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I I T B o m b a y p c p a n d e y @ e e . i i t b . a c . i n 1 PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03 >>> ♦♦ <<< • Artwork • Digital Ckts • General • Analog Ckts PCB DESIGN PCB DESIGN Dr. P. C. Pandey EE Dept, IIT Bombay Revised Aug’07 I I T B o m b a y p c p a n d e y @ e e . i i t b . a c . i n 2 PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03 >>> ♦♦ <<< • Artwork • Digital Ckts • General • Analog Ckts Topics 1.General Considerations in Layout Design 2.Layout Design for Analog Circuits 3.Layout Design for Digital Circuits 4. Artwork Considerations References W.C. Bosshart, Printed Circuit Boards: Design and Technology, TMH, 1992 C.F. Coombs : Printed Circuits Handbook , McGraw-Hill, 2001 R.S. Khandpur : Printed Circuit Boards : Design, Fabrication, and Assembly, McGraw-Hill, 2005. I I T B o m b a y p c p a n d e y @ e e . i i t b . a c . i n 3 PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03 >>> ♦♦ <<< • Artwork • Digital Ckts • General • Analog Ckts GENERAL CONSIDERATIONS GENERAL CONSIDERATIONS IN LAYOUT DESIGN IN LAYOUT DESIGN Main issues • Component interconnections • Effects of parasitics • Physical accessibility of components • Power dissipation Subtopics 1.1 Parasitic effects 1.2 Supply conductors 1.3 Component placement I I T B o m b a y p c p a n d e y @ e e . i i t b . a c . i n 4 PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03 >>> ♦♦ <<< • Artwork • Digital Ckts • General • Analog Ckts 1.1 Parasitic Effects 1.1 Parasitic Effects R & L of conductor tracks C between conductor tracks Resistance Resistance of 35 μm thickness, 1 mm wide conductor = 5 mΩ/cm Change in Cu resistance with temperature = 0.4% / °C Current carrying capacity of 35 μm thickness Cu conductor (for 10 °C temperature rise): Width (mm) 1 4 10 Ic (A) 2 4 11 I I T B o m b a y p c p a n d e y @ e e . i i t b . a c . i n 5 PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03 >>> ♦♦ <<< • Artwork • Digital Ckts • General • Analog Ckts Capacitance • Tracks opposite each other - Run supply lines above each other - Don’t let signal line tracks overlap for any significant distance • Tracks next to each other - Increase the spacing between critical conductors - Run ground between signal lines Inductance To be considered in High frequency analog circuits • Fast switching logic circuits I I T B o m b a y p c p a n d e y @ e e . i i t b . a c . i n 6 PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03 >>> ♦♦ <<< • Artwork • Digital Ckts • General • Analog Ckts 1.2 Supply Conductors 1.2 Supply Conductors Unstable supply & ground due to • Resistive voltage drop • Voltage drop caused by track L and high freq. current • Current spikes during logic switching local rise in ground potential & fall in Vcc potential possibility of false logic triggering. Solutions Conductor widths : W (ground) > W (supply) > W(signal) • Ground plane • Track configuration for distributed C between Vcc & ground • Analog & digital ground (&supply) connected at the most stable point

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IIT Bombay

[email protected]

1PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

PCB DESIGNPCB DESIGN

Dr. P. C. Pandey

EE Dept, IIT Bombay

Revised Aug’07

IIT Bombay

[email protected]

2PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

Topics

1.General Considerations in Layout Design

2.Layout Design for Analog Circuits

3.Layout Design for Digital Circuits

4. Artwork Considerations

References

W.C. Bosshart, Printed Circuit Boards: Design and Technology, TMH,

1992

C.F. Coombs : Printed Circuits Handbook , McGraw-Hill, 2001

R.S. Khandpur : Printed Circuit Boards : Design, Fabrication, and

Assembly, McGraw-Hill, 2005.

