parts manual p386

7/21/2019 Parts Manual p386

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COMMANDER 500

P-386P-386

PARTS LIST FOR

COMMANDER 500

RETURN TO MAIN INDEX

I l l u s t r a t i o n o f S u b A s s e m b l i e s

I l l u s t r a t i o n o f S u b A s s e m b l i e s

I l l u s t r a t i o n o f

S u b A s s e m b l i e s

I l l u s

t r a t i o n o f S u b A s s e m b l i e s

http://lemenu.pdf/

http://lemenu.pdf/



6-19-2000COMMANDER 500

P-386-AP-386-A

ILLUSTRATION OF SUB-ASSEMBLIES

10

6

8

7

5

1

2

3

4

9



05-11-2005COMMANDER 500

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your particular code machine.

P-386-A.1P-386-A.1

COMMANDER 500

(See P-343 for Codes Below 10800)

For Codes: 10837 to 10902

CODE NO.

10837 1 1 1 1 1 1 1 1(Standard)

10838 1 2 1 1 1 1 1 1(Deluxe)

10901 2 3 1 1 1 1 1 1

(Standard)

10902 2 4 1 1 1 1 1 1(Deluxe)

G e n e r a

t o r

A s s e m

b l y

P-386-J

7

E n g

i n e

A s s e m

b l y

P-386-H

6

F u e

l T a n k

&

M o u n

t i n g

P-386-G

5

B a s e

& L i f t B a

l e A s s e m

b l y

P-386-F

4

P o w e r

M

o d u

l e A s s e m

b l y

P-386-E

3

C o n

t r o l B o x

&

O u

t p u

t P a n e

l

P-386-D

2

C o n

t r o l P a n e

l A s s e m

b l y

P-386-C

1

M i s c e

l l a n e o u s

I t e m s

P-386-B.2 O p

t i o n a l

E q u

i p m e n

t

P-386-B.1

SUB ASSEMBLYPAGE NAME

PAGE NO.

Sub Assembly Item

No.


#

http://p343.pdf/

http://lemenu.pdf/

http://p343.pdf/

http://lemenu.pdf/



COMMANDER 500

Do Not use this Parts List for a machine if its code number is not listed. Contact the Service Department for anycode numbers not listed.

Use the Illustration of Sub-Assemblies page and the table below to determine which sub assembly page andcolumn the desired part is located on for your particular code machine.

P-386-A.2P-386-A.2

COMMANDER 500

(See P-343 for Codes Below 10800)

For Codes: 10837 to 10902

CODE NO.

10837 1 1 1 1(Standard)

10838 1 1 1 •(Deluxe)

10901 2 1 1 1

(Standard)

10902 2 1 1 •(Deluxe)

K 1 7 6 8 - 1 G a u g e &

M e t e r K i t

P-386-N C o v e r s A s s e m b l y

P-386-M

10

C a s e B a c

k & A i r B o x

P-386-L

9

I d l e r &

S h

u t d o w n A s s e m b l y

P-386-K

8

SUB ASSEMBLYPAGE NAME

PAGE NO.

Sub Assembly Item

No.


05-11-2005

http://p343.pdf/

http://lemenu.pdf/

http://p343.pdf/

http://lemenu.pdf/



COMMANDER 500

NOTES



DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .PART NUMBER

Accessory Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K704

4 Wheel Yard Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2641-2High Frequency Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K799

Power Plug Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K802NRemote Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K857-AllEither Start Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K887-1

Spark Arrestor Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K899-1Tig Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K930-All

Two Wheel Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2636-1Light Welder Trailer (Under 20 MPH) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K2635-1

Oil Drain Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K949-1GFCI Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1690-1Cold Weather Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1751-1

Gauge and Meter Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Order K1768-1

COMMANDER 500

Miscellaneous Options Available for your machine are listed below:

# Indicates a change this printing.

P-386-B.1P-386-B.1OPTIONAL EQUIPMENT LISTING

06-13-2007

#



MISCELLANEOUS ITEMS(THESE ITEMS ARE NOT ILLUSTRATED)

Control Wiring Harness G4268 1 • X

Control Wiring Harness G3901 1 X • Plug & Lead Assembly (P4, P5) S18250-677 1 X X

Shunt & Lead Assembly S24097-2 1 X XEngine Harness G3903 1 X •

Engine Harness G4270 1 • XOutput Panel Plate G3343 1 X XDecal (Cable Routing) S20283 1 X X

Amphenol Connector Assembly (See page C.1)

03-06-2007COMMANDER 500

Use only the parts marked “x” in the column under theheading number called for in the model index page.


