parts manual - hammerhead off-road 150 parts book.pdf · parts manual crankshaft con'rod &...

Hammerhead Rave 150Parts Manual

This Vehicle is designed for off-road use only

FIG.1CYLINDER HEAD ASSY.

1025

13

13

15

2322

21

2019

23

22

21

2019

18

24

8

2

1

9

7 1414

56 4

12

16

4

411

17

11

3

PARTS MANUAL

1

REF NO. PART NO. DESCRIPTION REGD NO.

CYLINDER HEAD ASSY.

CYLINDER HEAD SUBASSY

SPARK PLUG (C7HSA NGK)

CYLINDER HEAD GASKET

CARBURETOR INSULATOR GASKET

CARBURETOR INSULATOR

PIPE COMP. IN

INSULATOR BAND

HEAD COVER GASKET

O-RING 27X2

BREATHER TUBE

STUD BOLT M6X18

STUD BOLT M6X50

FLANGE BOLT M6X25

NUT FLANGE M6-ZN. D

CYLINDER HEAD COVER COMP.

DOWEL PIN 10X16

CYLINDER HEAD BOLT FLANGE M6X100

IN VALVE

VALVE STEM SEAL

VALVE SPRING OUTER SEAT

VALVE OUTER, INNER SPRING

VALVE SPRING RETAINER

VALVE COTTER

EX. VALVE

CYLINDER HEAD ASSY

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

1

1

1

1

1

1

1

1

1

1

2

2

4

2

1

2

2

1

2

2

2

2

4

1

1

M150-100-1320

98056-57713-00

M150-1001010

M150-1001004

M150-1001005

M150-1001210

M150-1001220

M150-1001103

M150-1001201

M150-1001001

M150-1001011

M150-1001006

M150-B-1003075

95500-06001-KAS

M150-1001100

M150-1001007

M150-1003007

M150-1001301

M150-1001310

M150-1001302

M150-1001303

M150-1001305

M150-1001306

M150-1001307

M150-100-1320-C

FIG.2 PARTS MANUAL

2


CYLINDER ASSY.

7

6

5

3

2

4

8

1

9 9

CYLINDER ASSY.

1

2

3

4

5

6

7

8

9

1

1

1

2

1

1

1

1

2

M150-1002200

M150-1002001

90442-06000-KAT

M150-1001007

96001-06012-KAT

M150-1002002

M150-1002100

M150-1002300

96001-06020-KAT

CYLINDER COMP.

CYLINDER GASKET

WASHER SEALING 6

DOWEL PIN 10X16

FLANGE BOLT M6X12-ZN. D

GASKET TENSIONER LIFTER

TENSIONER LIFTER ASSY.

CAM CHAIN GUIDE COMP.

FLANGE BOLT 6X20

FIG.3PARTS MANUAL

REGD NO.1

1

1

1

1

1

1

1

1

1

2

1

4

1

2

1

2

2

11

8

2

11

1

5

9

3

4

3

REF NO. PART NO. DESCRIPTION

CRANKCASE ASSY.(1)

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

M150-1003101-B

M150-1003013

M150-1003104

M150-1003120

M150-1003102

M150-1003105

M150-1003006

M150-1003110

M150-1003103

M150-1003307

M150-1003005

96001-06032-KAT

M150-1003012

M150-1003007

M150-1003008

M150-1003034

M150-1003106

92101-05012-OH

R CRANKCASE COVER COMP.

CRANKCASE COVER GASKET

CAP TAPPET ADJUSTING HOLE

OIL FILTING SCREEN

OIL FILTING SCREEN SPRING

OIL LEVEL GAUGE

AC GENERATOR CORD CLAMPER

OIL SEAL 19.8X30X5

O-RING 30.8X3

O-RING 18X3

DOWEL PIN 8X14

FLANGE BOLT M6X28

FLANGE BOLT M6X95

FLANGE BOLT M6X100

FLANGE BOLT M6X110

FLANGE BOLT M6X35

FLANGE BOLT M6X20

HEX BOLT M5X12-ZN.D

CRANKCASE ASSY. (1)

16

10

18

1314

13

13

1715

12

7

6

FIG.4

25

22

1718

1119

31 31

28

2911

11 2730

26

20

2112

11

11

24

13

1416

1030

23

1115

9

2

8

8

76 6

6

6

43

2

5

7

7

7

1

9

CRANKCASE ASSY. (2)

PARTS MANUAL

4


CRANKCASE ASSY.

