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Pavesi Cell
Full production line currently set up for producing a 4 inch range of stator units complete in a 2 pole and 4 pole configuration
Size:33 metres long6 metres wide
06/09/2016 1
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• A full production line capable of producing 60-65 stators per hour.
• Requires a crew of 5-7 people to run depending on output required
• Line consists of a 33 metre long track feeding a series of winders, presses, lead wire insertion stations and lacing machines. Finally ending at a dual station test unit.
• Line was commissioned into LEMAC in April 2009
06/09/2016 2
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• Cleating Machine
• Cleat welds lamination discs together to form a stator unit
06/09/2016 3
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• 2 Pole motor type insulator machine
• Inserts the initial mylar style insulation to isolate the copper winding from the stator unit
06/09/2016 4
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• 4 Pole motor type insulator machine
• Inserts the initial mylar style insulation to isolate the copper winding from the stator unit
06/09/2016 5
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• Copper wire Inserter to stator unit
• Inserts 2 Phase & 2 Main windings
• Differing thicknesses of copper wire can be accommodated
06/09/2016 6
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• Initial forming press
06/09/2016 7
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• Loop- wiring up section
• Lead wires are brazed onto copper windings and insulation sleeves fitted
06/09/2016 8
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• Cut lacing to length machine
• For use within the loop to secure wires to coils
06/09/2016 9
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• Pre-lacing forming press
06/09/2016 10
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• Polytool Lacing machine
• This machine was refurbished in late 2010.
06/09/2016 11
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• Final forming press
06/09/2016 12
Pavesi CellFull production line currently set up for producing 4 inch range of stator
units complete in a 2 pole and 4 pole configurationSize:
33 metres long6 metres wide
• Automation Technology STS3600,
• Surge test Unit
• Dual head test capability
• Can be adapted to run a differing size of coil for testing.
06/09/2016 13
Pavesi CellFull production line currently set up for producing 4 inch range of stator units complete in a 2 pole and 4 pole configuration
Size:33 metres long6 metres wide
• Various tooling available with the process
• Spare parts and maintenance spares also included
• All manuals and drawings available are with the machine
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