pci central region welcomes “new” producer … · pci central region welcomes “new”...

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Housing of the Future - University of Dayton www.pcicentral.org W 14 producer members 20 PCI certified facilities www.pcicentral.org PCI Central Region Welcomes “New” Producer Members HOLLOWCORE M I D W E S T, L L C HOLLOWCORE M I D W E S T, L L C PCI Central Region G Engineer: Heapy Engineering, Inc. General Contractor: Miller Valentine Construction Architect: Edge & Tinney Architects Technical Note: 8” Hollowcore Slabs: 75,050 square feet The $20,000,000 three-wing, four-story fast-track project will house nearly 400 students and include two futuristic class- rooms, conference rooms, bookstore, post office, credit union and more.

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Housing of the Future - University of DaytonDayton, Ohio

deAM-RON Building Systems, LLC, Owensboro, KY

Eastern Vault Co., Inc., Princeton, WV

Hollowcore Midwest, LLC, Fairfi eld, OH

Hoosier Prestress, Inc., Mid South Prestress, LLC.Brentwood, TN Pleasant View, TN

North American Precast. Inc.Stow, OH

Pittsburgh Flexicore Company, Inc., Monongahela, PA

Issue 10, Summer 2004

Phil WiedemannExecutive DirectorPhone: (937) 833-3900Email: [email protected]

We would like to take this opportunity to welcome our

newest Producer Members to the PCI Central Region.

PCI Central Region Producer Members work together to improve the quality, economy and innovation of the construction industry by establishing new levels of design and engineering in precast applications.

You have seen our work in structural and architectural applications in transportation, commercial, industrial, housing and specialized structures. For more information on these and all of our 14 producer members and 20 PCI certifi ed facilities, please visit our web site at www.pcicentral.org.

PCI Central Region Welcomes “New” Producer Members

HOLLOWCOREM I D W E S T, L L C

HOLLOWCOREM I D W E S T, L L C

PCI Central RegionAppreciates our Partners in Promotion

Precast/Prestressed Concrete Institutewww.pci.org

Great Lakes CementPromotion Association

Southeast Cement Associationwww.secement.org

Growing enrollment and a shortage of space created the need for a new,

21st century residential facility on the campus of the University of Dayton.

This 100,000 square foot structural shell, constructed with load bearing masonry walls and precast / prestressed concrete hollowcore slabs, was completely constructed within a 10-week time frame in the fall of 2003. Due to the superior speed of this type of construction the building was enclosed prior to the cold winter conditions setting in thus allowing other trades to commence their work in a weather controlled environment, saving time and cost to the overall project.

University of Dayton Residential FacilityDayton, OH

Precaster: Hollowcore Midwest, LLCEngineer: Heapy Engineering, Inc.

General Contractor: Miller Valentine ConstructionArchitect: Edge & Tinney Architects

Technical Note: 8” Hollowcore Slabs: 75,050 square feetThe $20,000,000 three-wing, four-story fast-track project will house nearly 400 students and include two futuristic class-rooms, conference rooms, bookstore, post offi ce, credit union and more.

Homewood SuitesLexington, KY

Precaster: Hoosier Prestress, Inc.Contractor: Hargett Corporation

Owner: Doug Wright Development

Homewood Suites Hotel, Lexington, KentuckyErected and Grouted in Only Three Days

Precast concrete provides a number of functional and aesthetic needs for

exterior and interior wall systems. With thelocation of Homewood Suites beside railroad tracks, the owners wanted to provide a quiet environment for their guests. Hoosier Prestress constructed the hotel with precast concrete which has an outstanding sound insulation value.

Concrete is also inherently fi re resistant, which which provideprovidess a 2-hour fi re rating a 2-hour fi re rating between between the fl oors of the hotel. These benefi ts providea high degree of safety to the owner and occupants.

Technical Note: Hoosier Prestress erected & grouted 15,000 sf at each level in 2 days per level.

