passivation of pressure sensitive adhesive stickies...

24
Author version Passivation of pressure sensitive adhesive stickies by addition of acrylic fibers to OCC pulp before papermaking Mohammad Hadi Aryaie Monfared, Hossein Resalati, Ali Ghasemian and Martin A. Hubbe ================================= ABOUT THE AUTHORS Stickies present in suspensions of recovered fibers cause a variety of operational problems and are difficult to remove from the pulp. Due to their viscoelastic nature, they generally can’t be screened from the pulp with high efficiency. That’s why, in the present work, we looked for a way to passivate stickies by allowing them to become bound to plastic fibers. The present results, at the laboratory scale, suggest two possible paths toward implementation. On the one hand, a fiber recovery process could be optimized such as to remove higher levels of stickies from the pulp prior to papermaking. But the present results suggest some advantages to allowing the plastic fibers, along with their load of passivated stickies, to become incorporated into the paper product, where they can increase pulp freeness and contribute to paper strength and bulk. ---------------------------- Mohammad Hadi Aryaie Monfared is a faculty member at Gorgan University of Agricultural Sciences and Natural Resources, Gorgan, Iran. Hossein Resalati is a faculty member at Sari University of Agricultural Sciences and Natural Resources, Sari, Iran. Ali Ghasemian is a faculty member at Gorgan University of Agricultural Sciences and Natural Resources, Gorgan, Iran. Martin Hubbe is a faculty member at North Carolina State University, Raleigh, NC, USA. ===================================+ ABSTRACT: This study investigated the addition of acrylic fiber to Old Corrugated Container (OCC) pulp as a possible means of overcoming adverse effects of water-based pressure sensitive adhesives during manufacture of paper or paperboard. Such adhesives can constitute a main source of stickies, which hurt the efficiency of the papermaking process and make tacky spots in the product. The highest amount of acrylic

Upload: ledan

Post on 24-Apr-2018

222 views

Category:

Documents


1 download

TRANSCRIPT

Page 1: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

Passivation of pressure sensitive adhesive stickies by addition of acrylic fibers to OCC pulp

before papermaking

Mohammad Hadi Aryaie Monfared, Hossein Resalati, Ali Ghasemian and Martin A. Hubbe

=================================

ABOUT THE AUTHORS

Stickies present in suspensions of recovered fibers cause a variety of operational problems and

are difficult to remove from the pulp. Due to their viscoelastic nature, they generally can’t be

screened from the pulp with high efficiency. That’s why, in the present work, we looked for a

way to passivate stickies by allowing them to become bound to plastic fibers.

The present results, at the laboratory scale, suggest two possible paths toward

implementation. On the one hand, a fiber recovery process could be optimized such as to remove

higher levels of stickies from the pulp prior to papermaking. But the present results suggest some

advantages to allowing the plastic fibers, along with their load of passivated stickies, to become

incorporated into the paper product, where they can increase pulp freeness and contribute to

paper strength and bulk.

----------------------------

Mohammad Hadi Aryaie Monfared is a faculty member at Gorgan University of Agricultural

Sciences and Natural Resources, Gorgan, Iran. Hossein Resalati is a faculty member at Sari

University of Agricultural Sciences and Natural Resources, Sari, Iran. Ali Ghasemian is a faculty

member at Gorgan University of Agricultural Sciences and Natural Resources, Gorgan, Iran.

Martin Hubbe is a faculty member at North Carolina State University, Raleigh, NC, USA.

===================================+

ABSTRACT: This study investigated the addition of acrylic fiber to Old Corrugated

Container (OCC) pulp as a possible means of overcoming adverse effects of water-based

pressure sensitive adhesives during manufacture of paper or paperboard. Such

adhesives can constitute a main source of stickies, which hurt the efficiency of the

papermaking process and make tacky spots in the product. The highest amount of acrylic

Page 2: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

fiber added to recycle pulps generally resulted in a 77% reduction in accepted pulp

microstickies. The addition of acrylic fibres also increased pulp freeness, tear index, burst

strength, and breaking length, though there was a reduction in screen yield. Hence, in

addition to controlling the adverse effects of stickies, the addition of acrylic fibers resulted

in the improvement of the mechanical properties of paper compared with a control

sample.

