” (PROTECTION FOR BATTERY CABLES)
24 1 HOSE 4R2T-4FSX-4FSX-66”
25 1 HOSE 4R1T-4FSX-4FSX-55”
26 1 HOSE 4R17-4FFX-4FFX45-13”
27 2 HOSE 4R17-4FFX-4FFX45-16”
28 1 HOSE 4R17-4FFX-4FFX45-20”
29 1 HOSE 143-06-6MP-6FJX-22”
30 1 WRAP PWLD-16-15”
31 1 SLEEVE TQS-3.25-25” (3 1/4” VELCRO SLEEVE)
32 1 HOSE 4R2T-4FFX-4FFX90-13”
33 2 HOSE 4R17-4FSX-4FSX90-52”34 1 HOSE 8R1T-8FFX-8FFX90-57”
35 1 HOSE 12R4F-PLAIN-PLAIN-50”
36 1 HOSE 4R2T-4FFX-4FFX45-68” W/FABRIC HOSE GUARD
![Page 58: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/58.jpg)
RG55 Parts Manual
58
Service Parts
CUTTER WHEEL TEETHStraight Counter bore - 3144CStraight Threaded - 3144TAngle-Out Counter bore - 2933CAngle-Out Threaded - 2933T
EnginE OiL FiLTER - 800275
FUEL FiLTER - 802495
HydRaULiC RETURn FiLTER aSSEmbLy- 803604FiLTER ELEmEnT - 761908dipSTiCk - 761910RESTRiCTiOn indiCaTOR - 761909
OUTER aiR FiLTER CaRTRidgE - 800276innER aiR FiLTER CaRTRidgE - 800277SERviCE indiCaTOR - 803067
FUEL Cap - 801682
EnginE kEy - 764136
paRTS manUaL - pmRg55
OpERaTiOn manUaL - ObRg55
OpERaTiOn & SERviCE manUaL - OSmRg55
![Page 59: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/59.jpg)
RAYCO WARRANTY CERTIFICATE
A. General OutlineRayco Manufacturing, Inc. warrants to the first user that the products it supplies will be free from defects in material and workmanship under normal and proper usage for a period of 365 days from the date of delivery to the first user. In addition, with respect to “Mini Work-Force” models, the mainframe and control bar will be free from defects in material and workmanship under normal and proper usage for a period of two (2) years from said date of delivery. This warranty does not cover and Rayco makes no warranties with respect to (i) any product that has been subject to abuse, misuse, misapplication, neglect, alteration or accident; to improper or incorrect repair or maintenance; or to abnormal conditions of use, temperature, moisture, dirt or corrosive matter; and (ii) any material, parts or other components that are manufactured by someone other than Rayco, which items carry only the manufacturer’s warranty, if any. Furthermore, this warranty does not cover expendable parts.Individual components such as engines, engine drive systems, batteries, and hydraulic components, etc. shall be covered by standard warranties of their respective manufacturers. Any claims must be submitted within 30 days of the repair.
B. Individual Components1.Engines
a. All engines have specific warranties issued by OEM and honored thru their respective dealer.
2. Hydraulic Components
a.Hydraulic components have variable warranties. Rayco must preauthorize all hydraulic component product warranties prior to removal from the machine, and all warranty considerations are the sole responsibility of the manufacturer.
3. Batteries
a. Batteries have a warranty that is honored thru manufacturer. For warranty service, the purchaser is to contact manufacturer directly.
• 4.Various Components
a. Belts will be covered under warranty only if Rayco receives warranty from their supplier.
b. Sprockets Sheaves have a six month limited warranty.
c. Electric clutches have a six month limited warranty.
d. Hydraulic Cylinders will be covered under warranty only if Rayco receives warranty from their supplier.
5. Pockets and Teeth
a. Pockets and Teeth will be covered under warranty only if they are defective before they are mounted on a stump grinder. Once they are used, all warranty stops.
C. Items not CoveredRayco is not responsible for the following:
1. Premiums charged for overtime labor requested by the purchaser.
2. Transporting the product to and from the place at which warranty work is performed.
3. Any product that has been altered or modified in ways not approved by Rayco.
4. Depreciation or damage caused by normal wear, lack of reasonable and proper maintenance, failure to follow operating instructions, misuse, lack of proper protection during storage, or accident.
D. Unapproved Service ModificationRayco is relieved of its obligation under this warranty if:
1. Service (other than normal maintenance and replacement of service items) is performed by someone other than an authorized Rayco dealer; or
2. The product is modified or altered in ways not approved by Rayco.
E. Obtaining Warranty ServiceTo obtain performance of this warranty, the original retail purchaser must request warranty service from a Rayco dealer authorized to sell the product to be serviced. When making such a request, the purchaser must present evidence of the product’s delivery date, make the product available at the dealer’s place of business, and inform the dealer in what way the purchaser believes the product to be defective.Warranty repairs can be made in the field if the purchaser and servicing dealer so desire. However, travel time expense to and from the job site will be purchaser or dealer responsibility.
F. No Implied Warranty or Other RepresentationWhere permitted by law, neither Rayco nor any company affiliated with it makes any warranties, representations or promises, expressed or implied, as to the quality or performance, or freedom from defect of its products other than those set forth above, and NO IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS IS MADE.
G. Limitation of Purchaser’s RemediesWhere permitted by law, the purchaser’s only remedies in connection with the branch of performance on any warranty on any Rayco product are those set forth on this page. In no event will the dealer and or Rayco be liable for incidental or consequential damages, including but not limited to: loss of profits, rental of substitute equipment, or other commercial loss.
H. No Dealer WarrantyThe selling dealer makes no warranty of his own on any item warranted by Rayco, and makes no warranty on other items unless he delivers to the purchaser a separate written warranty certificate specially warranting the item. A dealer has no authority to make any representation to promise on behalf of Rayco, or to modify the terms or limitations of this warranty in any way.If you have a situation where you are not sure if a component is covered under warranty, please do not hesitate to contact us. Rayco wants you and your customer to be 100% satisfied with our products and service.
59
![Page 60: PARTS MANUAL - Amazon S3 · 2 speeds. The hydraulic controls each include self-centering fingertip control levers. The machine chassis features rectangular steel tubing and steel](https://reader033.vdocument.in/reader033/viewer/2022052721/5f0a80c57e708231d42bf404/html5/thumbnails/60.jpg)
Read and understand all instructions before attempting to operate this machine. This manual should be readily available for reference at all times.
Additional copies of this manual may be purchased. Contact your Authorized Rayco Dealer or Rayco Manufacturing Inc.
RAYCO Manufacturing, Inc. 4255 E Lincoln Way Wooster, OHIO 44606 U.S.A. 800.392.2686 raycomfg.com
Think Smart, Think Safe………We care about your safety. When operating your RAYCO® machinery always wear an ap-proved helmet complete with ear muffs, face shield and the proper eye wear. Never operate under the influence of alcohol or drugs. Know your RAYCO, read and understand your owner’s manual cover to cover.
RAYCO Manufacturing Inc. retains the right to make changes in design and specifications; engineering; add or remove features; add improvements; or discontinue manufacturing at any time without notice or obligation.
Thank you for buying and using RAYCO Equipment.
“The Stump Cutter People”