pavers - ammann group · hydrostatic sensor paver finishers for asphalt and wet mix paving 4 proven...

Machines

Pavers

Hydrostatic Sensor Pavers, Mechanical Pavers, Curb Pavers

2

An Innovative Family FirmAmmann is a world-leading supplier of mixing plants, machines and services to the construction industry, with core expertise in road-building and transportation infrastructure. Our strengths are the forthcoming approach of a family firm that has been operating for many years, coupled with our strong and well-established international presence. Since 1869, we have been setting benchmarks in the road-building industry, thanks to countless innovations and solutions that are as competitive as they are dependable.

True to our motto, “Productivity Partnership for a Lifetime,” we gear our activities to the needs and requirements of our customers around the globe. We are aware that plants and machines that prove their merits day after day under tough operating conditions are the only way to give our customers the critical, competitive edge they need. As you would expect, we provide a well-developed service network and reliable supply of spare parts, together with support throughout the lifetimes of the plants and machines that we offer.

Asphalt Mixing PlantsAmmann is the only manufacturer of asphalt mixing plants to develop and produce all the system components ( including controls, screens, dryers, burners, mixers and filters ) in-house on the basis of an integrated concept. This enables us to offer our customers an optimised complete solution, with all elements of the plant ideally coordinated – from process analysis and design of the system components through to controls for all components of the plant. Well over 4000 Ammann asphalt mixing plants are in operation every day under tough conditions – a figure that speaks for itself.

Gravataí BRA

Shanghai CHN

Ahmedabad IND

Verona ITA

Hennef GER

Ettlingen GER

Alfeld GER

Nové Město nad Metují CZE

Factories

Subsidiaries

Regions with sales partner

Langenthal SUIHeadquarters

Ammann Group Worldwide Nine production locations and over 100 agencies and sales partners

3

Ammann Apollo India Private Limited – a member of Ammann GroupApollo has been the market leader for asphalt mixing plants and asphalt pavers in India for more than 30 years. A total of 500 + employees at three plants in the Gujarat province produce plant and machinery for Apollo’s main market India and other emerging markets. Additionally, Apollo also has a broad network of sales and service points throughout India.

Joint Venture Ammann ApolloWith the joint venture with Apollo, Ammann is expanding its market position in the field of asphalt mixing plants, asphalt pavers and compaction machines in India and its neighbouring markets. The joint enterprise is responsible for the sale of the Ammann product range in the region whilst the Ammann Group continues to operate on a global basis. The partnership with Apollo therefore represents a significant contribution towards strengthening Ammann’s global market position.

Hydrostatic Sensor Paver FinishersFor Asphalt and Wet Mix Paving

4

Proven Technology Over 1600 machines are in operation in India and abroad and 12–15 units are delivered each month. This is manifestation of a high level of customer acceptance of the proven technology of Ammann Apollo Hydrostatic Sensor Pavers.

Hydrostatic DriveThe pavers have variable displacement motor and pump for infinitely variable paving and travel speeds. No mechanical shifting either in the paving or travel mode – effortless selection through finger- tip control.

Accurate Grade and Slope controlThe latest European technology electronic grade and slope control sensing device offers accuracy levels meeting international standards.

Ammann Apollo offers 3 models of Hydrostatic Sensor Pavers for paving widths ranging from 5,5 m to 9 m. The pavers are manufactured in modern manufacturing facilities located in Khatrej near Ahmedabad and Ditasan near Mehsana in the state of Gujarat, India.

Long LifeThe sturdy constructions using quality components mean years of trouble free performance even under adverse conditions. The product life cycle cost is the lowest in Industry.

Prompt After Sale ServiceA team of trained service personnel at factory / regional / branch / dealer locations provide prompt after sale service. This is supported by a high service level on the spare parts front, thereby ensuring high up time.

6

Hydrostacic Sensor Paver Finisher – AP 550Extend – A –Pave Screed AP 550 has a basic screed width of 2,5 metres hydraulically extendable to 4,5 metres. Bolt on mechanical extensions of 500 mm each on either side of the screed offer a paving width of 5,5 metres. The tamping and vibration arrangement is in line with Ministry of Road Transport & Highways (MORT & H), Govt. of India and accepted international specifications. Uniform screed heating across the screed width is with diesel burners and LPG heating is offered as an optional extra.

Hydrostatic Controls•Conveyor and augur drive is through variable displacement hydraulic pump and fixed motor for material feed.

Proportional hydraulic feeding system for step-less feeding control is an optional extra. •The steering and transmission are hydraulically controlled.

