pathfinder motor handbook
TRANSCRIPT
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This manual is provided for informational purposes to thePathFinder Drilling Motor user. Although PathFinder hastaken all of the necessary precautions to ensure that theinformation contained herein is accurate, PathFinder makes
no warranties, guarantees or representations concerningthe manuals accuracy. The use and interpretation of theinformation contained in this manual is entirely at the riskof the user.
No part of this manual may be reproduced in any form
or by any means without prior written permission of anauthorized PathFinder representative.
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Table Of Contents
Introduction .....................................4
Motor Description ..........................4-5
-Top Sub .........................................6
-Catch Mandrel .............................6-8
-Power Section ............................9-13
-Power Transmission Coupling .........13
-Bent Housing ................................13
-Bearing Pack Assembly .............14-17-Bit Box .........................................17
-Near-Bit Stabilizers .......................17
Motor Application. ..........................18
Planning The Job ........................... 19
-Hole Size ......................................19-Build-Rate Capability ....................19
-Bit Selection . ..........................19-21
-Drilling Fluid ...........................21-23
-Hole Temperature ...................23-24
-Rotor Nozzle Usage ......................25
-Power Requirements ...............25-26
-Stator Rubber CompoundSelection ................................26-27
-The Mud System ......................27-29
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Motor Operation .............................30
-Rig-Site Motor Test ...................30-31
-Aligning The Steering Device..........31
-Tripping In ..............................31-32
-Drilling with PDM Motor ............32-35
-Rotary RPM ............................35-36
-Jarring .........................................36
-Tripping Out Of The Hole ..............36
-Checking The Motor For
Re-Run ....................................37-39
-Trouble Shooting ......................40-42
Motor Specification ........................43
-How to Interpret the Graphs .... 43-44
-Motor Specification SummaryTable .......................................46-48
-Individual Motor Specs .......... 49-124
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Appendix
-Adjustable HousingAdjustment G1 ........................A1-A4-Adjustable HousingAdjustment G2 .......................A5-A8-F2000 Adjustable Bend ConnectingRod Housing ........................ A9-A16-Fishing Diagram ................. A17-A22
-Adjustable Housing Make-upTorque Values ........................... A23-Hole Curvature Calculation ..........A24-Radius of Curvature for VariousBuild Rates ................................A25-Formulas ............................ A26-A27-Nozzle Selection .................. A28-A29-Drill Collar Weight ......................A30-Casing Dimensions & Bit
Clearance ........................... A31-A33-Standard Heavy-Wall Drill PipeProperties .................................A34-Rotary Shoulder ConnectionInterchange List ........................A35-Mud Weight ............................... A36
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Introduction
PathFinder Drilling Motors (PDM) was estab-lished in April of 1991 with the purpose of sup-plying the oil & gas industry a series of highquality and dependable downhole drill-ing motors on a sales, lease, or rental basis.PDM motors have been a major player in allareas of the world. This manual is providedfor informational purposes only. PDM has
taken the necessary precautions to ensure itsaccuracy, but PDM does not expressly or im-plicitly guarantee the information containedherein. The information contained herein isthe sole interpretation of the user. Should theuser have any questions pertaining to its accu-racy, please contact a PDM representative.
Motor Description
This section of the handbook is designedto provide the drillers and the operators witha general description of our downhole drill-ing motors. Although different size motorshave different performance characteristics,they share the same basic components:
Top Sub
Catch Mandrel Power Section Power Transmission Coupling Fixed or Adjustable Bent Housing Bearing Pack Assembly Bit Box
Near-Bit Stabilizers
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Figure 1
Figure 1 illustrates the major components ofour drilling motors.
5
Top Sub & Catch Mandrel
The top sub has a dual function. It is used
as a cross over between the motor assembly
and the drill string. It also functions as part of
the catch system by providing the seat for the
catch mandrel.
The Rotor Catch Mandrel is incorporated in the
design of PDM motors as a retaining device. Itsfunction is to minimize the possibility of loosing
motor components in the hole, in the unlikely
event that an external connection breaks or
backs-off. It is also designed to communicate
a possible connection failure to the surface via
a series of pressure signals. To recognize these
signals, it is important to understand how the
Rotor Catch Mandrel behaves under normal
and distressed conditions.
The Catch Mandrel is attached to the top of
the rotor by a threaded connection. The flow
channels around the mandrel are sized to
minimize the pressure losses across the catch
mechanism. The upset section of the catch is
positioned inside a cavity within the Top Sub.
This cavity provides the seat for the catch if or
when an external motor connection fails. Under
normal operating conditions, the catch simply
rotates with the rotor without any substantial
load being applied to it. Figure (2) illustrates
the catch under normal operating conditions.
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Figure (3) shows the catch position after a
connection failure. There are two basic modes
of connection failure: connection breakage
and connection back-off. The catch behaves
differently under each condition. If an exter-
nal motor connection is severed, with motor
on-bottom, a sudden loss of pressure occurs.
Picking the motor off-bottom will seat the catchresulting in off-bottom pressure increase. The
increase in pressure can range from a few
hundred psi to several hundred psi, depend-
ing on the flow rate and mud properties. As
soon as the motor is set on bottom, the catch
will unseat itself and relief the pressure. This
pressure fluctuation is indicative of a possibleconnection failure.
If the mode of failure is connection backoff,
two scenarios are possible. If the connection
separates completely, the pressure signal will
be as described before. If the catch seats it-
self before the joint is totally separated, then
setting the motor on-bottom will not unseat
the catch. The rotation of the drill string might
screw the connection back together and re-
lieve the excessive pressure.
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Figure 2 Figure 3
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Power Section
The power section uses what is known in the in-
dustry as Positive Displacement power section. Its
function is to convert a portion of the hydraulic
energy of the drilling fluid into mechanical horse-
power. The components comprising the power
section are the rotor and the stator.
The rotor is a long and spiral shaft, designed to fitinside a corresponding stator. It is manufactured
from a solid bar of stainless steel and plated with
hard industrial chrome or tungsten carbide. The
chrome or tungsten carbide is intended to protect
the parent metal against corrosion and wear while
reducing the friction between the rotor and the
stator. In high-flow applications, PDM rotors can
be jetted to divert the additional flow to the bit.
The stator is the non-rotating member of the
power section. It is made out of a seamless, heat-
treated tube, lined with an elastomer (rubber) lin-
ing. The internal cavity of the liner has a spiral
geometry designed to accept a rotor of compat-
ible geometry and size. In a Positive Displacement
power section, the rotor always has one less lobe
than the stator.
Power sections are categorized by their size,
rotor/stator lobe ratios, and the number of stages
(stage in a power section is defined as the dis-
tance, measured parallel to the rotor axis, be-
tween two corresponding points of the same spiral
lobe, i.e. lead length of the spiral).
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Figure (4) shows the cross-sectional view of the
rotor and the stator profile with different lobe ra-
tios. There are a few rules of thumb, which mightbe beneficial in the selection and operation of any
PDM motor:
1-The rotational speed of the rotor is proportional
to the rate of fluid flow through the power sec-
tion.
2-The generated torque is proportional to the dif-
ferential pressure across the power section.
3-The torque generated is independent of the fluid
flow through the power section.
4-Power sections with a higher lobe ratio typically
generate more torque and have slower rotary
speed than the ones with a lower lobe ratio. For
example, a 9 5/8 motor with 3:4 lobe ratio will
rotate the drill bit at a higher RPM and will haveless output torque per stage than a 9 5/8 motor
with 4:5 lobe ratio.
5-An increase in the number of stages will propor-
tionally increase the output power and torque at
the same flow rate.
Figure 4
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Optimum completion of a drilling project relies
heavily on the proper selection of the stator elas-
tomer compound. The main factors to consider
are the maximum downhole temperature, mud
type, mud additives, and any harmful chemi-
cals which might be encountered during drilling.
Given enough forewarning, testing of the drill-
ing fluid under simulated downhole conditions
can be conducted before the drilling tools are
assembled. Test results are helpful to determine
the optimum elastomer for the application.
As mentioned in earlier sections, PDM offers
several different stator elastomer compounds.
These different compounds react differently
when exposed to elevated temperatures and
the various chemicals present in drilling fluids.
The standard elastomer is a nitrile based rubber
NBR suitable for use with water based and low
temperature oil based drilling fluids. This rubber
is suitable for use in wells with temperatures in
excess of 270F with the proper sizing and fluid
compatibility. The standard nitrile stators are
the most common and cost effective option for
most drilling conditions. An additional nitrile
elastomer is available in certain models which is
more rigid and resilient. This NBR-HR elasto-
mer can deliver a minimum of 50% more power
than the standard NBR with the proper drilling
parameters.
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In drilling applications where the drilling fluid is
less typical and the temperature is elevated, thehighly saturated nitrile elastomer HSN may be
the optimum choice. The highly saturated type
elastomer is formulated for greater chemical re-
sistance, especially at higher temperature. HSN
elastomer is the best suited elastomer for oil
based and most synthetic based drilling fluids.
Some motor sizes have the option of a metal re-
inforced or uniform elastomer thickness stator
equipped power section. The uniform or even
elastomer stator compared to a conventional
stator can be seen below in Figure (5).
The metal reinforcement of the elastomer pro-
file provides a structural reinforcement of the
elastomer profile allowing its seal against the
rotor to operate at significantly higher pres-sure differential than conventional stators. This
higher pressure differential produces a higher
operating and stall torque. The higher pressure
seal between the rotor and the stator assures
a more steady speed operation than a conven-
tional power section.
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Figure 5
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The metal reinforcement also provides asuperior path for heat dissipation from the
rotor and stator interface. This superior heatdissipation allows the metal reinforced statorto operate more reliably at elevated tempera-tures than a conventional power section. Thesmaller elastomer content of the metalreinforced stator also provides for a statormore resistant to aggressive oil and syntheticbased drilling fluids.
Power Transmission Coupling
The power transmission coupling is the linkbetween the rotor and the Bearing Mandrel. Itconverts the eccentric motion of the rotor intothe concentric rotary motion of the BearingMandrel or Driveshaft. It also transmitsthe torque and the rotary motion of the
rotor, generated by the power section, to thebearing assembly. The hydraulic down thrustof the rotor is also transferred to the bearingsection through this member. All PDM PowerTransmission Couplings are manufacturedfrom a high grade of heat treated alloy steel.The working surfaces of the power transmis-sion are sealed with a high temperature andpressure lubricant to assure optimum opera-
tion and reliability.
