paul hawkins digital design portfolio

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This is my digital design portfolio of some of the work I've completed while studying Industrial Design Technology (BA) at Loughborough University, and on my year industrial placement at Bristan Group Ltd.

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Page 1: Paul Hawkins Digital Design Portfolio
Page 2: Paul Hawkins Digital Design Portfolio
Page 3: Paul Hawkins Digital Design Portfolio

[email protected]

+44 (0) 7807 458109

uk.linkedin.com/in/paulhawkins91

Hello,I am an industrial designer with a passion for product design and engineering. I love working out how products currently or could work, and finding ways to improve them. I am a designer because I want to improve people’s lives, making it better

and easier for them.

Page 4: Paul Hawkins Digital Design Portfolio
Page 5: Paul Hawkins Digital Design Portfolio

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Stå Final year design project

Beat Move Industrial design

Adobe & Nike+ Widgets Injection moulding

MakeACake Design week

Food Ball & Table Hockey Universal design

Other projects Various University projects

Bristan Placement work

Page 6: Paul Hawkins Digital Design Portfolio

Background information

90% <1%

4/5

9hrs.

4hrs5m

£525m.

Final year design project. Stå is a chair designed to be used withsit-stand desks, particularly for people suffering with back pain.

Mechanism development

adults in the UK will suffer from back pain at some point in their life.

sitting a day increases risks of health issues. British people sit

of Scandinavian companies currently use sit-stand desks.

Exercise can be an effective method of pain relief for back pain.

5 million working days were lost due to back pain in ‘03-’04, costing

of UK companies currently use sit-stand desks in comparison. This number is growing.

Braking mechanism started as dog clutch. Tried in different places trying to get it to work.

Tilt mechanism has near enough always been the same.

Dog clutch changed to a collet and tried to connect it to the tilt to remove user error.Could not get the collet to work

with tilt so made it turn to lock.

Headrest bar to offer full adjustabi l i ty for support where and when needed.

TMtåStå dagen Stand the day

Page 7: Paul Hawkins Digital Design Portfolio

Design development Functionalprototypeused toevaluatemechanismsand features

Manufacturing

Scenario

1. Adjust backrest height 2. Turn vibration on

3. Sit at desk 4. Put on brake

5. Perch at desk

Page 8: Paul Hawkins Digital Design Portfolio

ScandinavianOrganicHealthyNaturalComfortable

AestheticPrototype

20mins to assemble

Target of 3,800 unitsto be sold 1st year

Cost £136.96+VAT

Wholesale £260.00

RRP £360.00

VibrationThe chair vibrates after 30mins of being sat on to remind the user to stretch or have a small walk. These are vital when sitting down, especially with back pain.

ModificationColours and some shape can be modified to suit the customer’s company brand identity.

Bamboo

The fabric is made from bamboo. It is more sustainable than other fabrics, is antibacterial, is very soft and comfortable, and is highly breathable to avoid over heating.

Safety

The gas cylinder has a collet mechanism to stop the chair spinning when perched on, and gliders to stop it from sliding.

Standing

Using with a sit-stand desk takes strain off ankles so the user can stand for longer.

Page 9: Paul Hawkins Digital Design Portfolio

Beat Move was designed to reduce the strain of elderly people on the NHS. I focused on exerciseas medicine, and particularly the insight of grandparents enjoying spending time with grandchildren.

Users

76% of over 65 year oldsin the UK are overweight

2/3 of NHS patientsare over 65

Exercise reduces the riskof some heath issues like

falls & diabetes in over 65s

They love food, sometimesa little too much

They like to socialisewith family, friends, orpeople in the street

They like using technology,not loathe it like others

The key opportunity is to create a product that

helps the elderly play active games with

grandchildren over long distances

Falls alone cost theNHS £2bn per year

Over 65s spend on average10hr a day sitting down

Over 65s spendapproximately 80% of

their time at home

Grandparent who lovespending as much time

possible with Grandchildren

They want to laugh, havehave fun, and enjoy life

Over 65s who do as little exercise as possible

Problem

Plug Beat Move into a computer or USB plug adapter to power. Select game mode using the pads (warm up, easy, medium, hard, multiplayer). Copy the sequence shown. A new colour is added each time. Can be played with other people in the room or with people over Skype using a plug-in. Exercises the body by moving and dancing, and the mind. Once finished it can be folded, and clipped shut to be stored.