CRANKCASE ASSY. R

ENGINE HANGER RUBBER BUSH

CRANKCASE GASKET

CANKCASE ASSY. L

RR CUSHION UNDER RUBBER BUSH

FLANGE NUT M8

STUD BOLT M8X187.5

STUD BOLT M8X195.5

RADIAL BALL BEARING E6002

DOWEL PIN 8X14

OIL SEAL 19.8X30X5

OIL SEAL 27X42X7

RADIAL BALL BEARING E6004-2RS

FLANGE BOLT M6X50


BRAKE SHOE ANCHOR PIN

OIL SEAL 7.5X15

FLANGE NUT M8

DRAIN PLUG BOLT M12

BREATHER TUBE

CAM CHAIN TENSIONER

FLANGE BOLT M6X12

OIL SEPARATOR

CAM CHAIN TENSIONER PIVOT

OIL SEAL 15.2X12

FLANGE BOLT M6X14

KICK RETURN STOPPER PLATE

FLANGE BOLT M6X35

FLANGE BOLT M6X25

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

1

2

1

1

1

4

4

2

2

1

6

1

1

1

2

1

1

1

1

1

1

1

1

2

1

1

1

1

1

3

3

M150-1003210-B

M150-1003320

M150-1003014

M150-1003310

M150-1003330

M150-1003003

M150-1003004

M150-1003001

M150-1003002

91004-E6002-KAT

M150-1003005

M150-1003110

M150-1003340

91004-E6004-2RS

M150-1003032

91004-E6301-KAT

M150-1003015

M150-1003016

M150-1003600

M150-1003018

M150-1003019

M150-1003400

M150-1003500

M150-1003203

M150-1003202

M150-1003022

M150-1003023

96001-06014-KAT

M150-1003021

M150-1003009

M150-1003011

87

6

9

1011 12

10

13

23

45

1

FIG.5

5

PARTS MANUAL

CRANKSHAFT CON'ROD & PISTON ASSY.


CRANKSHAFT CON'ROD & PISTON ASSY.

1

2

3

4

5

6

7

8

9

10

11

12

13

1

1

1

1

1

1

1

1

2

2

1

1

1

M150-1004100

M150-1004007

M150-1004011

M150-1004009

M150-1004013

M150-1004012

M150-1040005

M150-1004008

M150-1004002

M150-1004003

M150-1004006

M150-1004001

M150-1004200

CRANKSHAFT & CONROD ASSY.

NUT M12X1.25

WASHER 12-149HV 12-140HV

LOCKING NUT

WASHER

KICK DRIVE GEAR

NUT M12

WOODRUFF KEY

PISTON PIN CLIP

PISTON PIN

PISTON

PISTON RING SET

FIG.6

6

PARTS MANUAL

10

9

1

1

2

2

3

3

45

6

7

98

1

2

3

4

5

6

7

8

9

10


CAMSHAFT ASSY.

2

2

2

1

1

1

1

1

2

1

M150-1005004

M150-1005003

M150-1005002

M150-1005005

M150-1005400

M150-1005300

M150-1005200

M150-1005100

M150-1001007

M150-1005001

TAPPET ADJUSTING NUT

TAPPET ADJUSTING SCREW

VALVE ROCKER ARM

EX ROCKER ARM SHAFT

CAMSHAFT CHAIN

CAMSHAFT COMP. 16T

IN ROCK ARM SHAFT COMP.

STOPPER PLATE COMP.

DOWEL PIN 10X16

CAMSHAFT HOLDER

CAMSHAFT ASSY.

7

5

55

5

5

4

3

36

12

6

FIG.7

7

PARTS MANUAL


LEFT COVER ASSY.

LEFT COVER ASSY.

