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    This manual is provided for informational purposes to thePathFinder Drilling Motor user. Although PathFinder hastaken all of the necessary precautions to ensure that theinformation contained herein is accurate, PathFinder makes

    no warranties, guarantees or representations concerningthe manuals accuracy. The use and interpretation of theinformation contained in this manual is entirely at the riskof the user.

    No part of this manual may be reproduced in any form

    or by any means without prior written permission of anauthorized PathFinder representative.

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    Table Of Contents

    Introduction .....................................4

    Motor Description ..........................4-5

    -Top Sub .........................................6

    -Catch Mandrel .............................6-8

    -Power Section ............................9-13

    -Power Transmission Coupling .........13

    -Bent Housing ................................13

    -Bearing Pack Assembly .............14-17-Bit Box .........................................17

    -Near-Bit Stabilizers .......................17

    Motor Application. ..........................18

    Planning The Job ........................... 19

    -Hole Size ......................................19-Build-Rate Capability ....................19

    -Bit Selection . ..........................19-21

    -Drilling Fluid ...........................21-23

    -Hole Temperature ...................23-24

    -Rotor Nozzle Usage ......................25

    -Power Requirements ...............25-26

    -Stator Rubber CompoundSelection ................................26-27

    -The Mud System ......................27-29

    1

    Motor Operation .............................30

    -Rig-Site Motor Test ...................30-31

    -Aligning The Steering Device..........31

    -Tripping In ..............................31-32

    -Drilling with PDM Motor ............32-35

    -Rotary RPM ............................35-36

    -Jarring .........................................36

    -Tripping Out Of The Hole ..............36

    -Checking The Motor For

    Re-Run ....................................37-39

    -Trouble Shooting ......................40-42

    Motor Specification ........................43

    -How to Interpret the Graphs .... 43-44

    -Motor Specification SummaryTable .......................................46-48

    -Individual Motor Specs .......... 49-124

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    Appendix

    -Adjustable HousingAdjustment G1 ........................A1-A4-Adjustable HousingAdjustment G2 .......................A5-A8-F2000 Adjustable Bend ConnectingRod Housing ........................ A9-A16-Fishing Diagram ................. A17-A22

    -Adjustable Housing Make-upTorque Values ........................... A23-Hole Curvature Calculation ..........A24-Radius of Curvature for VariousBuild Rates ................................A25-Formulas ............................ A26-A27-Nozzle Selection .................. A28-A29-Drill Collar Weight ......................A30-Casing Dimensions & Bit

    Clearance ........................... A31-A33-Standard Heavy-Wall Drill PipeProperties .................................A34-Rotary Shoulder ConnectionInterchange List ........................A35-Mud Weight ............................... A36

    3 4

    Introduction

    PathFinder Drilling Motors (PDM) was estab-lished in April of 1991 with the purpose of sup-plying the oil & gas industry a series of highquality and dependable downhole drill-ing motors on a sales, lease, or rental basis.PDM motors have been a major player in allareas of the world. This manual is providedfor informational purposes only. PDM has

    taken the necessary precautions to ensure itsaccuracy, but PDM does not expressly or im-plicitly guarantee the information containedherein. The information contained herein isthe sole interpretation of the user. Should theuser have any questions pertaining to its accu-racy, please contact a PDM representative.

    Motor Description

    This section of the handbook is designedto provide the drillers and the operators witha general description of our downhole drill-ing motors. Although different size motorshave different performance characteristics,they share the same basic components:

    Top Sub

    Catch Mandrel Power Section Power Transmission Coupling Fixed or Adjustable Bent Housing Bearing Pack Assembly Bit Box

    Near-Bit Stabilizers

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    Figure 1

    Figure 1 illustrates the major components ofour drilling motors.

    5

    Top Sub & Catch Mandrel

    The top sub has a dual function. It is used

    as a cross over between the motor assembly

    and the drill string. It also functions as part of

    the catch system by providing the seat for the

    catch mandrel.

    The Rotor Catch Mandrel is incorporated in the

    design of PDM motors as a retaining device. Itsfunction is to minimize the possibility of loosing

    motor components in the hole, in the unlikely

    event that an external connection breaks or

    backs-off. It is also designed to communicate

    a possible connection failure to the surface via

    a series of pressure signals. To recognize these

    signals, it is important to understand how the

    Rotor Catch Mandrel behaves under normal

    and distressed conditions.

    The Catch Mandrel is attached to the top of

    the rotor by a threaded connection. The flow

    channels around the mandrel are sized to

    minimize the pressure losses across the catch

    mechanism. The upset section of the catch is

    positioned inside a cavity within the Top Sub.

    This cavity provides the seat for the catch if or

    when an external motor connection fails. Under

    normal operating conditions, the catch simply

    rotates with the rotor without any substantial

    load being applied to it. Figure (2) illustrates

    the catch under normal operating conditions.

    6

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    Figure (3) shows the catch position after a

    connection failure. There are two basic modes

    of connection failure: connection breakage

    and connection back-off. The catch behaves

    differently under each condition. If an exter-

    nal motor connection is severed, with motor

    on-bottom, a sudden loss of pressure occurs.

    Picking the motor off-bottom will seat the catchresulting in off-bottom pressure increase. The

    increase in pressure can range from a few

    hundred psi to several hundred psi, depend-

    ing on the flow rate and mud properties. As

    soon as the motor is set on bottom, the catch

    will unseat itself and relief the pressure. This

    pressure fluctuation is indicative of a possibleconnection failure.

    If the mode of failure is connection backoff,

    two scenarios are possible. If the connection

    separates completely, the pressure signal will

    be as described before. If the catch seats it-

    self before the joint is totally separated, then

    setting the motor on-bottom will not unseat

    the catch. The rotation of the drill string might

    screw the connection back together and re-

    lieve the excessive pressure.

    7 8

    Figure 2 Figure 3

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    Power Section

    The power section uses what is known in the in-

    dustry as Positive Displacement power section. Its

    function is to convert a portion of the hydraulic

    energy of the drilling fluid into mechanical horse-

    power. The components comprising the power

    section are the rotor and the stator.

    The rotor is a long and spiral shaft, designed to fitinside a corresponding stator. It is manufactured

    from a solid bar of stainless steel and plated with

    hard industrial chrome or tungsten carbide. The

    chrome or tungsten carbide is intended to protect

    the parent metal against corrosion and wear while

    reducing the friction between the rotor and the

    stator. In high-flow applications, PDM rotors can

    be jetted to divert the additional flow to the bit.

    The stator is the non-rotating member of the

    power section. It is made out of a seamless, heat-

    treated tube, lined with an elastomer (rubber) lin-

    ing. The internal cavity of the liner has a spiral

    geometry designed to accept a rotor of compat-

    ible geometry and size. In a Positive Displacement

    power section, the rotor always has one less lobe

    than the stator.

    Power sections are categorized by their size,

    rotor/stator lobe ratios, and the number of stages

    (stage in a power section is defined as the dis-

    tance, measured parallel to the rotor axis, be-

    tween two corresponding points of the same spiral

    lobe, i.e. lead length of the spiral).

    9

    Figure (4) shows the cross-sectional view of the

    rotor and the stator profile with different lobe ra-

    tios. There are a few rules of thumb, which mightbe beneficial in the selection and operation of any

    PDM motor:

    1-The rotational speed of the rotor is proportional

    to the rate of fluid flow through the power sec-

    tion.

    2-The generated torque is proportional to the dif-

    ferential pressure across the power section.

    3-The torque generated is independent of the fluid

    flow through the power section.

    4-Power sections with a higher lobe ratio typically

    generate more torque and have slower rotary

    speed than the ones with a lower lobe ratio. For

    example, a 9 5/8 motor with 3:4 lobe ratio will

    rotate the drill bit at a higher RPM and will haveless output torque per stage than a 9 5/8 motor

    with 4:5 lobe ratio.

    5-An increase in the number of stages will propor-

    tionally increase the output power and torque at

    the same flow rate.

    Figure 4

    10

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    Optimum completion of a drilling project relies

    heavily on the proper selection of the stator elas-

    tomer compound. The main factors to consider

    are the maximum downhole temperature, mud

    type, mud additives, and any harmful chemi-

    cals which might be encountered during drilling.

    Given enough forewarning, testing of the drill-

    ing fluid under simulated downhole conditions

    can be conducted before the drilling tools are

    assembled. Test results are helpful to determine

    the optimum elastomer for the application.

    As mentioned in earlier sections, PDM offers

    several different stator elastomer compounds.

    These different compounds react differently

    when exposed to elevated temperatures and

    the various chemicals present in drilling fluids.

    The standard elastomer is a nitrile based rubber

    NBR suitable for use with water based and low

    temperature oil based drilling fluids. This rubber

    is suitable for use in wells with temperatures in

    excess of 270F with the proper sizing and fluid

    compatibility. The standard nitrile stators are

    the most common and cost effective option for

    most drilling conditions. An additional nitrile

    elastomer is available in certain models which is

    more rigid and resilient. This NBR-HR elasto-

    mer can deliver a minimum of 50% more power

    than the standard NBR with the proper drilling

    parameters.

    11

    In drilling applications where the drilling fluid is

    less typical and the temperature is elevated, thehighly saturated nitrile elastomer HSN may be

    the optimum choice. The highly saturated type

    elastomer is formulated for greater chemical re-

    sistance, especially at higher temperature. HSN

    elastomer is the best suited elastomer for oil

    based and most synthetic based drilling fluids.

    Some motor sizes have the option of a metal re-

    inforced or uniform elastomer thickness stator

    equipped power section. The uniform or even

    elastomer stator compared to a conventional

    stator can be seen below in Figure (5).

    The metal reinforcement of the elastomer pro-

    file provides a structural reinforcement of the

    elastomer profile allowing its seal against the

    rotor to operate at significantly higher pres-sure differential than conventional stators. This

    higher pressure differential produces a higher

    operating and stall torque. The higher pressure

    seal between the rotor and the stator assures

    a more steady speed operation than a conven-

    tional power section.

    12

    Figure 5

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    The metal reinforcement also provides asuperior path for heat dissipation from the

    rotor and stator interface. This superior heatdissipation allows the metal reinforced statorto operate more reliably at elevated tempera-tures than a conventional power section. Thesmaller elastomer content of the metalreinforced stator also provides for a statormore resistant to aggressive oil and syntheticbased drilling fluids.

    Power Transmission Coupling

    The power transmission coupling is the linkbetween the rotor and the Bearing Mandrel. Itconverts the eccentric motion of the rotor intothe concentric rotary motion of the BearingMandrel or Driveshaft. It also transmitsthe torque and the rotary motion of the

    rotor, generated by the power section, to thebearing assembly. The hydraulic down thrustof the rotor is also transferred to the bearingsection through this member. All PDM PowerTransmission Couplings are manufacturedfrom a high grade of heat treated alloy steel.The working surfaces of the power transmis-sion are sealed with a high temperature andpressure lubricant to assure optimum opera-

    tion and reliability.