Bent Housing
The fixed or adjustable bent housings con-tain the Power Transmission Coupling andconnects the stator housing to the bearing
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housing. Bent housings are available with
fixed and adjustable bends. Fixed bent hous-
ings can only be configured at PDM facilitiesin angles ranging from 0 to 5 degrees depend-
ing on the motor model. The adjustable hous-
ings can be set to various bend angles at the
rig site (see the appendix section of this hand-
book for adjustment procedure). The mag-
nitude of the Adjustable Bent Housing bend
angle ranges from 0 to 3 degrees. This bend
of the Fixed or Adjustable Bent Housing givesthe motor its steering capability. The Fixed
and Adjustable Bent Housings are manufac-
tured out of premium grade high strength
alloy steel. Their contact surfaces with the
formation are hard-faced to minimize wear
while drilling.
Bearing Pack Assembly
The bearing pack assembly contains the neces-
sary components to transmit the rotary drilling
motion to the drill bit and transmit the drilling
forces from the Bottom Hole Assembly (BHA)
to the drill bit. The main components of the
Bearing Pack Assembly are the Bearing Mandrel
or Driveshaft, Thrust and Radial Bearings. The
Bearing Mandrel or Driveshaft is a bored, longshaft designed to transmit the power (torque
and rpm) to the drill bit. It also channels the
drilling fluid to the bit. It is manufactured out
of a high grade of alloy steel that is forged and
heat-treated for strength and toughness. The
Thrust Bearings are designed to sustain
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the applied weight to the drill bit while on-
bottom. They are also capable of bearing thedownward hydraulic thrust load of the rotor The
Thrust Bearings are designed to sustain the ap-
plied weight to the drill bit while on-bottom.
They are also capable of bearing the downward
hydraulic thrust load of the rotor while circulat-
ing off-bottom or drilling with under balanced
bit weight. Depending on the motor model the
thrust bearings may consist of a unique toolsteel ball bearing design that is precision made
and enables the same set of bearings to carry
the on-bottom as well as the off-bottom load.
This important feature increases the number of
bearing races within the limited available space
and increases the thrust load capacity and the
life of the bearing pack. An alternative Thrust
Bearing design utilized in some models consistsof high grade Polycrystalline Diamond Compact
(PDC) Inserts similar to those used on PDC Drill
Bits. These PDC inserts provide a high capacity
and extremely wear resistant thrust bearing for
applications where shorter tool length or extra
longevity is required.
The Radial Bearings rigidly support the bearing
mandrel inside the bearing housing and transfer
the radial forces generated during drilling to the
housings and the rest of the BHA, while assur-
ing that the Driveshaft is aligned and concen-
tric with the axis of the bearing housing.
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The Radial Bearings are constructed from spe-cialized Tungsten Carbide components to pro-
vide optimum life and reliability.
The design of the Tungsten Carbide radial bear-ings also precisely meter the amount of drillingfluid that flows through the radial and thrustbearings for cooling of the bearings. This as-
sures the optimum drilling fluid flow through thedriveshaft and out to the drill bit.
The Bearing Pack Assembly of the PathFinderMotor is one of the few designs that also incor-porates a Driveshaft safety catch feature to mini-mize the possibility of leaving the drill bit in thehole in the unlikely event the Driveshaft breaks
or backs-off. Figure 6 illustrates the normal run-ning position of the Driveshaft and the DriveshaftCatch on the left and the engaged position of theCatch on the right. If the Driveshaft breaks or
backs-off a precision low stress upset or ridgeon the lower portion of the Driveshaft engages
Normal Operating
Position
ActivatedPosition
Bit Box
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Figure 6
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a split ring contained within the lower portion of
the bearing housing preventing the Driveshaftfrom exiting the bearing pack. A substantial
decrease in the off bottom pressure drop on
the surface will signal an incident has occurred
so that appropriate action can be taken.
Bit Box
The bit box is an integral part of the bearing
mandrel. Its outside diameter is sized to ac-
cept a specified box connection. While all the
external components of the motor are station-
ary relative to the drill string, the bit box is the
only external component which has a rotary
motion independent of the rotational speed of
the drill string. The drill bit is screwed directly
into the bit box.
Near-bit Stabilizers
Near-bit Stabilizers are available with remov-
able or integral stabilizers. The removable sta-
bilizers are screwed on the bearing housing.
Occasionally certain clients wish to have theoption of installing different stabilizers on the
motor at the rig site to alter the directional per-
formance of the motor. In that case, the motor
and the stabilizer(s) can be shipped separately
and a protective sleeve protects the external
threads of the bearing housing.
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Motor Application
In todays cost-conscious oil and gas environ-
ment, companies and operators recognize
the positive contributions downhole drilling
motors can make to their bottom-line. The
application of downhole drilling motors are no
longer limited to conventional drilling, but has
expanded to other areas such as:
Steerable Drilling
Medium & Long Radius Drilling
Re-entry Drilling
Horizontal Drilling
Performance Drilling
Hole Opening Hole Spudding
Conductor Pipe Drill Downs
Underreaming & Casing Cutting
Milling
Coring
PathFinder Drilling Motors offers a wide vari-
ety of motor configurations, bit speeds, flow
ranges, and power outputs to suit your par-
ticular need. Our state-of-the-art drill motor
is designed to exceed the load capacity of any
available drill bit in the industry today.
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PLANNING THE JOB
To maximize the benefits of using drillingmotors, it is essential to select the right motorfor your specific application. To do so, thefollowing factors should be considered:Hole Size
Different size PDM motors are designed tofunction effectively within a certain size hole.
The Motor Specification section of this hand-book has outlined the recommended hole sizesfor each motor size. We encourage the drillersand the planners to adhere to these recom-mendations, since any deviation might resultin hole problems and /or cause a prematuremotor failure.
Build-Rate Capability
Choose the proper motor bend angle togenerate the desired build/drop rates withoutexceeding the maximum allowable DLS.
The logistical use of the stabilizer(s), in astraight or bent motor, can also help you stayon track. The technical staff at PathFinderDrilling Motors can assist you with your selec-tion, through the use of computer modelingand software.
Bit SelectionThe proper selection of the drill bit cansubstantially increase the penetrationrate, reduce the drilling cost, and improvethe motor performance.
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The bit TFA (Total Flow Area) has a great dealof influence on motor performance, as well as
the ability to clean the hole. An undersized bit
TFA will result in high pressure drop across
the bit and lower than expected flow rate. In-
adequate flow rate can result in overheating
and damaging the bit, hole cleaning problems,
and will starve the motor of the adequate fluid
needed to operate at its optimum performance.
On the other hand, oversized TFA might not
be able to provide the fluid momentum neces-
sary to properly remove the cuttings. In the
Formulas section of this handbook, neces-
sary formulas are provided to calculate the bit
TFA. In the Motor Specification section of
this handbook, the recommended bit pressuredrop is listed for each size motor. If the flow
requirements needed for your specific appli-
cation exceed the maximum allowable motor
flow rate, a bored rotor can be provided to
supply the additional fluid.
The bit TFA (Total Flow Area) has a great
deal of influence on motor performance, as
well as the ability to clean the hole. An un-
dersized bit TFA will result in high pressure
drop across the bit and lower than expect-
ed flow rate. Inadequate flow rate can re-
sult in overheating and damaging the bit,
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hole cleaning problems, and will starve the mo-
tor of the adequate fluid needed to operate atits optimum performance. On the other hand,
oversized TFA might not be able to provide the
fluid momentum necessary to properly remove
the cuttings. In the Formulas section of this
handbook, necessary formulas are provided to
calculate the bit TFA. In the Motor Specifi-
cation section of this handbook, the recom-
mended bit pressure drop is listed for eachsize motor. If the flow requirements needed
for your specific application exceed the maxi-
mum allowable motor flow rate, a bored rotor
can be provided to supply the additional fluid.
For angle building runs, the gage length of
the bit becomes very important. High drag,
aggressive PDC bits exert more stress on themotor components than the cone bits or less
aggressive bits. Also, high RPM motors com-
bined with high WOB require more flow to cool
the bit (contact the bit manufacturer for the
minimum recommended bit flow rate).
Drilling Fluid
The most fluid sensitive component of the
PDM motor is its stator rubber lining. The
PDM mud motors can operate successful-
ly with any water-based mud, fresh water,
brine, sea water, any oil-based mud with a
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minimum of 200F aniline point and less than
2% aromatic content.
The pH level of the drilling fluid can affect the
life of the drilling motor. The recommended pH
level for PDM motors are between 4 and 10.
If the mud pH level and/or aniline point are
very close or slightly outside the specified lim-
its, continuous circulation of the drilling fluidminimizes the extent of the damage to the
motor. If there is a prolonged interruption in
drilling, periodic circulation through the motor
might increase the motor life, since the stag-
nation of harmful fluid inside the motor will
deteriorate it in an accelerated rate.
The solid contents of the drilling fluid shouldbe maintained below 5% and the sand con-
tents below 1%. Any deviation from the speci-
fied limits will cause the stator elastomer lining
to wear rapidly, which will result in a gradual
reduction in the output power of the motor.
Mud weight is another factor, which should be
considered when planning the drilling opera-tion. Generally speaking, heavier mud (12 lb/
gal. or more) will wear the motor at a faster
rate than a lighter mud. When using a heavy
drilling fluid, keep the sand contents below
0.5% to prevent possible washing in the drill-
ing motor.
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Any additives to the mud system should be
carefully selected to comply with these speci-
fications.
If a substantial amount of gas or air is trapped
in the drilling fluid, it should be removed to
prevent any possible damage to the stator
rubber lining.
Medium to fine lost-circulation material can be
used, as long as they are mixed thoroughly. Ifthe drilling conditions require the use of coarse
material, we recommend the use of jet subs
above the motor to bypass a portion of the
particles and prevent the plugging of the mo-
tor. The use of solid additives with a rough or
sharp texture should be avoided, since they
might scar or cut the stator rubber lining.