Application: These research results reveal possible ways to employ plastic fibers in

recovered fiber furnish as a means of overcoming problems with stickies. Not only can

the stickies be passivized, but paper properties can be improved as well.

Page 3: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

Stickies and tacky substances are common in typical batches of recovered paper. They can

be a source of numerous problems such as reductions in the appearance properties of paper sheets

and lowering of the efficiency of paper machine operations caused by an increase in the frequency

of wash ups, web breaks and felt plugging [1]. Some of the most difficult problems result from the

presence of adhesives such as labels and adhesive tape. Pressure-sensitive adhesives (PSA), which

are often a key component of stickies, are organic copolymers and mixtures that may include

styrene-butadiene and styrene acrylic latex binders, rubber, vinyl acetates, polyisoperene,

polybutadiene, and hotmelts [3]. PSA materials are hard to remove in recycling, and they deposit

on equipment and are retained in the product, hampering operations [2]. Adequate management

and control of stickies is necessary for the economic health of the industry. There continues to be

considerable environmental pressure to increase the use of recycled paper, but its use is not without

complications [3].

Deposition of stickies on paper machine surfaces, wires, felts, fabrics, and rolls results in

problems such as wet end breaks, press and dryer sections breaks, holes, sheet defects, high dirt

counts, and difficulties in paper converting. These deposits and their associated problems cause a

significant amount of downtime and waste. The economic impact of stickies rises considerably

when the cost of downtime, chemicals costs, production losses, scrap, rejected materials, and

customer complaints are taken into consideration [4].

Many studies have focused on the control of stickies. It is clear, however, that no single

solution can be found for the many problems caused by stickies on paper and board machines that

use fiber [5]. General reviews of control techniques for stickies can be found in several published

articles, such as: [1,2 ,5-8].

Page 4: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

Physiochemical methods are used to remove or control stickies by the modification of the

surface properties of stickies either through adsorption of mineral particles or addition of other

chemicals or in combination in order to facilitate the removal or pacification of the stickies. These

methods include: flotation, washing, addition of solid materials, and treatment with surfactants and

polymers [9]. Dispersants, surfactants, and solvents are used to minimize stickies at various stages

of the recycling process. Other approaches use chemicals to agglomerate the stickies in order to

enhance their removal at the screening stage. Other chemical treatments aim to make the stickies

more hydrophilic to ease their removal at the washing stage. In fixation treatments, the stickies are

attached to the paper sheet using a water-soluble polymer, which changes the surface charge of the

stickies. In dispersing and fixation treatments, first a dispersant is added to decrease the size of the

stickies, and then a cationic polymer is applied in order to adhere the stickies onto the sheet. In

passivation, the use of talc, dispersants, solvents, and low molecular weight cationic polymers

makes the paper machine less susceptible to stickies [9]. Other researchers have focused on the

design of new PSAs with better recyclability properties [10].

The development and the use of a variety of man-made fibers have in recent decades

created a revolution in the textile industry [2,6]. It is possible that similar application of synthetic

fibers may eventually become widespread in the paper industry. Many specialty paper products

are currently made of synthetic fibers [11]. Another study revealed that an addition of 4 to 10% of

short-cut polyester staple fibers to bagasse and wheat straw pulp can significantly improve the

mechanical properties of the manufactured paper [12]. In certain applications, synthetic

polypropylene fibers have been used for scavenging inks and sticky particles from secondary fiber

stock. For example, Scav EX 235 is a product of this type that has been supplied by Hercules, Inc.

(now Solenis). These types of synthetic fibers have met with some limited success [13].

Page 5: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

Acrylic fibers, which have been widely available for many years [14] and now have a

global production capacity of about six billion pounds, are synthetic fibers whose polymeric chains

are formed by a succession of monomeric units composed of predominantly acrylonitrile. The U.S.