    Bent Housing

    The fixed or adjustable bent housings con-tain the Power Transmission Coupling andconnects the stator housing to the bearing

    13

    housing. Bent housings are available with

    fixed and adjustable bends. Fixed bent hous-

    ings can only be configured at PDM facilitiesin angles ranging from 0 to 5 degrees depend-

    ing on the motor model. The adjustable hous-

    ings can be set to various bend angles at the

    rig site (see the appendix section of this hand-

    book for adjustment procedure). The mag-

    nitude of the Adjustable Bent Housing bend

    angle ranges from 0 to 3 degrees. This bend

    of the Fixed or Adjustable Bent Housing givesthe motor its steering capability. The Fixed

    and Adjustable Bent Housings are manufac-

    tured out of premium grade high strength

    alloy steel. Their contact surfaces with the

    formation are hard-faced to minimize wear

    while drilling.

    Bearing Pack Assembly

    The bearing pack assembly contains the neces-

    sary components to transmit the rotary drilling

    motion to the drill bit and transmit the drilling

    forces from the Bottom Hole Assembly (BHA)

    to the drill bit. The main components of the

    Bearing Pack Assembly are the Bearing Mandrel

    or Driveshaft, Thrust and Radial Bearings. The

    Bearing Mandrel or Driveshaft is a bored, longshaft designed to transmit the power (torque

    and rpm) to the drill bit. It also channels the

    drilling fluid to the bit. It is manufactured out

    of a high grade of alloy steel that is forged and

    heat-treated for strength and toughness. The

    Thrust Bearings are designed to sustain

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    the applied weight to the drill bit while on-

    bottom. They are also capable of bearing thedownward hydraulic thrust load of the rotor The

    Thrust Bearings are designed to sustain the ap-

    plied weight to the drill bit while on-bottom.

    They are also capable of bearing the downward

    hydraulic thrust load of the rotor while circulat-

    ing off-bottom or drilling with under balanced

    bit weight. Depending on the motor model the

    thrust bearings may consist of a unique toolsteel ball bearing design that is precision made

    and enables the same set of bearings to carry

    the on-bottom as well as the off-bottom load.

    This important feature increases the number of

    bearing races within the limited available space

    and increases the thrust load capacity and the

    life of the bearing pack. An alternative Thrust

    Bearing design utilized in some models consistsof high grade Polycrystalline Diamond Compact

    (PDC) Inserts similar to those used on PDC Drill

    Bits. These PDC inserts provide a high capacity

    and extremely wear resistant thrust bearing for

    applications where shorter tool length or extra

    longevity is required.

    The Radial Bearings rigidly support the bearing

    mandrel inside the bearing housing and transfer

    the radial forces generated during drilling to the

    housings and the rest of the BHA, while assur-

    ing that the Driveshaft is aligned and concen-

    tric with the axis of the bearing housing.

    15

    The Radial Bearings are constructed from spe-cialized Tungsten Carbide components to pro-

    vide optimum life and reliability.

    The design of the Tungsten Carbide radial bear-ings also precisely meter the amount of drillingfluid that flows through the radial and thrustbearings for cooling of the bearings. This as-

    sures the optimum drilling fluid flow through thedriveshaft and out to the drill bit.

    The Bearing Pack Assembly of the PathFinderMotor is one of the few designs that also incor-porates a Driveshaft safety catch feature to mini-mize the possibility of leaving the drill bit in thehole in the unlikely event the Driveshaft breaks

    or backs-off. Figure 6 illustrates the normal run-ning position of the Driveshaft and the DriveshaftCatch on the left and the engaged position of theCatch on the right. If the Driveshaft breaks or

    backs-off a precision low stress upset or ridgeon the lower portion of the Driveshaft engages

    Normal Operating

    Position

    ActivatedPosition

    Bit Box

    16

    Figure 6

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    a split ring contained within the lower portion of

    the bearing housing preventing the Driveshaftfrom exiting the bearing pack. A substantial

    decrease in the off bottom pressure drop on

    the surface will signal an incident has occurred

    so that appropriate action can be taken.

    Bit Box

    The bit box is an integral part of the bearing

    mandrel. Its outside diameter is sized to ac-

    cept a specified box connection. While all the

    external components of the motor are station-

    ary relative to the drill string, the bit box is the

    only external component which has a rotary

    motion independent of the rotational speed of

    the drill string. The drill bit is screwed directly

    into the bit box.

    Near-bit Stabilizers

    Near-bit Stabilizers are available with remov-

    able or integral stabilizers. The removable sta-

    bilizers are screwed on the bearing housing.

    Occasionally certain clients wish to have theoption of installing different stabilizers on the

    motor at the rig site to alter the directional per-

    formance of the motor. In that case, the motor

    and the stabilizer(s) can be shipped separately

    and a protective sleeve protects the external

    threads of the bearing housing.

    17

    Motor Application

    In todays cost-conscious oil and gas environ-

    ment, companies and operators recognize

    the positive contributions downhole drilling

    motors can make to their bottom-line. The

    application of downhole drilling motors are no

    longer limited to conventional drilling, but has

    expanded to other areas such as:

    Steerable Drilling

    Medium & Long Radius Drilling

    Re-entry Drilling

    Horizontal Drilling

    Performance Drilling

    Hole Opening Hole Spudding

    Conductor Pipe Drill Downs

    Underreaming & Casing Cutting

    Milling

    Coring

    PathFinder Drilling Motors offers a wide vari-

    ety of motor configurations, bit speeds, flow

    ranges, and power outputs to suit your par-

    ticular need. Our state-of-the-art drill motor

    is designed to exceed the load capacity of any

    available drill bit in the industry today.

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    PLANNING THE JOB

    To maximize the benefits of using drillingmotors, it is essential to select the right motorfor your specific application. To do so, thefollowing factors should be considered:Hole Size

    Different size PDM motors are designed tofunction effectively within a certain size hole.

    The Motor Specification section of this hand-book has outlined the recommended hole sizesfor each motor size. We encourage the drillersand the planners to adhere to these recom-mendations, since any deviation might resultin hole problems and /or cause a prematuremotor failure.

    Build-Rate Capability

    Choose the proper motor bend angle togenerate the desired build/drop rates withoutexceeding the maximum allowable DLS.

    The logistical use of the stabilizer(s), in astraight or bent motor, can also help you stayon track. The technical staff at PathFinderDrilling Motors can assist you with your selec-tion, through the use of computer modelingand software.

    Bit SelectionThe proper selection of the drill bit cansubstantially increase the penetrationrate, reduce the drilling cost, and improvethe motor performance.

    19

    The bit TFA (Total Flow Area) has a great dealof influence on motor performance, as well as

    the ability to clean the hole. An undersized bit

    TFA will result in high pressure drop across

    the bit and lower than expected flow rate. In-

    adequate flow rate can result in overheating

    and damaging the bit, hole cleaning problems,

    and will starve the motor of the adequate fluid

    needed to operate at its optimum performance.

    On the other hand, oversized TFA might not

    be able to provide the fluid momentum neces-

    sary to properly remove the cuttings. In the

    Formulas section of this handbook, neces-

    sary formulas are provided to calculate the bit

    TFA. In the Motor Specification section of

    this handbook, the recommended bit pressuredrop is listed for each size motor. If the flow

    requirements needed for your specific appli-

    cation exceed the maximum allowable motor

    flow rate, a bored rotor can be provided to

    supply the additional fluid.

    The bit TFA (Total Flow Area) has a great

    deal of influence on motor performance, as

    well as the ability to clean the hole. An un-

    dersized bit TFA will result in high pressure

    drop across the bit and lower than expect-

    ed flow rate. Inadequate flow rate can re-

    sult in overheating and damaging the bit,

    20

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    hole cleaning problems, and will starve the mo-

    tor of the adequate fluid needed to operate atits optimum performance. On the other hand,

    oversized TFA might not be able to provide the

    fluid momentum necessary to properly remove

    the cuttings. In the Formulas section of this

    handbook, necessary formulas are provided to

    calculate the bit TFA. In the Motor Specifi-

    cation section of this handbook, the recom-

    mended bit pressure drop is listed for eachsize motor. If the flow requirements needed

    for your specific application exceed the maxi-

    mum allowable motor flow rate, a bored rotor

    can be provided to supply the additional fluid.

    For angle building runs, the gage length of

    the bit becomes very important. High drag,

    aggressive PDC bits exert more stress on themotor components than the cone bits or less

    aggressive bits. Also, high RPM motors com-

    bined with high WOB require more flow to cool

    the bit (contact the bit manufacturer for the

    minimum recommended bit flow rate).

    Drilling Fluid

    The most fluid sensitive component of the

    PDM motor is its stator rubber lining. The

    PDM mud motors can operate successful-

    ly with any water-based mud, fresh water,

    brine, sea water, any oil-based mud with a

    21

    minimum of 200F aniline point and less than

    2% aromatic content.

    The pH level of the drilling fluid can affect the

    life of the drilling motor. The recommended pH

    level for PDM motors are between 4 and 10.

    If the mud pH level and/or aniline point are

    very close or slightly outside the specified lim-

    its, continuous circulation of the drilling fluidminimizes the extent of the damage to the

    motor. If there is a prolonged interruption in

    drilling, periodic circulation through the motor

    might increase the motor life, since the stag-

    nation of harmful fluid inside the motor will

    deteriorate it in an accelerated rate.

    The solid contents of the drilling fluid shouldbe maintained below 5% and the sand con-

    tents below 1%. Any deviation from the speci-

    fied limits will cause the stator elastomer lining

    to wear rapidly, which will result in a gradual

    reduction in the output power of the motor.

    Mud weight is another factor, which should be

    considered when planning the drilling opera-tion. Generally speaking, heavier mud (12 lb/

    gal. or more) will wear the motor at a faster

    rate than a lighter mud. When using a heavy

    drilling fluid, keep the sand contents below

    0.5% to prevent possible washing in the drill-

    ing motor.

    22

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    Any additives to the mud system should be

    carefully selected to comply with these speci-

    fications.

    If a substantial amount of gas or air is trapped

    in the drilling fluid, it should be removed to

    prevent any possible damage to the stator

    rubber lining.

    Medium to fine lost-circulation material can be

    used, as long as they are mixed thoroughly. Ifthe drilling conditions require the use of coarse

    material, we recommend the use of jet subs

    above the motor to bypass a portion of the

    particles and prevent the plugging of the mo-

    tor. The use of solid additives with a rough or

    sharp texture should be avoided, since they

    might scar or cut the stator rubber lining.

    Hole Temperature

    One of the factors, which affects the physical

    and mechanical properties of the stator elasto-

    mer lining, is the operating bottom hole

    temperature . An increase in temperature

    decreases the mechanical strength of the

    stator rubber lining and causes it to swell. Theswelling will consequently increase the

    rotor/stator interference. The excessive inter-

    ference will increase the frictional heat genera-

    tion and will over stress the rubber compound,

    resulting in premature stator failure.

    23

    PathFinder alters the interference fit between

    the rotor and the stator to compensate for the

    anticipated downhole temperature. Commu-nicating the expected downhole temperature

    is critical to a successful motor run.