The solution is a mat with similar gameplay to the game “Simon”. It gets the elderly more active by playing games with grandchildren or other people either in the same room or over long distances.

Page 10: Paul Hawkins Digital Design Portfolio

First part of the injection moulding project, done individually to design a mouldfor a promotional widget. My design was an Adobe cable tidy for computers.

Design and mould development

Engineering drawings

Final Widget

AdobeCable Tidy

Widgetdevelopment

Moulddevelopment

CADdevelopment

Page 11: Paul Hawkins Digital Design Portfolio

I did most of the CNCmachining, and lots ofmanual milling and injecting

Finished mould tool Presentation stand

Group work with Daniel Glover, Anderson Koyama, Alexander Peck, Daniel Read and myself

NIKE+KEYHOLDER

Final widgets

Second part of the injection moulding project was to work as a group to create amould tool for one of the projects. This was Daniel Glover’s design of a Nike key holder.

Page 12: Paul Hawkins Digital Design Portfolio

MakeACake

Looked throughcookbooks

Looked aroundsupermarket

Observation& interview

Measuringingredients

Cream sugar& margarine

Add eggs& flour

Blend untilliquid

Pour mixinto cases

Cook for 20mins Decorate Clean up

Design week project. MakeACake is a dispenser for cake ingredients to make bakingquicker and cleaner, reducing both equipment to wash up and mess in the surrounding area.

Questionnaire11 people completed a questionnaire consisting of 6 questions:

6 - C

upca

ke

3 - large round

1- Loaf

1 - brownies

1. What type of cake do you bake most?

2. What size mixture do you normally make?

3. What flavour do you bake most?

4. What type of decorating do you do?

5. How often do you bake?

6. What is the worst thing about baking?

8 - 8oz

2 - 4oz

1 - 16oz

7 - Chocolate

6 - Plain/vanilla

2 - L

emon

9 - Butter icing3 - Chocolate

3 - White icing

9 - Cleaning3 - Measuring/ preparation

8 - Fortnightly

2 - Weekly

1 - Monthly

Research Methods

Proposition

To produce a product to aid baking cakes that will reduce mess and utensils needed, and will making measuring ingredients easier, making the process overall a lot quicker.

Hands-on Experience

Page 13: Paul Hawkins Digital Design Portfolio

1/4 turn gives 1oz of the ingredients, as does 1scoop of the margarine bowl.

Rubber seal stops ingredients falling or air drying,as well as making the mechanism slightly stiffer soit is harder to accidentally overturn.

The sugar container and mechanism is smalleras sugar has a higher density than the others.

Page 14: Paul Hawkins Digital Design Portfolio

Table HockeyFood Ball This project was to co-design assistive technology sports equipment with and for children with disabilities.

The games will help them develop skills such as team work, co-ordination, turn taking, and counting.

There were 4 site visit to a special needs school. First was to look around and meet some of the children. The second site visit was to interview a child to find out what they do and do not like, what they would like to do, and to try work out their disability. Then I went away and came up with suitable designs.

These designs were produced as rendered outlines. In the co-design session the child coloured in the pictures how they wanted and were asked to change the shape. The initial designs and results can be seen above. These designs were then produced for the child to pick their favourite.

We started by learning about disabilities and their effects, to be able to work them out without having to ask. Then we learnt skills such as empathic modelling (above), interviewing, and other ways of obtaining primary research.

Page 15: Paul Hawkins Digital Design Portfolio

Table Hockey Faces

This combines the previous two games for an added challenge. More points are scored by scoring with the puck going through the mouths directly before going in the goal. Three points for going through the mouth, one point for scoring normally. The three sized faces offer different levels of difficulty.

Food BallThe children work in teams to try get their team’s colour balls through the mouths. They get 10 points for the small mouth, 5 points for medium and 2 for the large. They can do this any way they want: roll it, kick it, throw it, hit it with a hockey stick, etc.

