pdf for machino therm-plc & mcc_08.07.11
TRANSCRIPT
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04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
SATS AUTOMATION PVT. LTD. E73, PLOT-I142RAJDANGA MAIN ROADKOLKATA - 700107PHONE:- (033)24035647FAX:- (033)24031152
COMPANY/CUSTOMER:-
PROJECT DESCRIPTION:-
DANIELI PROJECT NUMBER:-
MANUFACTURER :-
SATS DWG. NUMBER:-
TYPE OF PROJECT :-
APPROVED BY:- DWG. CHECKED BY:- S.C
DRAWN BY:- S.K.GHOSH NUMBER PAGES:- 49
MACHINOTHERM ENGINEERS-A/C DANIELI INDIA LTD.
TUNDISH PRE-HEATING MACHINE AT D.S.P.
WP026W01
MACHINOTHERM DWG NO.: ME-4/TD/E/01.....49
SATS AUTOMATION PVT. LTD
SATS/MT/S00020
ELECTRICAL ARRANGEMENT OF PLC CUM MCC PANELFOR TUNDISH PRE-HEATING MACHINE
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
MCC PANEL
MASTER RECORD OF DRAWING
Sl. No. Drawing No. Page Description Page ID
1. SATS/CBIL/S00020 TITLE PAGE = 1/1
MANUFACTURING INSTRUCTION = 1.MI1/13.
BILL OF MATERIALS = 1.EQ1/44.
5.
SINGLE LINE DIAGRAM = 1.S1/36.
GA & LAYOUT OF PANEL = 1.FV1/2
7.
8. CONTROL CIRCUIT DIAGRAM = 1.M1/2
2. SATS/CBIL/S00020 MASTER RECORD OF DRAWINGS = 1.RD1/1
SATS/CBIL/S00020
SATS/CBIL/S00020
SATS/CBIL/S00020
SATS/CBIL/S00020
SATS/CBIL/S00020
9. TERMINAL DIAGRAM = 1.TD1/4SATS/CBIL/S00020
THREE LINE DIAGRAM = 1.D1/3SATS/CBIL/S00020
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04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.RD1
1
1
MASTER RECORD OF DRAWING
MANUFACTURING INSTRUCTIONS
1. CLIENT'S SUPPLY-1 - THREE PHASE, 4 WIRE, 415VAC, +10%, -15%, 50 Hz, +/- 3%2. PANEL DIMENSIONS - H 1450MM+100MM X W 1400MM X D 600MM.
5. PAINT SHADE - RAL 7032 (INSIDE / OUTSIDE)6. CABLE ENTRY FROM BOTTOM.
8. EARTH BUS BAR (AS PER REQUIREMET) WITH BOLT, NUT & WASHER AT EACH END TO BE PROVIDE,
9. DRILLING OF GLAND PLATE TO BE DONE AT SITE BY CLIENT10. AUXILLIARY CONTROL WIRES TO BE USED - AS REQUIRED11. REAR ACCESS IS PROVIDED.12. ROUTING OF ELECTRONICS AND SIGNAL CABLE TO BE SEPARATE FROM POWER AND CONTROL CABLES.
7. CABLE GLAND CUTOUT TO BE DONE BY CLIENT AT SITE. IP CLASS IS ASSURED ONLY IF CUTOUT, CABLE GLANDING AND FITTING OF GLAND PLATE IS DONE PROPERLY.
13. NAME PLATE WILL BE WHITE ENGRAVED IN BLACK ANODISED ALUMINIUM .14. PANEL SHEET THICKNESS :- 2mm15. ALL DIMENSION IN mm.16. TOLERANCE IN DIMENSION +/- 2mm .
3. LIFTING HOOKS SHALL BE PROVIDED.4. DEGREE OF PROTECTION - IP54(MCC PANEL)
EARTH BUS BAR SHOULD BE THROUGHOUT THE PANEL
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.MI1
1
1
MANUFACTURING INSTRUCTION
BILL OF MATERIALS
Sr. No. DESCRIPTION &APPLICATION IDENTIFICATION DATA (TYPE ORDER No.;
DOCUMENT No.; EQUIPMENT CODE ETC.)