Federal Trade Commission defines fibers containing more than 85% acrylonitrile in weight as

acrylic fibers [14]. These fibers are highly resistant to water, chemicals, heat, and ultraviolet light,

and are available in staple or in slightly fibrillated form. They have been used in a number of

nonwoven products, leading to the provision of unique properties [15].

An older study reported that synthetic fibers can act as an effective adsorbent of stickies in

papermaking systems [16]. It was reported that the addition of synthetic fibers with a high surface

area at a lower level can wrap and pacify sticky particles and thus prevent agglomeration and

minimize deposits in the paper machine system. Although this method has been shown to be

effective, no recent reports indicating the application of the aforementioned method have been

presented [6]. The cost and the inability of most synthetic fibers to bond with natural cellulose

fibers are the two essential factors that discourage the application of synthetic fibers in

conventional papermaking [11].

The aim of this research is to investigate the effects of adding acrylic fibers for the control

of stickies during papermaking operations and as a way to enhance the properties of the produced

sheets. Differing from most previous studies, in this work the acrylic fibers were added directly

to the OCC fiber suspension, such as to enable the interaction between their surfaces and suspended

matter in the mixture, and a portion of those fibers were subsequently removed by screening of the

pulp. In a future implementation of this technology some of the acrylic fibers would likely be

rejected in a screening operation during upgrading of the recovered fiber slurry, thus providing an

opportunity for removal of stickies and other oleophilic matter from the system. The remainder of

Page 6: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

the acrylic fibers would then proceed forward through the papermaking process, where they would

presumably influence such properties as apparent density, tensile strength, and resistance to burst

stresses.

MATERIAL AND METHODS

Raw material Old corrugated container (OCC) pieces were randomly collected from post-consumer wastes. The

water-based acrylic PSA was purchased from a national company (Simab Resin). Some of its

specifications are shown in Table I.

Properties Amount (Qualitative & Quantitative)

Appearance Milky White Light

Type Non - Crosslinking

Emulsifying system Anionic - Nonionic

Solids (%) 59±1

pH(as packed) 6-8

Tg (°C) -35

Viscosity (cP) ≤5000

Mechanical Stability Good

I. Specifications of initial acrylic water base pressure sensitive adhesive (manufacturer brochure)

A rod coater at a rod speed of 70 mm/sec was used to apply a coating of PSA to a piece of silicon

paper in order to obtain a coating weighing 27 g/m2. This was then dried in an oven at 50 °C for 1

hour. The dried PSA resin film was pressed onto OCC sheet samples at 10% weight ratio.

The scavenger material, intended to collect and passivate oleophilic matter from the suspension,

consisted of industrial textile acrylic fibers purchased from Monte Fiber Hispania, Spain with the

trade name of Leacril® fiocco. The original fibers were cut to the selected length (approximately

2 mm) by scissors.

Page 7: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

Repulping

The prepared OCC material was presoaked in the water bath for 2 hour and then re-pulped

with 5 % consistency and at the 50 °C and 10000 round disintegration. The resulting suspension

was used in the subsequent steps.

Microstickies

Microstickies were measured in accordance with the Doshi method using the locally made

apparatus shown in Fig. 1 [17]. In this method two parallel stainless steel paddles hold two 12.7

cm by 2.54 cm High Density Polyethylene (HDPE) films rotating at a speed of 100 revolutions per

minute inside 12 liters of drained water containing microstickies at 65°C for 30 min. At the end of

this period the HDPE was removed from the frame and rinsed with deionized water with a

temperature of 20 °C, dried to a constant weight at 105 °C, and finally weighed.

1. Microstickies deposition tester and its propellers.

Turbidity measurement The filtrate collected from slot screening of OCC pulp was left to settle for 24 hours, and its

turbidity was then measured using a Wagtech turbidity meter in accordance with the T820-110

standard (Wagtech Company, UK) [3,4].

Macrostickies

Page 8: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

Macrostickies were measured according to TAPPI standard T 277 pm-99. The bone-dry pad of

macrostickies was weighed, and the contents were reported as percent of macrostickies.