1

2

3

4

5

6

7

1

1

4

1

6

2

1

M150-1008101

M150-1008005

93903-00428-KAT

M150-1008102

M150-1003034

M150-1008006

M150-1008200

COVER L

L COVER GASKET

TAPPING SCREW ST4.2X8-F-H

L COVER PLATE

FLANGE BOLT M6X40

FLANGE BOLT M6X65

KICK STARTER ASSY. SPINDLE COMP.

FIG.8

8

PARTS MANUAL

7

8

39

1

10

54

10

12

9

9

10

9

2

6


1

2

3

4

5

6

7

8

9

10

11

12

1

1

1

1

1

1

1

1

6

3

3

1

M150-1009410

M150-1009002

M150-1009401

M150-1009301

M150-1009302

M150-1009110

M150-1009103

M150-1009102

M150-1009402

M150-1003075

ST3.5X13 GB845

8.020.179

FAN COVER COMP.

STARTER CABLE CLAMPER

CARBURETOR COOLING DUCT

LOWER SHROUD

LOWER SHROUD SEAL

UPPER SHROUD COMP.

HIGH TENSION CORD CLIP

UPPER SHROUD SEAL

SCREW ST4.8X16-F

BOLT M6X25

SCREW ST3.5×13-F

DUST COVER

FAN COVER AND SHROUD ASSY.

FAN COVER AND SHROUD ASSY.

9

FIG.9 PARTS MANUAL

OIL PUMP ASSY.

1

2

3

4

5

1

1

1

2

1

M150-1021000

M150-1020002

M150-1020001

M150-B-1003075

M150-1022000

CHAIN OIL PUMP

NUT FLANGE M6

SPROCKET OIL PUMP DRIVEN

BOLT M6X25

OIL PUMP SUB ASSY.

REF NO. REGD NO.DESCRIPTIONPART NO.

5

32

1

4

4

OIL PUMP ASSY.

FIG.10PARTS MANUAL

10


1

2

3

1

1

1

M150-1032000

M150-1033000

M150-1031000

CLUTCH ASSY. OUTER

DRIVE BELT

DRIVEN PULLEY ASSY.

DRIVEN PULLEY AND CLUTCH SUBASSY.

DRIVEN PULLEY AND CLUTCH SUBASSY.

2

1

3

FIG.11 PARTS MANUAL

11


1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

1

1

1

1

1

2

1

1

1

1

1

1

1

1

1

M150-1040001

M150-1041000

91004-E6203-KAT

91004-E6202-KAT

91004-E6204-KAT

M150-1040008

M150-1040002

M150-1042000

M150-1040004

94510-20000

M150-1040003

M150-1043000

M150-1040007

M150-1040005

M150-1040006

TRANSMISSION COVER

TRANSMISSION COVER GASKET




SPECIAL BOLT M8X12

OIL SEAL 20X32X6

FINAL GEAR

EXTERNAL CIRCLIP 20

FINAL SHAFT

COUNTER SHAFT COMP.

COMPRESSOR FLANGE NUT M12

DRIVE SHAFT

TRANSMISSION ASSY.

TRANSMISSION ASSY.

4

32

1

6

8

7

6

5

9

1011

12

1514

13

1

2

34

FIG.12

12

PARTS MANUAL


ELECTRIC SYSTEM

ELECTRIC SYSTEM

1

2

3

4

1

1

1

4

M150-1051200-8

M150-1051100

M150-1051100-3

M150-1051100-4

STATOR COMP.

FLYWHEEL COMP.

COOLING FAN COMP.

FLANGE BOLT M6x18

1

5

4

3

2

FIG.13

13

PARTS MANUAL


1

1

1

2

1

1

2

3

4

5

M150-1060001

M150-1060002

M150-1060003

M150-1060005

M150-1064000

FLANGE STARTING CLUTCH

STARTER REDUCTION GEAR SHAFT

STARTER REDUCTION GEAR

FLANGE BOLT M6X16

STARTER MOTOR ASSY.

ELECTRIC STARTER ASSY.

ELECTRIC STARTER ASSY.

FIG.14PARTS MANUAL

14


1

2

DRIVE PULLEY SUBASSY.