    Figure (7) illustrates the reduction in the

    tensile strength of the nitrile elastomer as the

    temperature increases.

    To increase the motor life, certain cautionary

    measures should be employed when drilling in

    a hot hole environment. These measures are

    addressed in the Motor Operation section of

    the handbook.

    24

    3000

    2500

    2000

    1500

    1000

    500

    100 200 300 400

    Highly SaturatedNitrile

    Nitrile

    Elastomer Temperature (F)

    TensileStrength(PSI)

    0

    Figure 7

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    Rotor Nozzle UsageWith the exception of high-speed power sec-tions (1:2 lobe ratio) most PDM rotors can bebored to accept various size nozzles. Rotornozzles are used to increase the flow rateto the bit by bypassing a portion of the fluidthrough the rotor. The use of a rotor nozzleis recommended where the system hydrau-

    lics mandates a flow rate, which exceeds themaximum allowable flow through the motor.Please consult your PDM representative todetermine if the use of a rotor nozzle isappropriate for your application. As a refer-ence please refer to the Nozzle Selectionsection of this handbook, for an indication ofthe proper sizing of the rotor nozzle.

    Power RequirementsWhen selecting a motor, close attention shouldbe paid to the power output of the motor. Themotor should be powerful enough to deliverthe required amount of torque, at the rightRPM, to turn the drill bit in response to theapplication of various WOB.

    Power is the measure of the rate at whichtorque can be applied and is a functionof both torque and rpm. The concept ofpower and torque can be combined bysaying that torque is used to overcome the ro-tational resistance provided by the formation,while power is needed to increase the rate of

    25

    penetration. When choosing a motor based onperformance, the questions to ask should be,

    Can the motor produce enough torque for the

    application? if it can, the next question should

    be, Which motor can apply the most power to

    the formation? If the goal is to increase ROP,

    the most powerful motor should be selected.

    Most motors are available with Standard andPerformance Power Sections. A Performance

    Motor can substantially increase the ROP, de-

    crease stalling, and drill harsh formations with

    more ease than a standard one.

    Stator Rubber Compound Selection

    Optimum completion of a drilling project reliesheavily on the proper selection of the stator

    rubber compound. The main factors to con-

    sider are the maximum hole temperature, the

    mud type and its additives, and the type of

    harmful chemicals, which might be encoun-

    tered during drilling.

    PathFinder offers several different stator rub-ber compounds. All compounds swell due to

    increase in temperature but behave differently

    when exposed to chemical attack.

    Standard Nitrile (NBR) and NBR-HR are

    our most widely used compounds. They

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    are nitrile-based elastomers, which are suitable

    for use with most water-based and oil-baseddrilling fluids and additives. The physical and

    mechanical properties of NBR and NBR-HR de-

    grade the most when exposed to high tem-

    perature and high chemical concentrations.

    Highly Saturated Nitrile (HSN) is designed to

    operate with oil-based or synthetic drilling flu-

    ids. The use of this compound is not recom-

    mended with water-based mud. With proper

    rotor and stator interference a stator, lined

    with HSN compound, can operate at bottom

    hole temperatures of up to 325F. Compared

    to Standard Nitrile, it retains more of its physi-

    cal and mechanical properties. Given the same

    described drilling conditions, the HSN is de-

    signed to outlast and outperform NBR.

    The Mud Treatment/Cleaning System

    As previously noted, chemistry of the drilling

    fluid as well as its weight and texture are cru-

    cial to the life and performance of PDM motors.

    On certain wells, the properties and/or chemi-

    cal composition of the mud are continuously

    changing. The changes are either intentional,due to the operational demands, or unintention-

    al because of the geological factors. Therefore

    continuous monitoring of the drilling fluid and

    a competent mud treatment and cleaning sys-

    tem are necessary to maintain the properties

    of the drilling fluid at its desired level.

    27

    LCM Lost Circulation Material (LCM) should

    be used in limited amounts and should bethoroughly mixed and added to the drilling

    fluid. The addition of large slugs of LCM has

    the potential to plug the motor and damage its

    internal components. LCM should be limited

    to fine to medium sized particles.

    Abrasive media Sand content in the drilling

    fluid should be kept to a minimum and ide-ally below 1%. This is especially important if

    the motor is operated at the upper end of its

    flow range. Where possible the use of hema-

    tite weighting materials should be avoided as

    these have shown to be unusually prone to

    damaging the internal motor components.

    Failure to follow the preceding recommenda-tions can result in:

    Rapid deterioration of the power section

    and subsequent decline in the power

    output.

    Expeditious wear of the power transmis-

    sion components, i.e. Flexible Coupling

    and Bearing Pack. Washing of the flow channels and weak-

    ening of critical components, especially

    in high-flow application.

    Plugging of the motor.

    Seizure of the Bearing Pack.

    28

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    A sufficient mud treatment system should

    be capable of continuously monitoring and

    adjusting the PH level of the mud to desired

    range (4< PH < 10 ). It should do the same

    to maintain the aniline point of the oil-based

    mud within the desired level (minimum of

    200F and less than 2% aromatic content).

    Infiltration / accumulation of substantial

    amounts of gaseous matters in the drilling

    fluid pose a problem to the motor and should

    be contended with.

    When drilling for gas or encountering gas

    pockets, all or a portion of the gas molecules

    gets imbedded in the drilling fluid. Dependingon the relative properties of the mud and the

    gas, some of the gas accumulates inside the

    mud, while the remaining amount escapes the

    mud voluntarily. When the gas bubbles are

    pumped back into the well, the hydrostatic

    pressure of the well bore gradually forces the

    gas into the stator rubber compound through

    its microscopic pores. The gas-impregnatedrubber sustains permanent and irreversible

    structural damage, which degrades the elasto-

    mers properties. An adequate mud treatment

    system should promptly recognize and combat

    the problem by extracting the trapped gases.

    9

    MOTOR OPERATION

    This section of the handbook provides a gen-eral guideline regarding the use of PDM drill-ing motors.PDM downhole motors arrive at the rig sitewith all the internal and external connectionsmade up to the specified torque. The near-bitstabilizer, if ordered, is installed and made-up to its full recommended torque value. Thebit box and top sub connections, specified bythe customer, are fitted with thread protec-tors. Once the drill bit is installed, the motor isready for operation.

    Rig-Site Motor Test

    Prior to running the motor into the hole, the

    motor should be tested while on the surface.The test can be performed with the bit at-tached, unless there might be a possibility ofthe bit dragging on the internal walls of thetest area. In that case the motor should betested without the bit.

    Remove the Top Sub and Bit Box thread pro-tectors. Using the provided lift-sub, pick the

    motor up and set it in the slips. Install anyavailable safety clamp and proceed to removethe lift-sub. Attach the kelly to the motor andremove the safety clamp. Lower the motor in-side the hole until the gap between the topof the bit box and the bearing housing is be-low the drilling nipple. Start the pumps and

    30

  • 8/11/2019 Pathfinder Motor Handbook

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    gradually bring the GPM up to the desired lim-

    it. Make a note of the flow rate and the system

    pressure. It might prove to be beneficial to in-

    crease the flow rate in several increments and

    note the standpipe pressure in every case. The

    motor vibrates vigorously at higher flow rates.

    This is one of the characteristics of the posi-

    tive displacement motors and should not be a

    cause for concern. The test is considered sat-

    isfactory if there are not any substantial flowand pressure fluctuations.

    Also note that a portion of the drilling fluid

    has been discharged through the bottom of

    the Bearing Housing and has drenched the Bit

    Box. This is absolutely normal, since a small

    percentage of the drilling fluid is diverted

    through the Bearing Pack to lubricate and cool

    the bearings.

    Aligning The Steering Device

    A narrow and shallow line called the scribe-

    line marks the bend plane of PDM motors. This

    line is located on the Fixed or Adjustable Bent

    Housing and is used to indicate the tool face.

    Tripping In

    If the motor is equipped with a fixed or

    adjustable bend housing (below the sta-

    tor) and/or a bent sub (above the Top

    Sub), exercise extreme caution when

    31

    passing through the BOP, casing shoe, liner

    hangers, ledges, or key seats. If the circulat-ing hole temperature is more than 220F, initi-ate circulation periodically to cool the statorrubber lining. Pumping should be at a slowrate and should last long enough to allow thecooler fluid to reach the power section.If a float valve is not used and the drill stringis empty, the annulus pressure combined withthe dynamic pressure, generated by piercingthrough the fluid, will force the drilling fluidthrough the bit and into the motor, causing themotor to rotate in reverse. This could result inunscrewing one or more internal components.Therefore it is our recommendation to use atleast one float valve in the bottom hole assem-bly. If the use of a float valve is not feasible,

    keep the drill string full at all times and trip inslowly. Keep the running speed low when deal-ing with heavy mud and small liners.

    Take pressure readings at three or four flowrates close to operating flow rates when trip-ping in. This data can be used as a referenceto conduct similar tests following any drillingproblems.

    Drilling With PDM Motor

    Regardless of the application, certain commonprocedures should be followed to ensure asuccessful motor run. This section is designedto outline certain guidelines to

    32

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    assist the end users of PDM motors with theirdrilling challenges.

    After reaching the bottom of the hole, with the

    bit off-bottom, start the pump and slowly in-

    crease the flow rate to the desired level (See

    the Motor Specification section of the hand-

    book for the recommended motor GPM). Once

    the circulation is established, record the stand-pipe pressure reading. This pressure will be

    higher than the one recorded on the surface.

    Gradually lower the motor to the bottom of

    the hole and apply weight to the bit. This will

    increase the motor power output, which will

    cause an increase in the standpipe pressure.

    Continue to add weight until the desired RPMat certain GPM is achieved (see Motor Specifi-

    cation section for RPM values). Record the on

    - bottom pressure. The difference between

    the on-bottom and off-bottom pressure is

    called the differential pressure. As the motor

    drills off, continue to add weight to maintain

    the desired differential pressure.

    The performance curves at the Motor Specifi-

    cation section of the handbook shows that the

    motor RPM decreases as the differential pres-

    sure of the motor approaches its full-load limit.

    Since ROP is directly related to the motor RPM,

    operating the motor at its full-load might not

    33

    show any substantial increase in ROP, but itwill definitely reduce the stator life. Therefore,

    for the best results keep the differential pres-

    sure at about 75% of its maximum recom-

    mended value.

    If the motor is overloaded or is not allowed to

    drill-off the applied weight, a rapid increase in

    standpipe pressure will occur. At this point the

    motor is at its stall pressure, which meansthe bit is not rotating and the fluid is passing

    between the rotor and the stator without turn-

    ing the rotor. Repeated stalling of the motor

    could result in premature motor failure. When

    stalling happens, stop the rotary table imme-

    diately and cutback the GPM by at least 50%

    before lifting the motor up.

    When tagging the bottom of the hole for the

    first time, or after changing the bit or the

    bend angle, drill with lightweight for about 30

    minutes to create a bit pattern at the bottom

    of the hole. Failing to do so could result in

    repeated stalling and subsequent stator dam-

    age.