Image analysis of macrostickies

Figure 2 shows photographs of the stickies on their filter pads, at various stages of processing. The

scanned image of the macrostickies pad at the highest resolution (600 dpi) of an LIDE 200 Canon

scanner was then analyzed with Image J software according to the processing steps shown in Fig.

3.

2. The various stages in the processing of the scanned image of the macro stickies padin Image J: A- Initial pad scan, B- Dyed pad, C- Binary of Image, D- Threshold image, E- Inversion of images, F- Clear outsides, G- Closed particle environment, H- Filled holes (final image for analysis)

Page 9: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

Fig 3. Flow chart of image analyzing method with Image J

The properties of handsheets

Handsheets were prepared according to TAPPI T205 sp-02 with a basis weight of 130±5 g/m2, and

their physical, optical, and mechanical properties tested according to the following TAPPI test

standards: Conditioning (T 402 sp-03), Brightness (T 452 om-02), Caliper thickness (T 411 om-

05), Tensile strength (T 494 om-01), Burst strength (T 403 om-02), Tear strength (T 414 om-04),

and Air Resistance (T 460 om-02).

SEM Images

Scanning electron microscopy (SEM) images were prepared using a LEO 1450 VP microscope,

Germany, with resolution 2.5 nm equipped with EDS sensor model 7353. The samples coated with

gold and palladium before imaging.

Statistical analysis

The results were analyzed with the standard pairwise t-tests. To simplify the comparison of means,

error bars with 95% confidence intervals are provided in all the figures. The following formula

and the corresponding t table were used for this purpose [18& 19].

Error Bar (95% Confidence Interval) =M ± (t (n–1) × SE)

SE: Standard Error M: mean n: sample size

Page 10: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

RESULTS AND DISCUSSION

Macro stickies

Figure 4 shows the impact of acrylic fiber on the relative weight of the macrostickies. The use of

acrylic fibers up to 1.5% led to an increase in the weight of macrostickies. However, application

of higher levels of acrylic fiber was not deemed to be significantly different relative to the 1/5 ratio

of acrylic fiber at the 95% confidence level. After attachment to the stickies, elongated acrylic

fibers seemed to result in formation of larger particles of stickies and their agglomeration. The

inability of natural and synthetic fibers to pass through Somerville screen slots resulted in the

increase in the weight of the collected macrostickies.

Fig 4. Impact of acrylic fiber on the weight of screened macro stickies with different treatment

dosages

Image analyses of macrostickies

Table II summarizes results for the analysis of macrostickes, as affected by optional addition of

acrylic fibers followed by screening. As the results indicate, addition of acrylic fibers was directly

0

5

10

15

20

25

30

35

0 0.5 1 1.5 2 2.5

Mac

ro S

tick

ies

OD

Bas

e W

eigh

t (%

)

Acrylic Fiber (%)

Page 11: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

related to the number, area, and logarithmic area density of the stickies. Addition of different levels

of acrylic fiber maintained a slight increase in the total number and area of the macrostickies.

When compared with the control sample, significant change was noticeable in the number and area

of stickies within different class sizes. In samples treated with acrylic fibers, an increase in fiber

content was detected despite the obvious reduction in the number of macrostickies. The surface

area of stickies and their calculated logarithmic area density rose when compared to the control

samples.

When acrylic fibers were added to furnish, the number and area of macrostickies in the

first two class sizes were considerably reduced, whereas an increase in the same parameters was

prevalent in the last four class sizes. The trend of change in fact accrued with class size, i.e. an

increase in the addition of acrylic fibers to pulp resulted in the reduction in the number of stickies

in the 100-200 and 200-300 class sizes, while the opposite occurred in the other class sizes. It

seems that the adherence of acrylic fibers to the PSAs prevented further dispersion and reduced

the production of smaller sticky particles in the suspension.