P-386-B.2

DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-386-B.2



03-06-2007COMMANDER 500

P-386-CP-386-C

Control Panel Assembly

P a r t N u m b e r s


P a r t N

u m b e r s


3 73

9

1

3 23

1

9

1

4 54

1 51

2 0 B

2

B

2 0 C

2

C

P a r t o f 7

P

a

o

7

3 53

8

3 93

3 03

3 63

2 22

2 22

3 43

8 A8

A

7

7

P a r t o f 9

P

a

o

9

3 83 4 34

4 44

4 44

2 62

2

3 2 K

3

K

3 2 J3

3 2 H

3

H

1 11

1 01

1

31

1 21

1 41

2 52

2 42

2 82

2 92

2 32

2 72

6

4

5

3

2 1

D

2

D

2 62

2

32

2 42

2 52

1 71

1 61

4 14

4 04



Control Panel Asbly (G3748-3) (Std), Includes: NSS 1 X • • •Control Panel Asbly (G4170-3) (Std), Includes: NSS 1 • • X •Control Panel Asbly (G3748-4) (Deluxe), Includes: NSS 1 • X • •Control Panel Asbly (G4170-4) (Deluxe), Includes: NSS 1 • • • X

1 Control Panel L11358 1 X X • •1 Control Panel L11358-2 1 • • X X2 Hour Meter S17475-3 1 X X X X3 Ammeter S7514-7 1 • X • X4 Oil Temperature Gauge S20564 1 • X • X5 Oil Pressure Gauge S20206-1 1 • X • X6 Fuel Gauge S17585 1 • X X X7 Pilot Light T13534-6 4 X • X X7 Pilot Light T13534-6 5 • X • •8 Switch (Idler) T10800-38 1 • • X X8A Toggle Switch Boot S22061-4 1 X X X X

8B Switch (Welding Terminals) (Not Shown) T10800-38 1 X X X X9 Start Button S13146-1 1 X X X X10 Receptacle (20 Amp) S20184 2 X X X X11 Speed Nut T11525-1 4 X X X X12 Printed Cover S24661-2 2 X X X X13 Receptacle Gasket S21088 2 X X X X14 Thread Cutting Screw S9225-63 4 X X X X14A Receptacle Gasket (Not Shown) S21088 2 X X X X15 Circuit Breaker (20 Amp) T12287-35 2 X X X X16 Receptacle (240 Volt) S18907-2 1 X X X X16A Lock Washer (Not Shown) T9695-3 4 X X X X16B #8-32 HN (Not Shown) CF000042 4 X X X X17 Printed Cover S24661-3 1 X X X X

19 Circuit Breaker (50 Amp) T12287-19 2 X X X X20A Thread Cutting Screw (Not Shown) S9225-63 1 X X X X20B Lock Washer T9695-1 2 X X X X20C #10-24 HN CF000010 2 X X X X21A Plug & Lead Asbly (P2) (Not Shown), Includes: S18250-698 1 X X X X

Switch-Rotary S16670-7 1 X X X X21B Plug & Lead Asbly (P9) (Not Shown), Includes; S18250-697 1 X X X X

Potentiometer T10812-112 1 X X X X21C Plug & Lead Asbly (P7) (Not Shown), Includes; S18250-696 1 X X X X

Potentiometer T10812-112 1 X X X X21D Amphenol Connector Asbly M19581 1 X X X X22 Pan Head Screw S8025-96 8 X X X X23 Switch Base G2508 2 X X X X

24 Switch Handle G2506 2 X X X X25 Indicator S20740 2 X X X X26 Self Tapping Screw S8025-70 6 X X X X27 Self Tapping Screw S8025-76 2 X X X X28 Spring T11862-22 3 X X X X29 Cam M16978 1 X X X X30 Cap-Cable Connector S17062-2 1 X X X X32 Digital Weld Meter Kit, Includes: K2467-1 1 • X • X32 Meter Housing Asbly (L11160) (Includes Meter) NSS 2 • X • X32E Meter Housing Seal (Not Shown) S24630 2 • X • X

03-19-2010COMMANDER 500



P-386-C.1

ITEM DESCRIPTION PART NO. QTY. 1 2 3 4 5 6 7 8 9

P-386-C.1

S u b A s s e m b l y I l l u s t r a t i o n

S u b A s s e m b l y I l l u s t r a

t i o n

S u b A s s e m

b l y I l l u s t r a t i o n


NSS - Not Sold Separately

#



32H Meter Bezel M19368 2 • X • X32J Lens T14807-9 2 • X • X32K #4-40 x .375 SS PPHS CF000389 4 • X • X32F Plain Washer (Not Shown) S9262-3 4 • X • X32G #6-32 HN (Not Shown) CF000005 4 • X • X33 Self Tapping Screw (Not Shown) S8025-92 4 • X • X34 Cap-Cable Connector S17062-3 1 X X X X35 Switch (Voltmeter) T10800-39 1 X X X X36 Toggle Switch Boot S22061-4 1 X X X X37 Switch (Run/Stop) T10800-47 1 X X X X38 Toggle Switch Boot S22061-4 1 X X X X39 Nameplate G3746-1 1 X • X •39 Nameplate G3746 1 • X • •39 Nameplate G3746-2 1 • • • X40 Knob T10491 1 X X X X