Table HockeyThe child loves air hockey. This design was produced to be made of plywood with a low friction PTFE sheet for the surface so it can be played anywhere without the need for electricity. It comes with paddles which have an elastic strap so easy to hold, and a stick for people who may struggle to reach to the centre of the table.

Page 16: Paul Hawkins Digital Design Portfolio

These are a variety of other projects I have completedwhile at university, from my first and second year.

© Paul Hawkins, 2012

© Paul Hawkins, 2012

This was a first year branding project to design an oil bottle in

the style of a Mini.

The USB was a second year CAD surfacing module. Shown is the initial sketch, the surface model, and the manufacturable model.

This was one of my first concept designs at University of a rugged DAB radio. It would be made of aluminium and painted Teflon. Over time it would get dented and scratched showing the aluminium through the Teflon.

Page 17: Paul Hawkins Digital Design Portfolio

We had to research and design a cooking and eating device for an extreme sport, with a design that fits in with a brand. I chose

Tag Heuer and snow sports.

Part of the Interaction/UX module was to create an app for E.on involving gamification. My app let you set targets for points to be exchanged for prizes. It has VR which gives info, hints and tips for your appliances, as well as keeping track of efficiency and bills.

Page 18: Paul Hawkins Digital Design Portfolio

These are various projects completed when on my year industrial placement at Bristan Group Ltd., ataps and showers company. The first two are main projects, the other are other various smaller tasks.

The Bristan Collection is a range of showroom bathroom taps I worked on. The first part was released August 2015. For the full range, go to: http://goo.gl/MoN25u

1. Concept sketching.3. CAD development including engineering in components

and calculating to make sure they should work.

2. Team critiquing and development sessions.

4. Finshed Products.

Page 19: Paul Hawkins Digital Design Portfolio

TMV3 OpacCommercial Taps

The Opac Thermostatic shower range was a project that I started when I joined Bristan, shortly after the taps were sent to the supplier for quotes. This project was heavy focused on product engineering.

My first job was a critical task to change the highly complex internals to fit a new cartridge.

Including somecomponents

Supplier interaction.

All final designs and variations (renders done by myself for the company catalogue).

Bar mixer shower

Wall mount bath filler

Deck mount bath filler

Engineering drawings including complex and simple parts, and GA’s.

3D printing for testing and approval.

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DRW. REV. DESCRIPTION CHANGE NO. DATE

1 RELEASED N/A 21/01/14

2O RING 480222 ADDED; CHECK VALVE WAS 31.4215.0.0001; TARGA BUTTON P67 REPLACED BY RUBBER BUNG 283-034

ECN 283-002 06/02/14

3 O RING ITEM 25 ADDED ECN 283-003 04/04/14

4SPLINE ADAPTOR SA12 & SCREW M4X8 SC4-8SPDELETED; COMMON HANDLES REPLACED WITH TEMPERATURE & FLOW VERSIONS

ECN 283-004 30/06/14

5O RING CHANGES - REFER TO SPREADSHEETOPAC TMV3 BOM'S FOR FULL DETAILSGRUB SCREW SC5-6N (M5x6) WAS SC5-4 (M5x4)