    If drilling in an environment where the cir-culating bottom-hole temperature exceeds

    200F, certain precautionary measures should

    be considered. As mentioned earlier, the me-

    chanical strength of the stator rubber lining is

    reduced substantially at elevated temperatures.

    To reduce the magnitude of the stress on the

    34

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    rubber, limit the differential pressure across the

    motor to 70% of its full-load value. A prolongedinterruption in drilling results in additional swell-

    ing of the stator rubber. When bringing the

    pumps up, start gradually at low GPM to allow

    the stator rubber to cool. Increase the flow rate

    to the desired level at several increments. Cir-

    culate off-bottom long enough to let the cooler

    fluid reach the motor. Lower the bit to the bot-

    tom slowly and resume drilling.

    The use of performance motors in hot-hole en-

    vironment can also improve the life of the mo-

    tor, since due to additional power-generating

    stages; the differential pressure per stage will

    be less than a standard power section. Adding

    lubricants to the drilling fluid and keeping the

    mud clean could also improve the stator life by

    reducing the friction between the rotor and the

    stator and decreasing the frictional heat.

    Rotary RPM

    During the drilling operation, it is a common

    practice to rotate the drill string at a moderate

    RPM. While rotating, a lateral force is exerted

    on the drill bit by the formation. The magnitude

    of the force is directly proportional to the bend

    length, bend angle and formation hardness and

    is inversely proportional to the hole size. The

    induced bending stress on the motor raises con-

    cern about the possibility of fatigue failure.

    35

    Fatigue failure will happen in a finite numberof bending cycles, if the magnitude of the

    bending stress exceeds the fatigue endurancelimit of the metal. Under these conditions therotary speed plays a significant role in the suc-cessful completion of the well. A high rotaryRPM can substantially accelerate the genera-tion and growth of fatigue cracks under severebending forces.

    We have experienced the least number of mo-

    tor problems, when the rotary speed and bendangle are limited to 50 RPM and 1.50 respec-tively. So, to avoid a catastrophic connectionfailure, we strongly urge you to adhere tothese limitations.

    Jarring

    When selecting a jar for a particular drillingoperation, avoid using one whose maximumpull capacity exceeds the maximum allowablepull for the motor, as listed in the Motor Spec-ification section of this handbook. Replacethe motor, if it has been jarred for more thanthree times.

    Tripping Out Of the Hole (Re-running)

    When pulling a bent assembly, exercise ex-

    treme caution at the tight spots such as BOP,casing shoe, ledges, etc. Once on the surface,flush the tool with clean water by placing awater hose into the top sub and rotating thebit box in the clockwise direction until the dis-charge is clear. If the bit box is locked-up, laythe motor down.

    36

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    Checking the Motor For Re-Run

    If the previous run was relatively short andthe motor had not been exposed to a harsh

    environment such as high hole temperature,

    oil-base mud, sour gas, jarring, or any other

    extreme condition, then a decision can be

    made regarding the reuse of the motor. To

    do so, the integrity of the power transmis-

    sion components, i.e. the radial bearings and

    thrust bearings and power transmissioncoupling, should be confirmed.

    -Radial Bearing: with the motor hanging se-

    curely from the kelly, rotate the bit box in both

    directions for at least four complete revolu-

    tions. If the rotation indicates a tight spot in

    the bearing, lay the motor down. Also check

    the radial play of the bearing by shaking the

    bit box from side to side. The design of radial

    bearing allows for a small amount of radial

    play. Do not reuse the motor if the play is ex-

    cessive.

    -Thrust Bearings: measure the thrust bearing

    wear as followed (Figure 8). With the motor

    hanging securely, record the bit box/bearing

    housing gap (dimension A). Stand the mo-tor on the rig floor and apply moderate axial

    force. Measure and record the same gap (di-

    mension B ). If the clearance

    (A-B) exceeds the allowable limits, as outlined

    in the following table, the motor is not suit-

    able for rerun.

    37 38

    Figure 8

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    Allowable Thrust Bearing & CouplingWear For Motor Re-Run

    39

    Item

    Problem

    Cause

    CorrectiveAction

    1

    Pressureincreases

    abovetheexpectedlevelwhenoff

    bottomanddecreas

    eswhenonbottomwithverylight

    WOB.

    Catas

    trophicconnectionfailure-Thepressure

    fluctuationistheresultofthecatchmandrelbeing

    seatedandunseatedinsidetheTopSub.

    Tripoutoftheholeverycarefully.Keepthepumpsoff

    ifpossiblewhiletripping.

    2

    ROPdropswhilethetorqueandthepressureincrease

    andtheflowremainsunchanged.

    Motor

    isinornearstallpressure-thebithasstopped

    turningoristurningveryslowlyandmostorallofth

    e

    fluidisbypassingtherotorandstator.

    Stoprotatingimmediately.Shutoffpump

    sorcutback

    theflowratebyatleast50%beforelifting

    offbottom.If

    pressuredropisnotdetected,resumedrillingwith

    lowerWOB.

    3

    ROPandflowdropwhilethepressureremainsconstant.

    Motor

    isatornearstallpressureandforcingthepu

    mp

    stroke

    sdown.

    SamecorrectiveactionasItem2.

    4

    ROPandtorquedro

    pwhilethepressureincreases.ROP

    failstorespondwith

    increasedWOB.

    Bitba

    lling.

    Liftoffbottom,reciprocatestring,increas

    eflowtoclean

    thebit.Resumedrillingifpressurereturn

    stoits

    expectedlevel.

    5

    ROPdropswhiletorqueincreases.WOBnormal.

    Stabilizershangingorreaming.

    Drillcarefullyforafewfeetwhilerotating

    slowly.Ifthe

    problempersists,POOHtoreducethebendangleof

    themotororadjuststabilizersize.

    6

    ROPdropsandthe

    rotarytorqueandpressureare

    irregular.

    Junkinthehole,non-homogeneousformation,or

    conelocking.

    liftoffbottomtowasthejunkaway.Ifthetorqueand

    pressurearenotstabilizedPOOH.

    TroubleShooting

    Bit

    OffBottom

    40

    Motor Size

    3 0.130

    4 0.140

    4 F2000

    6 0.150

    6 0.180

    6 F2000

    7 0.180

    8 F2000

    0.180

    11 0.180

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    MOTOR SPECIFICATION

    This section of the handbook provides critical

    information regarding the physical characteris-

    tics and performance parameters of PDM drill-

    ing motors.

    PDM is continuously improving its motors and

    procedures. Therefore, the information in this

    section can change without prior notice. All the

    changes will be reflected in the latest revisionof the handbook or subsequent PDM brochures

    and literature.

    The flow rate, RPM, torque, differential pres-

    sure correlation is presented graphically for

    each motor. The proper interpretation of these

    graphs is crucial in maintaining the specified

    operating limits of the motor.

    Interpreting Performance Graphs

    The performance characteristics of every PDM

    motor are presented by the performance

    graphs. These graphs show the output torque

    and speed of the motor, each at different flow

    rates versus the differential pressure across

    the motor.

    The characteristics of a motor can be sub di-

    vided into two different categories, indepen-

    dent and dependent. The independent charac-

    teristics are the ones, which can be controlled

    by the driller (i.e. differential pressure and flow

    rate). The dependent characteristics are those,

    43

    which are inherent in the design of the motorand its power section (i.e. RPM, torque, horse-power, and efficiency).

    To determine the dependent characteristics ofa motor, locate the desired differential pres-sure on the corresponding axes. Draw a per-pendicular line until it intersects the curve rep-resenting a particular dependent characteristicat a certain GPM (the output torque is not afunction of the motor GPM). From the point ofintersection, draw a horizontal line to intersect

    the desired vertical axis.For example, the following curve shows thatat 300 psi of differential pressure and 200GPM, the approximate speed and torque ofthis particular motor are 96 rpm and 1560 ft-lbsrespectively.

    44

    0

    20

    40

    60

    80

    100

    120

    140

    0 200 400 600 800 1000 1200

    Differential Pressure (psi)

    RPM

    0

    700

    1400

    2100

    2800

    3500

    4200

    4900

    5600

    Torque(ft-lb)

    150 GPM

    200 GPM

    250 GPM

    TORQUE LINE

    MAX. DIFFERENTIAL

    PRESSURE LINE

    96

    1560

    300

  • 8/11/2019 Pathfinder Motor Handbook

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    45 46

    MOTOR SPECIFICATIONS

    Min.

    Max.

    Min.

    Max.

    2/38.0

    60

    160

    348

    928

    5.8

    00

    1200

    90

    580

    0.4

    8

    420

    4

    -6

    16.2

    17.4

    1500

    15,0

    00

    4/53.5

    80

    160

    124

    248

    1.5

    50

    530

    45

    960

    1.8

    2

    451

    4

    -6

    16.2

    17.4

    1500

    15,0

    00

    7/82.3

    80

    160

    64

    129

    0.8

    06

    350

    26

    1050

    3.0

    5

    472

    4

    -6

    16.7

    17.9

    1500

    15,0

    00

    7/86.7

    80

    160

    129

    258

    1.6

    13

    1010

    81

    1640

    1.6

    1

    557

    4

    -6

    20.0

    21.1

    1500

    15,0

    00

    1/27.0

    100

    250

    330

    825

    3.3

    00

    1050

    125

    980

    0.9

    3

    838

    5

    -7

    22.1

    23.2

    1500

    20,0

    00

    4/56.0

    100

    250

    102

    255

    1.0

    20

    900

    119

    2460

    2.7

    3

    976

    5

    -7

    18.2

    19.3

    1500

    20,0

    00

    4/56.0

    **

    100

    250

    102

    255

    1.0

    20

    900

    119

    2460

    2.7

    3

    1247

    5

    -7

    -

    25.0

    2000

    20,0

    00

    7/82.2

    100

    250

    54

    136

    0.5

    43

    330

    42

    1640

    4.9

    8

    750

    5

    -7

    15.9

    17.0

    1500

    20,0

    00

    7/82.6

    150

    300

    39

    79

    0.2

    63

    390

    53

    3500

    8.9

    7

    1057

    5

    -7

    25.4

    26.4

    1500

    20,0

    00

    7/83.8

    150

    250

    78

    130

    0.5

    21

    570

    74

    2960

    5.2

    0

    1006

    5

    -7

    21.8

    22.9

    1500

    20,0

    00

    7/83.8

    **

    150

    250

    78

    130

    0.5

    21

    570

    74

    2960

    5.2

    0

    1289

    5

    -7

    -

    25.0

    2000

    20,0

    00

    7/84.5

    150

    300

    69

    139

    0.4

    63

    680

    93

    3500

    5.1

    9

    1057

    5

    -7

    25.4

    26.4

    1500

    20,0

    00

    Rev/Gal

    Motor

    Size

    Lobes&

    Stages

    Flow

    (gpm)

    MotorRPM

    Max

    Diff.PSI

    MaxHP

    MaxTQ

    (ft.-lb.)