IIT Bombay

[email protected]

3PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

• GENERAL CONSIDERATIONS GENERAL CONSIDERATIONS

IN LAYOUT DESIGNIN LAYOUT DESIGN

Main issues

• Component interconnections • Effects of parasitics

• Physical accessibility of components • Power dissipation

Subtopics

1.1 Parasitic effects

1.2 Supply conductors

1.3 Component placement

IIT Bombay

[email protected]

4PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

1.1 Parasitic Effects1.1 Parasitic Effects

R & L of conductor tracks

C between conductor tracks

Resistance

Resistance of 35 µm thickness, 1 mm wide conductor = 5 mΩ/cm

Change in Cu resistance with temperature = 0.4% / °C

Current carrying capacity of 35 µm thickness Cu conductor (for 10 °C

temperature rise):

Width (mm) 1 4 10

Ic (A) 2 4 11

IIT Bombay

[email protected]

5PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

Capacitance

• Tracks opposite each other

- Run supply lines above each other

- Don’t let signal line tracks overlap for any significant distance

• Tracks next to each other

- Increase the spacing between critical conductors

- Run ground between signal lines

Inductance

To be considered in

• High frequency analog circuits

• Fast switching logic circuits

IIT Bombay

[email protected]

6PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

1.2 Supply Conductors1.2 Supply Conductors

Unstable supply & ground due to

• Resistive voltage drop

• Voltage drop caused by track L and high freq. current

• Current spikes during logic switching ⇒⇒⇒⇒ local rise in ground potential

& fall in Vcc potential ⇒⇒⇒⇒ possibility of false logic triggering.

Solutions

• Conductor widths : W (ground) > W (supply) > W(signal)

• Ground plane

• Track configuration for distributed C between Vcc & ground

• Analog & digital ground (&supply) connected at the most stable point

IIT Bombay

[email protected]

7PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

1.3 Component Placement1.3 Component Placement

• Minimize critical conductor lengths & overall conductor length

• Component grouping according to connectivity

• Same direction & orientation for similar components

• Space around heat sinks

• Packing density

• Uniform

• Accessibility for

• adjustments • component replacement • test points

• Separation of heat sensitive and heat producing components

• Mechanical fixing of heavy components

IIT Bombay

[email protected]

8PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

2. LAYOUT DESIGN FOR ANALOG 2. LAYOUT DESIGN FOR ANALOG

CIRCUITSCIRCUITS

• Supply and ground conductors

• Signal conductors for reducing the inductive and capacitive

coupling

• Special considerations for

• Power output stage circuits

• High gain direct coupled circuits

• HF oscillator /amplifier

• Low level signal circuits

IIT Bombay

[email protected]

9PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

2.1 Ground & Supply Lines2.1 Ground & Supply Lines

• Separate GND (& Vcc) lines for analog & digital circuits

• Independent ground for reference voltage circuits

• Connect different ground conductors at most stable

reference point

• Supply lines with sufficient

width and high capacitive

coupling to GND

(use decoupling capacitors)

• Supply line should first

connect to high current drain

ckt blocks

• Supply line independent for voltage references

IIT Bombay

[email protected]

10PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

2.2 HF Oscillator / Amplifier2.2 HF Oscillator / Amplifier

• Decoupling capacitor between Vcc & GND →→→→ Capacitive load on o/p

• Reduce capacitive coupling between output & input lines

• Vcc decoupling for large BW ckts. (even for LF operation)

• Separation between signal & GND to reduce capacitive loading

IIT Bombay

[email protected]

11PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

2.3 Circuits with High Power O/P Stage2.3 Circuits with High Power O/P Stage

Resistance due to track length & solder joints →→→→ modulation

of Vcc & GND and low freq. oscillations

• Large decoupling capacitors

• Separate Vcc & GND for power & pre- amp stages

IIT Bombay

[email protected]

12PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

2.4 High Gain DC Amplifier2.4 High Gain DC Amplifier

Solder joints →→→→ thermocouple jn

Temp gradients →→→→ diff. noisy voltages

• Temp.gradients to be avoided

• Enclosure for stopping free movement of surrounding air

IIT Bombay

[email protected]

13PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

2.5 Low Level Signal Circuits2.5 Low Level Signal Circuits

A) High impedance circuits - Capacitive coupling

B) Low impedance circuits - Inductive coupling

IIT Bombay

[email protected]

14PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

High -Z circuitsHigh -Z circuits

If R » 1⁄ jw(Cxy+Cy)

then coupled Vy = Va × [Cxy/(Cy+Cxy)]

• Increase separation between low level

high Z line and high level line

(decrease Cxy)