Hole Temperature
One of the factors, which affects the physical
and mechanical properties of the stator elasto-
mer lining, is the operating bottom hole
temperature . An increase in temperature
decreases the mechanical strength of the
stator rubber lining and causes it to swell. Theswelling will consequently increase the
rotor/stator interference. The excessive inter-
ference will increase the frictional heat genera-
tion and will over stress the rubber compound,
resulting in premature stator failure.
23
PathFinder alters the interference fit between
the rotor and the stator to compensate for the
anticipated downhole temperature. Commu-nicating the expected downhole temperature
is critical to a successful motor run.
Figure (7) illustrates the reduction in the
tensile strength of the nitrile elastomer as the
temperature increases.
To increase the motor life, certain cautionary
measures should be employed when drilling in
a hot hole environment. These measures are
addressed in the Motor Operation section of
the handbook.
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3000
2500
2000
1500
1000
500
100 200 300 400
Highly SaturatedNitrile
Nitrile
Elastomer Temperature (F)
TensileStrength(PSI)
0
Figure 7
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Rotor Nozzle UsageWith the exception of high-speed power sec-tions (1:2 lobe ratio) most PDM rotors can bebored to accept various size nozzles. Rotornozzles are used to increase the flow rateto the bit by bypassing a portion of the fluidthrough the rotor. The use of a rotor nozzleis recommended where the system hydrau-
lics mandates a flow rate, which exceeds themaximum allowable flow through the motor.Please consult your PDM representative todetermine if the use of a rotor nozzle isappropriate for your application. As a refer-ence please refer to the Nozzle Selectionsection of this handbook, for an indication ofthe proper sizing of the rotor nozzle.
Power RequirementsWhen selecting a motor, close attention shouldbe paid to the power output of the motor. Themotor should be powerful enough to deliverthe required amount of torque, at the rightRPM, to turn the drill bit in response to theapplication of various WOB.
Power is the measure of the rate at whichtorque can be applied and is a functionof both torque and rpm. The concept ofpower and torque can be combined bysaying that torque is used to overcome the ro-tational resistance provided by the formation,while power is needed to increase the rate of
25
penetration. When choosing a motor based onperformance, the questions to ask should be,
Can the motor produce enough torque for the
application? if it can, the next question should
be, Which motor can apply the most power to
the formation? If the goal is to increase ROP,
the most powerful motor should be selected.
Most motors are available with Standard andPerformance Power Sections. A Performance
Motor can substantially increase the ROP, de-
crease stalling, and drill harsh formations with
more ease than a standard one.
Stator Rubber Compound Selection
Optimum completion of a drilling project reliesheavily on the proper selection of the stator
rubber compound. The main factors to con-
sider are the maximum hole temperature, the
mud type and its additives, and the type of
harmful chemicals, which might be encoun-
tered during drilling.
PathFinder offers several different stator rub-ber compounds. All compounds swell due to
increase in temperature but behave differently
when exposed to chemical attack.
Standard Nitrile (NBR) and NBR-HR are
our most widely used compounds. They
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are nitrile-based elastomers, which are suitable
for use with most water-based and oil-baseddrilling fluids and additives. The physical and
mechanical properties of NBR and NBR-HR de-
grade the most when exposed to high tem-
perature and high chemical concentrations.
Highly Saturated Nitrile (HSN) is designed to
operate with oil-based or synthetic drilling flu-
ids. The use of this compound is not recom-
mended with water-based mud. With proper
rotor and stator interference a stator, lined
with HSN compound, can operate at bottom
hole temperatures of up to 325F. Compared
to Standard Nitrile, it retains more of its physi-
cal and mechanical properties. Given the same
described drilling conditions, the HSN is de-
signed to outlast and outperform NBR.
The Mud Treatment/Cleaning System
As previously noted, chemistry of the drilling
fluid as well as its weight and texture are cru-
cial to the life and performance of PDM motors.
On certain wells, the properties and/or chemi-
cal composition of the mud are continuously
changing. The changes are either intentional,due to the operational demands, or unintention-
al because of the geological factors. Therefore
continuous monitoring of the drilling fluid and
a competent mud treatment and cleaning sys-
tem are necessary to maintain the properties
of the drilling fluid at its desired level.
27
LCM Lost Circulation Material (LCM) should
be used in limited amounts and should bethoroughly mixed and added to the drilling
fluid. The addition of large slugs of LCM has
the potential to plug the motor and damage its
internal components. LCM should be limited
to fine to medium sized particles.
Abrasive media Sand content in the drilling
fluid should be kept to a minimum and ide-ally below 1%. This is especially important if
the motor is operated at the upper end of its
flow range. Where possible the use of hema-
tite weighting materials should be avoided as
these have shown to be unusually prone to
damaging the internal motor components.
Failure to follow the preceding recommenda-tions can result in:
Rapid deterioration of the power section
and subsequent decline in the power
output.
Expeditious wear of the power transmis-
sion components, i.e. Flexible Coupling
and Bearing Pack. Washing of the flow channels and weak-
ening of critical components, especially
in high-flow application.
Plugging of the motor.
Seizure of the Bearing Pack.
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A sufficient mud treatment system should
be capable of continuously monitoring and
adjusting the PH level of the mud to desired
range (4< PH < 10 ). It should do the same
to maintain the aniline point of the oil-based
mud within the desired level (minimum of
200F and less than 2% aromatic content).
Infiltration / accumulation of substantial
amounts of gaseous matters in the drilling
fluid pose a problem to the motor and should
be contended with.
When drilling for gas or encountering gas
pockets, all or a portion of the gas molecules
gets imbedded in the drilling fluid. Dependingon the relative properties of the mud and the
gas, some of the gas accumulates inside the
mud, while the remaining amount escapes the
mud voluntarily. When the gas bubbles are
pumped back into the well, the hydrostatic
pressure of the well bore gradually forces the
gas into the stator rubber compound through
its microscopic pores. The gas-impregnatedrubber sustains permanent and irreversible
structural damage, which degrades the elasto-
mers properties. An adequate mud treatment
system should promptly recognize and combat
the problem by extracting the trapped gases.
9
MOTOR OPERATION
This section of the handbook provides a gen-eral guideline regarding the use of PDM drill-ing motors.PDM downhole motors arrive at the rig sitewith all the internal and external connectionsmade up to the specified torque. The near-bitstabilizer, if ordered, is installed and made-up to its full recommended torque value. Thebit box and top sub connections, specified bythe customer, are fitted with thread protec-tors. Once the drill bit is installed, the motor isready for operation.
Rig-Site Motor Test
Prior to running the motor into the hole, the
motor should be tested while on the surface.The test can be performed with the bit at-tached, unless there might be a possibility ofthe bit dragging on the internal walls of thetest area. In that case the motor should betested without the bit.
Remove the Top Sub and Bit Box thread pro-tectors. Using the provided lift-sub, pick the
motor up and set it in the slips. Install anyavailable safety clamp and proceed to removethe lift-sub. Attach the kelly to the motor andremove the safety clamp. Lower the motor in-side the hole until the gap between the topof the bit box and the bearing housing is be-low the drilling nipple. Start the pumps and
30
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gradually bring the GPM up to the desired lim-
it. Make a note of the flow rate and the system
pressure. It might prove to be beneficial to in-
crease the flow rate in several increments and
note the standpipe pressure in every case. The
motor vibrates vigorously at higher flow rates.
This is one of the characteristics of the posi-
tive displacement motors and should not be a
cause for concern. The test is considered sat-
isfactory if there are not any substantial flowand pressure fluctuations.
Also note that a portion of the drilling fluid
has been discharged through the bottom of
the Bearing Housing and has drenched the Bit
Box. This is absolutely normal, since a small
percentage of the drilling fluid is diverted
through the Bearing Pack to lubricate and cool
the bearings.
Aligning The Steering Device
A narrow and shallow line called the scribe-
line marks the bend plane of PDM motors. This
line is located on the Fixed or Adjustable Bent
Housing and is used to indicate the tool face.
Tripping In
If the motor is equipped with a fixed or
adjustable bend housing (below the sta-
tor) and/or a bent sub (above the Top
Sub), exercise extreme caution when
31
passing through the BOP, casing shoe, liner
hangers, ledges, or key seats. If the circulat-ing hole temperature is more than 220F, initi-ate circulation periodically to cool the statorrubber lining. Pumping should be at a slowrate and should last long enough to allow thecooler fluid to reach the power section.If a float valve is not used and the drill stringis empty, the annulus pressure combined withthe dynamic pressure, generated by piercingthrough the fluid, will force the drilling fluidthrough the bit and into the motor, causing themotor to rotate in reverse. This could result inunscrewing one or more internal components.Therefore it is our recommendation to use atleast one float valve in the bottom hole assem-bly. If the use of a float valve is not feasible,
keep the drill string full at all times and trip inslowly. Keep the running speed low when deal-ing with heavy mud and small liners.
Take pressure readings at three or four flowrates close to operating flow rates when trip-ping in. This data can be used as a referenceto conduct similar tests following any drillingproblems.
Drilling With PDM Motor
Regardless of the application, certain commonprocedures should be followed to ensure asuccessful motor run. This section is designedto outline certain guidelines to
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assist the end users of PDM motors with theirdrilling challenges.
After reaching the bottom of the hole, with the
bit off-bottom, start the pump and slowly in-
crease the flow rate to the desired level (See
the Motor Specification section of the hand-
book for the recommended motor GPM). Once
the circulation is established, record the stand-pipe pressure reading. This pressure will be
higher than the one recorded on the surface.
Gradually lower the motor to the bottom of
the hole and apply weight to the bit. This will
increase the motor power output, which will
cause an increase in the standpipe pressure.
Continue to add weight until the desired RPMat certain GPM is achieved (see Motor Specifi-
cation section for RPM values). Record the on
- bottom pressure. The difference between
the on-bottom and off-bottom pressure is
called the differential pressure. As the motor
drills off, continue to add weight to maintain
the desired differential pressure.
The performance curves at the Motor Specifi-
cation section of the handbook shows that the
motor RPM decreases as the differential pres-
sure of the motor approaches its full-load limit.