    MaxBit

    Press.

    Drop

    (psi)*

    Length

    (Adj)

    (ft.)

    Max

    WOB

    (lb.)

    Motor

    WT(lb.)

    Torque

    Slope

    (ft-lb)/psi

    HoleSize

    (in.)

    Length

    (Fixed)

    (ft.)

    3

    4

    M

    OTOROVERVIEW

    *Forhigherbitpressured

    ropconsultyourPathFinderRepresentat

    ive

    **F2000MotorLine

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    47

    48

    MOTOROVERVIEW

    *Forhigherbitpressur

    edropconsultyourPathFinderRepresen

    tative

    **F2000MotorLine

    Min.

    Max.

    Min.

    Max.

    Rev/Gal

    Motor

    Size

    Lobes&

    Stages

    Flow(gpm)

    MotorRPM

    Max

    Diff.PSI

    MaxHP

    MaxTQ

    (ft.-lb.)

    MaxBit

    Press.Drop

    (psi)*

    Length

    (Adj)

    (ft.)

    Max

    WOB

    (lb.)

    Motor

    WT(lb.)

    Torque

    Slope

    (ft-lb)/psi

    HoleSize

    (in.)

    Length

    (Fixed)

    (ft.)

    4/57.5

    150

    400

    99

    264

    0.6

    59

    1130

    239

    4770

    4.2

    4

    1750

    7

    -8

    25.0

    26.4

    1500

    40,0

    00

    7/82.8

    150

    400

    50

    133

    0.3

    32

    420

    84

    3340

    7.9

    5

    1674

    7

    -8

    18.4

    19.8

    1500

    40,0

    00

    7/82.9

    200

    500

    34

    85

    0.1

    70

    440

    104

    6400

    14.7

    1

    1739

    7

    -8

    27.2

    28.6

    1500

    40,0

    00

    7/84.8

    150

    400

    50

    132

    0.3

    30

    720

    144

    5740

    7.9

    8

    1792

    7

    -8

    25.0

    26.4

    1500

    40,0

    00

    4/56.0

    **

    300

    500

    147

    246

    0.4

    91

    900

    266

    5680

    6.3

    1

    2520

    7

    -9

    -

    30.0

    2000

    50,0

    00

    4/57.0

    300

    600

    149

    298

    0.4

    97

    1050

    344

    6060

    5.7

    7

    2240

    7

    -9

    25.8

    27.1

    1500

    50,0

    00

    5/64.0

    **

    250

    500

    95

    189

    0.3

    78

    600

    151

    4200

    7.0

    0

    1720

    7

    -9

    -

    23.8

    2000

    50,0

    00

    6/73.6EW

    200

    600

    57

    171

    0.2

    90

    900

    286

    10000

    11.1

    1

    2220

    7

    -9

    21.2

    22.5

    1500

    50,0

    00

    7/82.1

    250

    500

    33

    67

    0.1

    33

    320

    78

    6140

    19.5

    0

    2420

    7

    -9

    27.5

    28.8

    1500

    50,0

    00

    7/82.1

    **

    250

    500

    33

    67

    0.1

    33

    320

    78

    6140

    19.5

    0

    2520

    7

    -9

    -

    30.0

    2000

    50,0

    00

    7/83.0

    300

    600

    85

    170

    0.2

    83

    450

    135

    4190

    9.3

    0

    1775

    7

    -9

    18.7

    20.0

    1500

    50,0

    00

    7/83.5

    300

    600

    45

    90

    0.1

    50

    530

    154

    9000

    17.1

    4

    2623

    7

    -9

    30.0

    31.3

    1500

    50,0

    00

    7/85.0

    300

    600

    86

    173

    0.2

    88

    750

    229

    6980

    9.3

    0

    2270

    7

    -9

    24.5

    25.8

    1500

    50,0

    00

    7/85.7

    300

    600

    73

    145

    0.2

    42

    860

    253

    9150

    10.7

    0

    2623

    7

    -9

    30.0

    31.3

    1500

    50,0

    00

    6"

    6

    M

    OTOROVERVIEW

    *Forhigherbitpressure

    dropconsultyourPathFinderRepresentative

    **F2000MotorLine

    Min.

    Max.

    Min.

    Max.

    Rev/Gal

    Motor

    Size

    Lobes&

    Stages

    Flow(gpm)

    MotorRPM

    Max

    Diff.PSI

    MaxHP

    MaxTQ

    (ft.-lb.)

    MaxB

    it

    Press

    .Drop(psi)*

    Length

    (Adj)

    (ft.)

    Max

    WOB

    (lb.)

    Motor

    WT(lb.)

    Torque

    Slope

    (ft-lb)/psi

    HoleSize

    (in.)

    Length

    (Fixed)

    (ft.)

    4/55.3

    300

    900

    76

    228

    0.2

    53

    800

    385

    8880

    11.1

    6

    3800

    9-17

    31.8

    31.8

    1500

    70,0

    00

    4/56.0

    300

    900

    74

    221

    0.2

    46

    900

    429

    10200

    11.3

    3

    3998

    9-17

    34.5

    34.5

    1500

    70,0

    00

    7/84.0

    400

    900

    66

    149

    0.1

    66

    600

    283

    9950

    16.5

    9

    3710

    9-17

    29.7

    29.7

    1500

    70,0

    00

    4/56.0

    **

    300

    900

    74

    221

    0.2

    46

    900

    429

    10200

    11.3

    3

    4550

    9

    -17

    -

    30.0

    2000

    80,0

    00

    7/84.0

    **

    400

    900

    66

    149

    0.1

    66

    600

    283

    9950

    16.5

    9

    4265

    9

    -17

    -

    25.3

    2000

    80,0

    00

    3/46.0

    500

    1200

    111

    265

    0.2

    21

    900

    592

    11720

    13.0

    2

    5840

    12-36

    34.2

    34.1

    1500

    100,0

    00

    5/62.5

    **

    800

    1200

    94

    140

    0.1

    17

    380

    209

    7800

    20.8

    0

    5270

    12-36

    -

    25.8

    2000

    100,0

    00

    5/64.0

    600

    1200

    64

    128

    0.1

    07

    600

    386

    7890

    26.4

    2

    5840

    12-36

    34.4

    34.3

    1500

    100,0

    00

    5/65.0

    600

    1200

    83

    166

    0.1

    38

    750

    548

    16120

    21.4

    9

    6150

    12-36

    34.5

    34.5

    1500

    100,0

    00

    5/65.0

    **

    600

    1200

    83

    166

    0.1

    38

    750

    548

    16120

    21.4

    9

    6140

    12-36

    -

    31.5

    2000

    100,0

    00

    11

    3/43.6

    800

    1500

    93

    174

    0.1

    16

    560

    444

    13390

    24.8

    0

    7010

    14-36

    33.9

    34.3

    1500

    130,0

    00

    97

    8"

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    Motor Specifications3 G2 2/3 8.0

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    0 200 400 600 800 1000 1200 1400 1600

    Differential Pressure (psi)

    RPM

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    Torque(ft-lb)

    49 Motor Operations Manual PF1.0

    160 gpm

    120 gpm

    80 gpm

    Adjustable Torque4000 ft*lb

    Stabilizer Torquen/a ft*lb

    BEND

    ANGLE

    BEND

    ANGLE

    4.75 5.5 5.875 4.75 5.5 5.875

    0.25 N/A N/A N/A 2.2 N/A N/A 0.39

    0.50 2.8 N/A N/A 6.5 2.0 N/A 0.78

    0.75 5.7 N/A N/A 10.5 6.0 3.8 1.15

    1.00 8.6 2.6 N/A 14.3 9.8 7.6 1.50

    1.25 11.5 5.5 2.6 17.9 13.4 11.2 1.83

    1.50 14.4 8.5 5.5 21.1 16.6 14.4 2.12

    1.75 17.3 11.4 8.4 21.1 19.4 17.2 2.38

    2.00 20.2 14.3 11.3 21.1 21.8 19.6 2.60

    2.25 21.6 17.2 14.2 21.1 23.7 21.5 2.77

    2.50 21.6 20.1 17.1 21.1 25.0 22.8 2.89

    2.75 21.6 23.0 20.0 21.1 25.9 23.7 2.97

    3.00 21.6 25.9 22.9 21.1 26.2 24.0 3.00

    HOLE SIZE HOLE SIZE

    THEORETICAL BUILD RATES

    FIXED HSG ADJ HSG

    Slick Slick

    50

    A

    C

    B

    Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the formationcharacteristics, bit type, weight on bit, hole gauge, and holeangle can affect the actual build rate.

    PathFinder is an Operating Unit of Smith International, Inc.

    3 G22/3 8.0

    Flow Rate gpm (lpm)

    Bit Speed RPM

    Torque ft-lb (Nm)

    Stall Torque ft-lb (Nm)

    Max Differential Pressure psi (KPa)

    Power hp (kW)

    Off Bottom Pressure psi (KPa)

    Specific Rotation Rev/gal (Rev/l)

    Lobes

    Stages

    Fixed AdjustableOverall Motor Length A ft (m) 16.23 (4.95) 17.35 (5.29)

    Bix Box to Stabilizer B ft (m) 1.00 (0.30) 1.00 (0.30)

    Bit Box to Bend C ft (m) 2.98 (0.91) 3.88 (1.18)

    Bend Settings degree 0-5 0-3

    Weight lb (kg) 490 (222) 518 (235)

    Top Connection Box

    Bit Connection Box

    Max WOB lb (kg)

    Max Backreaming lb (kg)

    Max Bit Overpull to Rerun lb (kg)

    Max Bit Overpull to Yield lb (kg)

    Max Body Overpul l to Yield lb (kg)

    210000 (95340)

    340000 (154360)

    9000 (4090)

    35000 (15890)

    15000 (6810)

    2 3/8 or 2 7/8 API Reg. Box

    2 3/8 or 2 7/8 API Reg. Box

    2/3

    8

    5.80 (1.53)

    870 (1180)

    180 (1240)

    90 (67)

    1200 (8270)

    580 (786)

    464-928

    Operational Data

    80-160 (300-600)

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    Motor Specifications3 G2 4/5 3.5

    0

    25

    50

    75

    100

    125

    150

    175

    200

    225

    250

    275

    0 100 200 300 400 500 600 700

    Differential Pressure (psi)

    RPM

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    1000

    1100

    Torque(ft-lb)

    51 Motor Operations Manual PF1.0

    160 gpm

    120 gpm

    80 gpm

    Adjustable Torque4,000 ft*lb

    Stabilizer Torquen/a ft*lb

    BEND

    ANGLE

    BEND

    ANGLE

    4.75 5.5 5.875 4.75 5.5 5.875

    0.25 N/A N/A N/A 2.3 N/A N/A 0.39

    0.50 2.9 N/A N/A 6.7 2.1 N/A 0.78

    0.75 5.9 N/A N/A 10.8 6.2 3.9 1.15

    1.00 8.9 2.8 N/A 14.7 10.2 7.9 1.50

    1.25 11.9 5.8 2.7 18.4 13.9 11.6 1.83

    1.50 14.9 8.7 5.7 21.7 17.1 14.8 2.12

    1.75 17.9 11.7 8.7 24.6 20.0 17.7 2.38

    2.00 20.9 14.7 11.6 27.1 22.5 20.2 2.60

    2.25 23.9 17.7 14.6 29.0 24.4 22.1 2.77

    2.50 26.9 20.7 17.6 30.3 25.7 23.5 2.89

    2.75 29.9 23.7 20.6 31.2 26.6 24.3 2.97

    3.00 32.8 26.7 23.6 31.6 27.0 24.7 3.00

    HOLE SIZE HOLE SIZE

    THEORETICAL BUILD RATES

    FIXED HSG ADJ HSG

    Slick Slick

    52

    A

    C

    B

    Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the formationcharacteristics, bit type, weight on bit, hole gauge, and holeangle can affect the actual build rate.