1

1M150-1071000 MOVABLE DRIVE PULLEY ASSY.

FIG.14PARTS MANUAL




1

2

1

6

M150-1071000

M150-10710002

MOVABLE DRIVE PULLEY ASSY.

ROYER

FIG.15CARBURETOR

18

12

30

3

22

28

24

4 26

22

26

20

10

14

201317

2527

25

11

15

311

2

1

1

1

1

1

86

9

719

529

21

FIG.15CARBURETOR

18

12

30

3

22

28

24

4 26

22

26

20

10

14

201317

2527

25 2311

15

311

2

2

1

1

1

1

1

86

9

719

516 29

21

PARTS MANUAL


CARBURETOR

GASKET SET A

JET NEEDLE SET

FLOAT SET

FLOAT CHAMBER SET

SCREW SET A

SCREW SET B

VALVE PLATE SET

AUTO BYSTARTER ASSY.

AIR CUT VALVE SET

COMPRESSION COIL SPRING

PAN SCREW M5x12

CARBURETOR ASSY.

TOP

VACUUM PISTON COMP.

FLOAT VALVE COMP.

NEEDLE JET HOLDER

BINDER

HOLDER CAP.

TUBE

PAN SCREW M4x8

PAN SCREW M4x14

SCREW-WASHER M4x8

SCREW-WASHER M4x10

SCREW-WASHER M5x12

TUBE CLIP (B7)

TUBE CLIP (B8)

TUBE 3.5x210

TUBE

MAIN JET 112#

SLOW JET 35#

CARBURETOR BODY

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

21

22

23

24

25

26

27

28

29

30

31

1

1

1

1

1

1

1

1

1

1

1

2

1

1

1

1

1

1

1

1

2

4

2

2

2

2

2

1

1

1

1

16010-KAT-901

16012-KAT-903

16013-KAT-904

16015-KAT-905

16016-KAT-906

16028-KAT-907

16037-KAT-908

16046-KAT-909

16048-KAT-910

16050-KAT-911

16080-KJ9-003

16100-KAT-913

16107-KAT-914

16111-KAT-915

16155-KAT-902

16165-KAT-916

16179-KAB-670

16190-GJ2-004

95005-45270-50

93500-04008

93500-04014-1H

93892-04008-18

93892-04010-18

93892-05012-18

95002-02079

95002-02089

95005-35200-21

16199-GT8-600

99101-GHB-0112

99103-GY6-0350

16100-KAT-923

PARTS MANUAL

15

FIG. 16 PARTS MANUAL

Reverse Assembly

Ref. Num Part Number Description Req. No.1 GY150-401-0156 REVERSE GEAR PART OF CASE BODY 12 GY150-401-0157 RING GEAR OF REVERSE GEAR 13 GY150-401-0158 DOWEL PIN 24 GY150-401-0159 PAPER WASHER 15 GY150-401-0160 PLANET GEAR SEAT 16 GY150-401-0161 PLANET GEAR 37 GY150-401-0162 PLANET GEAR SHAFT 38 GY150-401-0163 OUTPUT SHAFT 19 GY150-401-0164 THRUST BEARING 1

10 GY150-401-0165 NEEDLE BEARING 211 GY150-401-0166 RING GEAR OF POSITIVE AND NEGATIVE ROTATION 112 GY150-401-0167 CHOKE PLUG 113 GY150-401-0168 BEARING 214 GY150-401-0169 SHELL OF REVERSE GEAR 115 GY150-401-0170 M10 COUPLING SCREW 516 GY150-401-0171 OIL SEAL 117 GY150-401-0172 SPROCKET WHEEL,DOUBLE ROW 118 GY150-401-0173 CIRCLIP 119 GY150-401-0174 BUSH ABSORBER 120 GY150-401-0175 SCREW COUNTERSUNK HEAD 421 GY150-401-0176 SHIFTING YOKE 122 GY150-401-0177 HOLLOW DOWEL PIN 223 GY150-401-0178 M8 SETSCREW 124 GY150-401-0179 O-RING 125 GY150-401-0180 M8 LICK NUT 126 GY150-401-0181 M6 COUPLING SCREW 227 GY150-401-0182 SPLIT CIRCLIP 128 GY150-401-0183 DRAGLINE DISC 129 GY150-401-0184 ADJUSTING HOLDER OF DRAGLING 130 GY150-401-0185 GEAR SHAFT OF GEAR SHIFT 131 GY150-401-0186 M6 LOCK SCREW 132 GY150-401-0187 M6 SETSCREW 133 GY150-401-0188 COMPRESSION SPRING OF SHIFTING YOKE 1