• Put a ground line between the two

(guard line)

Example: Guard for signal leakage

from FET output to input

IIT Bombay

[email protected]

15PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

Low – Z CircuitsLow – Z Circuits

• Voltage induced in ground loops due to external magnetic fields

• Current caused in the low- Z circuit loop due to strong AC currents in

nearby circuits

Vm= - (d/dt) ∫∫∫∫B dA

• Avoid ground loops

• Keep high current ac lines away from

low level,low Z circuit loops

• Keep circuit loop areas small

IIT Bombay

[email protected]

16PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

3. LAYOUT DESIGN FOR DIGITAL 3. LAYOUT DESIGN FOR DIGITAL

CIRCUITSCIRCUITS

Main problems

• Ground & supply line noise

• Cross-talk between neighboring signal lines

• Reflections : signal delays, double pulsing

IIT Bombay

[email protected]

17PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

3.1 Ground & Supply Line Noise3.1 Ground & Supply Line Noise

Noise generated due to current spikes during logic level switching,

drawn from Vcc and returned to ground

• Internal spike: charging & discharging of transistor junction

capacitances in IC ( 20 mA, 5ns in TTL)

• External spike: charging & discharging of output load capacitance

Ground potential increases, Vcc decreases: improper logic triggering.

Problem more severe for synchronous circuits.

Severity of problem (increasing): CMOS, ECL, TTL.

IIT Bombay

[email protected]

18PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

Solution for ground & supply noiseSolution for ground & supply noise

• Decoupling C between Vcc & ground for every 2 to 3 IC’s : ceramic, low L cap. of 10 nf for TTL & 0.5 nF for ECL & CMOS•Stabilizes Vcc-GND (helps against internal spikes• Not much help for external spikes

• Low wave impedance between supply lines (20 ohms):5 to 10 mm wide lines opposite each other as power tracks

• Ground plane : large Cu area for ground to stabilize it against external spikes

• Closely knit grid of ground conductors (will form ground loops, not to be used for analog circuits)

• Twist Vcc & GND line between PCBs

IIT Bombay

[email protected]

19PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

3.2 Cross-talk3.2 Cross-talk

• Occurs due to parallel running signal lines

(ECL: 10cm,TTL: 20 cm, CMOS: 50 cm)

• Problem more severe for logic signals flowing in opposite directions

Solutions

• Reduce long parallel paths

• Increase separation

betw. signal lines

• Decrease impedance

betw. signal & ground lines

• Run a ground track

between signal lines

IIT Bombay

[email protected]

20PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

3.3 Reflections3.3 Reflections

Caused by mismatch between the logic output impedance

& the wave impedance of signal tracks.

• Signal delay (low wave imp.) • Double pulses (high wave imp.)

TTL (Z: 100 - 150 ΩΩΩΩ)

0.5 mm signal line with GND plane, 1 mm without GND plane.

Signal lines between PCBs twisted with GND lines.

ECL (Z: 50 ΩΩΩΩ)

1 - 3 mm signal line with GND plane, or nearby gnd conductor.

CMOS (Z: 150 – 300 ΩΩΩΩ)

0.5 mm signal line without GND plane. Gnd not close to signal lines.

IIT Bombay

[email protected]

21PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

Logic Family: TTL ECL CMOS

Signal–GND Zw (ΩΩΩΩ) 100 - 150 50 - 100 150 - 300

Signal line width

(mm)

0.5 with gnd

1, no gnd

1 - 3 with gnd 0.5, no gnd

Vcc -GND Zw (ΩΩΩΩ) < 5 < 10 < 20

Vcc line (mm) 5 2 to 3 2

GND line (mm) Very broad

(plane /grid)

Broad

(plane/grid)

5

Summary of Layout Design Considerations(for 1.6 mm thickness, double sided boards)

IIT Bombay

[email protected]

22PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

4. ARTWORK RULES4. ARTWORK RULES

Conductor orientation

• Orientation for shortest interconnection length.

• Conductor tracks on opposite sides in x-direction & y-

direction to minimize via holes.

• 45° or 30° / 60° orientation for turns.

Conductor Routing

• Begin and end at solder pads, join conductors for reducing

interconnection length.

• Avoid interconnections with internal angle <60°.