Page 12: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

Author version

Class Size

Diameter Range of stickies

(µm)

Control Acrylic Fiber 1.0 Acrylic Fiber 1.5 Acrylic Fiber 2.5

C A D C A D C A D C A D

1 100 - 200 51 6.6 2304.1 28 3.37 1164.16 24 3.92 1354.16 25 4.50 1582.16

2 200 - 300 36 8.6 2481.4 29 6.17 1776.18 32 8.16 2349.06 26 6.75 1943.15

3 300 - 400 18 6.6 1786.7 13 4.66 1252.06 16 5.03 1351.47 15 4.63 1244

4 402 - 500 21 9.5 2466.5 29 13.01 3370.72 31 14.09 3650.54 34 15.39 3987.35

5 500 - 600 20 11.0 2804.3 23 10.79 2733.43 25 13.84 3506.08 28 14.48 3668.21

6 600 - 700 27 17.0 4258.0 21 13.33 3325.72 23 14.98 3737.38 24 15.24 3802.25

7 700 - 1000 22 16.2 4538.7 28 21.19 5925.78 28 23.66 6616.51 32 23.76 6644.48

8 1000 - 2000

19 23.3 10061.2 32 34.81 15031.39 34 38.23 16508.19 39 42.77 18468.62

9 2000 - 5000

16 41.1 36854.3 26 57.40 51417.03 29 64,11 57417.62 31 71.98 64466.08

10 >5000 14 89.9 51777.1 25 147.82 85107.36 27 151.55 87254.91 29 152.60 87859.45

244 229.8 119332.3 254 312.55 171103.8 269 273.46 183745.9 283 352.1 193665.8

II. Complete summary of Image J analysis of macro stickies

C= Number of stickies measured A= Measured area of stickies (mm2) D= Logarithmic area density (mm2)

Page 13: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

13

Author version

Microstickies

The measurement of microstickies was based on a laboratory arrangement that aimed to simulate

the real deposition phenomena that occur in wet or dry sections of the paper machine [4]. Figure

5 shows microstickies properties at different treatment dosages of acrylic fibers. These results

indicated that the addition of synthetic fibers was the main reason for the reduction of deposited

microstickies and that stickies were attached to the surfaces of the synthetic fibers. It has been

suggested that the sticky substances can be adsorbed or wrapped by acrylic fibers, thus reducing

their tackiness and making them easier to remain in a paper sheet [20]. Therefore, the free tacky

particles, i.e. the amount of adhered particles to the deposition tester paddles, decreased, as shown

in Fig. 5.

Figure 5 also gives results from the water turbidity analysis of the filtrate that passed

through a slotted screen. The results show a substantial turbidity decrease with up to 1% addition

of acrylic fibers. It seems that the use of up to 1.5% acrylic fiber resulted in maximum collection

of microstickies so that there were less suspended particles in the drained water. Increasing the use

of acrylic fibers from 2% did not have a considerable effect. Use of a higher percentage of acrylic

fiber was not effective for the further reduction of micro sickies.

Page 14: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

14

Author version

Fig. 5. Microstickies content and turbidity of filtrate versus acrylic fiber addition level

Screen-accepted pulp amounts using different acrylic fiber addition levels are shown in Fig. 6.

According to these results, an increase in acrylic fibers resulted in the reduction of the acceptable

amount of pulp. In fact, the attachment of stickies particles to acrylic fibers yielded larger objects

(acting like macrostickies) that could not pass through screen slots. As a result, the amounts

rejected, or the increase in macrostickies, can explain the decrease in the final screen acceptable

pulp amount.

-2

0

2

4

6

8

10

12

14

16

18

0

5

10

15

20

25

0 0.5 1 1.5 2 2.5 3

Mic

ro S

tick

ies(

mlg

)

Tu

rbid

ity(N

TU

)

Acrylic Fibers (%)

Turbidity

micro stickies

Page 15: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

15

Author version

Fig. 6. Screen accept properties of treated pulp

The freeness values of recycled pulp with added acrylic fibers are shown in Fig. 7. As can be seen,

the addition of acrylic fibers increased the freeness of the obtained furnish. One way to account

for such an effect is that the acrylic fibers have no natural affinity for water absorption.