Since ROP is directly related to the motor RPM,
operating the motor at its full-load might not
33
show any substantial increase in ROP, but itwill definitely reduce the stator life. Therefore,
for the best results keep the differential pres-
sure at about 75% of its maximum recom-
mended value.
If the motor is overloaded or is not allowed to
drill-off the applied weight, a rapid increase in
standpipe pressure will occur. At this point the
motor is at its stall pressure, which meansthe bit is not rotating and the fluid is passing
between the rotor and the stator without turn-
ing the rotor. Repeated stalling of the motor
could result in premature motor failure. When
stalling happens, stop the rotary table imme-
diately and cutback the GPM by at least 50%
before lifting the motor up.
When tagging the bottom of the hole for the
first time, or after changing the bit or the
bend angle, drill with lightweight for about 30
minutes to create a bit pattern at the bottom
of the hole. Failing to do so could result in
repeated stalling and subsequent stator dam-
age.
If drilling in an environment where the cir-culating bottom-hole temperature exceeds
200F, certain precautionary measures should
be considered. As mentioned earlier, the me-
chanical strength of the stator rubber lining is
reduced substantially at elevated temperatures.
To reduce the magnitude of the stress on the
34
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8/11/2019 Pathfinder Motor Handbook
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rubber, limit the differential pressure across the
motor to 70% of its full-load value. A prolongedinterruption in drilling results in additional swell-
ing of the stator rubber. When bringing the
pumps up, start gradually at low GPM to allow
the stator rubber to cool. Increase the flow rate
to the desired level at several increments. Cir-
culate off-bottom long enough to let the cooler
fluid reach the motor. Lower the bit to the bot-
tom slowly and resume drilling.
The use of performance motors in hot-hole en-
vironment can also improve the life of the mo-
tor, since due to additional power-generating
stages; the differential pressure per stage will
be less than a standard power section. Adding
lubricants to the drilling fluid and keeping the
mud clean could also improve the stator life by
reducing the friction between the rotor and the
stator and decreasing the frictional heat.
Rotary RPM
During the drilling operation, it is a common
practice to rotate the drill string at a moderate
RPM. While rotating, a lateral force is exerted
on the drill bit by the formation. The magnitude
of the force is directly proportional to the bend
length, bend angle and formation hardness and
is inversely proportional to the hole size. The
induced bending stress on the motor raises con-
cern about the possibility of fatigue failure.
35
Fatigue failure will happen in a finite numberof bending cycles, if the magnitude of the
bending stress exceeds the fatigue endurancelimit of the metal. Under these conditions therotary speed plays a significant role in the suc-cessful completion of the well. A high rotaryRPM can substantially accelerate the genera-tion and growth of fatigue cracks under severebending forces.
We have experienced the least number of mo-
tor problems, when the rotary speed and bendangle are limited to 50 RPM and 1.50 respec-tively. So, to avoid a catastrophic connectionfailure, we strongly urge you to adhere tothese limitations.
Jarring
When selecting a jar for a particular drillingoperation, avoid using one whose maximumpull capacity exceeds the maximum allowablepull for the motor, as listed in the Motor Spec-ification section of this handbook. Replacethe motor, if it has been jarred for more thanthree times.
Tripping Out Of the Hole (Re-running)
When pulling a bent assembly, exercise ex-
treme caution at the tight spots such as BOP,casing shoe, ledges, etc. Once on the surface,flush the tool with clean water by placing awater hose into the top sub and rotating thebit box in the clockwise direction until the dis-charge is clear. If the bit box is locked-up, laythe motor down.
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Checking the Motor For Re-Run
If the previous run was relatively short andthe motor had not been exposed to a harsh
environment such as high hole temperature,
oil-base mud, sour gas, jarring, or any other
extreme condition, then a decision can be
made regarding the reuse of the motor. To
do so, the integrity of the power transmis-
sion components, i.e. the radial bearings and
thrust bearings and power transmissioncoupling, should be confirmed.
-Radial Bearing: with the motor hanging se-
curely from the kelly, rotate the bit box in both
directions for at least four complete revolu-
tions. If the rotation indicates a tight spot in
the bearing, lay the motor down. Also check
the radial play of the bearing by shaking the
bit box from side to side. The design of radial
bearing allows for a small amount of radial
play. Do not reuse the motor if the play is ex-
cessive.
-Thrust Bearings: measure the thrust bearing
wear as followed (Figure 8). With the motor
hanging securely, record the bit box/bearing
housing gap (dimension A). Stand the mo-tor on the rig floor and apply moderate axial
force. Measure and record the same gap (di-
mension B ). If the clearance
(A-B) exceeds the allowable limits, as outlined
in the following table, the motor is not suit-
able for rerun.
37 38
Figure 8
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Allowable Thrust Bearing & CouplingWear For Motor Re-Run
39
Item
Problem
Cause
CorrectiveAction
1
Pressureincreases
abovetheexpectedlevelwhenoff
bottomanddecreas
eswhenonbottomwithverylight
WOB.
Catas
trophicconnectionfailure-Thepressure
fluctuationistheresultofthecatchmandrelbeing
seatedandunseatedinsidetheTopSub.
Tripoutoftheholeverycarefully.Keepthepumpsoff
ifpossiblewhiletripping.
2
ROPdropswhilethetorqueandthepressureincrease
andtheflowremainsunchanged.
Motor
isinornearstallpressure-thebithasstopped
turningoristurningveryslowlyandmostorallofth
e
fluidisbypassingtherotorandstator.
Stoprotatingimmediately.Shutoffpump
sorcutback
theflowratebyatleast50%beforelifting
offbottom.If
pressuredropisnotdetected,resumedrillingwith
lowerWOB.
3
ROPandflowdropwhilethepressureremainsconstant.
Motor
isatornearstallpressureandforcingthepu
mp
stroke
sdown.
SamecorrectiveactionasItem2.
4
ROPandtorquedro
pwhilethepressureincreases.ROP
failstorespondwith
increasedWOB.
Bitba
lling.
Liftoffbottom,reciprocatestring,increas
eflowtoclean
thebit.Resumedrillingifpressurereturn
stoits
expectedlevel.
5
ROPdropswhiletorqueincreases.WOBnormal.
Stabilizershangingorreaming.
Drillcarefullyforafewfeetwhilerotating
slowly.Ifthe
problempersists,POOHtoreducethebendangleof
themotororadjuststabilizersize.
6
ROPdropsandthe
rotarytorqueandpressureare
irregular.
Junkinthehole,non-homogeneousformation,or
conelocking.
liftoffbottomtowasthejunkaway.Ifthetorqueand
pressurearenotstabilizedPOOH.
TroubleShooting
Bit
OffBottom
40
Motor Size
3 0.130
4 0.140
4 F2000
6 0.150
6 0.180
6 F2000
7 0.180
8 F2000
0.180
11 0.180
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MOTOR SPECIFICATION
This section of the handbook provides critical
information regarding the physical characteris-
tics and performance parameters of PDM drill-
ing motors.
PDM is continuously improving its motors and
procedures. Therefore, the information in this
section can change without prior notice. All the
changes will be reflected in the latest revisionof the handbook or subsequent PDM brochures
and literature.
The flow rate, RPM, torque, differential pres-
sure correlation is presented graphically for
each motor. The proper interpretation of these
graphs is crucial in maintaining the specified
operating limits of the motor.
Interpreting Performance Graphs
The performance characteristics of every PDM
motor are presented by the performance
graphs. These graphs show the output torque
and speed of the motor, each at different flow
rates versus the differential pressure across
the motor.
The characteristics of a motor can be sub di-
vided into two different categories, indepen-
dent and dependent. The independent charac-
teristics are the ones, which can be controlled
by the driller (i.e. differential pressure and flow
rate). The dependent characteristics are those,
43
which are inherent in the design of the motorand its power section (i.e. RPM, torque, horse-power, and efficiency).
To determine the dependent characteristics ofa motor, locate the desired differential pres-sure on the corresponding axes. Draw a per-pendicular line until it intersects the curve rep-resenting a particular dependent characteristicat a certain GPM (the output torque is not afunction of the motor GPM). From the point ofintersection, draw a horizontal line to intersect
the desired vertical axis.For example, the following curve shows thatat 300 psi of differential pressure and 200GPM, the approximate speed and torque ofthis particular motor are 96 rpm and 1560 ft-lbsrespectively.
44
0
20
40
60
80
100
120
140
0 200 400 600 800 1000 1200
Differential Pressure (psi)
RPM
0
700
1400
2100
2800
3500
4200
4900
5600
Torque(ft-lb)
150 GPM
200 GPM
250 GPM
TORQUE LINE
MAX. DIFFERENTIAL
PRESSURE LINE
96
1560
300
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45 46
MOTOR SPECIFICATIONS
Min.
Max.
Min.
Max.
2/38.0
60
160
348
928
5.8
00
1200
90
580
0.4
8
420
4
-6
16.2
17.4
1500
15,0
00
4/53.5
80
160
124
248
1.5
50
530
45
960
1.8
2
451
4
-6
16.2
17.4
1500
15,0
00
7/82.3
80
160
64
129
0.8
06
350
26
1050
3.0
5
472
4
-6
16.7
17.9
1500
15,0
00
7/86.7
80
160
129
258
1.6
13
1010
81
1640
1.6
1
557
4
-6
20.0
21.1
1500
15,0
00
1/27.0
100
250
330
825
3.3
00
1050
125
980
0.9
3
838
5
-7
22.1
23.2
1500
20,0
00
4/56.0
100
250
102
255
1.0
20
900
119
2460
2.7
3
976
5
-7
18.2
19.3
1500
20,0
00
4/56.0
**
100
250
102
255
1.0
20
900
119
2460
2.7
3
1247
5
-7
-
25.0
2000
20,0
00
7/82.2
100
250
54
136
0.5
43
330
42
1640
4.9
8
750
5
-7
15.9
17.0
1500
20,0
00
7/82.6
150
300
39
79
0.2
63
390
53
3500
8.9
7
1057
5
-7
25.4
26.4
1500
20,0
00
7/83.8
150
250
78
130
0.5
21
570
74
2960
5.2
0
1006
5
-7
21.8
22.9
1500
20,0
00
7/83.8
**
150
250
78
130
0.5
21
570
74
2960
5.2
0
1289
5
-7
-
25.0
2000
20,0
00
7/84.5
150
300
69
139
0.4
63
680
93
3500
5.1
9
1057
5
-7
25.4
26.4
1500
20,0
00
Rev/Gal
Motor
Size
Lobes&
Stages
Flow
(gpm)
MotorRPM
Max
Diff.PSI
MaxHP
MaxTQ
(ft.-lb.)