ECN 283-005 21/07/14

ITEM No. PART No. PART DESCRIPTION MATERIAL QTY.1 0020_32 FILTER WASHER NITRILE N7118F AND STAINLESS 304 22 264-008 BODY ADAPTOR BRASS BAR CZ121 23 264-034 ELBOW NUT CuZn40Pb2 (CW617N) 24 264-043 WALL MOUNT 11 CHROME - COOL TOUCH SEE PARTS LIST 15 264-051 TUBE, MIXED WATERWAY BRASS 16 264-052 CARTRIDGE NUT BRASS 17 264-035-1 ISOLATOR LOCK NUT BRASS CHROME PLATE 18 264-036-1 ISOLATOR SCREW BRASS CHROME PLATE 19 264-037-1 FLUSHING LOCK NUT BRASS CHROME PLATE 110 264-038-1 FLUSHING SCREW BRASS CHROME PLATE 111 264-044-1 TMV3 BAR SHOWER BODY MACHINED BRASS CHROME PLATE 112 264-045-2 LEVER HANDLE CONTROL MAZAK3-ZL3 CHROME PLATE 113 264-046-2 LEVER HANDLE FLOW CONTROL MAZAK3-ZL3 CHROME PLATE 114 283-034 M5 SILICONE BUNG SILICONE RUBBER - GREY 215 3040-A20 O RING 7.8 x 1.9 NITRILE RUBBER 116 31-0006-0 NEOPERL OF15 WRAS APPROVED CHECK VALVE VARIOUS 217 58-9031-10000 NEOPERL 7L/MIN FLOW REGULATOR VARIOUS 218 CA43G-01_ASM_31 VERNET CA43G VARIOUS 119 N16-B SHOWER OUTLET BRASS CHROME PLATE 120 OR003 O RING 12.0 x 2.0 NITRILE RUBBER 121 OR006 O RING 16.0 x 1.8 NITRILE RUBBER 122 OR030 O RING 38.3 x 3.55 NITRILE RUBBER 123 OR100 O RING 11.2 x 2.7 NITRILE RUBBER 124 OR103 O RING 14.0 x 3.0 NITRILE RUBBER 125 OR109 O RING 14.0 x 2.0 NITRILE RUBBER 126 OR117 O RING 8.0 x 2.0 NITRILE RUBBER 127 OR130 O RING 16.1 x 1.6 NITRILE RUBBER 228 OR169 O RING 7.5 x 2.2 NITRILE RUBBER 129 OR173 O RING 26.7 x 1.78 NITRILE RUBBER 230 SA05 TEMPERATURE STOP CA43 ABS BLACK 131 SC5-6SN GRUB SCREW M5 x 6.0 STAINLESS STEEL 232 VS03-C24 3/4" CD VAVLE VARIOUS 1

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2 3 4 5 6 7 8 9 10 11

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EC Directrive 2002/95 EC Acceptable Limits Percentage Area Measured By Homogenous Material: Lead (Pb) 0.1% Cadnium (Cd) 0.01%Mercury (Hg) 0.1%Polybrominated Bithenyl 0.1%Polybrominated Dithenyl Ether 0.1% Hexavaliant Chrome 6 0.1%Hexabromocyclododecahe 0.1%Diethylhexyl Phthalate 0.1%Butylbenzyl Pthalate 0.1%Dibutyl Phthalate 0.1%

RoHS Directive 2002/95/EC

Acceptable Lead % By Mass VolumeSteel 0.35% Aluminium 0.4%Copper Alloys 4.0%EFFECTIVE FROM 01 JULY 2006 ALL MATERIALS USED IN THE MANUFACTURE OF THIS PRODUCT MUST FULLY COMPLY TO THE ROHS DIRECTIVE 2002/95/EC. BRISTAN GROUP LTD MUST BE INFORMED OF ALL MATERIAL CHANGES

WRAS APPROVED MATERIAL

BIRCH COPPICE BUSINESS PARK,DORDON, TAMWORTH,

STAFFORDSHIRE, B78 1SG.TELEPHONE: 0844 701 6274

FAX: 0844 701 6273

MATERIAL SPECIFICATION GENERAL TOLERANCE DECIMAL 0 =+/- 0.4DECIMAL 0.0 = +/-0.2DECIMAL 0.00 = +/-0.1ANGLES = +/-1INCLUDED ANGLES = +/-2 CONCENTRICITY = 0.1 TIRSURFACE FINISH = N8

DRAWNCJT

DATE21/01/14

CHECKED

DATE SCALE 1:2 TITLE:

TMV3 WALLMOUNT BAR SHOWER

SEE PARTS LIST

ALL DIMENSIONS ARE IN MM'SUNLESS OTHERWISE STATED

DO NOT SCALE, IF IN DOUBT ASK. REMOVE ALL BURRS/SHARP CORNERS

WITH 0.1-0.2 CHAM. OR RAD. THIRD ANGLE PROJECTION.

