payload attachment concepts. overview securing the payload is important for safety and appearance....
Post on 19-Dec-2015
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OverviewOverview
• Securing the payload is important for Securing the payload is important for safety and appearance.safety and appearance.
• The payload should not come off the The payload should not come off the platform during platform operation.platform during platform operation.
• The platform should look organized The platform should look organized when the attachment device is not in when the attachment device is not in use.use.
Needs AddressedNeeds Addressed
SAFETY (1)SAFETY (1) Perform required tasks (3)Perform required tasks (3) Economical (5)Economical (5) Robust (6)Robust (6) Appealing (8)Appealing (8) Easy to manufacture (11)Easy to manufacture (11)
IssuesIssues
The securing devices must be easily The securing devices must be easily concealed in the platform.concealed in the platform.
They must therefore be light and They must therefore be light and small to not overload the platform.small to not overload the platform.
It is desirable to have the mounting It is desirable to have the mounting holes be multi-functional for multiple holes be multi-functional for multiple mounting devices.mounting devices.
CONCEPTSCONCEPTS
Tee nutsTee nuts• These can be secured by a These can be secured by a
bolt to a slot, meaning bolt to a slot, meaning they can be moved to any they can be moved to any location along the slot.location along the slot.
Toggle clampsToggle clamps• These are a quick and These are a quick and
simple way to tightly simple way to tightly secure the payload; just secure the payload; just turn a lever.turn a lever.
ConceptsConcepts
Tie-Down StrapsTie-Down Straps• These are lightweight and These are lightweight and
easy to use and storeeasy to use and store Bungee holes around Bungee holes around
edgeedge• Bungee cords are easy to Bungee cords are easy to
use, and mounting them use, and mounting them in specific holes would add in specific holes would add strengthstrength
ConceptsConcepts
Platform materials with Platform materials with holesholes• More holes than the previous More holes than the previous
idea, easier because idea, easier because purchased with holespurchased with holes
Platform materials with Platform materials with threaded holesthreaded holes• Advantageous to a simple grid Advantageous to a simple grid
because anchors could be because anchors could be applied to the holesapplied to the holes
CONCEPTSCONCEPTS
Drop-Down GatesDrop-Down Gates• Gates would be easily Gates would be easily
storable, and would storable, and would fence the whole fence the whole platformplatform
Side FlapsSide Flaps• Flaps would easily Flaps would easily
expand the surface expand the surface area of the platform, area of the platform, and be easily storableand be easily storable
Preliminary AnalysisPreliminary Analysis
Tee nutsTee nuts• ProsPros
VersatileVersatile Looks impressiveLooks impressive
• ConsCons Difficult to Difficult to
manufacturemanufacture Not economicalNot economical
Toggle clampsToggle clamps• ProsPros
Easy to assembleEasy to assemble Looks impressiveLooks impressive
• ConsCons Difficult to Difficult to
manufacturemanufacture ExpensiveExpensive
Preliminary AnalysisPreliminary Analysis
Tie-Down StrapsTie-Down Straps• ProsPros
No assemblyNo assembly Clean in Clean in
appearanceappearance
• ConsCons Not as strong as Not as strong as
some methodssome methods ExpensiveExpensive
Bungee holes Bungee holes around edgearound edge• ProsPros
Easy to useEasy to use EconomicalEconomical
• ConsCons Not a strong hold Not a strong hold
on payloadon payload Difficult to Difficult to
manufacturemanufacture
Preliminary AnalysisPreliminary Analysis
Drilled holes Drilled holes (grid)(grid)• ProsPros
No assemblyNo assembly Economical Economical
• ConsCons Not impressive Not impressive
in appearancein appearance Not a strong Not a strong
hold on payloadhold on payload
Drilled and Drilled and tapped holestapped holes• ProsPros
Added visual Added visual appealappeal
More secure hold More secure hold on payloadon payload
• ConsCons Not easy to useNot easy to use Not durableNot durable
Preliminary AnalysisPreliminary Analysis
Drop-Down Drop-Down GatesGates• ProsPros
Impressive in Impressive in appearance appearance
• ConsCons Not easy to Not easy to
manufacturemanufacture Not lightNot light
Side FlapsSide Flaps• ProsPros
Impressive in Impressive in appearanceappearance
• ConsCons Not robustNot robust Not much Not much
restraining force restraining force on loadon load
Final conceptFinal concept
Create a Drilled and Tapped GridCreate a Drilled and Tapped GridThrough Pugh charts, we deduced that these two options met more of our Through Pugh charts, we deduced that these two options met more of our
criteria with a higher score than any others. The grid without threads was criteria with a higher score than any others. The grid without threads was versatile in anchoring the load, and the threads added to our payload-versatile in anchoring the load, and the threads added to our payload-securing options.securing options.
We looked for bungee cords for this design, and found two options on MSC We looked for bungee cords for this design, and found two options on MSC Direct. One was essentially four cords bundled in the middle (hooks are Direct. One was essentially four cords bundled in the middle (hooks are made of fiberglass and nylon), costing $14.65 per cord, and the other was made of fiberglass and nylon), costing $14.65 per cord, and the other was a rubber bungee cord, 5/16 inches wide with metal S-hooks, costing $4.01 a rubber bungee cord, 5/16 inches wide with metal S-hooks, costing $4.01 per cord.per cord.