    PathFinder is an Operating Unit of Smith International, Inc.

    3 G24/5 3.5

    Flow Rate gpm (lpm)

    Bit Speed RPM

    Torque ft-lb (Nm)

    Stall Torque ft-lb (Nm)

    Max Dif ferential Pressure psi (KPa)

    Power hp (kW)

    Off Bottom Pressure psi (KPa)

    Specific Rotation Rev/gal (Rev/l)

    Lobes

    Stages

    Fixed AdjustableOverall Motor Length A ft (m) 16.23 (4.95) 17.35 (5.29)

    Bix Box to Stabilizer B ft (m) 1.00 (0.30) 1.00 (0.30)

    Bit Box to Bend C ft (m) 2.98 (0.91) 3.88 (1.18)

    Bend Settings degree 0-5 0-3

    Weight lb (kg) 398 (181) 426 (193)

    Top Connection Box

    Bit Connection Box

    Max WOB lb (kg)

    Max Backreaming lb (kg)

    Max Bit Overpull to Rerun lb (kg)

    Max Bit Overpull to Yield lb (kg)

    Max Body Overpull to Yield lb (kg)

    Operational Data

    80-160 (300-610)

    960 (1302)

    120-250

    1.550 (0.410)

    1440 (1953)

    45 (34)

    530 (3620)

    100 (690)

    4/5

    3.5

    2 3/8 or 2 7/8 API Reg. Box

    2 3/8 or 2 7/8 API Reg. Box

    15000 (6810)

    8700 (3950)

    340000 (154360)

    35000 (15890)

    210000 (95340)

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    Motor Operations Manual PF1.0

    Motor Specifications3 G2 7/8 2.3

    0

    20

    40

    60

    80

    100

    120

    140

    0 100 200 300 400 500 600 700

    Differential Pressure (psi)

    RPM

    0

    300

    600

    900

    1200

    1500

    1800

    2100

    Torque(ft-lb)

    53

    160 gpm

    120 gpm

    80 gpm

    Adjustable Torque4,000 ft*lb

    Stabilizer Torquen/a ft*lb

    BEND

    ANGLE

    BEND

    ANGLE

    4.75 5.5 5.875 4.75 5.5 5.875

    0.25 N/A N/A N/A 2.2 N/A N/A 0.39

    0.50 2.8 N/A N/A 6.5 2.0 N/A 0.78

    0.75 5.7 N/A N/A 10.5 6.0 3.8 1.15

    1.00 8.6 2.6 N/A 14.3 9.8 7.6 1.50

    1.25 11.5 5.5 2.6 17.9 13.4 11.2 1.83

    1.50 14.4 8.5 5.5 21.1 16.6 14.4 2.12

    1.75 17.3 11.4 8.4 23.9 19.4 17.2 2.38

    2.00 20.2 14.3 11.3 26.3 21.8 19.6 2.60

    2.25 23.1 17.2 14.2 28.2 23.7 21.5 2.77

    2.50 26.0 20.1 17.1 29.5 25.0 22.8 2.89

    2.75 29.0 23.0 20.0 30.3 25.9 23.7 2.97

    3.00 31.9 25.9 22.9 30.7 26.2 24.0 3.00

    HOLE SIZE HOLE SIZE

    THEORETICAL BUILD RATES

    FIXED HSG ADJ HSG

    Slick Slick

    54

    Disclaimer: The predicted build rates are calculated basedupon theoretical 3-point contact between the bit, upper stabi-lizer and either lower stabilizer or kickpad. Factors such as theformation characteristics, bit type, weight on bit, hole gauge,and hole angle can affect the actual build rate.

    PathFinder is an Operating Unit of Smith International, Inc.

    A

    C

    B

    3 G27/8 2.3

    Flow Rate gpm (lpm)

    Bit Speed RPM

    NBR & HSN HR

    Torque ft-lb (Nm) 1050 (1424) 1575 (2136)

    Stall Torque ft-lb (Nm) 1580 (2142) 2370 (3213)

    Max Differential Pressure psi (KPa) 350 (2380) 525 (3570)

    Power hp (kW) 19 (14) 28.5 (21)

    Off Bottom Pressure psi (KPa)

    Rev/gal (Rev/l)

    Lobes

    Stages

    Fixed Adjustable

    Overall Motor Length A ft (m) 16.73 (5.10) 17.85 (5.44)

    Bix Box to Stabilizer B ft (m) 1.00 (0.30) 1.00 (0.30)

    Bit Box to Bend C ft (m) 2.98 (0.91) 3.88 (1.18)

    Bend Settings degree 0-5 0-3

    Weight lb (kg) 411 (187) 438 (199)

    Top Connection Box

    Bit Connection Box

    Max WOB lb (kg)

    Max Backreaming lb (kg)

    Max Bit Overpull to Rerun lb (kg)

    Max Bit Overpull to Yield lb (kg)

    Max Body Overpull to Yield lb (kg)

    15000 (6810)

    35000 (15890)

    9300 (4220)

    Specific Rotation .806 (.213)

    210000 (95340)

    340000 (154360)

    Operational Data

    80-160 (300-610)

    64-130

    2 3/8 or 2 7/8 API Reg. Box

    7/8

    2.3

    2 3/8 or 2 7/8 API Reg. Box

    140 (965)

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    Motor Operations Manual PF1.0

    Motor Specifications3 G2 7/8 6.7

    0

    50

    100

    150

    200

    250

    300

    0 200 400 600 800 1000 1200Differential Pressure (psi)

    RPM

    0

    300

    600

    900

    1200

    1500

    1800

    2100

    To

    rque(ft-lb)

    55

    160 gpm

    120 gpm

    80 gpm

    Adjustable Torque4,000 ft*lb

    Stabilizer Torquen/a ft*lb

    56

    Disclaimer: The predicted build rates are calculated basedupon theoretical 3-point contact between the bit, upper stabi-lizer and either lower stabilizer or kickpad. Factors such as theformation characteristics, bit type, weight on bit, hole gauge,and hole angle can affect the actual build rate.

    BENDANGLE

    BENDANGLE

    4.75 5.5 5.875 4.75 5.5 5.875

    0.25 N/A N/A N/A 1.7 N/A N/A 0.39

    0.50 2.2 N/A N/A 5.3 1.5 N/A 0.78

    0.75 4.7 N/A N/A 8.8 5.0 3.1 1.15

    1.00 7.1 2.1 N/A 12.0 8.2 6.3 1.50

    1.25 9.5 4.5 2.0 15.1 11.3 9.4 1.83

    1.50 12.0 6.9 4.4 17.8 14.0 12.1 2.12

    1.75 14.4 9.4 6.9 20.2 16.4 14.5 2.38

    2.00 16.9 11.8 9.3 22.2 18.4 16.5 2.60

    2.25 19.3 14.3 11.8 23.8 20.0 18.1 2.77

    2.50 21.7 16.7 14.2 24.9 21.1 19.2 2.89

    2.75 24.2 19.2 16.6 25.6 21.8 19.9 2.97

    3.00 26.6 21.6 19.1 25.9 22.1 20.2 3.00

    HOLE SIZE HOLE SIZE

    THEORETICAL BUILD RATES

    FIXED HSG ADJ HSG

    Slick Slick

    PathFinder is an Operating Unit of Smith International, Inc.

    A

    C

    B

    3 G27/8 6.7

    Flow Rate

    Bit Speed

    Torque

    Stall Torque

    Max Differential Pressure

    Power

    Off Bottom Pressure

    Specific Rotation

    Lobes

    Stages

    Fixed AdjustableOverall Motor Length A 19.83 (6.09) 21.10 (6.43)

    Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)

    Bit Box to Bend C 2.98 (0.91) 3.88 (1.18)

    Bend Settings 0-5 0-3

    Weight 411 (187) 438 (199)

    Top Connection

    Bit Connection

    Max WOB

    Max Backreaming

    Max Bit Overpull to Rerun

    Max Bit Overpull to Yield

    Max Body Overpull to Yield

    Operational Data

    gpm (lpm) 80-160 (300-610)

    RPM 129-260

    ft-lb (Nm) 1640 (2220)

    ft-lb (Nm) 2460 (3336)

    Rev/gal (Rev/l) 1.613 (0.426)

    psi (KPa) 1010 (6930)

    hp (kW) 74 (56)

    psi (KPa) 140 (965)

    7/8

    6.7

    2 3/8 or 2 7/8 API Reg. Box

    Box 2 3/8 or 2 7/8 API Reg. Box

    ft (m)

    ft (m)

    ft (m)

    degree

    lb (kg)

    lb (kg) 340000 (154360)

    lb (kg) 6600 (3000)

    lb (kg) 35000 (15890)

    lb (kg) 210000 (95340)

    Box

    lb (kg) 15000 (6810)

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    Motor Operations Manual PF1.0

    Motor Specifications4 G2 1/2 7.0

    0

    100

    200

    300

    400

    500

    600

    700

    800

    900

    0 200 400 600 800 1000 1200 1400

    Differential Pressure (psi)

    RPM

    0

    150

    300

    450

    600

    750

    900

    1050

    1200

    1350

    To

    rque(ft-lb)