MaxBit
Press.
Drop
(psi)*
Length
(Adj)
(ft.)
Max
WOB
(lb.)
Motor
WT(lb.)
Torque
Slope
(ft-lb)/psi
HoleSize
(in.)
Length
(Fixed)
(ft.)
3
4
M
OTOROVERVIEW
*Forhigherbitpressured
ropconsultyourPathFinderRepresentat
ive
**F2000MotorLine
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47
48
MOTOROVERVIEW
*Forhigherbitpressur
edropconsultyourPathFinderRepresen
tative
**F2000MotorLine
Min.
Max.
Min.
Max.
Rev/Gal
Motor
Size
Lobes&
Stages
Flow(gpm)
MotorRPM
Max
Diff.PSI
MaxHP
MaxTQ
(ft.-lb.)
MaxBit
Press.Drop
(psi)*
Length
(Adj)
(ft.)
Max
WOB
(lb.)
Motor
WT(lb.)
Torque
Slope
(ft-lb)/psi
HoleSize
(in.)
Length
(Fixed)
(ft.)
4/57.5
150
400
99
264
0.6
59
1130
239
4770
4.2
4
1750
7
-8
25.0
26.4
1500
40,0
00
7/82.8
150
400
50
133
0.3
32
420
84
3340
7.9
5
1674
7
-8
18.4
19.8
1500
40,0
00
7/82.9
200
500
34
85
0.1
70
440
104
6400
14.7
1
1739
7
-8
27.2
28.6
1500
40,0
00
7/84.8
150
400
50
132
0.3
30
720
144
5740
7.9
8
1792
7
-8
25.0
26.4
1500
40,0
00
4/56.0
**
300
500
147
246
0.4
91
900
266
5680
6.3
1
2520
7
-9
-
30.0
2000
50,0
00
4/57.0
300
600
149
298
0.4
97
1050
344
6060
5.7
7
2240
7
-9
25.8
27.1
1500
50,0
00
5/64.0
**
250
500
95
189
0.3
78
600
151
4200
7.0
0
1720
7
-9
-
23.8
2000
50,0
00
6/73.6EW
200
600
57
171
0.2
90
900
286
10000
11.1
1
2220
7
-9
21.2
22.5
1500
50,0
00
7/82.1
250
500
33
67
0.1
33
320
78
6140
19.5
0
2420
7
-9
27.5
28.8
1500
50,0
00
7/82.1
**
250
500
33
67
0.1
33
320
78
6140
19.5
0
2520
7
-9
-
30.0
2000
50,0
00
7/83.0
300
600
85
170
0.2
83
450
135
4190
9.3
0
1775
7
-9
18.7
20.0
1500
50,0
00
7/83.5
300
600
45
90
0.1
50
530
154
9000
17.1
4
2623
7
-9
30.0
31.3
1500
50,0
00
7/85.0
300
600
86
173
0.2
88
750
229
6980
9.3
0
2270
7
-9
24.5
25.8
1500
50,0
00
7/85.7
300
600
73
145
0.2
42
860
253
9150
10.7
0
2623
7
-9
30.0
31.3
1500
50,0
00
6"
6
M
OTOROVERVIEW
*Forhigherbitpressure
dropconsultyourPathFinderRepresentative
**F2000MotorLine
Min.
Max.
Min.
Max.
Rev/Gal
Motor
Size
Lobes&
Stages
Flow(gpm)
MotorRPM
Max
Diff.PSI
MaxHP
MaxTQ
(ft.-lb.)
MaxB
it
Press
.Drop(psi)*
Length
(Adj)
(ft.)
Max
WOB
(lb.)
Motor
WT(lb.)
Torque
Slope
(ft-lb)/psi
HoleSize
(in.)
Length
(Fixed)
(ft.)
4/55.3
300
900
76
228
0.2
53
800
385
8880
11.1
6
3800
9-17
31.8
31.8
1500
70,0
00
4/56.0
300
900
74
221
0.2
46
900
429
10200
11.3
3
3998
9-17
34.5
34.5
1500
70,0
00
7/84.0
400
900
66
149
0.1
66
600
283
9950
16.5
9
3710
9-17
29.7
29.7
1500
70,0
00
4/56.0
**
300
900
74
221
0.2
46
900
429
10200
11.3
3
4550
9
-17
-
30.0
2000
80,0
00
7/84.0
**
400
900
66
149
0.1
66
600
283
9950
16.5
9
4265
9
-17
-
25.3
2000
80,0
00
3/46.0
500
1200
111
265
0.2
21
900
592
11720
13.0
2
5840
12-36
34.2
34.1
1500
100,0
00
5/62.5
**
800
1200
94
140
0.1
17
380
209
7800
20.8
0
5270
12-36
-
25.8
2000
100,0
00
5/64.0
600
1200
64
128
0.1
07
600
386
7890
26.4
2
5840
12-36
34.4
34.3
1500
100,0
00
5/65.0
600
1200
83
166
0.1
38
750
548
16120
21.4
9
6150
12-36
34.5
34.5
1500
100,0
00
5/65.0
**
600
1200
83
166
0.1
38
750
548
16120
21.4
9
6140
12-36
-
31.5
2000
100,0
00
11
3/43.6
800
1500
93
174
0.1
16
560
444
13390
24.8
0
7010
14-36
33.9
34.3
1500
130,0
00
97
8"
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Motor Specifications3 G2 2/3 8.0
0
100
200
300
400
500
600
700
800
900
1000
0 200 400 600 800 1000 1200 1400 1600
Differential Pressure (psi)
RPM
0
100
200
300
400
500
600
700
800
900
1000
Torque(ft-lb)
49 Motor Operations Manual PF1.0
160 gpm
120 gpm
80 gpm
Adjustable Torque4000 ft*lb
Stabilizer Torquen/a ft*lb
BEND
ANGLE
BEND
ANGLE
4.75 5.5 5.875 4.75 5.5 5.875
0.25 N/A N/A N/A 2.2 N/A N/A 0.39
0.50 2.8 N/A N/A 6.5 2.0 N/A 0.78
0.75 5.7 N/A N/A 10.5 6.0 3.8 1.15
1.00 8.6 2.6 N/A 14.3 9.8 7.6 1.50
1.25 11.5 5.5 2.6 17.9 13.4 11.2 1.83
1.50 14.4 8.5 5.5 21.1 16.6 14.4 2.12
1.75 17.3 11.4 8.4 21.1 19.4 17.2 2.38
2.00 20.2 14.3 11.3 21.1 21.8 19.6 2.60
2.25 21.6 17.2 14.2 21.1 23.7 21.5 2.77
2.50 21.6 20.1 17.1 21.1 25.0 22.8 2.89
2.75 21.6 23.0 20.0 21.1 25.9 23.7 2.97
3.00 21.6 25.9 22.9 21.1 26.2 24.0 3.00
HOLE SIZE HOLE SIZE
THEORETICAL BUILD RATES
FIXED HSG ADJ HSG
Slick Slick
50
A
C
B
Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the formationcharacteristics, bit type, weight on bit, hole gauge, and holeangle can affect the actual build rate.
PathFinder is an Operating Unit of Smith International, Inc.
3 G22/3 8.0
Flow Rate gpm (lpm)
Bit Speed RPM
Torque ft-lb (Nm)
Stall Torque ft-lb (Nm)
Max Differential Pressure psi (KPa)
Power hp (kW)
Off Bottom Pressure psi (KPa)
Specific Rotation Rev/gal (Rev/l)
Lobes
Stages
Fixed AdjustableOverall Motor Length A ft (m) 16.23 (4.95) 17.35 (5.29)
Bix Box to Stabilizer B ft (m) 1.00 (0.30) 1.00 (0.30)
Bit Box to Bend C ft (m) 2.98 (0.91) 3.88 (1.18)
Bend Settings degree 0-5 0-3
Weight lb (kg) 490 (222) 518 (235)
Top Connection Box
Bit Connection Box
Max WOB lb (kg)
Max Backreaming lb (kg)
Max Bit Overpull to Rerun lb (kg)
Max Bit Overpull to Yield lb (kg)
Max Body Overpul l to Yield lb (kg)
210000 (95340)
340000 (154360)
9000 (4090)
35000 (15890)
15000 (6810)
2 3/8 or 2 7/8 API Reg. Box
2 3/8 or 2 7/8 API Reg. Box
2/3
8
5.80 (1.53)
870 (1180)
180 (1240)
90 (67)
1200 (8270)
580 (786)
464-928
Operational Data
80-160 (300-600)
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Motor Specifications3 G2 4/5 3.5
0
25
50
75
100
125
150
175
200
225
250
275
0 100 200 300 400 500 600 700
Differential Pressure (psi)
RPM
0
100
200
300
400
500
600
700
800
900
1000
1100
Torque(ft-lb)
51 Motor Operations Manual PF1.0
160 gpm
120 gpm
80 gpm
Adjustable Torque4,000 ft*lb
Stabilizer Torquen/a ft*lb
BEND
ANGLE
BEND
ANGLE
4.75 5.5 5.875 4.75 5.5 5.875
0.25 N/A N/A N/A 2.3 N/A N/A 0.39
0.50 2.9 N/A N/A 6.7 2.1 N/A 0.78
0.75 5.9 N/A N/A 10.8 6.2 3.9 1.15
1.00 8.9 2.8 N/A 14.7 10.2 7.9 1.50
1.25 11.9 5.8 2.7 18.4 13.9 11.6 1.83
1.50 14.9 8.7 5.7 21.7 17.1 14.8 2.12
1.75 17.9 11.7 8.7 24.6 20.0 17.7 2.38
2.00 20.9 14.7 11.6 27.1 22.5 20.2 2.60
2.25 23.9 17.7 14.6 29.0 24.4 22.1 2.77
2.50 26.9 20.7 17.6 30.3 25.7 23.5 2.89
2.75 29.9 23.7 20.6 31.2 26.6 24.3 2.97
3.00 32.8 26.7 23.6 31.6 27.0 24.7 3.00
HOLE SIZE HOLE SIZE
THEORETICAL BUILD RATES
FIXED HSG ADJ HSG
Slick Slick
52
A
C
B
Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the formationcharacteristics, bit type, weight on bit, hole gauge, and holeangle can affect the actual build rate.