Furthermore, they significantly improved pulp freeness by the agglomeration of microstickies,

which otherwise might tend to clog channels in the wet web of paper during dewatering [21]. The

acrylic fibers also can be expected to provide a bulkier, more porous wet mat of fibers during

formation of the sheet. All three of these factors can be expected to favor more rapid release of

water from the wet web.

64

66

68

70

72

74

76

78

80

82

84

86

0 0.5 1 1.5 2 2.5

Scre

en A

ccep

t (%

)

Acrylic Fiber (%)

Acrylic Fiber Blank

Page 16: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

16

Author version

Fig. 7. Freeness content of treated pulp

A change in bulk (the reciprocal of apparent density) with the addition of acrylic fibers can be seen

in Fig. 8. It can be seen that the bulk of handsheets increased from 1.79 for the control condition

to 1.98 cm3/g (10.61%) at an addition level of 2% acrylic fiber. One of the important reasons for

this increase is the weaker bonding between acrylic and natural fibers in comparison to the bonding

between two natural recycled fibers. Another reason for this is the non-collapsible nature of

synthetic fibers, which tends to make the paper thicker. It can be seen in Fig. 6 that addition of

more than 0.5% (base on bone dry weight of pulp) of acrylic fibers significantly increased the bulk

of the final handsheets.

638

640

642

644

646

648

650

652

654

0 0.5 1 1.5 2 2.5

Fre

enes

s (C

SF

)

Acrylic Fiber (%)

Acrylic Fiber Blank

Page 17: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

17

Author version

Fig. 8. Bulk properties of handsheets

As can be seen in Fig. 9, the effect of acrylic fiber addition on the air resistance of handsheets was

not significant, i.e. 100 ml air passed through the handsheets in about 3 seconds. The treated

handsheets showed no significant changes when compared with the blank sample.

Fig. 9. The effects of acrylic fiber addition to pulp suspension on air resistance of handsheets

0

0.5

1

1.5

2

2.5

3

3.5

0 0.5 1 1.5 2 2.5

Bu

lk (

Cm

3 /gr

)

Acrylic Fiber (%)

Acrylic Fiber Blank

0

0.5

1

1.5

2

2.5

3

3.5

4

4.5

5

0 0.5 1 1.5 2 2.5

Air

Res

ista

nce

(S

ec)

Acrylic Fiber (%)

Acrylic Fiber Blank

Page 18: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

18

Author version

Stickies particles embedded on the surface of acrylic fibers were clearly apparent in the SEM

images. Figure 10 clearly shows sticky particles adsorbed on the surface of the acrylic fibers

following agitation.

Fig. 10. Micrographs of PSA surface that was treated with acrylic fibers. An arrow shows where an acrylic fibers is partly covering a large flake of PSA present in the sheet

Figure 11 show EDS graphs of treated pressure sensitive adhesives with acrylic fibers. This

spectrum shows that the calcium carbonate and the gold coating used in preparation of the

sample for SEM imaging are the materials prevalent in the sample.

Fig. 11. Elemental analysis of particles on the treated PSA with acrylic fibers

Page 19: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

19

Author version

The effects of the addition of acrylic fibers to recycled fibers and the mechanical and physical

properties of paper were also investigated. Figure 12 shows the effect of acrylic fiber addition to

pulp suspension on the burst index of the handsheets. It can be seen that the addition of up to 1.5%

acrylic fibers led to an increase in the burst strength. The bonding between acrylic fibers and

natural fibers is weaker than the bonding between two natural fibers [11]. However, because of the

agglomeration of micro stickies by acrylic fibers and the consequent cleaning of natural fiber

surfaces, the extent of hydrogen bonding between the natural fibers will increase. Also, it is likely

that the relatively long synthetic fibers will contribute to greater strength. Results showed that

using greater amounts of acrylic fiber can improve the mechanical properties of paper such as burst

index and burst energy absorption in comparison with the control sample (Fig. 12 and 13).