• Distribute spacing between conductors .

IIT Bombay

[email protected]

23PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

Conductor ×××× √√√√routing

examples

IIT Bombay

[email protected]

24PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

Solder PadsSolder Pads

Hole dia

• Reduce the number of different sizes.

• 0.2 - 0.5 mm clearance for lead dia.

Solder pad

• Annular ring width

≥ 0.5 mm with PTH

≈ 3 × hole dia without PTH

• Uniformity of ring around the hole.

• Conductor width d > w > d/3.

IIT Bombay

[email protected]

25PC Pandey: Lecture notes “PCB Design”, EE Dept, IIT Bombay, rev. April’03

♠♠♠♠ ♠♠♠♠ >>>♦♦♦♦♦♦♦♦ <<<• Artwork• Digital Ckts• General • Analog Ckts

IIT Bombay [email protected]

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IIT Bombay [email protected]

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References

W.C

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ssh

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Printed Circuit Boards: Design and Technology,

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bs

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raw

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, 200

1

R.S

. Kh

and

pu

r : Printed Circuit Boards : Design, Fabrication, and

Assem

bly

, McG

raw

-Hill

, 200

5.

IIT Bombay [email protected]

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1.2

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1.3

Co

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IIT Bombay [email protected]

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IIT Bombay [email protected]

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IIT Bombay [email protected]

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rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

1.2

Su

pp

ly C

on

du

cto

rs1.

2 S

up

ply

Co

nd

uct

ors

Unstable supply & ground due to

• R

esis

tive

vo

ltag

e d

rop

• V

olt

age

dro

p c

ause

d b

y tr

ack

L a

nd

hig

h f

req

. cu

rren

t

• C

urr

ent

spik

es d

uri

ng

log

ic s

wit

chin

g ⇒ ⇒⇒⇒

loca

l ris

e in

gro

un

d p

ote

nti

al

& f

all i

n V

cc p

ote

nti

al ⇒ ⇒⇒⇒

po

ssib

ility

of

fal

se lo

gic

tri

gg

erin

g.

Solu

tions

• C

on

du

cto

r w

idth

s :

W (

gro

un

d)

> W

(su

pp

ly)

> W

(sig

nal

)

• G

rou

nd

pla

ne

• T

rack

co

nfi

gu

rati

on

fo

r d

istr

ibu

ted

C b

etw

een

Vcc

& g

rou

nd

• A

nal

og

& d

igit

al g

rou

nd

(&

sup

ply

) co

nn

ecte

d a

t th

e m

ost

sta

ble

po

int

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

1.3

Co

mp

on

ent

Pla

cem

ent

1.3

Co

mp

on

ent

Pla

cem

ent

• M

inim

ize

crit

ical

co

nd

uct

or

len

gth

s &

ove

rall

con

du

cto

r le

ng

th

• C

om

po

nen

t g

rou

pin

g a

cco

rdin

g t

o c

on

nec

tivi

ty

• S

ame

dir

ecti

on

& o

rien

tati

on

fo

r si

mila

r co

mp

on

ents

• S

pac

e ar

ou

nd

hea

t si

nks

• P

acki

ng

den

sity

• U

nif

orm

• A

cces

sib

ility

fo

r

• a

dju

stm

ents

• c

om

po

nen

t re

pla

cem

ent

• t

est

po

ints

• S

epar

atio

n o

f h

eat

sen

siti

ve a

nd

hea

t p

rod

uci

ng

co

mp

on

ents

• M

ech

anic

al f

ixin

g o

f h

eavy

co

mp

on

ents

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

2. L

AY

OU

T D

ES

IGN

FO

R A

NA

LO

G

2. L

AY

OU

T D

ES

IGN

FO

R A

NA

LO

G

CIR

CU

ITS

CIR

CU

ITS

• S

up

ply

an

d g

rou

nd

co

nd

uct

ors

• S

ign

al c

on

du

cto

rs f

or

red

uci

ng

th

e in

du

ctiv

e an

d c

apac

itiv

e

cou

plin

g

• S

pec

ial c

on

sid

erat

ion

s fo

r

• P

ow

er o

utp

ut

stag

e ci

rcu

its

• H

igh

gai

n d

irec

t co

up

led

cir

cuit

s

• H

F o

scill

ato

r /a

mp

lifie

r

• L

ow

leve

l sig

nal

cir

cuit

s

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

2.1

Gro

un

d &

Su

pp

ly L

ines

2.1

Gro

un

d &

Su

pp

ly L

ines

• S

epar

ate

GN

D (

& V

cc)