    57

    250 gpm

    175 gpm

    100 gpm

    Adjustable Torque10,000 ft*lb

    Stabilizer Torque6,000 ft*lb

    BEND

    ANGLE

    5.875 6.125 6.75 7.875 5.875 6.125 6.75 7.875

    0.25 N/A N/A N/A N/A 1.6 1.8 2.5 3.6

    0.50 1.8 0.5 N/A N/A 3.5 3.8 4.4 5.6

    0.75 4.0 2.7 N/A N/A 5.5 5.8 6.4 7.6

    1.00 6.2 5.0 1.8 N/A 7.5 7.7 8.4 9.5

    1.25 8.4 7.2 4.0 N/A 9.5 9.7 10.4 11.5

    1.50 10.7 9.4 6.2 0.4 11.4 11.7 12.3 13.5

    1.75 12.9 11.6 8.4 2.6 13.4 13.7 14.3 15.4

    2.00 15.1 13.8 10.6 4.9 15.1 15.6 16.3 17.4

    2.25 15.1 16.0 12.8 7.1 15.1 16.0 18.2 19.4

    2.50 15.1 17.2 15.0 9.3 15.1 17.2 20.2 21.4

    2.75 15.1 17.2 17.3 11.5 15.1 17.2 22.2 23.3

    3.00 15.1 17.2 19.5 13.7 15.1 17.2 22.2 25.3

    0.39 1.5 0.5 N/A N/A 2.4 2.6 3.2 4.2

    0.78 4.8 3.8 1.4 N/A 5.1 5.4 5.9 7.0

    1.15 7.9 6.9 4.5 0.2 7.9 8.0 8.6 9.6

    1.50 10.8 9.9 7.5 3.2 10.8 10.5 11.1 12.1

    1.83 13.6 12.7 10.3 6.0 13.6 12.9 13.4 14.5

    2.12 15.1 15.1 12.7 8.4 14.7 15.1 15.5 16.5

    2.38 15.1 17.3 14.9 10.6 15.6 17.3 17.4 18.4

    2.60 15.1 17.3 16.8 12.5 15.6 18.3 18.9 20.0

    2.77 15.1 17.3 18.2 13.9 15.6 18.3 20.1 21.2

    2.89 15.1 17.3 19.2 14.9 15.6 18.3 21.0 22.0

    2.97 15.1 17.3 19.9 15.6 15.6 18.3 21.6 22.6

    3.00 15.1 17.3 20.2 15.9 15.6 18.3 21.8 22.8

    FIXED HSG

    THEORETICAL BUILD RATES

    HOLE SIZE

    SlickHOLE SIZE

    Stabilized

    ADJUSTABLE HSG

    58

    Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the formationcharacteristics, bit type, weight on bit, hole gauge, and holeangle can affect the actual build rate.

    PathFinder is an Operating Unit of Smith International, Inc.

    A

    C

    B

    4 G21/2 7.0

    Flow Rate

    Bit Speed

    Torque

    Stall Torque

    Max Differential Pressure

    Power

    Off Bottom Pressure

    Specific Rotation

    Lobes

    Stages

    Fixed Adjustable

    Overall Motor Length A 22.08 (6.73) 23.17 (7.06)Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)

    Bit Box to Bend C 3.63 (1.11) 4.78 (1.46)

    Bend Settings

    Weight 920 (418) 924 (419)

    Top Connection

    Bit Connection

    Max WOB

    Max Backreaming

    Max Bit Overpull to Rerun

    Max Bit Overpull to Yield

    Max Body Overpull to Yield

    Operational Data

    gpm (lpm) 100-250 (380-950)

    RPM 330-830

    ft-lb (Nm) 980 (1330)

    ft-lb (Nm) 1470 (1990)

    Rev/gal (Rev/l) 3.300 (0.872)

    psi (KPa) 1050 (7240)

    hp (kW) 125 (93)

    psi (KPa) 230 (1590)

    1/2

    7

    ft (m)ft (m)

    ft (m)

    degree

    lb (kg) 20000 (9080)

    lb (kg)

    Box 3 1/2 API Reg. or 3 1/2 IF or 3 1/2 X-Hole

    Box 3 1/2 API Reg.

    0-3

    lb (kg) 320000 (145280)

    lb (kg) 670000 (304180)

    lb (kg) 8700 (3950)

    lb (kg) 60000 (27240)

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    Flow Rate

    Bit Speed

    Torque

    Stall Torque

    Max Differential Pressure

    Power

    Off Bottom Pressure

    Specific Rotation

    Lobes

    Stages

    Fixed Adjustable

    Overall Motor Length A 27.92 (8.51) 29.0 (8.84)

    Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)

    Bit Box to Bend C 3.63 (1.11) 4.78 (1.46)

    Bend Settings

    Weight 1165 (527) 1210 (548)

    Top Connection

    Bit Connection

    Max WOB

    Max Backreaming

    Max Bit Overpull to Rerun

    Max Bit Overpull to Yield

    Max Body Overpull to Yield

    Operational Data

    gpm (lpm) 150-300 (570-1140)

    RPM 287-574

    ft-lb (Nm) 1900 (2580)

    ft-lb (Nm) 2850 (3860)

    Rev/gal (Rev/l) 1.913 (0.505)

    psi (KPa) 1280 (8790)

    psi (KPa) 230 (1590)

    hp (kW) 181 (135)

    2/3

    8.5

    ft (m)

    ft (m)

    ft (m)

    degree 0-3

    lb (kg)

    Box 3 1/2 API Reg. or 3 1/2 IF or 3 1/2 X-Hole

    Box 3 1/2 API Reg.

    lb (kg) 20000 (9080)

    lb (kg) 8400 (3810)

    lb (kg) 60000 (27240)

    lb (kg) 320000 (145280)

    lb (kg) 670000 (304180)

    Motor Operations Manual PF1.0

    Motor Specifications4 G2 2/3 8.5

    0

    100

    200

    300

    400

    500

    600

    0 200 400 600 800 1000 1200 1400 1600

    Differential Pressure (psi)

    RPM

    0

    400

    800

    1200

    1600

    2000

    2400

    Torque(ft-lb)

    300 gpm

    225 gpm

    150 gpm

    Adjustable Torque10,000 ft*lb

    Stabilizer Torque6,000 ft*lb

    ANGLE

    5.875 6.125 6.75 7.875 5.875 6.125 6.75 7.875

    0.25 N/A N/A N/A N/A 1.1 1.3 1.7 2.4

    0.50 1.3 0.3 N/A N/A 2.7 2.9 3.3 4.0

    0.75 3.1 2.1 N/A N/A 4.3 4.5 4.9 5.61.00 4.8 3.8 1.3 N/A 5.9 6.1 6.5 7.2

    1.25 6.6 5.6 3.0 N/A 7.6 7.7 8.1 8.8

    1.50 8.4 7.3 4.8 0.2 8.4 9.3 9.7 10.4

    1.75 8.4 9.1 6.6 2.0 8.4 9.1 11.3 12.0

    2.00 8.4 9.7 8.3 3.8 8.4 9.7 8.3 13.6

    2.25 8.4 9.7 10.1 5.5 8.4 9.7 10.1 15.3

    2.50 8.4 9.7 11.8 7.3 8.4 9.7 11.8 16.9

    2.75 8.4 9.7 13.6 9.0 8.4 9.7 13.6 17.5

    3.00 8.4 9.7 13.7 10.8 8.4 9.7 13.7 17.5

    0.39 1.1 0.3 N/A N/A 1.8 2.0 2.3 3.0

    0.78 3.7 2.9 1.0 N/A 4.1 4.3 4.6 5.3

    1.15 6.2 5.4 3.5 0.1 6.3 6.5 6.8 7.51.50 8.6 7.8 5.9 2.5 8.6 8.6 8.9 9.6

    1.83 8.6 10.1 8.1 4.7 8.6 10.1 10.9 11.5

    2.12 8.6 10.1 10.1 6.7 8.6 10.1 12.6 13.3

    2.38 8.6 10.1 11.9 8.4 8.6 10.1 11.9 14.8

    2.60 8.6 10.1 13.4 9.9 8.6 10.1 13.4 16.1

    2.77 8.6 10.1 14.5 11.1 8.6 10.1 14.5 17.1

    2.89 8.6 10.1 14.5 11.9 8.6 10.1 14.5 17.9

    2.97 8.6 10.1 14.5 12.4 8.6 10.1 14.5 18.3

    3.00 8.6 10.1 14.5 12.6 8.6 10.1 14.5 18.5

    HOLE SIZE HOLE SIZE

    ADJUSTABLE HSG

    FIXED HSG

    Slick Stabilized

    THEORETICAL BUILD RATES

    Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the forma-tion characteristics, bit type, weight on bit, hole gauge, and holeangle can affect the actual build rate.

    PathFinder is an Operating Unit of Smith International, Inc.

    A

    C

    B

    4 G22/3 8.5

    59 60

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    Flow Rate

    Bit Speed

    HBR & HSN HR

    Torque 2460 (3340) 3690 (5010)

    Stall Torque 3690 (5000) 5535 (7500)

    Max Differential Pressure 900 (6210) 1350 (9315)

    Power 107 (80) 160 (120)

    Off Bottom Pressure 120 (830)

    Specific Rotation

    Lobes

    Stages

    Fixed Adjus table

    Overall Motor Length A 21.83 (6.65) 22.92 (6.99)

    Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)

    Bit Box to Bend C 3.63 (1.11) 4.78 (1.46)

    Bend Settings

    Weight 910 (413) 914 (415)

    Top Connection

    Bit Connection

    Max WOB

    Max Backreaming

    Max Bit Overpull to Rerun

    Max Bit Overpull to Yield

    Max Body Overpull to Yield

    Rev/gal (Rev/l) 1.020 (0.270)

    4/5

    6

    degree 0-3

    lb (kg)

    Box 3 1/2 API Reg. or 3 1/2 IF or 3 1/2 X-Hole

    psi (KPa)

    hp (kW)

    lb (kg) 20000 (9080)

    psi (KPa)

    ft (m)

    ft (m)

    Box 3 1/2 API Reg.

    ft (m)

    lb (kg)

    lb (kg) 670000 (304180)

    lb (kg) 60000 (27240)

    lb (kg) 320000 (145280)

    7900 (3590)

    Operational Data

    gpm (lpm) 100-250 (380-950)

    RPM 102-260

    ft-lb (Nm)

    ft-lb (Nm)

    Motor Operations Manual PF1.0

    Motor Specifications4 G2 4/5 6.0

    0

    50

    100

    150

    200

    250

    300

    0 200 400 600 800 1000 1200 1400 1600

    Differential Pressure (psi)

    RPM

    0

    700

    1400

    2100

    2800

    3500

    4200

    T

    orque(ft-lb)

    250 gpm

    175 gpm

    100 gpm

    Adjustable Torque10,000 ft*lb

    Stabilizer Torque6,000 ft*lb

    Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the formationcharacteristics, bit type, weight on bit, hole gauge, and holeangle can affect the actual build rate.