AP 550 basic details

• A Operation height with tiltable 3438

• A1 Height without canop 2525

• B Length 6616

• C Operating width 3140

• D Shipping width 2540

• E Tread width center 2089

• F Truck dumping clearance 484

• G Wheel base 2612

• H Auger lowest position above the ground 157

“Over 1850 units in operation.”

TrACTor MoDEL AP 550

Operating height A 3,43 m

Shipping height A1 2,52 m

Hight wo canopy A1 2,52 m

Length B 6,61 m

Operating width C 3,14 m

Shipping width D 2,54 m

Tread width E 2,08 m

Truck dumping clearance F 485 mm

Wheel base G 2,61 m

PriME MoVEr

Engine * Kirloskar / ashok leyland or equivalent

Engine power 92 kw @ 2300 rpm

Type of engine starting, including rating of starter 12 VDC

Type of cooling Water cooled

CAPACiTy

Fuel tank capacity 132 Ltr

Hydraulic tank capacity 190 Ltr

PErForMANCE

Weight 14 840 kg

Tyre front solid 4 nos. 22 × 16 × 12

Tyre rear pneumatic 4 nos. 10,00 × 20

Turning radius inner 5,5 m

Laying capacity 300 TPH

Paving thickness 10–300 mm

Paving speed m / min 0–40

Travel speed (second) Km / hr 0–15

Hopper capacity (approx.) 10 t

FEEDErS

Auger Highly wear resisting steel casting dia. 355 mm 20 mm thickness

Feed tunnel width 590 mm

Conveyor floor plate Wear resisting steel 12 mm

Feed / auger control system 2 nos. on / off type

Auger lowest position from ground 150 mm

Auger and conveyor drive Syncronised

SCrEED

Screed basic width 2,50 m

Infinite variable extension 2,50 to 4,50 m

With bolt on extension max 5,75 m

Screed weight main 2890 kg

Bolt on extension weight 625 mm 210 kg

Crown -1 to + 4,5 %

Gradient slope 10 % gradient slope

Screed vibration 30–50 Hz

Tamping (5 mm stroke) 18–27 Hz

Screed plate 320 mm × 12 mm wear resistant

Screed heaters 4 nos. diesel / propane optional

CoNTroLS

Operating station Dual station

Brake Kaliper disc brake

Sensor for grade and slope control Moba controls

SENSor DEViCE

Grade and slope control Moba controls

Power output On/off type

Grade control measuring range (+/-) 70 mm

Obtainable accuracy for grade (+/-) 1 mm

Slope control measuring range (+/-) 10 %

Obtainable accuracy for slope (+/-) 0,05 %

Enclosure protection IP54

Safety devices In built pressure relief valves

Make / type of pumps and motors Sauer danfoss or equivalent

* Suitable engine for specific export market may be offered. Maximum performances can not be obtained simultaneously. With Apollo’s policy of constant upgrdation of products, specifications are subject to change without prior notice. Accessories shown are optional and are not part of the standard supply.

Technical Specifications AP 550

8

Hydrostacic Sensor Paver Finisher – AP 600Extend – A –Pave Screed AP 600 has a basic screed width of 2,5 metres hydraulically extendable to 4,5 metres. Bolt on mechanical extensions of750 mm each on either side of the screed offer a paving width of 6 metres. The tamping and vibration arrangement isin line with Ministry of Road Transport & Highways (MORT & H), Govt. of India and accepted international specifications.Uniform screed heating across the screed width is with diesel burners and LPG heating is offered as an optional extra.

Hydrostatic Controls•Independent Drives for conveyor and augurs.•2 Nos of on – off type controls for feed.•2 Nos of proportional controls for augur.•The steering and transmission are hydraulically controlled.

Hydrostacic Sensor Paver Finisher – AP 600 on Wet Mix Paving. Hydrostacic Sensor Paver Finisher – AP 600 on Asphalt Paving.