PathFinder is an Operating Unit of Smith International, Inc.
3 G24/5 3.5
Flow Rate gpm (lpm)
Bit Speed RPM
Torque ft-lb (Nm)
Stall Torque ft-lb (Nm)
Max Dif ferential Pressure psi (KPa)
Power hp (kW)
Off Bottom Pressure psi (KPa)
Specific Rotation Rev/gal (Rev/l)
Lobes
Stages
Fixed AdjustableOverall Motor Length A ft (m) 16.23 (4.95) 17.35 (5.29)
Bix Box to Stabilizer B ft (m) 1.00 (0.30) 1.00 (0.30)
Bit Box to Bend C ft (m) 2.98 (0.91) 3.88 (1.18)
Bend Settings degree 0-5 0-3
Weight lb (kg) 398 (181) 426 (193)
Top Connection Box
Bit Connection Box
Max WOB lb (kg)
Max Backreaming lb (kg)
Max Bit Overpull to Rerun lb (kg)
Max Bit Overpull to Yield lb (kg)
Max Body Overpull to Yield lb (kg)
Operational Data
80-160 (300-610)
960 (1302)
120-250
1.550 (0.410)
1440 (1953)
45 (34)
530 (3620)
100 (690)
4/5
3.5
2 3/8 or 2 7/8 API Reg. Box
2 3/8 or 2 7/8 API Reg. Box
15000 (6810)
8700 (3950)
340000 (154360)
35000 (15890)
210000 (95340)
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Motor Operations Manual PF1.0
Motor Specifications3 G2 7/8 2.3
0
20
40
60
80
100
120
140
0 100 200 300 400 500 600 700
Differential Pressure (psi)
RPM
0
300
600
900
1200
1500
1800
2100
Torque(ft-lb)
53
160 gpm
120 gpm
80 gpm
Adjustable Torque4,000 ft*lb
Stabilizer Torquen/a ft*lb
BEND
ANGLE
BEND
ANGLE
4.75 5.5 5.875 4.75 5.5 5.875
0.25 N/A N/A N/A 2.2 N/A N/A 0.39
0.50 2.8 N/A N/A 6.5 2.0 N/A 0.78
0.75 5.7 N/A N/A 10.5 6.0 3.8 1.15
1.00 8.6 2.6 N/A 14.3 9.8 7.6 1.50
1.25 11.5 5.5 2.6 17.9 13.4 11.2 1.83
1.50 14.4 8.5 5.5 21.1 16.6 14.4 2.12
1.75 17.3 11.4 8.4 23.9 19.4 17.2 2.38
2.00 20.2 14.3 11.3 26.3 21.8 19.6 2.60
2.25 23.1 17.2 14.2 28.2 23.7 21.5 2.77
2.50 26.0 20.1 17.1 29.5 25.0 22.8 2.89
2.75 29.0 23.0 20.0 30.3 25.9 23.7 2.97
3.00 31.9 25.9 22.9 30.7 26.2 24.0 3.00
HOLE SIZE HOLE SIZE
THEORETICAL BUILD RATES
FIXED HSG ADJ HSG
Slick Slick
54
Disclaimer: The predicted build rates are calculated basedupon theoretical 3-point contact between the bit, upper stabi-lizer and either lower stabilizer or kickpad. Factors such as theformation characteristics, bit type, weight on bit, hole gauge,and hole angle can affect the actual build rate.
PathFinder is an Operating Unit of Smith International, Inc.
A
C
B
3 G27/8 2.3
Flow Rate gpm (lpm)
Bit Speed RPM
NBR & HSN HR
Torque ft-lb (Nm) 1050 (1424) 1575 (2136)
Stall Torque ft-lb (Nm) 1580 (2142) 2370 (3213)
Max Differential Pressure psi (KPa) 350 (2380) 525 (3570)
Power hp (kW) 19 (14) 28.5 (21)
Off Bottom Pressure psi (KPa)
Rev/gal (Rev/l)
Lobes
Stages
Fixed Adjustable
Overall Motor Length A ft (m) 16.73 (5.10) 17.85 (5.44)
Bix Box to Stabilizer B ft (m) 1.00 (0.30) 1.00 (0.30)
Bit Box to Bend C ft (m) 2.98 (0.91) 3.88 (1.18)
Bend Settings degree 0-5 0-3
Weight lb (kg) 411 (187) 438 (199)
Top Connection Box
Bit Connection Box
Max WOB lb (kg)
Max Backreaming lb (kg)
Max Bit Overpull to Rerun lb (kg)
Max Bit Overpull to Yield lb (kg)
Max Body Overpull to Yield lb (kg)
15000 (6810)
35000 (15890)
9300 (4220)
Specific Rotation .806 (.213)
210000 (95340)
340000 (154360)
Operational Data
80-160 (300-610)
64-130
2 3/8 or 2 7/8 API Reg. Box
7/8
2.3
2 3/8 or 2 7/8 API Reg. Box
140 (965)
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Motor Operations Manual PF1.0
Motor Specifications3 G2 7/8 6.7
0
50
100
150
200
250
300
0 200 400 600 800 1000 1200Differential Pressure (psi)
RPM
0
300
600
900
1200
1500
1800
2100
To
rque(ft-lb)
55
160 gpm
120 gpm
80 gpm
Adjustable Torque4,000 ft*lb
Stabilizer Torquen/a ft*lb
56
Disclaimer: The predicted build rates are calculated basedupon theoretical 3-point contact between the bit, upper stabi-lizer and either lower stabilizer or kickpad. Factors such as theformation characteristics, bit type, weight on bit, hole gauge,and hole angle can affect the actual build rate.
BENDANGLE
BENDANGLE
4.75 5.5 5.875 4.75 5.5 5.875
0.25 N/A N/A N/A 1.7 N/A N/A 0.39
0.50 2.2 N/A N/A 5.3 1.5 N/A 0.78
0.75 4.7 N/A N/A 8.8 5.0 3.1 1.15
1.00 7.1 2.1 N/A 12.0 8.2 6.3 1.50
1.25 9.5 4.5 2.0 15.1 11.3 9.4 1.83
1.50 12.0 6.9 4.4 17.8 14.0 12.1 2.12
1.75 14.4 9.4 6.9 20.2 16.4 14.5 2.38
2.00 16.9 11.8 9.3 22.2 18.4 16.5 2.60
2.25 19.3 14.3 11.8 23.8 20.0 18.1 2.77
2.50 21.7 16.7 14.2 24.9 21.1 19.2 2.89
2.75 24.2 19.2 16.6 25.6 21.8 19.9 2.97
3.00 26.6 21.6 19.1 25.9 22.1 20.2 3.00
HOLE SIZE HOLE SIZE
THEORETICAL BUILD RATES
FIXED HSG ADJ HSG
Slick Slick
PathFinder is an Operating Unit of Smith International, Inc.
A
C
B
3 G27/8 6.7
Flow Rate
Bit Speed
Torque
Stall Torque
Max Differential Pressure
Power
Off Bottom Pressure
Specific Rotation
Lobes
Stages
Fixed AdjustableOverall Motor Length A 19.83 (6.09) 21.10 (6.43)
Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)
Bit Box to Bend C 2.98 (0.91) 3.88 (1.18)
Bend Settings 0-5 0-3
Weight 411 (187) 438 (199)
Top Connection
Bit Connection
Max WOB
Max Backreaming
Max Bit Overpull to Rerun
Max Bit Overpull to Yield
Max Body Overpull to Yield
Operational Data
gpm (lpm) 80-160 (300-610)
RPM 129-260
ft-lb (Nm) 1640 (2220)
ft-lb (Nm) 2460 (3336)
Rev/gal (Rev/l) 1.613 (0.426)
psi (KPa) 1010 (6930)
hp (kW) 74 (56)
psi (KPa) 140 (965)
7/8
6.7
2 3/8 or 2 7/8 API Reg. Box
Box 2 3/8 or 2 7/8 API Reg. Box
ft (m)
ft (m)
ft (m)
degree
lb (kg)
lb (kg) 340000 (154360)
lb (kg) 6600 (3000)
lb (kg) 35000 (15890)
lb (kg) 210000 (95340)
Box
lb (kg) 15000 (6810)
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Motor Operations Manual PF1.0
Motor Specifications4 G2 1/2 7.0
0
100
200
300
400
500
600
700
800
900
0 200 400 600 800 1000 1200 1400
Differential Pressure (psi)
RPM
0
150
300
450
600
750
900
1050
1200
1350
To
rque(ft-lb)
57
250 gpm
175 gpm
100 gpm
Adjustable Torque10,000 ft*lb
Stabilizer Torque6,000 ft*lb
BEND
ANGLE
5.875 6.125 6.75 7.875 5.875 6.125 6.75 7.875
0.25 N/A N/A N/A N/A 1.6 1.8 2.5 3.6
0.50 1.8 0.5 N/A N/A 3.5 3.8 4.4 5.6
0.75 4.0 2.7 N/A N/A 5.5 5.8 6.4 7.6
1.00 6.2 5.0 1.8 N/A 7.5 7.7 8.4 9.5
1.25 8.4 7.2 4.0 N/A 9.5 9.7 10.4 11.5
1.50 10.7 9.4 6.2 0.4 11.4 11.7 12.3 13.5
1.75 12.9 11.6 8.4 2.6 13.4 13.7 14.3 15.4
2.00 15.1 13.8 10.6 4.9 15.1 15.6 16.3 17.4
2.25 15.1 16.0 12.8 7.1 15.1 16.0 18.2 19.4
2.50 15.1 17.2 15.0 9.3 15.1 17.2 20.2 21.4
2.75 15.1 17.2 17.3 11.5 15.1 17.2 22.2 23.3
3.00 15.1 17.2 19.5 13.7 15.1 17.2 22.2 25.3
0.39 1.5 0.5 N/A N/A 2.4 2.6 3.2 4.2
0.78 4.8 3.8 1.4 N/A 5.1 5.4 5.9 7.0
1.15 7.9 6.9 4.5 0.2 7.9 8.0 8.6 9.6
1.50 10.8 9.9 7.5 3.2 10.8 10.5 11.1 12.1
1.83 13.6 12.7 10.3 6.0 13.6 12.9 13.4 14.5
2.12 15.1 15.1 12.7 8.4 14.7 15.1 15.5 16.5
2.38 15.1 17.3 14.9 10.6 15.6 17.3 17.4 18.4
2.60 15.1 17.3 16.8 12.5 15.6 18.3 18.9 20.0
2.77 15.1 17.3 18.2 13.9 15.6 18.3 20.1 21.2
2.89 15.1 17.3 19.2 14.9 15.6 18.3 21.0 22.0
2.97 15.1 17.3 19.9 15.6 15.6 18.3 21.6 22.6
3.00 15.1 17.3 20.2 15.9 15.6 18.3 21.8 22.8
FIXED HSG
THEORETICAL BUILD RATES
HOLE SIZE
SlickHOLE SIZE
Stabilized
ADJUSTABLE HSG
58
Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the formationcharacteristics, bit type, weight on bit, hole gauge, and holeangle can affect the actual build rate.