PART No. 264-026-2

DRAWING No. 264-026-2 PART CALCULATED WEIGHT N/A

SIZE A2 SHEET 1 OF 1

MATERIALS MUST BE REACH COMPLIANT THIS DRAWING / SPECIFICATION IS THE PROPERTY OF BRISTAN GROUP LTD AND MUST NOT BE COPIED IN PART OR WHOLE WITHOUT PRIOR WRITTEN PERMISSION OF THE BRISTAN GROUP LTD.

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2 3 4 5 6 7 8 9 10 11

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B

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EC Directrive 2002/95 EC Acceptable Limits Percentage Area Measured By Homogenous Material: Lead (Pb) 0.1% Cadnium (Cd) 0.01%Mercury (Hg) 0.1%Polybrominated Bithenyl 0.1%Polybrominated Dithenyl Ether 0.1% Hexavaliant Chrome 6 0.1%Hexabromocyclododecahe 0.1%Diethylhexyl Phthalate 0.1%Butylbenzyl Pthalate 0.1%Dibutyl Phthalate 0.1%

RoHS Directive 2002/95/EC

Acceptable Lead % By Mass VolumeSteel 0.35% Aluminium 0.4%Copper Alloys 4.0%EFFECTIVE FROM 01 JULY 2006 ALL MATERIALS USED IN THE MANUFACTURE OF THIS PRODUCT MUST FULLY COMPLY TO THE ROHS DIRECTIVE 2002/95/EC. BRISTAN GROUP LTD MUST BE INFORMED OF ALL MATERIAL CHANGES

WRAS APPROVED MATERIAL

NOTES ALL ITEMS TO BE WRAS APPROVED LOCK NUTS 264-035-1 AND 264-037-1 TO HAVE LOCTITE 577 APPLIED TO THREADSAT ASSEMBLY PRODUCT MARKING AS PER SEPERATE DRAWINGS PROVIDED NON LEVER HANDLES:TEMPERATURE CONTROL PART NO 264-047-2 (801502-H1)FLOW CONTROL PART NO 264-048-2 (801502-H3) LEVER POSITIONS TO BE IN LINE WITH MARKINGS. I.E. 0 HORIZONTAL TO 90VERTICAL FOR CD VALVE AND -35 BELOW HORIZONTAL TO 100 (10BEYOND) VERTICAL FOR TEMPERATURE CONTROL LEVER HANDLE MUST NOT ROTATE UNDER OWN WEIGHT

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SECTION THU SCALE 2:5

Page 20: Paul Hawkins Digital Design Portfolio

My primary job was to aid the other members of the design team and the wider company with design related jobs. These are a variety of projects and tasks I did throughout the year.

On my second day, I created a shroud in CAD for protecting a shower valve while plastering. Three weeks later the first samples arrived.

I had training from Root Solution (Creo reseller, support, and training company) in surface modelling.

I did realistic renders for the catalogue when photographs could not be taken.

I did a large amount of 3D printing and jet washing.

I produced CAD models from sketches by other members of

the design team.

As well as part and GA drawings, I also created drawings for instruction manuals, design registrations, website, brochure, etc.

I created my own materials and environments in Keyshot. This meant things like realistic section

renders could be created.

I reproduced and reverse engineered parts and products in CAD. These are: a tap where all parts were made, then changed to have less; and a ceramic toilet tube which needed an engineering drawing.

Page 21: Paul Hawkins Digital Design Portfolio

“Joy” thermostatic electric shower.https://goo.gl/bxzmHf

One other recurring jobs I had was to create Keyshot animations. These were used as installation and maintenance guides, to highlight key features, and as a marketing tool. I made all the raw footage in one continuous sequence, and a member of product management edited it.

“H64” hospital basin mixer.https://goo.gl/eEujJy

“Mini2” concealed sequential mini valve shower.https://goo.gl/vqQUmt

TMV3 “Opac” bar mixer shower.https://goo.gl/g6He35

TMV3 “Opac” wall mount bath filler (same video as bar mixer with a different body).https://goo.gl/OCk97q

Page 22: Paul Hawkins Digital Design Portfolio

© Paul Hawkins2015