• A Operation height with tiltable 3279

• A1 Shipping height with tilt canopy 2719

• A2 Height without canop 2556

• B Length 6727



• E Tread width center 2089

• F Truck dumping clearance 484

• G Wheel base 2612

• H Auger lowest position above the ground 107


TrACTor MoDEL AP 600


Shipping height A1 2,72 m

Hight wo canopy A2 2,55 m

Length B 6,73 m

Operating width C 3,14 m


Tread width E 2,08 m

Truck dumping clearance F 485 mm

Wheel base G 2,61 m

PriME MoVEr

Engine * Kirloskar/ashok leyland or equivalent

Engine power 92 kw @ 2300 rpm



CAPACiTy



PErForMANCE

Weight 16 400 kg

Tyre front solid 4 nos. 22 × 16 × 12

Tyre rear pneumatic 4 nos. 10,00 × 20

Turning radius inner 6,5 m




Travel speed (second) Km / hr 0–15


FEEDErS


Feed tunnel width 620 mm


Feed control system 2 nos. sonic on / off type

Auger control system 2 nos. sonic proportional type


Auger height adjustment 105 mm

Auger and conveyor drive Independent

SCrEED

Screed basic width 2,50 m

Infinite variable extension 2,50 to 4,50 m

With bolt on extension max 6 m

Screed weight main 2890 kg

Bolt on extension weight 625 mm 230 kg

Crown -1 to + 4,5 %

Gradient slope 10 % gradient slope

Screed vibration 30–50 Hz

Tamping (5 mm stroke) 18–27 Hz

Screed plate 350 mm × 12 mm wear resistant

Screed heaters 4 nos. diesel / propane optional

CoNTroLS

Operating station Dual station

Brake Kaliper disc brake

Sensor for grade and slope control Moba controls

SENSor DEViCE


Power output On / off type










10

Hydrostacic Sensor Paver Finisher – AP 1000 AP1000 is offered with 2 screed variants Hydrostatic Screed •Has a basic screed width of 3 metres hydraulically extendable to 5,56 metres. Bolt on mechanical

extensions offered on either side of the screed to facilitate paving width of 9 metres. The tamping and vibration arrangement is in line with Ministry of Road Transport & Highways (MORT & H), Govt. of India and accepted international specifications.

Fixed Screed •Extendable up to 9 metres.•Uniform screed heating across the screed width is with LPG heating.


• A Operation height with tiltable canopy 3428

• A1 Shipping height with tilt canopy 2773

• A2 Height without canop 2722,5

• B Length 6695,5



• E Truck dumping clearance 525

• F Track shoe width 457

• G Auger lowest position above the ground 126,5

11

Hydrostatic Controls•Variable displacement pump with servo control – one each for individual track drive. •2 units of variable displacement pump with servo control for independent feeder drive. •Fixed displacement pump for vibrator / tamper circuit with flow control valves for frequency adjustment. •Centralized pressure line filters for long life and less frequent replacements•Remote controlled solenoid with function check LED to assist system diagnosis•The steering and transmission are hydraulically controlled.

Track The crawler mounted track has three points suspension for smooth driving. The 457 mm wide replaceable track pad against the normal 352 mm wide pad, provides higher traction force and life span.

Benefits at a glance •Independent drive for conveyor and augur for better operation, longer life and less maintenance.•Independent direct hydraulic transmission drive in each track.•Long life heavy duty alloy steel slat conveyor.•Larger hopper capacity of 5,5 Cu.m.•457 mm Wide Track Pads for higher life and wide paving.•3 Points suspension track for smooth riding. •Cam lock, swinging type operating console for a quick changing over from LH to RH and vice versa.

TrACTor MoDEL AP 1000 with fixed screed AP 1000 with extend-a-pave screed


Height with tiltable canopy A1 2,73 m

Shipping height wo canopy A2 2,72 m

Length B 6,69 m

Operating Width C 3,16 m


Truck dumping clearance E 0,57 m

Frame 16 mm plate thickness

PriME MoVEr

Engine * Kirloskar or equivalent

Engine power 124,3 kw @ 2300 rpm



TrACk

Track rail D4

Suspension Three point

Track shoe width 457 mm (18")

Track shoe Bolt on type

Track roller Single and double flange type

Track drive Direct w / o Chain

CAPACiTy



PErForMANCE

Weight 22 800 kg

Turning radius outer 3 m




Travel speed (second) Km / hr 0–7,5


FEEDErS


Feed tunnel Width 762 mm


Feed control system 2 nos. on / off type

Auger control system 2 nos. proportional type


Auger height adjustment 105 mm

Auger and conveyor drive Independent

SCrEED

Screed basic width 3 m 3 m

Max width with bolt on extension 9 m

Infinite variable extension 3 to 5,56 m

With bolt on extension max 9 m

Screed weight basic 2640 kg 4040 kg

Screed weight 9 m 6390 kg

Bolt on extension weight 1500 mm eachx2 800 kg

Bolt on extension weight 1000 mm eachx2 595 kg 290 kg



Crown -1 to + 4,5 % -1 to + 4,5 %

Gradient slope 10 % Gradient Slope 10 % Gradient Slope

Screed vibration 0–30 Hz 30–50 Hz

Tamping (8 / 6 mm stroke) 0–10 Hz × 2 18–27 Hz (5 mm stroke)