41 “O” Ring T13483-7 1 X X X X42 #10-24 HN (Not Shown) CF000011 1 • X • X43 Fastener Button T14659-1 2 X X X X44 Printed Cover S24661-1 1 X X X X45 Circuit Breaker (10A) T12287-20 1 X X X X46 Circuit Breaker Decal S24672-2 1 X X X X46A Circuit Breaker (20 Amp) (Not Shown) T12287-31 1 • • • X47 Toroid Assembly (Not Shown) S21440-1 1 • • X X48 Button Plug (Not Shown) T13597-13 2 • • X X

03-19-2010COMMANDER 500



P-386-C.2


P-386-C.2



t i o n

S u b A s s e m





COMMANDER 500

NOTES




P-386-DP-386-D

Control Box & Output Panel



P a r t N

u m b e r s


24A

24B

20B

20A

17A

17B 18A18B

25A

25B

16D

16C

16A

23C

23E

23D

23C

23D}

26C26D26E

26E

}

26C26D

23A

23B

26B

16B

}26A

26C26F

4A 4B 4C3

4

2A

2

1

4D

4E

4D 4E

27A

27B

27C



Output Panel Assembly, Includes: M18926-2 1 X1 Output Panel L10649-2 1 X

2 Output Stud T14166-9 2 X2A Output Stud Nut T3960 2 X

3 Self Tapping Screw S8025-65 4 X4 Bypass Filter Assembly S24982 1 X

4A #10-24 HN CF000010 1 X4B Lock Washer E106A-1 1 X4C Plain Washer S9262-27 1 X

4D 1/4-20 HN CF000017 2 X4E Lock Nut T9187-1 2 X

(Items 5 thru 11 Mount Output Panel Asbly to Machine)5 1/4-20 Speed Nut (Not Shown) T11525-5 4 X

6 Self Tapping Screw (Not Shown) S8025-94 2 X7 Thread Forming Screw (Not Shown) S9225-66 3 X

8 1/2-13 x .875 HHCS (Not Shown) CF000344 1 X9 1/2-13 x 1.00 HHCS (Not Shown) CF000021 1 X10 Plain Washer (Not Shown) S9262-1 2 X

11 Lock Washer (Not Shown) E106A-15 2 X16A Control Box L8893-1 1 X

16B Grommet S18543-5 2 X16C Bushing T12380-4 1 X16D Self Tapping Screw S8025-94 2 X

16E Speed Nut (Not Shown) T11525-5 6 X17A Weld Control P.C. Board G3660-[ ] 1 X

17B #10-24 HLN T9187-13 3 X18A Battery P.C. Board L11325-[ ] 1 X

18B #10-24 HLN T9187-13 4 X

20A Analog Power Supply P.C.Board M19423-1 1 X20B #10-24 HLN T9187-13 3 X23A Thread Forming Screw S9225-76 1 X23B Lock Washer T9695-1 1 X

23C Hex Nut CF000010 2 X23D Plain Washer S9262-27 2 X

23E Lock Washer E106A-1 1 X24A Peripheral P.C. Board G3662-[ ] 1 X

24B #10-24 HLN T9187-13 4 X25A Pull Coil P.C. Board L11384-[ ] 1 X25B #10-24 HLN T9187-13 4 X

26A Insulator Bushing T11267-A 2 X26B Insulator Bushing T11267-B 2 X

26C Plain Washer S9262-98 6 X26D Lock Washer E106A-2 4 X

26E 1/4-20 HN CF000017 4 X27A Output Panel Plate G3343 1 X27B Fastener Buttons T14659-1 6 X

27C Self Tapping Screw S8025-92 2 X28A Retaining Clip (Not Shown) T15085 1 X

28B #10-24 HN (Not Shown) CF000010 2 X28C Lock Washer (Not Shown) E106A-1 2 X

09-20-2006COMMANDER 500

Use only the parts marked “x” in the column under the

heading number called for in the model index page.


P-386-D.1


P-386-D.1



t i o n

S u b A s s e m





09-20-2006COMMANDER 500



P-386-D.2


P-386-D.2



t i o n

S u b A s s e m



Note: When ordering new printed circuit boards indicate the dash number [ ] of the “Old” boardthat is to be replaced. This will aid Lincoln in supplying the correct and latest board along

with any necessary jumpers or adapters. The dash number brackets [ ] have purposelybeen left blank so as to eliminate errors, confusion and updates.