Pittsburgh Flexicore Co., Inc manufactured, delivered

and erected 8 fl oors of 8” hollowcore plank in only eight (8) weeks.

Pittsburgh Marriott NorthCranberry Twp., PA

Precaster: Pittsburgh Flexicore Co., Inc.Contractor: Winegardner & Hammons

Technical Notes: • • “SPEED of Construction” Started: August 8 Finished: October 10• Erected 125,000 square feet of 8˝ Hollowcore Plank

Pittsburgh Marriott North Constructed in Only 8 WeeksCranberry Twp., PA

AIA RegisteredLunch & Learn ProgramsLearn more about designing with precast in the comfort of your own offi ce while earning AIA/CES credits. The PCI Central Region offers programs on the following topics:• School Facilities Design and Construction• Architectural Precast; Detailing & Structural Considerations• Parking Garage Design and Construction• Architectural Precast Plant Seminar & Tour• Hollowcore Floors and Walls• Precast Bridge Design & Construction• Precast Commercial Structures Design & Construction• Precast Hollowcore Design & Construction• Precast Housing Structures Design & Construction• Precast Industrial Structures Design & Construction• Precast Stadiums Design & Construction

Our Producer Members are also available for association meetings, classroom presentations, and production plant tours.

www.pcicentral.org

Designer’s Knowledge Bank is a FREE internet site Bank is a FREE internet site Bankcreated to assist design and construction professionals in

understanding precast, prestressed concrete products and structures. The contents of

the Designer’s Knowledge Bank include the following: • Peer-reviewed technical papers• Industry recommended practices • Research & articles• Online presentations • Books & manuals

An Aesthetic Solution to Noise ControlWith Precast Noise Barriers Stow, Ohio

Owensboro Body ShopOwensboro, Kentucky

When a February 2003 snow caused ice and snow build-up

on the original Owensboro Body Shop to collapse, quick erection was needed to get back to business. Built in 1955, the original shop was constructed of concrete block with a wood frame roof.

This time around, deAm-Ron Building Systems used 8” thick insulated load-bearing walls with stucco form liner fi nish to construct the new building in only 8 days. The building has a clear inside span of 86’-0” which will clear inside span of 86’-0” which will accommodate work on 30 cars at a time. In addition to a lower offi ce/parts area, a hollowcore mezzanine level offersadditional offi ce space and training room.

Owensboro Body ShopOwensboro, KY

Precaster/Designer: deAM-RON Building SystemsGeneral Contractor: Owensboro Body Shop

Technical Note: Building Components8” thick insulated load-bearing walls8” thick solid load bearing walls32” x 89’ - 6” double tees8” hollow coreStair & landing unitsTotal of 85 panels erected in 8 days

North American Precast Inc.’s noise barriers have set noise

control standards throughout several states in Northeastern United States from Missouri to New Jersey.from Missouri to New Jersey.

Precast noise barriers are an economic Precast noise barriers are an economic and fast solution for communities and fast solution for communities faced with noise problems caused faced with noise problems caused by high traffi c including low by high traffi c including low frequency noise caused by buses, frequency noise caused by buses, large trucks, and trains.large trucks, and trains.

Precast noise barriers can Precast noise barriers can be designed as either be designed as either conventionally reinforced or conventionally reinforced or prestressed. NAP also has prestressed. NAP also has the ability to provide a the ability to provide a sound absorbing face sound absorbing face utilizing recycled rubber utilizing recycled rubber tires in the face mix of tires in the face mix of the panels.the panels.

Technical Note: Standard precast columns and walls are designed for a maximum post spacing of 24 feet and a maximum wall height of 20 feet. Panels are designed in 4-foot increments.

CSX Ramp ReplacementCharleston, West Virgnia

Preservation of a historic bridge was foremost in the minds of

the designer’s on the CSX Ramp Replacement in Charleston West Virginia. The owner and architect/engineer wanted the look to resemble that of the original bridge being replaced.