lines

fo

r an

alo

g &

dig

ital

cir

cuit

s

• In

dep

end

ent

gro

un

d f

or

refe

ren

ce v

olt

age

circ

uit

s

• C

on

nec

t d

iffe

ren

t g

rou

nd

co

nd

uct

ors

at

mo

st s

tab

le

refe

ren

ce p

oin

t

• S

up

ply

lin

es w

ith

su

ffic

ien

t

wid

th a

nd

hig

h c

apac

itiv

e

cou

plin

g t

o G

ND

(use

dec

ou

plin

g c

apac

ito

rs)

• S

up

ply

lin

e sh

ou

ld f

irst

con

nec

t to

hig

h c

urr

ent

dra

in

ckt

blo

cks

• S

up

ply

lin

e in

dep

end

ent

for

volt

age

refe

ren

ces

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

2.2

HF

Osc

illa

tor

/ A

mp

lifi

er2.

2 H

F O

scil

lato

r /

Am

pli

fier

• D

eco

up

ling

cap

acit

or

bet

wee

n V

cc &

GN

D → →→→

Cap

acit

ive

load

on

o/p

• R

edu

ce c

apac

itiv

e co

up

ling

bet

wee

n o

utp

ut

& in

pu

t lin

es

• V

cc d

eco

up

ling

fo

r la

rge

BW

ckt

s. (

even

fo

r L

F o

per

atio

n)

• S

epar

atio

n b

etw

een

sig

nal

& G

ND

to

red

uce

cap

acit

ive

load

ing

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

2.3

Cir

cuit

s w

ith

Hig

h P

ow

er O

/P S

tag

e2.

3 C

ircu

its

wit

h H

igh

Po

wer

O/P

Sta

ge

Res

ista

nce

du

e to

tra

ck le

ng

th &

so

lder

jo

ints

→ →→→ m

od

ula

tio

n

of

Vcc

& G

ND

an

d lo

w f

req

. osc

illat

ion

s

• L

arg

e d

eco

up

ling

cap

acit

ors

• S

epar

ate

Vcc

& G

ND

fo

r p

ow

er &

pre

- am

p s

tag

es

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

2.4

Hig

h G

ain

DC

Am

pli

fier

2.4

Hig

h G

ain

DC

Am

pli

fier

So

lder

join

ts → →→→

th

erm

oco

up

le j

n

Tem

p g

rad

ien

ts → →→→

dif

f. n

ois

y vo

ltag

es

• T

emp

.gra

die

nts

to

be

avo

ided

• E

ncl

osu

re f

or

sto

pp

ing

fre

e m

ove

men

t o

f su

rro

un

din

g a

ir

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

2.5

Lo

w L

evel

Sig

nal

Cir

cuit

s2.

5 L

ow

Lev

el S

ign

al C

ircu

its

A)

Hig

h im

ped

ance

cir

cuit

s -

Cap

acit

ive

cou

plin

g

B)

Lo

w im

ped

ance

cir

cuit

s -

Ind

uct

ive

cou

plin

g

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

High -Z circuits

High -Z circuits

If R

» 1

⁄ jw

(Cxy

+C

y)

then

co

up

led

Vy

= V

a ×

[C

xy/(

Cy+

Cxy

)]

• In

crea

se s

epar

atio

n b

etw

een

low

leve

l

hig

h Z

lin

e an

d h

igh

leve

l lin

e

(dec

reas

e C

xy)

• P

ut

a g

rou

nd

lin

e b

etw

een

th

e tw

o

(gu

ard

lin

e)

Example: Guard for signal leakage

from FET output to input

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

Low – Z Circuits

Low – Z Circuits

• V

olt

age

ind

uce

d in

gro

un

d lo

op

s d

ue

to e

xter

nal

mag

net

ic f

ield

s

• C

urr

ent

cau

sed

in t

he

low

- Z

cir

cuit

loo

p d

ue

to s

tro

ng

AC

cu

rren

ts in

n

earb

y ci

rcu

its

Vm

= -

(d

/dt)

∫ ∫∫∫B

dA

• A

void

gro

un

d lo

op

s

• K

eep

hig

h c

urr

ent

ac li

nes

aw

ay f

rom

lo

w le

vel,l

ow

Z c

ircu

it lo

op

s

• K

eep

cir

cuit

loo

p a

reas

sm

all

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

3. L

AY

OU

T D

ES

IGN

FO

R D

IGIT

AL

3.