COMMANDER 500

NOTES




P-386-EP-386-E

Power Module Assembly



P a r t N

u m b e r s


9A 9G

}

9D9C 9E 9F

}

9C 9D 9E 9F

9H

10A

10B

10C

9B

}

10C10E

10F

}

10D

10E

10F

15A

15B

9B

4A

14

7

2A

2B

7A

5C

1A

5B

5D

5E

5A

2C3D3A

7B

7D7E

7C

3B11A

11B

3C

1B

10F

6

4A

4T

4S

4N

4P

4B

4H4J

4G4L4K

}

4P

4Q

4U

}

13A

13B

13C13

12A

12C

}

12B

12C

12D

12

}

12B

12C

12D

4R

4C

}

4T

4V

4W

}

4P

4Q

4U4M

}

11C

11D

11E

}

4D

4E

4F

3E



Power Module Asbly, Includes: G3747 1 X1A Power Module Bracket M19139-1 1 X

1B Grommet T12380-1 4 X2A Choke Assembly L10928 1 X

2B Carriage Bolt T11827-44 4 X2C 1/4-20 HLN T9187-6 4 X

3A Capacitor Bracket S24270-1 2 X3B Capacitor Bracket S18434-3 4 X3C Self Tapping Screw S8025-4 12 X

3D Carriage Bolt T11827-44 4 X3E 1/4-20 HLN T9187-6 4 X

4 Switch Board Heatsink Asbly, Includes: L11167-1 1 X4A Heatsink M19403 1 X

4B Diode-Module M15454-9 1 X4C Socket Head Cap Screw T9447-21 1 X

4D 1/4-20 x .50 HHCS CF000012 2 X4E Plain Washer S9262-98 2 X4F Spring Washer T12735-4 2 X

4G Chopper P.C. Board Assembly L11315-[ ] 1 X4H Set Screw S11604-52 2 X

4J Copper Spacer S23730 2 X4K 1/4-20 x .625 SHCS T9447-9 4 X4L Lock Washer E106A-1 6 X

4M Strap S18761-14 1 X4N 1/4-20 x .75 HHCS CF000014 1 X

4P Plain Washer S9262-98 4 X4Q Lock Washer E106A-2 1 X

4U 1/4-20 HN CF000017 1 X

4R Strap S18761-14 1 X4S 1/4-20 x .75 HHCS CF000014 1 X4T Plain Washer S9262-98 2 X4V Lock Washer E106A-2 1 X

4W 1/4-20 HN CF000017 1 X5A 1/4-20 x 1.00 HHCS CF000015 4 X

5B Insulator Washer T11267-B 4 X5C Insulator Bushing T11267-A 4 X

5D Plain Washer S9262-98 8 X5E Lock Washer E106A-2 8 X6 Diode & Heatsink Asbly, Includes: (Positive) M16916-3 1 X

(See 7A thru 7E for Hardware)Heatsink L10515-1 1 X

Diode M9661-36 3 X7 Diode & Heatsink Assembly, Includes: (Negative) M16916-4 1 X

Heatsink L10515-1 1 XDiode M9661-36R 3 X

7A Insulator Bushing T11267-A 2 X

7B Insulator Washer T11267-B 2 X7C 1/4-20 1.0 HHCS CF000015 2 X

7D Plain Washer S9262-98 2 X7E Lock Washer E106A-2 2 X

7F Lead Flat Copper (Not Shown) S11012-54 1 X

09-20-2006COMMANDER 500




P-386-E.1


P-386-E.1



t i o n

S u b A s s e m





COMMANDER 500

NOTES




P-386-FP-386-F

Base & Lift Bale Assembly



P a r t N

u m b e r s


7H

7B 7G7A

9A

7C7D

7E

7F

3

4

5

2C 2A6

2D

2B

2E

1

8

9B

9C

10A

10B10C10D

5A

5B

5C

7L



1 Base Welded Asbly G3473 1 X2 Battery & Hold Down Asbly, Includes: L8904 1 X

2A Battery Panel M17798 1 X2B Battery Bracket S22018 1 X

2C Battery (12 Volt) M9399-11 1 X2D Carriage Bolt T11827-31 2 X

2E Hex Lock Nut T9187-6 2 X3 Battery Terminal Cover S20191-1 1 X4 Battery Cable Positive S8070-50 1 X