PathFinder is an Operating Unit of Smith International, Inc.
A
C
B
4 G21/2 7.0
Flow Rate
Bit Speed
Torque
Stall Torque
Max Differential Pressure
Power
Off Bottom Pressure
Specific Rotation
Lobes
Stages
Fixed Adjustable
Overall Motor Length A 22.08 (6.73) 23.17 (7.06)Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)
Bit Box to Bend C 3.63 (1.11) 4.78 (1.46)
Bend Settings
Weight 920 (418) 924 (419)
Top Connection
Bit Connection
Max WOB
Max Backreaming
Max Bit Overpull to Rerun
Max Bit Overpull to Yield
Max Body Overpull to Yield
Operational Data
gpm (lpm) 100-250 (380-950)
RPM 330-830
ft-lb (Nm) 980 (1330)
ft-lb (Nm) 1470 (1990)
Rev/gal (Rev/l) 3.300 (0.872)
psi (KPa) 1050 (7240)
hp (kW) 125 (93)
psi (KPa) 230 (1590)
1/2
7
ft (m)ft (m)
ft (m)
degree
lb (kg) 20000 (9080)
lb (kg)
Box 3 1/2 API Reg. or 3 1/2 IF or 3 1/2 X-Hole
Box 3 1/2 API Reg.
0-3
lb (kg) 320000 (145280)
lb (kg) 670000 (304180)
lb (kg) 8700 (3950)
lb (kg) 60000 (27240)
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Flow Rate
Bit Speed
Torque
Stall Torque
Max Differential Pressure
Power
Off Bottom Pressure
Specific Rotation
Lobes
Stages
Fixed Adjustable
Overall Motor Length A 27.92 (8.51) 29.0 (8.84)
Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)
Bit Box to Bend C 3.63 (1.11) 4.78 (1.46)
Bend Settings
Weight 1165 (527) 1210 (548)
Top Connection
Bit Connection
Max WOB
Max Backreaming
Max Bit Overpull to Rerun
Max Bit Overpull to Yield
Max Body Overpull to Yield
Operational Data
gpm (lpm) 150-300 (570-1140)
RPM 287-574
ft-lb (Nm) 1900 (2580)
ft-lb (Nm) 2850 (3860)
Rev/gal (Rev/l) 1.913 (0.505)
psi (KPa) 1280 (8790)
psi (KPa) 230 (1590)
hp (kW) 181 (135)
2/3
8.5
ft (m)
ft (m)
ft (m)
degree 0-3
lb (kg)
Box 3 1/2 API Reg. or 3 1/2 IF or 3 1/2 X-Hole
Box 3 1/2 API Reg.
lb (kg) 20000 (9080)
lb (kg) 8400 (3810)
lb (kg) 60000 (27240)
lb (kg) 320000 (145280)
lb (kg) 670000 (304180)
Motor Operations Manual PF1.0
Motor Specifications4 G2 2/3 8.5
0
100
200
300
400
500
600
0 200 400 600 800 1000 1200 1400 1600
Differential Pressure (psi)
RPM
0
400
800
1200
1600
2000
2400
Torque(ft-lb)
300 gpm
225 gpm
150 gpm
Adjustable Torque10,000 ft*lb
Stabilizer Torque6,000 ft*lb
ANGLE
5.875 6.125 6.75 7.875 5.875 6.125 6.75 7.875
0.25 N/A N/A N/A N/A 1.1 1.3 1.7 2.4
0.50 1.3 0.3 N/A N/A 2.7 2.9 3.3 4.0
0.75 3.1 2.1 N/A N/A 4.3 4.5 4.9 5.61.00 4.8 3.8 1.3 N/A 5.9 6.1 6.5 7.2
1.25 6.6 5.6 3.0 N/A 7.6 7.7 8.1 8.8
1.50 8.4 7.3 4.8 0.2 8.4 9.3 9.7 10.4
1.75 8.4 9.1 6.6 2.0 8.4 9.1 11.3 12.0
2.00 8.4 9.7 8.3 3.8 8.4 9.7 8.3 13.6
2.25 8.4 9.7 10.1 5.5 8.4 9.7 10.1 15.3
2.50 8.4 9.7 11.8 7.3 8.4 9.7 11.8 16.9
2.75 8.4 9.7 13.6 9.0 8.4 9.7 13.6 17.5
3.00 8.4 9.7 13.7 10.8 8.4 9.7 13.7 17.5
0.39 1.1 0.3 N/A N/A 1.8 2.0 2.3 3.0
0.78 3.7 2.9 1.0 N/A 4.1 4.3 4.6 5.3
1.15 6.2 5.4 3.5 0.1 6.3 6.5 6.8 7.51.50 8.6 7.8 5.9 2.5 8.6 8.6 8.9 9.6
1.83 8.6 10.1 8.1 4.7 8.6 10.1 10.9 11.5
2.12 8.6 10.1 10.1 6.7 8.6 10.1 12.6 13.3
2.38 8.6 10.1 11.9 8.4 8.6 10.1 11.9 14.8
2.60 8.6 10.1 13.4 9.9 8.6 10.1 13.4 16.1
2.77 8.6 10.1 14.5 11.1 8.6 10.1 14.5 17.1
2.89 8.6 10.1 14.5 11.9 8.6 10.1 14.5 17.9
2.97 8.6 10.1 14.5 12.4 8.6 10.1 14.5 18.3
3.00 8.6 10.1 14.5 12.6 8.6 10.1 14.5 18.5
HOLE SIZE HOLE SIZE
ADJUSTABLE HSG
FIXED HSG
Slick Stabilized
THEORETICAL BUILD RATES
Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the forma-tion characteristics, bit type, weight on bit, hole gauge, and holeangle can affect the actual build rate.
PathFinder is an Operating Unit of Smith International, Inc.
A
C
B
4 G22/3 8.5
59 60
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Flow Rate
Bit Speed
HBR & HSN HR
Torque 2460 (3340) 3690 (5010)
Stall Torque 3690 (5000) 5535 (7500)
Max Differential Pressure 900 (6210) 1350 (9315)
Power 107 (80) 160 (120)
Off Bottom Pressure 120 (830)
Specific Rotation
Lobes
Stages
Fixed Adjus table
Overall Motor Length A 21.83 (6.65) 22.92 (6.99)
Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)
Bit Box to Bend C 3.63 (1.11) 4.78 (1.46)
Bend Settings
Weight 910 (413) 914 (415)
Top Connection
Bit Connection
Max WOB
Max Backreaming
Max Bit Overpull to Rerun
Max Bit Overpull to Yield
Max Body Overpull to Yield
Rev/gal (Rev/l) 1.020 (0.270)
4/5
6
degree 0-3
lb (kg)
Box 3 1/2 API Reg. or 3 1/2 IF or 3 1/2 X-Hole
psi (KPa)
hp (kW)
lb (kg) 20000 (9080)
psi (KPa)
ft (m)
ft (m)
Box 3 1/2 API Reg.
ft (m)
lb (kg)
lb (kg) 670000 (304180)
lb (kg) 60000 (27240)
lb (kg) 320000 (145280)
7900 (3590)
Operational Data
gpm (lpm) 100-250 (380-950)
RPM 102-260
ft-lb (Nm)
ft-lb (Nm)
Motor Operations Manual PF1.0
Motor Specifications4 G2 4/5 6.0
0
50
100
150
200
250
300
0 200 400 600 800 1000 1200 1400 1600
Differential Pressure (psi)
RPM
0
700
1400
2100
2800
3500
4200
T
orque(ft-lb)
250 gpm
175 gpm
100 gpm
Adjustable Torque10,000 ft*lb
Stabilizer Torque6,000 ft*lb
Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the formationcharacteristics, bit type, weight on bit, hole gauge, and holeangle can affect the actual build rate.