Eastern Vault Company fabricated the spread box beam members to accommodate cantilevered sidewalks and handrails. Stainless steel beveled sole and embedded bearing plates were utilized to meet site grade requirements and eliminate sloped piers and backwalls.

Choosing precast bridge beams for this project allowed for faster construction, long, clear spans, low maintenance, and an attractive appearance.

Technical Note: The longest span on this 7-span box beam design was 55’ 3” and the shortest span being 49’.

7000 psi minimum concrete @28days; 5500 psi @detensioning

CSX Ramp ReplacementCharleston, WV

Precaster: Eastern Vault Company, Inc.Designer: GAI Consultants, Inc.

Owner: West Virginia Department of HighwaysContractor: National Engineering and Contracting

North American Precast. Inc.Stow, OHPhone: (330) 528-0022Web: www.northamericanprecast.comEmail: [email protected]

Pittsburgh Flexicore Company, Inc.Monongahela, PAPhone: (724) 258-4450Web: www.pittsburghfl exicore.comEmail: info@pittsburghfl exicore.com

Precast Specialties, Inc.Monroeville, INPhone: (260) 623-6131Web: www.precastspec.comEmail: [email protected]

Rinker Materials, Inc.Indianapolis, INPhone: (317) 353-2118Web: www.rinker.comEmail: [email protected]

Sidley Precast GroupThompson, OHPhone: (800) 536-3232Fax: (440) 951-1921Web: www.rwsidley.comEmail: [email protected]

Sidley Precast GroupYoungwood, PAPhone: (800) 745-6546Email: [email protected]

Sidley Precast Group / Carr Concrete Corp.Waverly, WVPhone: (800) 837-8918Email: [email protected]

Strescore Inc.South Bend, INPhone: (574) 233-1117Web: www.strescore.comEmail: [email protected]

Hollowcore IncorporatedDetroit, MIPhone: (313) 962-9189 Web: www.psi-hci.comEmail: [email protected]

Hollowcore Midwest, LLCFairfi eld, OHPhone: (513) 829-1555 Web: www.psi-hci.comEmail: [email protected]

Hoosier Prestress, Inc.Brentwood, TNPhone: (615) 661-5198 Web: www.hoosierprestress.comEmail: [email protected]

Mid South Prestress, LLCPleasant View, TNPhone: (615) 746-6606Web: www.midsouthprestress.comEmail: [email protected]

Marietta Structures CorporationMarietta, OHPhone: (740) 373-2400Web: www.mariettastructures.comEmail: [email protected]

PCI Central Region’s Producer Members

Concrete Technology, Inc.Springboro, OHPhone: (937) 748-2412Web: www.ctiprecast.comEmail: [email protected] Concrete Technology, Inc. Paxton, IL Phone: (217) 379-9790Email: [email protected]

deAM-RON Building Systems, LLCOwensboro, KYPhone: (270) 684-6226 Web: www.deamron.comEmail: [email protected]

Eastern Vault Co., Inc.Princeton, WVPhone: (304) 425-8955 Email: [email protected]

Fabcon, LLCIndianapolis, INPhone: (317) 566-6622 Web: www.fabcon-usa.comEmail: [email protected]

Fabcon, LLCGrove City, OHPhone: (614) 875-8601Email: [email protected]

Gate Precast Company, Inc.Winchester, KYPhone: (859) 744-9481Web: www.gateprecast.comEmail: [email protected]

Gate Precast Company, Inc. Ashland City, TN Phone: (615) 792-7608Email: [email protected]

HOLLOWCOREM I D W E S T, L L C

A Producer Member is a fi rm or a division of a fi rm regularly engaged in the production of Plant-Produced Precast and Prestressed Concrete. For more information on becoming a Producer Member email Phil Wiedemann at [email protected].