5 Battery Cable Negative S8070-49 1 X5A Thread Forming Screw S8225-53 1 X

5B Plain Washer S9262-4 1 X5C Lock Washer E106A-16 1 X

6 Thread Forming Screw S9225-66 1 X7 Lift Frame Assembly, Includes: NSS 1 X

7A Lift Frame Weldment L8897 1 X7B Lift Bale Assembly M16888 1 X7C Fire Wall G3471 1 X

7D Thread Forming Screw S9225-8 2 X7E Bushing T12380-4 2 X

7F Bushing T12380-1 2 X7G Bale Support Bracket S20689 1 X7H Thread Forming Screw S9225-45 2 X

7J Speed Nut (Not Shown) T11525-5 8 X7K Bushing (Not Shown) T12380-8 1 X

7L Warning Decal T13086-62 2 X8 Strain Relief S23736-1 1 X

9A Hex Head Cap Screw T8833-24 4 X

9B Lock Washer E106A-15 4 X9C Hex Nut CF000027 4 X10A Ground Strap S15017-14 1 X10B Metric Hex Head Cap Screw T14731-3 1 X

10C Lock Washer E106A-3 1 X10D Plain Washer S9262-30 1 X

09-20-2006COMMANDER 500




P-386-F.1


P-386-F.1



t i o n

S u b A s s e m







P-386-GP-386-G

Fuel Tank & Mounting



P a r t N

u m b e r s


7A 7C

7B 7F

7G12

7D7E

11 8

7D 7E 11

8

1E

1K

1F

1F

1D

6A6A

5B

5C

5A

2B

2A

1A

{

6B

6C

6D

3C

3D

3E

4C

4B

4A 1G

1H

1B

Part of 4C

1C

3A3B



1A Fan Baffle G3568 1 X1B Warning Decal T13086-62 2 X

1C Grommet S18543-5 2 X1D Lower Stator Baffle M19177 1 X

1E Upper Stator Baffle L10999 1 X1F Self Tapping Screw S8025-92 6 X

1G Brush Cover S24327 1 X1H Self Tapping Screw S9225-92 1 X1J Input Cable Grommet (Not Shown) S18543-2 1 X

1K Trim Seal S22415-1 1 X2A Tank Fan Guard M16891 1 X

2B Self Tapping Screw S8025-65 2 X3A Diode, Bridge (30A, 400 Volt) T13637-1 1 X

3B #10-24 x .75 Round Head Screw CF000072 1 X3C Plain Washer S9262-27 1 X

3D Lock Washer E106A-1 1 X3E #10-24 Hex Nut CF000010 1 X4A Filter Capacitor S13490-171 1 X

4B Self Tapping Screw S8025-94 1 X4C Capacitor Bracket Assembly S22747 1 X

5A Fuel Tank Support (Left) M16889-1 1 X5B Fuel Tank Support (Right) M16889-2 1 X5C Thread Forming Screw S9225-26 6 X

6A Fuel Tank Strap S20746 2 X6B Rubber Washer T11135-18 4 X

6C Plain Washer S9262-120 4 X6D 3/8-16 Hex Head Locking Nut T9187-10 4 X

7 Fuel Tank Assembly, Includes: (Standard) G2500-2 1 X

7 Fuel Tank Assembly, Includes: (Deluxe) G2500-1 1 X7A Fuel Tank G2499-1 1 X7B Fuel Tank Sender (with Gasket) (Deluxe) M16893 1 X7C Sems Screw T10082-4 5 X

7D Rubber Plug S19563 2 X7E Fuel Fitting, Push In S19564-1 2 X

7F Fuel Sender Cover (Standard) S20558 1 X7G Fuel Sender Cover Gasket (Standard) S20557 1 X

8 Flex Tube (Fuel Pump Line) T10642-88 1 X9 Flex Tube (Fuel Return Line) (Not Shown) T10642-91 1 X10 Flex Tube (Fuel Feed Line) (Not Shown) T10642-53 1 X

11 Hose Clamp T13777-1 5 X12 Fuel Cap S20541 1 X

13 Fuel Tank Strap (Not Shown) S20746 2 X13A Rubber Washer (Not Shown) T11135-18 4 X

13B 3/8-16 Hex Head Lock Nut (Not Shown) T9187-10 4 X13C Plain Washer (Not Shown) S9262-120 4 X