BEND
ANGLE
5.875 6.125 6.75 7.875 5.875 6.125 6.75 7.875
0.25 N/A N/A N/A N/A 1.7 2.0 2.6 3.8
0.50 1.9 0.7 N/A N/A 3.7 3.9 4.6 5.80.75 4.2 2.9 N/A N/A 5.7 5.9 6.6 7.7
1.00 6.4 5.2 2.1 N/A 7.6 7.9 8.5 9.7
1.25 8.6 7.4 4.3 N/A 9.6 9.9 10.5 11.7
1.50 10.8 9.6 6.5 1.0 11.6 11.8 12.5 13.7
1.75 13.1 11.8 8.7 3.2 13.6 13.8 14.5 15.6
2.00 15.3 14.0 11.0 5.4 15.5 15.8 16.4 17.6
2.25 17.5 16.3 13.2 7.6 17.5 17.8 18.4 19.6
2.50 19.7 18.5 15.4 9.9 19.7 19.8 20.4 21.6
2.75 22.0 20.7 17.6 12.1 22.0 21.7 22.4 23.5
3.00 23.9 22.9 19.9 14.3 23.4 23.7 24.4 25.5
0.39 1.5 0.6 N/A N/A 2.5 2.7 3.3 4.4
0.78 4.8 3.9 1.6 N/A 5.3 5.5 6.1 7.1
1.15 8.0 7.1 4.7 0.5 8.0 8.1 8.7 9.8
1.50 11.0 10.0 7.7 3.5 11.0 10.6 11.2 12.3
1.83 13.8 12.8 10.5 6.3 13.8 13.0 13.6 14.6
2.12 16.2 15.3 13.0 8.8 16.2 15.3 15.6 16.7
2.38 18.4 17.5 15.2 11.0 18.4 17.5 17.5 18.6
2.60 20.3 19.4 17.0 12.8 20.3 19.4 19.1 20.1
2.77 21.7 20.8 18.5 14.3 21.7 20.8 20.3 21.3
2.89 22.8 21.8 19.5 15.3 22.8 21.8 21.1 22.2
2.97 23.4 22.5 20.2 16.0 23.4 22.5 21.7 22.8
3.00 23.7 22.8 20.4 16.2 23.7 22.8 21.9 23.0
HOLE SIZE HOLE SIZE
ADJUSTABLE HSG
THEORETICAL BUILD RATES
FIXED HSG
Slick Stabilized
PathFinder is an Operating Unit of Smith International, Inc.
A
C
B
4 G24/5 6.0
61 62
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Motor Operations Manual PF1.0
Motor Specifications4 G2 7/8 2.2
0
20
40
60
80
100
120
140
160
0 100 200 300 400 500 600 700Differential Pressure (psi)
RPM
0
375
750
1125
1500
1875
2250
2625
3000
Torque(ft-lb)
Flow Rate
Bit Speed
HBR & HSN HR
Torque 1640 (2220) 2460 (3330)
Stall Torque 2470 (3350) 3705 (5025)
Max Differential Pressure 330 (2280) 495 (3420)
Power 36 (27) 54 (40.5)
Specific Rotation
Lobes
Stages
Fixed Adjustable
Overall Motor Length A 15.90 (4.85) 16.98 (5.18)
Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)
Bit Box to Bend C 3.63 (1.11) 4.78 (1.46)
Bend Settings
Weight 663 (301) 677 (307)
Top Connection
Bit Connection
Max WOB
Max Backreaming
Max Bit Overpull to Rerun
Max Bit Overpull to Yield
Max Body Overpull to Yield
Off Bottom Pressure psi (KPa) 50 (345)
Rev/gal (Rev/l) 0.543 (0.143)
7/8
2.2
0-3
lb (kg)
Box 3 1/2 API Reg. or 3 1/2 IF or 3 1/2 X-Hole
psi (KPa)
hp (kW)
lb (kg) 20000 (9080)
ft (m)
ft (m)
Box 3 1/2 API Reg.
ft (m)
degree
lb (kg)
lb (kg) 670000 (304180)
lb (kg) 60000 (27240)
lb (kg) 320000 (145280)
11700 (5310)
Operational Data
gpm (lpm) 100-250 (380-950)
RPM 54-140
ft-lb (Nm)
ft-lb (Nm)
250 gpm
175 gpm
100 gpm
Adjustable Torque10,000 ft*lb
Stabilizer Torque6,000 ft*lb
Disclaimer: The predicted build rates are calculated basedupon theoretical 3-point contact between the bit, upper stabi-lizer and either lower stabilizer or kickpad. Factors such as theformation characteristics, bit type, weight on bit, hole gauge,and hole angle can affect the actual build rate.
BEND
ANGLE
5.875 6.125 6.75 7.875 5.875 6.125 6.75 7.875
0.25 0.0 N/A N/A N/A 2.7 3.2 4.5 6.7
0.50 3.0 1.3 N/A N/A 5.3 5.8 7.0 9.30.75 6.0 4.4 0.2 N/A 7.8 8.3 9.6 11.8
1.00 9.1 7.4 3.2 N/A 10.4 10.9 12.1 14.4
1.25 12.1 10.4 6.2 N/A 12.9 13.4 14.7 16.9
1.50 15.1 13.4 9.2 1.7 15.5 16.0 17.2 19.5
1.75 18.1 16.4 12.3 4.7 18.1 18.5 19.8 22.0
2.00 21.1 19.5 15.3 7.7 21.1 21.1 22.3 24.6
2.25 24.2 22.5 18.3 10.8 24.2 23.6 24.9 27.1
2.50 27.2 25.5 21.3 13.8 27.2 26.2 27.4 29.7
2.75 30.2 28.5 24.3 16.8 30.2 28.7 30.0 32.2
3.00 33.2 31.6 27.4 19.8 33.2 31.6 32.5 34.8
0.39 2.4 1.2 N/A N/A 3.5 3.9 5.0 7.0
0.78 6.8 5.6 2.5 N/A 7.0 7.4 8.5 10.4
1.15 11.0 9.8 6.7 1.1 11.0 10.7 11.8 13.71.50 15.0 13.8 10.7 5.1 15.0 13.8 14.9 16.8
1.83 18.7 17.5 14.4 8.8 18.7 17.5 17.8 19.7
2.12 22.0 20.8 17.7 12.1 22.0 20.8 20.4 22.3
2.38 25.0 23.7 20.6 15.0 25.0 23.7 22.7 24.6
2.60 27.5 26.2 23.1 17.5 27.5 26.2 24.6 26.6
2.77 29.4 28.2 25.1 19.5 29.4 28.2 26.1 28.1
2.89 30.8 29.5 26.4 20.8 30.8 29.5 27.2 29.1
2.97 31.7 30.4 27.3 21.7 31.7 30.4 27.9 29.8
3.00 32.0 30.8 27.7 22.1 32.0 30.8 28.2 30.1
HOLE SIZE HOLE SIZE
ADJUSTABLE HSG
THEORETICAL BUILD RATESFIXED HSG
Slick Stabilized
PathFinder is an Operating Unit of Smith International, Inc.
A
C
B
4 G27/8 2.2
63 64
-
8/11/2019 Pathfinder Motor Handbook
35/83
Motor Operations Manual PF1.0
Motor Specifications4 G2 7/8 2.6
0
10
20
30
40
50
60
70
80
90
0 100 200 300 400 500Differential Press ure (psi)
RPM
0
500
1000
1500
2000
2500
3000
3500
4000
4500
Torque(ft-lb)
300 gpm
225 gpm
150 gpm
Adjustable Torque10,000 ft*lb
Stabilizer Torque6,000 ft*lb
BEND
ANGLE
5.875 6.125 6.75 7.875 5.875 6.125 6.75 7.875
0.25 N/A N/A N/A N/A 1.4 1.6 2.0 2.9
0.50 1.6 0.5 N/A N/A 3.1 3.3 3.8 4.60.75 3.5 2.5 N/A N/A 4.9 5.0 5.5 6.4
1.00 5.4 4.4 1.7 N/A 6.6 6.8 7.3 8.1
1.25 7.4 6.3 3.6 N/A 8.3 8.5 9.0 9.9
1.50 9.3 8.2 5.6 0.8 10.1 10.3 10.7 11.6
1.75 11.2 10.1 7.5 2.7 11.8 12.0 12.5 13.3
2.00 13.1 12.1 9.4 4.6 13.6 13.7 14.2 15.1
2.25 15.1 14.0 11.3 6.5 15.3 15.5 16.0 16.8
2.50 17.0 15.9 13.2 8.4 17.0 17.2 17.7 18.6
2.75 18.9 17.8 15.2 10.4 18.9 19.0 19.4 20.3
3.00 20.8 19.8 17.1 12.3 20.8 20.7 21.2 22.0
0.39 1.3 0.5 N/A N/A 2.1 2.3 2.7 3.5
0.78 4.1 3.3 1.3 N/A 4.6 4.8 5.2 6.0
1.15 6.9 6.1 4.0 0.4 6.9 7.1 7.6 8.4
1.50 9.5 8.6 6.6 3.0 9.5 9.4 9.8 10.6
1.83 11.9 11.1 9.1 5.4 11.9 11.5 11.9 12.7
2.12 14.0 13.2 11.2 7.6 14.0 13.3 13.7 14.5
2.38 15.9 15.1 13.1 9.5 15.9 15.1 15.4 16.2
2.60 17.6 16.8 14.7 11.1 17.6 16.8 16.8 17.6
2.77 17.6 18.0 16.0 12.4 17.3 18.0 17.9 18.7
2.89 17.6 18.9 16.9 13.2 18.0 18.9 18.7 19.4
2.97 17.6 19.5 17.5 13.8 18.6 19.5 19.2 20.0
3.00 17.6 19.7 17.7 14.1 18.7 19.7 19.4 20.1
HOLE SIZE HOLE SIZE
ADJUSTABLE HSG
THEORETICAL BUILD RATES
FIXED HSG
Slick Stabilized
Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the formationcharacteristics, bit type, weight on bit, hole gauge, and hole
angle can affect the actual build rate.
PathFinder is an Operating Unit of Smith International, Inc.
A
C
B
4 G27/8 2.6
65 66
Flow Rate
Bit Speed
Torque
Stall Torque
Max Differential Pressure
Power
Specific Rotation
Lobes
Stages
Fixed Adjustable
Overall Motor Length A 25.36 (7.73) 26.44 (8.06)
Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)
Bit Box to Bend C 3.63 (1.11) 4.78 (1.46)
Bend Settings
Weight 1057 (480) 1055 (479)
Top Connection
Bit Connection
Max WOB
Max Backreaming
Max Bit Overpull to Rerun
Max Bit Overpull to Yield
Max Body Overpull to Yield
psi (KPa) 390 (2690)
Off Bottom Pressure psi (KPa) 50 (345)
hp (kW) 46 (35)
lb (kg) 670000 (304180)
lb (kg) 60000 (27240)
lb (kg) 320000 (145280)
lb (kg) 20000 (9080)
lb (kg) 11000 (4990)
Box 3 1/2 API Reg.
0-3
lb (kg)
Box 3 1/2 API Reg. or 3 1/2 I F or 3 1/2 X-Hole
ft (m)