Fig. 12. The effects of acrylic fiber addition on pulp suspension on the burst index of the

handsheets

1.15

1.2

1.25

1.3

1.35

1.4

1.45

1.5

0 0.5 1 1.5 2 2.5

Burs

t In

dx (

KP

am2

/g)

Acrylic Fiber (%)

Acrylic Fiber Blank

Page 20: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

20

Author version

Fig. 13. The effects of acrylic fiber addition on pulp suspension on burst energy absorption of the handsheets

Generally, addition of acrylic fiber to low quality OCC recycled fibers improves the tear strength

of paper [12]. The basic properties of acrylic fiber, such as greater length, strength, and stiffness,

are the most important reasons for improving the tear strength (Fig. 14). The synthetic fibers such

as acrylic fibers, among the natural ones, act as a reinforcing rods and improve the strength

properties of the resultant paper [11].

215

220

225

230

235

240

245

250

255

0 0.5 1 1.5 2 2.5

Burs

t E

ner

gy A

bso

rpti

on (

j/m

2)

Acrylic Fiber (%)

Acrylic Fiber Blank

Page 21: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

21

Author version

Fig. 14. The effects of acrylic fiber addition to pulp suspension on tear index of handsheets

Breaking length, as one of the most important properties of paper, depends principally on the

effective number of bonding sites (hydrogen bonds) available on the fiber surface and on the

strength of single fiber [22]. Therefore, resistance is improved by increasing the usage of acrylic

fibers. Figure 15 indicates the significant improvement in the breaking length of handsheets by the

addition of acrylic fibers to OCC pulp.

2

2.5

3

3.5

4

4.5

0 0.5 1 1.5 2 2.5

Tea

r In

dex

(m

Nm

2/g

)

Acrylic Fiber (%)

Acrylic Fiber Blank

Page 22: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

22

Author version

Fig. 15. Effects of acrylic fiber addition to pulp suspension on the breaking length of handsheets

Practical Implications

The results of this study, though showing promise, suggest the need for further experimentation

and mill trial work to determine the best implementation strategies. A key area of concern lies in

whether or not it will be advantageous to incorporate substantial quantities of plastic fibers in the

selected paper product. Though the present work suggests a range of possible benefits in terms of

strength properties, freeness gains during papermaking, and higher caliper at a given basis weight,

it will be important to examine the detailed effects of the synthetic fibers on paper product

performance in different end-uses. While it is reasonable to suppose that sticky particles adsorbed

onto the surfaces of synthetic fibers within a sheet of paper will be so small and well incorporated

into the sheet as to not cause problems during converting and usage of a paper product, this

assumption would need to be checked in each case.

An alternative approach to future implementation of the technology demonstrated in the

present work may be to optimize the system such that essentially all of the synthetic fibers are

800

900

1000

1100

1200

1300

1400

1500

1600

0 0.5 1 1.5 2 2.5

Bre

akin

g L

ength

(m

)

Acrylic Fiber (%)

Acrylic Fiber Blank

Page 23: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

23

Author version

removed from the system by screening. The present work shows that addition of acrylic fibers to

the fiber furnish as a whole was a promising option, leading to effective collection of stickies from

the suspension. By prudent selection of the length and other properties of such fibers, it seems

likely that a system can be optimized to allow semi-quantitative removal of the synthetic fibers –

together with their load of adsorbed stickies – from the system. Depending on how the recovered

fiber processing operations is set up, it might also be possible to clarify the process water in a paper

recycling plant by mixing fiber-free process water with synthetic fibers, followed by screening, as

a means of purging stickies from the system. The relative value of such processing would need to

be weighed relative to the cost of materials – also noting that such an approach would not be

benefiting from any possible contribution of the synthetic fiber inclusion in the paper product.