    BEND

    ANGLE

    5.875 6.125 6.75 7.875 5.875 6.125 6.75 7.875

    0.25 N/A N/A N/A N/A 1.7 2.0 2.6 3.8

    0.50 1.9 0.7 N/A N/A 3.7 3.9 4.6 5.80.75 4.2 2.9 N/A N/A 5.7 5.9 6.6 7.7

    1.00 6.4 5.2 2.1 N/A 7.6 7.9 8.5 9.7

    1.25 8.6 7.4 4.3 N/A 9.6 9.9 10.5 11.7

    1.50 10.8 9.6 6.5 1.0 11.6 11.8 12.5 13.7

    1.75 13.1 11.8 8.7 3.2 13.6 13.8 14.5 15.6

    2.00 15.3 14.0 11.0 5.4 15.5 15.8 16.4 17.6

    2.25 17.5 16.3 13.2 7.6 17.5 17.8 18.4 19.6

    2.50 19.7 18.5 15.4 9.9 19.7 19.8 20.4 21.6

    2.75 22.0 20.7 17.6 12.1 22.0 21.7 22.4 23.5

    3.00 23.9 22.9 19.9 14.3 23.4 23.7 24.4 25.5

    0.39 1.5 0.6 N/A N/A 2.5 2.7 3.3 4.4

    0.78 4.8 3.9 1.6 N/A 5.3 5.5 6.1 7.1

    1.15 8.0 7.1 4.7 0.5 8.0 8.1 8.7 9.8

    1.50 11.0 10.0 7.7 3.5 11.0 10.6 11.2 12.3

    1.83 13.8 12.8 10.5 6.3 13.8 13.0 13.6 14.6

    2.12 16.2 15.3 13.0 8.8 16.2 15.3 15.6 16.7

    2.38 18.4 17.5 15.2 11.0 18.4 17.5 17.5 18.6

    2.60 20.3 19.4 17.0 12.8 20.3 19.4 19.1 20.1

    2.77 21.7 20.8 18.5 14.3 21.7 20.8 20.3 21.3

    2.89 22.8 21.8 19.5 15.3 22.8 21.8 21.1 22.2

    2.97 23.4 22.5 20.2 16.0 23.4 22.5 21.7 22.8

    3.00 23.7 22.8 20.4 16.2 23.7 22.8 21.9 23.0

    HOLE SIZE HOLE SIZE

    ADJUSTABLE HSG

    THEORETICAL BUILD RATES

    FIXED HSG

    Slick Stabilized

    PathFinder is an Operating Unit of Smith International, Inc.

    A

    C

    B

    4 G24/5 6.0

    61 62

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    Motor Operations Manual PF1.0

    Motor Specifications4 G2 7/8 2.2

    0

    20

    40

    60

    80

    100

    120

    140

    160

    0 100 200 300 400 500 600 700Differential Pressure (psi)

    RPM

    0

    375

    750

    1125

    1500

    1875

    2250

    2625

    3000

    Torque(ft-lb)

    Flow Rate

    Bit Speed

    HBR & HSN HR

    Torque 1640 (2220) 2460 (3330)

    Stall Torque 2470 (3350) 3705 (5025)

    Max Differential Pressure 330 (2280) 495 (3420)

    Power 36 (27) 54 (40.5)

    Specific Rotation

    Lobes

    Stages

    Fixed Adjustable

    Overall Motor Length A 15.90 (4.85) 16.98 (5.18)

    Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)

    Bit Box to Bend C 3.63 (1.11) 4.78 (1.46)

    Bend Settings

    Weight 663 (301) 677 (307)

    Top Connection

    Bit Connection

    Max WOB

    Max Backreaming

    Max Bit Overpull to Rerun

    Max Bit Overpull to Yield

    Max Body Overpull to Yield

    Off Bottom Pressure psi (KPa) 50 (345)

    Rev/gal (Rev/l) 0.543 (0.143)

    7/8

    2.2

    0-3

    lb (kg)

    Box 3 1/2 API Reg. or 3 1/2 IF or 3 1/2 X-Hole

    psi (KPa)

    hp (kW)

    lb (kg) 20000 (9080)

    ft (m)

    ft (m)

    Box 3 1/2 API Reg.

    ft (m)

    degree

    lb (kg)

    lb (kg) 670000 (304180)

    lb (kg) 60000 (27240)

    lb (kg) 320000 (145280)

    11700 (5310)

    Operational Data

    gpm (lpm) 100-250 (380-950)

    RPM 54-140

    ft-lb (Nm)

    ft-lb (Nm)

    250 gpm

    175 gpm

    100 gpm

    Adjustable Torque10,000 ft*lb

    Stabilizer Torque6,000 ft*lb

    Disclaimer: The predicted build rates are calculated basedupon theoretical 3-point contact between the bit, upper stabi-lizer and either lower stabilizer or kickpad. Factors such as theformation characteristics, bit type, weight on bit, hole gauge,and hole angle can affect the actual build rate.

    BEND

    ANGLE

    5.875 6.125 6.75 7.875 5.875 6.125 6.75 7.875

    0.25 0.0 N/A N/A N/A 2.7 3.2 4.5 6.7

    0.50 3.0 1.3 N/A N/A 5.3 5.8 7.0 9.30.75 6.0 4.4 0.2 N/A 7.8 8.3 9.6 11.8

    1.00 9.1 7.4 3.2 N/A 10.4 10.9 12.1 14.4

    1.25 12.1 10.4 6.2 N/A 12.9 13.4 14.7 16.9

    1.50 15.1 13.4 9.2 1.7 15.5 16.0 17.2 19.5

    1.75 18.1 16.4 12.3 4.7 18.1 18.5 19.8 22.0

    2.00 21.1 19.5 15.3 7.7 21.1 21.1 22.3 24.6

    2.25 24.2 22.5 18.3 10.8 24.2 23.6 24.9 27.1

    2.50 27.2 25.5 21.3 13.8 27.2 26.2 27.4 29.7

    2.75 30.2 28.5 24.3 16.8 30.2 28.7 30.0 32.2

    3.00 33.2 31.6 27.4 19.8 33.2 31.6 32.5 34.8

    0.39 2.4 1.2 N/A N/A 3.5 3.9 5.0 7.0

    0.78 6.8 5.6 2.5 N/A 7.0 7.4 8.5 10.4

    1.15 11.0 9.8 6.7 1.1 11.0 10.7 11.8 13.71.50 15.0 13.8 10.7 5.1 15.0 13.8 14.9 16.8

    1.83 18.7 17.5 14.4 8.8 18.7 17.5 17.8 19.7

    2.12 22.0 20.8 17.7 12.1 22.0 20.8 20.4 22.3

    2.38 25.0 23.7 20.6 15.0 25.0 23.7 22.7 24.6

    2.60 27.5 26.2 23.1 17.5 27.5 26.2 24.6 26.6

    2.77 29.4 28.2 25.1 19.5 29.4 28.2 26.1 28.1

    2.89 30.8 29.5 26.4 20.8 30.8 29.5 27.2 29.1

    2.97 31.7 30.4 27.3 21.7 31.7 30.4 27.9 29.8

    3.00 32.0 30.8 27.7 22.1 32.0 30.8 28.2 30.1

    HOLE SIZE HOLE SIZE

    ADJUSTABLE HSG

    THEORETICAL BUILD RATESFIXED HSG

    Slick Stabilized

    PathFinder is an Operating Unit of Smith International, Inc.

    A

    C

    B

    4 G27/8 2.2

    63 64

  • 8/11/2019 Pathfinder Motor Handbook

    35/83

    Motor Operations Manual PF1.0

    Motor Specifications4 G2 7/8 2.6

    0

    10

    20

    30

    40

    50

    60

    70

    80

    90

    0 100 200 300 400 500Differential Press ure (psi)

    RPM

    0

    500

    1000

    1500

    2000

    2500

    3000

    3500

    4000

    4500

    Torque(ft-lb)

    300 gpm

    225 gpm

    150 gpm

    Adjustable Torque10,000 ft*lb

    Stabilizer Torque6,000 ft*lb

    BEND

    ANGLE

    5.875 6.125 6.75 7.875 5.875 6.125 6.75 7.875

    0.25 N/A N/A N/A N/A 1.4 1.6 2.0 2.9

    0.50 1.6 0.5 N/A N/A 3.1 3.3 3.8 4.60.75 3.5 2.5 N/A N/A 4.9 5.0 5.5 6.4

    1.00 5.4 4.4 1.7 N/A 6.6 6.8 7.3 8.1

    1.25 7.4 6.3 3.6 N/A 8.3 8.5 9.0 9.9

    1.50 9.3 8.2 5.6 0.8 10.1 10.3 10.7 11.6

    1.75 11.2 10.1 7.5 2.7 11.8 12.0 12.5 13.3

    2.00 13.1 12.1 9.4 4.6 13.6 13.7 14.2 15.1

    2.25 15.1 14.0 11.3 6.5 15.3 15.5 16.0 16.8

    2.50 17.0 15.9 13.2 8.4 17.0 17.2 17.7 18.6

    2.75 18.9 17.8 15.2 10.4 18.9 19.0 19.4 20.3

    3.00 20.8 19.8 17.1 12.3 20.8 20.7 21.2 22.0

    0.39 1.3 0.5 N/A N/A 2.1 2.3 2.7 3.5

    0.78 4.1 3.3 1.3 N/A 4.6 4.8 5.2 6.0

    1.15 6.9 6.1 4.0 0.4 6.9 7.1 7.6 8.4

    1.50 9.5 8.6 6.6 3.0 9.5 9.4 9.8 10.6

    1.83 11.9 11.1 9.1 5.4 11.9 11.5 11.9 12.7

    2.12 14.0 13.2 11.2 7.6 14.0 13.3 13.7 14.5

    2.38 15.9 15.1 13.1 9.5 15.9 15.1 15.4 16.2

    2.60 17.6 16.8 14.7 11.1 17.6 16.8 16.8 17.6

    2.77 17.6 18.0 16.0 12.4 17.3 18.0 17.9 18.7

    2.89 17.6 18.9 16.9 13.2 18.0 18.9 18.7 19.4

    2.97 17.6 19.5 17.5 13.8 18.6 19.5 19.2 20.0

    3.00 17.6 19.7 17.7 14.1 18.7 19.7 19.4 20.1

    HOLE SIZE HOLE SIZE

    ADJUSTABLE HSG

    THEORETICAL BUILD RATES

    FIXED HSG

    Slick Stabilized

    Disclaimer: The predicted build rates are calculated based upontheoretical 3-point contact between the bit, upper stabilizer andeither lower stabilizer or kickpad. Factors such as the formationcharacteristics, bit type, weight on bit, hole gauge, and hole

    angle can affect the actual build rate.

    PathFinder is an Operating Unit of Smith International, Inc.

    A

    C

    B

    4 G27/8 2.6

    65 66

    Flow Rate

    Bit Speed

    Torque

    Stall Torque

    Max Differential Pressure

    Power

    Specific Rotation

    Lobes

    Stages

    Fixed Adjustable

    Overall Motor Length A 25.36 (7.73) 26.44 (8.06)

    Bix Box to Stabilizer B 1.00 (0.30) 1.00 (0.30)

    Bit Box to Bend C 3.63 (1.11) 4.78 (1.46)

    Bend Settings

    Weight 1057 (480) 1055 (479)

    Top Connection

    Bit Connection

    Max WOB

    Max Backreaming

    Max Bit Overpull to Rerun

    Max Bit Overpull to Yield

    Max Body Overpull to Yield

    psi (KPa) 390 (2690)

    Off Bottom Pressure psi (KPa) 50 (345)

    hp (kW) 46 (35)

    lb (kg) 670000 (304180)

    lb (kg) 60000 (27240)

    lb (kg) 320000 (145280)

    lb (kg) 20000 (9080)

    lb (kg) 11000 (4990)

    Box 3 1/2 API Reg.

    0-3

    lb (kg)

    Box 3 1/2 API Reg. or 3 1/2 I F or 3 1/2 X-Hole

    ft (m)