Concrete Technology, Inc., Springboro, OHPhone: (937) 748-2412 www.ctiprecast.comEmail: [email protected] Technology, Inc., Paxton, ILPhone: (217) 379-9790 www.ctiprecast.comEmail: [email protected] deAM-RON Building Systems, LLC, Owensboro, KYPhone: (270) 684-6226 www.deamron.comEmail: [email protected] Vault Co., Inc., Princeton, WVPhone: (304) 425-8955Email: [email protected], LLC, Indianapolis, INPhone: (317) 566-6622 www.fabcon-usa.comEmail: [email protected], LLC, Grove City, OHPhone: (614) 875-8601Email: [email protected] Precast Company, Inc., Winchester, KYPhone: (859) 744-9481 www.gateprecast.comEmail: [email protected] Precast Company, Inc., Ashland City, TNPhone: (615) 792-7608Email: [email protected] Incorporated, Detroit, MIPhone: (313) 962-9189 www.psi-hci.comEmail: [email protected] Midwest, LLC, Fairfi eld, OHPhone: (513) 829-1555 www.psi-hci.comEmail: [email protected] Prestress, Inc., Brentwood, TNPhone: (615) 661-5198 www.hoosierprestress.comEmail: [email protected] South Prestress, LLC, Pleasant View, TNPhone: (615) 746-6606 www.midsouthprestress.comEmail: [email protected] Structures Corporation, Marietta, OHPhone: (740) 373-2400 www.mariettastructures.comEmail: [email protected] American Precast. Inc., Stow, OHPhone: (330) 528-0022 www.northamericanprecast.comEmail: [email protected] Flexicore Company, Inc., Monongahela, PAPhone: (724) 258-4450 www.pittsburghfl exicore.comEmail: info@pittsburghfl exicore.comPrecast Specialties, Inc., Monroeville, INPhone: (260) 623-6131 www.precastspec.comEmail: [email protected] Materials, Inc., Indianapolis, INPhone: (317) 353-2118 www.rinker.comEmail: [email protected] Precast Group, Thompson, OHPhone: (800) 536-3232 www.rwsidley.comEmail: [email protected] Precast Group, Youngwood, PAPhone: (800) 745-6546 www.rwsidley.comEmail: [email protected] Precast Group / Carr Concrete Corp., Waverly, WVPhone: (800) 837-8918 www.rwsidley.comEmail: [email protected], South Bend, INPhone: (574) 233-1117 www.strescore.comEmail: [email protected]

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Phil Wiedemann, Executive Director9626 Upper Lewisburg Salem Rd.Brookville, OH 45309Phone: 937-833-3900Fax: 937-833-3700Email: [email protected] www.pci-central.org

PCI Central Region9626 Upper Lewisburg Salem RoadBrookville, OH 45309

PRESORTEDSTANDARD

U.S. POSTAGE PAIDLOWELL, OHPERMIT NO. 5

University of Toledo Residence HallsToledo, Ohio

From November 2003 till present, StresCore supplied and installed 162,000 square feet of 8” Hollowcore panels and precast stair systems for the fl oor

and roofs on four new multi-level students residence Halls. Hollowcore was chosen for its durability, speed of construction, fi re resistance and fi nished ceiling appearance.

The StresCore “Hollowcore” system utilizes the compressive strength of concrete with the high tensile strength of steel strand. Slabs are produced at the factory under rigid quality control conditions, then shipped to the job site for shipped to the job site for incorporation into the structure for a proven effi cient and fast method of construction.

AIA RegisteredLunch & Learn ProgramHollowcore Floors and WallsProgram Number Authorized: HC001 (2.0)

Description: This course instructs participants about hollowcore products and how to design and build utilizing hollowcore fl oors and walls. Participants also learn about the inherent fi re resistance of hollowcore, a major life-safety consideration.

HSW Learning Unit Hours/CES Credits: 2.0

For more information, visit our web site at pcicentral.org or call 937-833-3900.

University of Toledo Residence Halls Precaster: StresCore IPrecaster: StresCore Inc.

Contractor: Bostleman Construction Co.onArchitect: Vetter Design Group Architects