CONCLUSIONS

This investigation used commercially available suspension of model PSA stickies in a laboratory

system to determine the adsorption, wrapping, and pacification of sticky particles onto acrylic

fibers. The result showed that the use of acrylic fibers can effectively change the macro- and

microstickies ratio in recycled pulp and improved freeness of treated pulp. Results confirmed that

the use of acrylic fibers for control of stickies can promote the mechanical strength properties of

the final handsheets. Thus, a case can be made for further work in which synthetic fibers are

incorporated into the processing of recovered fibers with the aim of achieving a combination of

benefits – the passivation of stickies, the possible increase of production rates, and the

improvement of key paper properties.

ACKNOWLEDGEMENTS

Page 24: Passivation of pressure sensitive adhesive stickies …hubbe/Monfared_RGH_2016_Passivation_Pressure...Passivation of pressure sensitive adhesive stickies by addition ... Martin Hubbe

24

Author version

We gratefully acknowledge the financial support provided by the Iran National Science

Foundation (INSF) for the financial supports (Grant No. 90003557) and the Gorgan University of

agricultural sciences and natural resources, as Ph.D. thesis supports. We also thank Dr. Alireza

Shakeri for his kind advice in the different steps of this research.

LITERATURE CITED

1. Sarja, T., Measurement, nature and removal of stickies in deinked pulp, University of Oulu,

2007.

2. Banerjee, S., and Haynes, D., TAPPI J. 7(11): 2(2008).

3. Gribble, C. M., Matthews, P. G., Gantenbein, D., Turner, A., Schoelkopf, J., and Gane, P. A.

J. Colloid Interface Sci., 352(2): 483(2010).

4. Sarja, T., Macneil, D., Messmer, M., Reunanen, M., and Niinimaki, J. Professional

Papermaking, 2006(1): 15(2006).

5. McKinney, R. W. J. (ed.), Technology of Paper Recycling, Chapman & Hall, New York, 1995.

6. Huo, X. Adhesive contaminants (stickies): Characterization and their interaction with

papermaking components during paper recycling. Department of Wood and Paper Sciences.

Raleigh: North Carolina State University, 2002.

7. Hubbe, M. A., Rojas, O. J., and Venditti, R. A., Nordic Pulp and Paper Research Journal

21(2): 154(2006).

8. Haynes, R. D., Progress in Paper Recycling 19(2): 12(2010); 19(3): 33(2010).

9. Wang, X., Ma, J., and Tausche, J. United States Patent 2006/0048908 A1, International

application. (2006).

10. Venditti, R. A., Lucas, B. E., and Jameel, H. Progress in Paper Recycling, 16(3): 18(2007).

11. Lainio, U., Natural and synthetic fibers improving tensile strength and elongation of paper

products, Lappeenranta University of Technology, Master’s Thesis (2009).

12. Ghosh, U. K., and Pal, V., Journal of Scientific & Industrial Research 64: 116(2005).

13. Buzby, J. H., and Evans, R. D., Method for controlling stickies in pulp and papermaking

processes using recycled paper, US Patent No, 5050759 (1992).

14. Evans, R. E., and Crean, D. F., Recent developments with acrylic fibers: Nonwovens

applications, TAPPI proceedings of Nonwoven Conference, (1993).

15. Evans, R. E., and Pfeiffer, R. E., TAPPI J. 74(5): 155(1991).

16. Wade, D. E., Sticky pacification with synthetic pulps. Pulping Conference, 579(1987).

17. Doshi, M., Dyer, J., Aziz, S., Jackson, K., and Abubakr, S., Quantification of micro stickies,

paper recycling challenge-process control and mensuration. pp. 119(1999).

18. Cumming G., Fidler F. and Vaux DL: Error bars in experimental biology. The Journal of Cell

Biology. 2007: 177(1):7-11.

19. Kaltenbach H-M: Concise Guide to Statistics: Hansmichael Kaltenbach; 2012.

20. Gao, Y., Qin, M., Yu, H., and Zhang, F., BioResources, 6(2): 1916(2011).

21. Cole, C. A., Hubbe, M. A., and Heitmann, J. A., TAPPI J. 7(7): 28(2008).

22. Rezayati-charani, P., and Mohammadi-Roshandeh, J., Bioresource Technology, 96:

1658(2005).