05-11-2005COMMANDER 500




P-386-G.1


P-386-G.1



t i o n

S u b A s s e m






P-386-HP-386-H

Engine Assembly



P a r t N

u m b e r s


9C 9B

9A

26F 25E27

25E

}

25B

25C

25D11A

17G 17E17C17B

}

17H17K

17J13

17D

17F

17A

}

28D

28F

28A

28C28E 28B

20

23

19

2A

2

2A324C

24B

24F

24F24A

24D24E

1

18A

18B

8

5A6C 6B

6A

4A

4F

6D

4B4C

5B

5C

25A



1 Engine M16913-1 1 X2 Engine Foot (Left) L11567 1 X

2A Lock Washer E106A-12 2 X3 Engine Foot (Right) L11567 1 X

3A Lock Washer (Not Shown) E106A-12 2 X4A Alternator Bracket Assembly S21254 1 X

4B Metric Screw T14731-13 1 X4C Metric Lock Washer S17400-1 1 X4D Lock Washer (Not Shown) E106A-16 1 X

4E 3/8-16 x 4.50 Hex Head Cap Screw (Not Shown) CF000274 1 X4F 3/8-16 Hex Nut CF000067 1 X

5A Adjusting Strap S21258 1 X5B Metric Screw T14731-3 1 X

5C Lock Washer E106A-14 1 X6A Alternator Assembly, Includes: M12883-4 1 X

Alternator Pulley S20747 1 XAlternator M12878-2 1 X6B 5/16-18 x .875 Hex Head Cap Screw CF000168 1 X

6C Lock Washer E106A-14 1 X6D 3/8-16 x 3.00 Hex Head Cap Screw CF000039 1 X

6E Lock Washer (Not Shown) E106A-16 1 X6F 3/8-16 Hex Nut (Not Shown) CF000067 1 X6G Plain Washer (Not Shown) S9262-30 1 X

7 Fan Belt (Not Shown) T13536-3 1 X8 Muffler Weldment G2630 1 X

9A Air Cleaner M12408 1 X9B Air Cleaner Mounting Band M12407 2 X

9C Thread Forming Screw S9225-66 4 X

9D Speed Nut (Not Shown) T11525-5 4 X11A Air Intake Hose M16900-1 1 X11B Hose Clamp S10888-33 2 X13 Shutdown Assembly See P-386-K 1 X

17A Filter Assembly, Includes: M17494 1 XFilter/Water Separator, Includes: M16890 1 X

Pre-Filter Screen M16890-B 1 XWater Separator Element M16890-C 1 X

17B Hose Connector S22214 1 X17C Pipe Plug S10780-7 2 X17D Fuel Shut-Off S20562 1 X

17E Filter Assembly Mounting Bracket S22218 1 X17F Metric Hex Head Cap Screw T14731-31 3 X

17G Carriage Bolt T11827-26 2 X17H 5/16-18 Hex Nut CF000029 2 X

17J Plain Washer S9262-121 2 X17K Lock Washer E106A-3 2 X17L Clamp (Not Shown) T13777-1 3 X

17M Hose Clamp (Not Shown) S10888-35 1 X18A Pipe Elbow M16980 1 X

18B Clamp S20470 1 X19 Support Strap S21999 1 X

20 Pressure Sender S17026-1 1 X

05-11-2005COMMANDER 500




P-386-H.1


P-386-H.1



t i o n

S u b A s s e m





23 Idler Assembly See P-386-K 1 X24 Mounting Kit, Includes: M8859-79 1 X24A Rubber Mount S24485 1 X

24B Plain Washer S9262-5 1 X24C Hex Lock Nut T9187-4 1 X

24D Washer T9054 1 X24E 1/2-13 x 2.75 Hex Head Cap Screw CF000123 1 X

24F Thread Forming Screw S9225-26 2 X25A Closed Breather Fitting S24877 1 X25B Plain Washer S9262-24 1 X

25C Lock Washer T9695-14 1 X25D 1-14 Hex Jam Nut CF000353 1 X

25E Hose Clamp S10888-31 2 X26F Flex Tube T10642-248 1 X

27 Warning Decal T13086-62 1 X28A Coduit Hanger S22113 1 X

28B Speed Nut T11525-5 1 X28C 1/4-20 x .75 Hex Head Cap Screw CF000014 1 X28D Lock Washer E106A-2 1 X

28E 1/4-20 x 1.25 Hex Head Cap Screw CF000069 1 X28F 1/4-20 Hex Lock Nut T9187-6 1 X

