payback calculation 10tpd pyro n divya

7/28/2019 Payback Calculation 10TPD Pyro n Divya

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Assumption : 26 working days per month

Machinery Cost 190 Lacs

Payback Period 5.41 Years

Prepared by: www.pyrolysisplant.com: Note: calculations not done for BOT basis.

2,500,000.00 5000sqft x Rs 500 per sqft

SI.No. Description Qty. Rate (Rs.) Value (Rs.)

1 10 tons conv.

Machine 1 19,000,000.00 19,000,000.00 ( approximate value)

2 Office Furniture 50,000.00

Taxes, licensing

expenses,

trasnportation,

installation etc 1,905,000.00

Grand Total 20,955,000.00

2,245,000.00

300,000.00

26,000,000.00

(i) Personnel (per month)

Total

(ii) Machinery & Equipment

(iii) Land and Building =

(iV) Preliminary and preoperative expenses =

FINANCIAL ASPECTS ( 10 ton conversion per day--3 shifts of 8 hours each)

A. FIXED CAPITAL(i) Building shade 25ft ht Cost @ 500 per sqft for 5000sqft

(tin walls and roof)

Total Fixed Capital (i + ii + iii) =

B. WORKING CAPITAL PER MONTH


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Personnel

Salary

(Rs.) Nos. Amount (Rs.)

Manager(Product

ion) 7,000 4 28,000

Maintainance

engineer 10,000 1 10,000

Semi-skilled

workers 7,500 18 135,000

Office Ast( Acts

& H.R) 5,000 1 5,000

Watchman cum

peon 4,500 4 18,000

Total 196,000

Additional

perquisites @

10%

Grand Total 196,000

1,820,000.00 10000kg per day x 26days x Rs 7 per Kgcatalyst2600 kg 50 Rs/kg 260,000.00 2% of 1000kg per day x 26days x rs 50/kg

2,080,000.00

210,600.00 75HP x 0.75 x 24hours x 26 days x Rs6

11,850.00

222,450.00

500.00

2,000.00

10,000.00

10,000.00

20,000.00

2) Telephone

3) Traveling and freight

4) Consumables

5) Repair and Renewals

Water

Total

(iv) Other Contingent Expenses (per month)

1) Postage and Stationery

waste Tyre 130,000 kg @ Rs.7 -kg

Total

(iii) Utilities (per month)

Power 75HP @ Rs.6/unit

(ii) Raw Material (per month) Amount (Rs.)


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17,500.00

7) NIL

60,000.00

% of Total Cost

196,000.00 5.98%

2,080,000.00 63.46%222,450.00 6.79%

60,000.00 1.83%

2,558,450.00

3,837,675.00

26,000,000.00

3,837,675.00

29,837,675.00

% of Total Cost30,701,400.00 78.06%

250,000.00 0.64%

4,191,000.00 10.66%

10,000.00 0.03%

4,177,274.50 10.62%

39,329,674.50 100.00%

42,120,000.00 4500Ltrs*26 days *12months*Rs30/LTr

2,730,000.00 250Kg charcoal @ Rs 2.5 per Kg

Used in system

TOTAL @ 100%

capacity 44,850,000.00

By selling 0 Kg / day of petroleum gas

2) Turnover (per year)

By selling 4500 LT / day of Industrial fuel

By selling 3500 Kg / day of charcoal

iii) Depreciation on Machinery and Equipment @ 20%

v) Depreciation on Office furniture @ 20%

vi) Interest on total Investment @ 14% (opportunity cost)

Total -

FINANCIAL ANALYSIS

1) Cost of Production (per year)i) Total Recurring Cost

ii) Depreciation on Building @ 10%

C. Total Capital Investment

Total Fixed Capital

Working Capital for 2 months

Total

Total

(vi) Total Working Capital for 1.5 months

i) Personnel

ii) Raw material iii) Utilities

iv) Other Contingent Expenses

6) Insurance

Rent

Total

Total Recurring Expenditure (per month) Rs.


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5,520,325.50

12.31 %

18.50 %

4,451,000.00

4,177,274.50

17,500.00

78,400.00

17,000.00

8,741,174.50

61.29 %

7)Payback period

= total capital investment/ profit per annum 5.41

Add Sales 44,850,000.00 3737500 37.38

Less Total Exp 39,329,674.50 3,277,472.88 32.77

Cash Flow

Total

B.E.P = . Fixed Cost x 100 / Fixed Cost + Profit

2) Interest on total Investment

3) Insurance

4) 40% Salaries and Wages

5) 40% other contingent expenses excluding Insurance

6)BREAK EVEN POINT

Fixed Cost per annum Rs.

1) Total Depreciation

5) Rate of Return on investment

= Net Profit per annum x 100 / Total Investment

4) Net Profit Ratio

= Net Profit per annum x 100 / Turnover per annum

3) Net Profit (per year)

= Total Sale (per annum) Cost of Production


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Add Dep 4,451,000.00

Intrest 4,177,274.50

Total Cash in Flow 9,971,325.50

Less Bank Instalment 3,060,000.00 Loan 17,000,000.00

Total Final Cash in Flow 6,911,325.50

Final Pay back 2.99


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2600


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Assumption : 26 wor

Machinery Cost 100 Lacs

Payback Period 2.57 Years

Prepared by: www.pyrolysisplant.com: Note: calculatio

2,500,000.00 500

SI.No. Description Qty. Rate (Rs.) Value (Rs.)