Frame Assembly

Ref. Num Part Number Description Req. No.1 6.000.034B Throttle Cable 12 17-0700-00 Reverse Cable 13 16-0303-00 Front Electric Wire 14 9.908.055 ALLEN HEAD NUT M8*1.25*55 165 8.010.047 Concave Washer 206 9.220.008 LOCKING NYLON NUT M8 167 14548 Steering Chain Guard (Driver Side) 1

14549 Steering Chain Guard (Passenger Side) 18 14421 Screw, M4 x 0.75 x 15 49 16-0802-00 Utility Canvas Net 110 16-0801-00 Canvas Top 111 16-0803-00 A-Pillar Foam Bar 212 16-0804-00 B-Pillar Foam Bar 213 16-0106-00 A-Pillar Brush Guard (driver Side) 114 16-0107-00 A-Pillar Brush Guard (Passenger Side) 115 16-0101-00 C-Pillar (front) 116 16-0108-00 C-Pillar (Rear) 117 16-0104-00 C-Pillar (middle) 118 16-0608-00 Frame 119 16-0103-00 B-Pillar (driver) 120 16-0109-00 B-Pillar (passenger) 121 13-0206-00 Head Light 2


Steering Assembly

Ref. Num PN Description Req. No.1 14100 Cover, Steering Wheel 12 14237 Bolt, M6 x 12 33 14102 STEERING WHEEL 14 14385 STEERING-SHAFT 15 14104 Bushing, Steering Shaft 36 14432 Bolt, M8x 1.25 x 12 17 14518 Sprocket, 06B-13T steel 18 14293 Washer, M8 Flat 19 14435 Bolt, M8 x 1.25 x 22 110 14519 Chain, KMC 06B-1Rx82L 111 14520 Circlip, M15 112 14521 Link, Steering Chain 113 14550 Washer, 18x8.2x2.5 114 14522 Sprocket, 06B-13T-Plastic 115 14523 Shaft, Steering Adjustment 116 14088 Nut, M8 x 1.25 x 40 FHCS 117 14439 Bolt, M8x 1.25 x 40 FHCS 118 14238 Washer, M5 Flat Zn 219 14496 Washer, M5 Flat Zn 220 14088 Nut, M8 x 1.25 Locking Flange 121 14441 Bolt, M8 x 1.25 x 100 FHCS 1

22 14430 Bolt, M6 x 1 x 25 FHCS 223 14386 Hydraulic Brake 124 14524 Brake Pad Kit 125 14426 Bolt, M6 x 1 x 14 FHCS 126 14442 Bolt, M8 x 1.25 x 145 HHCS 127 14120 Spring, Brake pedal 128 14119 Bushing, Pedal 429 14387 Brake Pedal 130 14236 Nut, M6 x 1 231 14430 Bolt, M6 x 1 x 25 FHCS 232 14388 Throttle Pedal 133 14113 Spring, Throttle Pedal 134 14389 Master Cylinder Cap 135 14525 Brake Hose 136 14390 Brake Caliper 137 14526 Throttle Pedal Cap 138 14527 Brake Pedal Cap 139 14437 Bolt, M8 x 1.25 x 25 FHCS 140 14088 Nut, M 8 x 1.25 Locking Flange 141 14528 Lever, Parking Brake 1

Ref. Num PN Description Req. No.