05-11-2005COMMANDER 500




P-386-H.2


P-386-H.2



t i o n

S u b A s s e m





COMMANDER 500

NOTES



11-29-2004COMMANDER 500

P-386-JP-386-J

Generator & Engine Coupling



P a r t N

u m b e r s


15A

15B

11109

10

2

8B 8C

8A

12A12B

7M7K

7L

7K

7N

14B

14A

16C16F

7G

7E

7J

7F

7H

16E

16A

16D

16B

13A13B

1

4

6A

5A

7C

7B7A

7D



1 Stator Tie Welded Assembly G3088-4 1 X2 Rotor Shaft Assembly L10501-2 1 X3 Fan Coupling S22657 1 X4 Fan Blade L9551 1 X5A 3/4-10 HN CF000025 1 X5B Lock Washer (Not Shown) E106A-7 1 X6A Thread Forming Screw S9225-26 4 X6B Lock Washer (Not Shown) E106A-14 4 X7A Bearing M9300-85 1 X7B Tolerance Ring S18044-5 1 X7C Tolerance Ring Plate S25339 1 X7D Thread Forming Screw S9225-8 2 X7E Brush Holder Bracket M18323 1 X7F Self Tapping Screw S9225-68 2 X7G Brush & Brush Holder Asbly, Includes: M16158 1 X

Brush Holder Cartridge G2114 1 XBrush Assembly S19480 2 XBrush Assembly Retainer M16157 1 X

7H Self Tapping Screw S8025-91 2 X7J Bushing T12380-4 1 X7K Stator Cowling L10998 2 X7L Self Tapping Screw S8025-94 8 X7M Trim Seal S22415-4 1 X7N Acoustical Foam M15045-37 2 X

Coupling Assembly, Includes: L9552-1 1 X8A Blower Segment A S11868-1 4 X8B Lock Washer E106A-8 8 X8C Hex Head Cap Screw T8833-1 8 X

9 Coupling Disc M6730 1 X10 Coupling Disc Backing Plate S8042 2 X11 Coupling Clamp Ring (Inside) S14233 1 X12A 7/16-14 x 1.50 HHCS T8833-2 8 X12B Lock Washer E106A-8 8 X13A Metric Hex Head Screw (M10 x 1.5) T14731-5 5 X13B Lock Washer - Metric S17400-1 5 X14A Flywheel Cover S20742 1 X14B Thread Forming Screw S9262-45 3 X15A Flywheel & Ring Gear Assembly M14343-9 ø 1 X15B Metric Hex Head Cap Screw (Supplied w/Engine) NSS 10 X16A Rubber Mount S24485 1 X16B 1/2-13 x 2.75 HHCS CF000123 1 X

16C Washer S9262-5 1 X16D Plain Washer T9054 1 X16E Thread Forming Screw S9225-26 2 X16F 1/2-13 HLN T9187-4 1 X

03-19-2010COMMANDER 500



P-386-J.1


P-386-J.1



t i o n

S u b A s s e m



ø This part is obsolete and no longer available.


#



09-29-2006COMMANDER 500

P-386-KP-386-K

Idler & Shutdown Assembly



P a r t N

u m b e r s


7D

12

Idler Assembly

Shutdown Assembly

15A

16B

16C

16D

16A

8A

8B

8C

11C

11D

13A

4

3

5

2A

1

2B

6A

7C

7E

8DC

9B

9A

9C

9D

1

11A

11B

7B

7A

6

2B

1

2A

5

14

3

4

13

Supplied with Engine

15B

15C



Idler Assembly, Includes: (Items 1 thru 5 only) L11904 1 • XIdler Assembly, Includes: L10573 1 X •

1 Pivot Pin T9751-5 1 X X2A Idler Rod T14942-3 1 X X

2B 1/4-28 HJN CF000060 1 X X3 Plain Washer S9262-103 1 X X

4 Retaining Ring S9776-65 1 X X5 Plain Washer S9262-150 1 X X6A In-Line Swivel S22070 1 X •

7C Boot S13259 1 X •7D Gasket T11424-3 1 X •

7E Plain Washer S9262-98 2 X •11C Retaining Ring S9776-63 1 X •

11D Plunger S20546 1 X •12 Spring T11862-49 1 X •

13A Solenoid Assembly M16894 1 X •15A Idle Solenoid Bracket L8909 1 X •15B Lock Washer E106A-15 2 X •

15C Plain Washer S9262-1 2 X •16A 1/4-20 x .75 HHCS CF000014 2 X •

16B Plain Washer S9262-98 2 X •16C Lock Washer E106A-2 2 X •16D 1/4-20 HN CF000017 2 X •

Shutdown Asbly, Includes: L8907 1 X •Shutdown Asbly, Includes: L11905 1 • X

1 Pivot Pin T9751-5 1 X X2A Idler Rod T14942-3 1 X X

2B 1/4-28 HJN CF000060 1 X X

3 Plain Washer S9262-103 1 X X4 Retaining Ring S9776-65 1 X X5 Plain Washer S9262-150 1 X X6 In-Line Swivel S22070 1 X X

7A Boot S13259 1 X X7B Gasket T11424-3 1 X X

8A Support Rod S20782 1 X X8B Metric Screw T14731-43 1 X X

8C Lock Washer E106A-2 2 X X8D 1/4-20 HN CF000017 1 X X9A Shutdown Bracket S20542 1 X •