LA

YO

UT

DE

SIG

N F

OR

DIG

ITA

L

CIR

CU

ITS

CIR

CU

ITS

Main problems

• G

rou

nd

& s

up

ply

lin

e n

ois

e

• C

ross

-tal

k b

etw

een

nei

gh

bo

rin

g s

ign

al li

nes

• R

efle

ctio

ns

: si

gn

al d

elay

s, d

ou

ble

pu

lsin

g

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

3.1

Gro

un

d &

Su

pp

ly L

ine

No

ise

3.1

Gro

un

d &

Su

pp

ly L

ine

No

ise

No

ise

gen

erat

ed d

ue

to c

urr

ent

spik

es d

uri

ng

log

ic le

vel s

wit

chin

g,

dra

wn

fro

m V

cc a

nd

ret

urn

ed t

o g

rou

nd

• In

tern

al s

pik

e: c

har

gin

g &

dis

char

gin

g o

f t

ran

sist

or

jun

ctio

n

cap

acit

ance

s in

IC (

20

mA

, 5n

s in

TT

L)

• E

xter

nal

sp

ike:

ch

arg

ing

& d

isch

arg

ing

of

ou

tpu

t lo

ad c

apac

itan

ce

Gro

un

d p

ote

nti

al in

crea

ses,

Vcc

dec

reas

es:

imp

rop

er lo

gic

tri

gg

erin

g.

Pro

ble

m m

ore

sev

ere

for

syn

chro

no

us

circ

uit

s.

Sev

erit

y o

f p

rob

lem

(in

crea

sin

g):

CM

OS

, EC

L, T

TL

.

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

Solu

tion for gro

und &

supply

nois

eSolu

tion for gro

und &

supply

nois

e

• D

eco

up

ling

C b

etw

een

Vcc

& g

rou

nd

fo

r ev

ery

2 to

3 IC

’s :

ce

ram

ic, l

ow

L c

ap. o

f 10

nf

for

TT

L &

0.5

nF

fo

r E

CL

& C

MO

S•S

tab

ilize

s V

cc-G

ND

(h

elp

s ag

ain

st in

tern

al s

pik

es•

No

t m

uch

hel

p f

or

exte

rnal

sp

ikes

• L

ow

wav

e im

ped

ance

bet

wee

n s

up

ply

lin

es (

20 o

hm

s):

5 to

10

mm

wid

e lin

es o

pp

osi

te e

ach

oth

er a

s p

ow

er t

rack

s

• G

rou

nd

pla

ne

: la

rge

Cu

are

a fo

r g

rou

nd

to

sta

bili

ze it

ag

ain

st e

xter

nal

sp

ikes

• C

lose

ly k

nit

gri

d o

f g

rou

nd

co

nd

uct

ors

(w

ill f

orm

gro

un

d lo

op

s, n

ot

to b

e u

sed

fo

r an

alo

g c

ircu

its)

• T

wis

t V

cc &

GN

D li

ne

bet

wee

n P

CB

s

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

3.

2 C

ross

-tal

k3.

2 C

ross

-tal

k

• O

ccu

rs d

ue

to p

aral

lel r

un

nin

g s

ign

al li

nes

(EC

L:

10cm

,TT

L:

20 c

m, C

MO

S:

50 c

m)

• P

rob

lem

mo

re s

ever

e fo

r lo

gic

sig

nal

s fl

ow

ing

in o

pp

osi

te d

irec

tio

ns

Solutions

• R

edu

ce lo

ng

par

alle

l pat

hs

• In

crea

se s

epar

atio

n

bet

w. s

ign

al li

nes

• D

ecre

ase

imp

edan

ce

bet

w. s

ign

al &

gro

un

d li

nes

• R

un

a g

rou

nd

tra

ck

bet

wee

n s

ign

al li

nes

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

3.3

Ref

lect

ion

s3.