Front Suspension

Ref. Num PN Description Req. No.1 14450 Bolt. M10*1.25*232 hhcs 42 14154 cap, Dust - Lower Suspension Arm 83 14155 Bushing, A Arm Lower 84 14391 Lower A-Arm 25 14246 Bolt, M10 x 1.25 x 40 FHCS 86 14392 Upper A-Arm 27 12243 Nut, M10x1.25 Locking Flange 88 14393 Shock, 345 mm Front 29 14087 Washer, Concave Clamp 210 Asm, Strut / Spindle- LH - Black 111 14244 Nut, M12 x 1.25 Castle ZN 412 14137 Seal, ball Join 413 14138 Spacer, Ball join Head 416 14626 Bearing, 6201 117 14624 Bearing, Inner 6003Z 118 Asm, Struct / Spindle - RH - Black 120 14529 End, Tie Rod - M10 221 14551 Washer 822 14552 Tie Rod, 360 x M10 x 1.5 2

16-1502-L

16-1502-R

23 16-0901-00 Left Front Tire Assy, 16x6-8 124 14430 Bolt, M6 x 1 x 25 225 14553 Nut, Tie Rod - M10 x 1.5 226 16-0903-00 Right Front Tire Assy, 16x6-8 127 14554 Nut, Tie Rod - M10 x 1.5 228 14224 Nt, M12 x 1.25 Castle Zn 229 14150 Pin, M2 x 20 Cotter 230 14151 Cap, Hub Nose 231 14555 Bushing, 21 x 15 x 15 232 14448 Bolt, M10 x 1.25 x 85 HHCS 133 14556 End, Tie Rod - M10 x 1.5 234 14400 Rivot, Steering Link 135 14236 Nut, M6 x 1 - Nyloc Flange 236 14156 O-Ring, M21.2 x 2.65 837 14490 Pin, M 1.8 x 20 Cotter 438 14245 Washer, M 12 Split Lock Zn 439 002-1000837 8 x 3.75 steel wheel 240 001-160608-00 16x6-8(F978) Tire 2


Rear Swing Arm Assembly

Ref. Num PN Description Req. No.1 9.220.012 Locking Flange Nut M12 12 8.010.042 Engine Mount Washer Lint 23 7.020.001 Engine Mount Cushion 14 8.020.045 Engine Mount Spacker 15 8.010.041 Engine Mount Collar 16 7.020.020 Battery Cushion 17 9.200.012 M12 18 6.000.026 Engine Mount 19 9.220.010 Lockign Flange Nut M10 110 9.110.045 Flange Bolt, M10x.1.25x45 111 8.010.076 Engine Mount Bolt Plate Collar 112 17-0602-00 Swing Arm 113 14431 M6X1X60 214 14172 electric box cover 115 14246 M10x1.25X40 416 14243 M10x1.25 517 14535 Rear Shock 218 14324 M12x1.25 219 14191 Bushing, swingarm isolator 220 14452 M12X1.25X60 221 14372 M6X1X16 422 14185 Guard, lower Chain 123 6.00.085 Battery 124 14186 Battery Cover 125 14177 Engine Mount, Spanner 126 14449 M10x1.25X195 127 14187 Battery Strap 1


Engine / Air Cleaner / Muffler

Ref. Num PN Description Req. No.8 8.020.056 AIR CLEANER CLAMP 19 4.000.018 AIR CLEANER ASSY. 110 6.000.024 CARBURETOR 111 006-HS150-00 ENGINE, 150CC 112 8.030.037 MUFFLER RACK SUPPORT 113 9.100.612 BOLT, M5X16 314 9.400.006 LOCKING WASHER Φ6 3

25 8.040.013 AIR CLEANER CLIP 126 7.010.057 AIR CLEANER DUCT 127 8.020.176 AIR CLEANER CLAMP 128 9.108.040 FLANGE BOLT, M8X1.25X40 1

15 6.000.074 MUFFLER COMP. EX 116 8.020.055 BOOT CLAMP 117 6.000.162 SIDE CASE BOOT 118 9.040.027 MUFFLER JOINT NUT, M6 219 9.040.005 EX. PIPE GASKET 120 7.010.047 AIR CLEANER CASE COMP 121 9.805.003 TAPPING SCREW, M5X16 422 6.000.151 AIR CLEANER ELEMENT 123 7.010.048 AIR CLEANER COVER 1