1 10 tons conv.

Machine 1 10,000,000.00 10,000,000.00 ( approximate value)

2 Office Furniture 50,000.00Taxes, licensing

expenses,

trasnportation,

installation etc 1,005,000.00

Grand Total 11,055,000.00

2,245,000.00

300,000.00

16,100,000.00

Personnel

Salary

(Rs.) Nos. Amount (Rs.)

Manager(Product

ion) 7,000 4 28,000

Maintainance

engineer 10,000 1 10,000

Semi-skilled

workers 7,500 24 180,000

Office Ast( Acts

& H.R) 5,000 1 5,000

Watchman cum

peon 4,500 4 18,000

Total 241,000

FINANCIAL ASPECTS ( 10 ton conversion per day--3 shifts of 8 hours each)

A. FIXED CAPITAL

(i) Building shade 25ft ht Cost @ 500 per sqft for 5000sqft

(tin walls and roof)

Total

(ii) Machinery & Equipment

(iii) Land and Building =

(iV) Preliminary and preoperative expenses =

Total Fixed Capital (i + ii + iii) =

B. WORKING CAPITAL PER MONTH

(i) Personnel (per month)


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Additional

perquisites @

10%

Grand Total 241,000

1,820,000.00

catalyst2600 kg 50 Rs/kg 260,000.00

2,080,000.00

210,600.00

11,850.00

222,450.00

500.00

2,000.00

10,000.00

10,000.0020,000.00

17,500.00

7) NIL

60,000.00

241,000.00

2,080,000.00

222,450.00

60,000.00

2,603,450.00

3,905,175.00

16,100,000.00

3,905,175.00

20,005,175.00

31,241,400.00

250,000.002,211,000.00

10,000.00

2,800,724.50

36,513,124.50

42,120,000.00

2,184,000.00

(ii) Raw Material (per month) Amount (Rs.) waste Tyre 130,000 kg @ Rs.7 -kg

Total

(iii) Utilities (per month)

Power 75HP @ Rs.6/unit

Water

Total

(iv) Other Contingent Expenses (per month)

1) Postage and Stationery

2) Telephone

3) Traveling and freight

4) Consumables 5) Repair and Renewals

6) Insurance

Rent

Total

Total Recurring Expenditure (per month) Rs.

i) Personnel

ii) Raw material

iii) Utilities

iv) Other Contingent Expenses

Total

(vi) Total Working Capital for 1.5 months

C. Total Capital Investment

Total Fixed Capital

Working Capital for 2 months

Total

FINANCIAL ANALYSIS

1) Cost of Production (per year)

i) Total Recurring Cost

ii) Depreciation on Building @ 10%iii) Depreciation on Machinery and Equipment @ 20%

v) Depreciation on Office furniture @ 20%

vi) Interest on total Investment @ 14% (opportunity cost)

Total -

2) Turnover (per year)

By selling 4100 LT / day of Industrial fuel

By selling 3500 Kg / day of charcoal


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Used in system

TOTAL @ 100%

capacity 44,304,000.00

7,790,875.50

17.59 %

38.94 %

2,471,000.002,800,724.50

17,500.00

96,400.00

17,000.00

5,402,624.50

40.95 %

7)Payback period

= total capital investment/ profit per annum 2.57

Add Sales 44,304,000.00

Less Total Exp 36,513,124.50

Add Dep 2,471,000.00

Intrest 2,800,724.50

Total Cash in Flow 10,261,875.50

Less Bank Instalment 1.65*12 1,980,000.00 Loan 11,000,000.00

Total Final Cash in Flow 8,281,875.50

Final Pay back 1.95

By selling 0 Kg / day of petroleum gas

3) Net Profit (per year)

= Total Sale (per annum) Cost of Production

4) Net Profit Ratio

= Net Profit per annum x 100 / Turnover per annum

5) Rate of Return on investment

= Net Profit per annum x 100 / Total Investment

6)BREAK EVEN POINT

Fixed Cost per annum Rs.

1) Total Depreciation 2) Interest on total Investment

3) Insurance

4) 40% Salaries and Wages

5) 40% other contingent expenses excluding Insurance

Cash Flow

Total

B.E.P = . Fixed Cost x 100 / Fixed Cost + Profit


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ing days per month

s not done for BOT basis.

sqft x Rs 500 per sqft


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10000kg per day x 26days x Rs 7 per Kg

2% of 1000kg per day x 26days x rs 50/kg 2600

75HP x 0.75 x 24hours x 26 days x Rs6

% of Total Cost

7.92%

68.36%

7.31%

1.97%

% of Total Cost

85.56%

0.68%6.06%

0.03%

7.67%

100.00%

4500Ltrs*26 days *12months*Rs30/LTr

250Kg charcoal @ Rs 2 per Kg


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payback calculation 10tpd pyro n divya

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