9A Shutdown Bracket S25523 1 • X9B Metric Screw T14731-35 2 X X

9C Plain Washer S9262-150 2 X X9D Lock Washer S17400-3 2 X X

10 Spring T11862-48 1 X X11A Plunger S20546 1 X X11B Retaining Ring S9776-63 1 X X

13 Solenoid Assembly M16894 1 X X14 Shutdown Linkage Arm S20543 1 X X

16A 1/4-20 x .75 HHCS (Not Shown) CF000014 2 X X16C Lock Washer (Not Shown) E106A-2 2 X X

16D 1/4-20 HN (Not Shown) CF000017 2 X X

09-29-2006COMMANDER 500




P-386-K.1


P-386-K.1



t i o n

S u b A s s e m







P-386-LP-386-L

Case Back & Air Box



P a r t N

u m b e r s


5A

5B

6B

6A

4

3

1

7A

7B

7D

7C



1 Warning Decal (On the Case Back) M16679 1 X2 Warning Decal (On the Air Box) T13086-62 1 X

3 Nameplate (Rear) G3487 1 X4 Fastener Button T14659-1 4 X

5A Air Intake Box L10919 1 X5B Thread Forming Screw S9225-66 6 X

5C 1/4-20 Speed Nut (Not Shown) T11525-5 6 X6A Case Back L8912 1 X6B Thread Forming Screw S9225-66 3 X

6C 1/4-20 Speed Nut (Not Shown) T11525-5 6 X7A Air Intake Seal M17627 1 X

7B Band Clamp S17480 1 X7C #10-24 x 1.75 RHS CF000127 1 X

7D #10-24 Square Nut CF000154 1 X

09-20-2006COMMANDER 500




P-386-L.1


P-386-L.1



t i o n

S u b A s s e m






P-386-MP-386-M

Covers Assembly



P a r t N

u m b e r s


1A4

3

2

1B

11G

11H11J 11K

5A

17

8

9

7A

6A

1012

{

Part of 12

11A

11D

13

16

15

14

11B

}

11C

11E

11F



1A Roof G3472 1 X1B Thread Forming Screw S9225-66 17 X

1C Carriage Bolt (Not Shown) T11827-46 1 X1D Plain Washer (Not Shown) S9262-27 1 X

1E Lock Washer (Not Shown) E106A-1 1 X1F #10-24 HN CF000010 1 X

2 Fuel Warning Decal T13086-26 1 X3 Gasket S10437-F 1 X4 Cover Seal S12934 1 X

5A Engine Case Side L10641 1 X5B Thread Forming Screw (Not Shown) S9225-66 6 X

5C #10-24 Speed Nut (Not Shown) T11525-5 3 X6A Left Side Panel L10648 1 X

6B Thread Forming Screw (Not Shown) S9225-66 10 X6C #10-24 Speed Nut (Not Shown) T11525-5 2 X

7A Right Side Panel L10646 1 X7B Thread Forming Screw (Not Shown) S9225-66 10 X7C #10-24 Speed Nut (Not Shown) T11525-5 3 X

8 Logo Decal S11893-4 2 X9 Warning Decal M16679 1 X

10 Door Bumper T14882 8 X11A Door Weldment L10237 1 X11B Door Support Rod S18095-1 1 X

11C Retaining Clip T15085 1 X11D #10-24 x .50 RHS CF000047 2 X

11E Lock Washer E106A-1 2 X11F #10-24 HN CF000010 2 X

11G Carriage Bolt T11827-46 3 X

11H Plain Washer S9262-27 3 X11J Lock Washer E106A-1 3 X11K #10-24 HN CF000010 3 X12 Lever Latch S22075-1 2 X

13 Wiring Diagram G3777 1 X13 Wiring Diagram (Codes 10837, 10838) G4168 1 X

14 Engine Service Item Decal S22082 1 X15 Engine Decal (Supplied w/Engine) S17496 ø 1 X

16 Air Cleaner Service Decal (Supplied w/Air Cleaner) NSS 1 X17 Edge Protector S20555 1 X18 Side Decal (32 inches long) (Not Shown) G3317-1 2 X

18 Side Decal (27 inches long) (Not Shown) G3317-2 2 X

09-20-2006COMMANDER 500




P386-M.1


P-386-M.1



t i o n

S u b A s s e m



ø This part is obsolete and no longer available.




Optional Meter & Gauge Kit K1768-1A Oil Temperature Gauge S20564 1 X

B Oil Pressure Gauge S20206-1 1 XC Ammeter S7514-7 1 X




P-386-N


P-386-N

parts manual p386

Documents