Electrical / Wiring Harness

Ref. Num PN Description Req. No.1 6.000.025 Ignition Coil 12 6.000.058 Headlight Switch 13 6.000.159 Engine Shut Off Switch 14 17-0301-00 Ignition Switch 15 17-0303-00 Warning Harness 16 9.100.620 Bolt M6x20 27 9.210.006 Nylon Locking Nut M6 28 6.000.124 Regulator Rectifier 19 6.000.035 Starter Relay 110 6.000.267 C.D.I 111 9.210.005 Nut, M5 112 9.600.525 Bolt, M5x25 113 6.000.038 Fuse 2


Rear Housing

Ref. Num PN Description Req. No.1 9.108.022 Bolt M8x1.25x22 42 14202 Rear Brake Disc 13 9.220.008 Locknig Flange Nut. M8 144 17-1101-00 Rear Axle 15 17-1103-00 Chain: 530H-50L 16 008-32-530 530H-32T 17 9.108.027 Bolt, M8x1.25x27 48 9.040.006 Dust Seal 50x34-7 29 8.030.008 Comp. Housing RR. Axle Brg 210 9.030.006 Bearing 6206 211 8.020.028 Bearing Base 212 9.108.040 Bolt, M8x1.25x40 613 9.040.007 Dust Seal 42 x30-7 214 17-0902-00 Left Rear Wheel Assembly: 18x7-8 115 17-0904-00 Right Rear Wheel Assembly: 18x7-8 117 6.000.149 Master Link, Chain 120 9.700.016 Spacer 16 221 9.800.016 Castle Nut, M16 222 9.500.430 Cotter Pin, 4x30 223 7.020.039 Cover RR. Hub 224 001-180708-00 Tire: 18x7-8 225 002-1000807 Steel Wheel: 8 2


Fenders / Shifter / Seat Belt

Ref. Num PN Description Req. No.1 9.106.014 Flange Bolt M6x14 122 17-0204.00 Rear Fender 23 17-0601-00L Rear Fender Bracket, Driver Side 14 17-0601-00R Rear Fender Bracket, Passenger Side 15 9.108.045 Flange Bolt M8x.125x45 26 9.108.025 M8X1.25X25 47 17-0211-00 Front Fender 28 7.020.024 Cover, Reverse Lever 19 7.020.026 Cover, Lever / Green Black 1

10 9.108.030 M8X1.25X30 111 9.108.020 M8X1.25X20 112 6.034.096 M8X1.25 613 17-0624-00 Fender Bracket Holder 214 8.040.004 Spring 115 9.108.040 M8X1.25X40 116 8.020.082 Spacer Lever 217 8.040.003 Spring, Lever 118 6.050.065 Lever 119 17-0625-00L Front Left Fender Bracket 120 17-0625-00R Front Right Fender Bracket 121 6.000.042 Reverse Lever Assy. 122 9.020.010 M10X1.25 423 9.110.030 M10 424 9.710.025 M10X1.25X25 425 9.112.025 M12X1.25X25 426 9.200.012 M12X1.25 427 14786 Retractable Seatbelt 2


Fuel Tank / Seats / Rear Carrier

Ref. Num PN Description Req. No.1 9.108.030 M8X1.25X30 22 9.108.025 M8X1.25X25 43 17-0609-00 Rear Rack 14 16-0411-00 Driver Seat Track 15 16-0412-00 Passenger Seat 16 6.000.053 Fuel Cap 17 4.000.011 Fuel Tank 18 9.108.045 M8X1.25X45 49 8.010.034 Tank Collar 4

10 7.020.005 Rubber Mount 411 9.300.008 Washer, M8 412 9.210.008 Nut, M8x1.25 1213 6.000.046 Auto Fuel Cock Assy. 114 7.020.021 Fuel Tube Comp #1 115 7.020.023 Vacuum Tube Comp 116 7.020.022 Vacuum Tube Comp. #2 117 6.000.056 Fuel Filter 118 16-0401-00 Driver Seat 119 9.108.050 M8X1.25X50 220 9.108.040 M8X1.25X40 2

parts manual - hammerhead off-road 150 parts book.pdf · parts manual crankshaft con'rod &...

Documents