Screed plate 500 mm × 15 mm wear resistant 400 mm × 12 mm wear resistant

Screed heaters 18 nos. propane 8 nos. propane / diesel optional

CoNTroLS

Operating station Dual station (swing type)

Brake Negative multidisc

SENSor DEViCE


Power output On/off type










Mechanical Paver FinishersAmmann Apollo offers two variants in the mechanical paver finishers •WM 6 HES – for use in Wet Mix & Asphalt Paving•rM 6 HES – for use in Asphalt Paving

Over 3300 pavers are in operation in India and abroad and 40–50 units are delivered each month – manifestation of the customer confidence on the proven technology.

Mechanicel Paver Finisher – WM 6 HES.

14

Large diameter augur. Hydraulically extendable screed.


Mechanicel Paver Finisher – rM 6 HES.

WM 6 HES rM 6 HES

operating height 3050 mm 3050 mm

Shipping height 2430 mm 2230 mm

Length 5800 mm 5800 mm

operating width 3120 mm 3120 mm

Shipping width 2700 mm 2700 mm

Weight (approx.) 10 tons 9,5 tons

Truck dumping clearance 600 mm 600 mm

Wheel base 2500 mm 2500 mm

Engine make Leyland BS III model ALHT4CTIC3 / kirloskar BS III model R1040TA3 or equivalent

Kirloskar BS III model 4R1040TC or equivalent

Engine output 105 HP @ 2200 rpm 76 HP @ 2200 rpm

Battery 12 Volts (heavy duty) 12 Volts (heavy duty)

Tyres – front 2 nos. – solid rubber 558 × 405 × 305 mm 558 × 405 × 305 mm

Tyres – rear 2 nos. – pneumatic 12 × 20 – 18 ply 12 × 20 – 18 ply

Paving thickness 10–200 mm 10–200 mm

Paving speed 1,25–23 metres 1,25–23 metres

Paving width 2,5 to 4,5 metres (hydraulically extendable screed) 2,5 to 4,5 metres (hydraulically extendable screed)

Travel speed 0–16 KMPH 0–16 KMPH

Steering Power steering Power steering

Hopper capacity (approx.) 4 cubic metres 4 cubic metres

Fuel tank capacity 120 litres 120 litres

Hydraulic oil tank capacity 80 litres 80 litres

Screed heating 2 nos. oil burner 2 nos. oil burner

Auger diameter 300 mm 300 mm

Screed vibration in Hz 0–30 0–30

Crown - 1 to + 3 - 1 to + 3

Standard accessories Tool box Tool box

With Apollo’s policy of constant upgrdation of products, specifications are subject to change without prior notice.Accessories shown are optional and are not part of the standard supply.

15

Technical Specifications WM 6 HES / RM 6 HES


Curb Paver

16

Curb Paver – Model KP 40 KP 40 is a compact machine for laying concrete curb of different dimensions, through extrusion process. An automatic Sensor device provides steering and height control. The use of a zero slump concrete ensures shape true to the mould design. The concrete can be fed into the machine from a Concrete Transit Mixer or a flat bed truck (Tractor trolley) by shoveling process.

“Over 500 units of KP 40 are in operation in India and abroad and 4–5 units are delivered every month.”

17

Curb Paver – Model KP 1200 (Slip Form) KP 1200 SF comes with a fully hydrostatic drive with infinitely variable vibrator controls. And a fully electronic line, grade & level sensor controls and a choice of mould designs to suit the customers’ curb laying applications.

KP 1200 SF is integrated with a host of features for enhanced productivity and wide range of applications. The machine is with a heavy duty field proven engine, world class hydraulics and control system. Over 150 units are in operation in India and abroad.

Quick change mould design The KP 1200 SF is supplied with a Quick change mould design that helps the user to change the moulds within 30 minutes.

Hydrostatic Drive KP 1200 SF is mounted on steel tracks to ensure maximum stability and gradability. A completely dedicated drive pump with a world class torque hub, heat treated sprockets and an easy track adjuster ensure minimal downtime.

A technically advanced hydrostatic direct traction drive eliminates a large number of mechanical drive components, resulting in lower maintenance costs and smoother operations.

Engine 27 KW (36 HP) Yanmar water cooled diesel engine, ideal for this application.