3 R

efle

ctio

ns

Cau

sed

by

mis

mat

ch b

etw

een

th

e lo

gic

ou

tpu

t im

ped

ance

& t

he

wav

e im

ped

ance

of

sig

nal

tra

cks.

• S

ign

al d

elay

(lo

w w

ave

imp

.) •

Do

ub

le p

uls

es (

hig

h w

ave

imp

.)

TT

L (

Z:

100

- 15

0 Ω ΩΩΩ

)

0.5

mm

sig

nal

lin

e w

ith

GN

D p

lan

e, 1

mm

wit

ho

ut

GN

D p

lan

e.

Sig

nal

lin

es b

etw

een

PC

Bs

twis

ted

wit

h G

ND

lin

es.

EC

L (

Z:

50 Ω ΩΩΩ

)

1 -

3 m

m s

ign

al li

ne

wit

h G

ND

pla

ne,

or

nea

rby

gn

d c

on

du

cto

r.

CM

OS

(Z

: 15

0 –

300 Ω ΩΩΩ

)

0.5

mm

sig

nal

lin

e w

ith

ou

t G

ND

pla

ne.

Gn

d n

ot

clo

se t

o s

ign

al li

nes

.

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

Logic Fam

ily:

TTL

ECL

CMOS

Sig

nal

–GN

D Z

w (Ω ΩΩΩ

)10

0 -

150

50 -

100

150

- 30

0

Sig

nal

lin

e w

idth

(mm

)

0.5

wit

h g

nd

1, n

o g

nd

1 -

3 w

ith

gn

d0.

5, n

o g

nd

Vcc

-G

ND

Zw

(Ω ΩΩΩ

)<

5<

10

< 2

0

Vcc

lin

e (m

m)

52

to 3

2

GN

D li

ne

(mm

)V

ery

bro

ad

(pla

ne

/gri

d)

Bro

ad

(pla

ne/

gri

d)

5

Sum

mary

of Layout D

esig

n C

onsid

era

tions

(for

1.6

mm

thic

kness, double

sid

ed b

oard

s)

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

4. A

RT

WO

RK

RU

LE

S4.

AR

TW

OR

K R

UL

ES

Conductor orientation

• O

rien

tati

on

fo

r sh

ort

est

inte

rco

nn

ecti

on

len

gth

.

• C

on

du

cto

r tr

acks

on

op

po

site

sid

es in

x-d

irec

tio

n &

y-

dir

ecti

on

to

min

imiz

e vi

a h

ole

s.

• 45

° o

r 3

0° /

60°

ori

enta

tio

n f

or

turn

s.

Conductor Routing

• B

egin

an

d e

nd

at

sold

er p

ads,

jo

in c

on

du

cto

rs f

or

red

uci

ng

in

terc

on

nec

tio

n le

ng

th.

• A

void

inte

rco

nn

ecti

on

s w

ith

inte

rnal

an

gle

<60

°.

• D

istr

ibu

te s

pac

ing

bet

wee

n c

on

du

cto

rs .

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

Conductor × ×××

√ √√√

routing

exam

ples

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts

Solder Pads

Solder Pads

Hole dia

• R

edu

ce t

he

nu

mb

er o

f d

iffe

ren

t si

zes.

• 0.

2 -

0.5

mm

cle

aran

ce f

or

lead

dia

.

Solder pad

• A

nn

ula

r ri

ng

wid

th

≥ 0

.5 m

m w

ith

PT

H

≈ 3

× h

ole

dia

wit

ho

ut

PT

H

• U

nif

orm

ity

of

rin

g a

rou

nd

th

e h

ole

.

• C

on

du

cto

r w

idth

d

> w

> d

/3.

IIT Bombay [email protected]

PC

Pan

dey

: L

ectu

re n

ote

s “P

CB

Des

ign

”, E

E D

ept,

IIT

Bo

mb

ay, r

ev. A

pri

l’03

♠ ♠♠♠ ♠ ♠♠♠

>>>

♦ ♦♦♦♦ ♦♦♦

<<<

• A

rtw

ork

• D

igit

al C

kts

• G

ener

al•

An

alo

g C

kts