Vibrators The industry standard fully variable vibrators enhance the machine’s capability to adopt to different slump levels in the concrete mix.

Automatic electronic controls KP 1200 SF is equipped with easy to operate fully proportional electronic controls (with manual override) •Auto steering controls to guide the machine

for precise alignment.•Grade controller to position the lift cylinders

for precise grade.•Slope controller to position the lift cylinder (rear)

for precise slope.

Easy maneuverability The ergonomic design of KP 1200 SF offers the operator easy accessibility to machine component, high visibility of curb forming with controls at finger tips. Adjustments for speed and vibrations are easily verified as the formed concrete is right by the side of the operator.


18

Needle vibrators. Automatic electronic controls.

F

G G1

E

B

D

C

A

KP1200 SF BASIC DETAILS : - HEIGHT (APPROX) - A - 2050LENGTH - B - 3750WIDTH - C- 2275TREAD WIDTH CENTRE - D - 1275CENTRE SOLID TYRE - E - 590TRACK & WHEEL BASE - F - 2075TRACK MAX. DOWN - G - 1400TRACK MAX. UP - G1 - 1700TOTAL WEIGHT - 3850

F

G G1

E

B

D

C

A

KP1200 SF BASIC DETAILS : - HEIGHT (APPROX) - A - 2050LENGTH - B - 3750WIDTH - C- 2275TREAD WIDTH CENTRE - D - 1275CENTRE SOLID TYRE - E - 590TRACK & WHEEL BASE - F - 2075TRACK MAX. DOWN - G - 1400TRACK MAX. UP - G1 - 1700TOTAL WEIGHT - 3850

kP 1200 SF basic details

• A Height (approx) 2050

• B Length 3750

• C Width 2275

• D Tread width centre 1275

• E Centre solid tyre 590

• F Track & wheel base 2075

• G Track max. down 1400

• G1 Track max. up 1700

• Total wight 3850

Engine 16 HP Petrol Engine

Width 1150 mm

Length (w/o Mould) 1920 mm

Lenth (with Mould) 2700 mm

Height 1010 mm

Weight with Mould 900 kg

Steering Control Auto / manual

Height Control Auto / manual

Turning radius 2,4 m

Accuracy + / - 3–5 mm

Compaction Method Ramming

Moulds Bolt on MS moulds to specifications. Max. of 400 mm of height and width. *

Accessories String line and holders, finishing tools, Cutting tools.

* Others for curb heights of more than 400 mm on request. With Apollo’s policy of constant upgrdation of products, specifications are subject to change without prior notice. Accessories shown are optional and are not part of the standard supply.

Technical Specifications KP 40

19

Engine Yanmar or equivalent – 27 KW (36 HP) @ 3000 RPM

Width Maximum 600 mm (W) × 450 mm (H) *

Length (w / o mould) 4 nos. of tyres at the rear mounted on heavy duty rims Rocker beam mounted on steel tracks for consistent grade control and stability

Hopper capacity 0,5 cubic meters

Electrical system 12 Volts D.C.

Steering Power steering with proportionate controls

Sensors Fully proportional sensor controls for grade, line and slope with remote slop setting

Vibrators 2 nos. hydraulic needle vibrators wih pressure compensated controllers

Braking system Through planetary gear box with integrated hydro mtor and brake

operational controls Fully automatic controls with manual overide

Speed Operating – 2 / 3 meters / minute Travel – 15,5 meters / minute

Components Hydraulic components from Bosch / Rexroth or equivalent Hydrailic filters – Rexroth / Filtrec Sensors – Danfoss Power Solutions / Moba Servo Valves – Danfoss Power Solutions Needle vibraors – Minnich / Wyco

Shipping dimesions (L × W × H) 3750 mm × 2275 mm × 1700 mm

Shipping weight 3850 kg

* Maximum Performances can not be obtained simultaneously. With Apollo’s policy of constant upgrdation of products, specifications are subject to change without prior notice. Accessories shown are optional and are not part of the standard supply.

Technical Specifications KP 1200 SF

Specifications are subject to change. MPB-1168-00-EN | © Ammann Group

Ammann Apollo india Private LimitedAmmann Apollo House, Near Mithakhali CircleNavrangpura, Ahmedabad - 380 009, indiaPhone: + 91-79-2656 3730 / 6618 8888Fax: + 91-79-2656 [email protected]

pavers - ammann group · hydrostatic sensor paver finishers for asphalt and wet mix paving 4 proven...

Documents