QUANTITY
PER
ITEMTOTAL
ITEM
DESIGNATION
REMARKS
5
8
9
10
MCCBRATING: 100 AMAKE: SIEMENS
3VL1710-1DD36-0AA0 1X 1X
2
-Q11
4
6
7
3
FUNCTIONAL
UNIT/LOCATION
=1.D1
MAIN INCOMER
ROTARY DRIVE KIT (INCLUDING 8UC HANDLE WITHDOOR INTERLOCK DEFEAT & PADLOCKING FACILITY)MAKE: SIEMENS
1F01X 1X
1F0
SPREADER LINKMAKE: SIEMENS
1F01X 1X
POTENTIAL TRANSFORMERRATING: 415
240V, 50 VAMAKE: KAPPA
1X 1X =1.D1
MCBRATING: 2 AmpMAKE: SIEMENS
1X 1X =1.D1-Q2
PT
1F0
1F0
AMPERE METERRATING: 0-100 AMPMAKE: AE
1X 1X =1.D1 -A1 1F0
VOLT METERRATING: 0-500 VOLTMAKE: AE
1X 1X =1.D1 -V 1F0
AMPERE METER SELECTOR SWITCHRATING: 100 AMPMAKE: AE
1X 1X =1.D1 -ASS1 1F0
VOLT METER SELECTOR SWITCHRATING: 500 VOLTMAKE: AE
1X 1X =1.D1 -VSS 1F0
INDICATION LAMP FOR PHASE: RED YELLOW BLUE
MAKE: SIEMENS
1X 1X =1.D1
1X 1X =1.D1 1F0
1X 1X =1.D1
CURRENT TRANSFORMERRATING: 100:5MAKE: KAPPA
1X 1X =1.D1 1F0-CT1
11
3VL9216-4ED30
3VL9 100-3HQ00 =1.D1
=1.D1
3SB52 85-6HC013SB52 85-6HD023SB52 85-6HF01
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04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.EQ1
1
4
BILL OF MATARIAL
BILL OF MATERIALS
Sr. No. DESCRIPTION &APPLICATION IDENTIFICATION DATA (TYPE ORDER No.;
DOCUMENT No.; EQUIPMENT CODE ETC.)
QUANTITY
PER
ITEMTOTAL
ITEM
DESIGNATION
REMARKS
5
8
9
10
MPCBRATING: 16 AMAKE: SIEMENS
3RV1021-4AA10 1X 1X
2
-Q31
4
6
7
3
FUNCTIONAL
UNIT/LOCATION
=1.D1
5.5 KW HYD. PUMP DOL FEEDER
CONTACTORRATING: 32 AMAKE: SIEMENS
1F11X 1X
1F1
1X 1X =1.D1 1F1
AMPERE METERRATING: 0-20 AMPMAKE: AE
1X 1X =1.D1 -A2 1F1
AMPERE METER SELECTOR SWITCHRATING: 20 AMPMAKE: AE
1X 1X =1.D1 -ASS2 1F1
INDICATION LAMP FOR PHASE: RED (ON) GREEN (OFF) AMBER (TRIP)
MAKE: SIEMENS
1X 1X =1.D1
1X 1X =1.D1 1F1
1X 1X =1.D1
3TF34-00-0A
CURRENT TRANSFORMERRATING: 20:5MAKE: KAPPA
-CT2
-C1=1.D1
START PUSH BUTTON + 1 NO (GREEN)RATING: 6 AMPMAKE: SIEMENS
TEST PUSH BUTTON + 1 NO (BLACK)RATING: 6 AMPMAKE: SIEMENS
STOP PUSH BUTTON + 1 NC (RED)RATING: 6 AMPMAKE: SIEMENS
1X 1X =1.D1
1X 1X =1.D1
1X 1X =1.D1
PB2
PB5
PB1
1F1
1F1
1F1
H1
H2
H3
11
THREE POSITION SELECTOR SWITCH + 2NO(WITH HOLDER AND CONTACT BLOCK)MAKE: SIEMENS
3SB50 00-2DB01 + 3SB54 00-0E 1X 1X =1.D1 SS1 1F1
3SB50 00-2DB01 + 3SB54 00 0C
3SB50 00-2DB01 + 3SB54 00 0B
3SB50 00-2DB01 + 3SB54 00 0B
3SB52 85-6HC013SB52 85-6HE013SB52 85-6HL01
AUXILIARY CONTACT - 1NO + 1NC &TRIP CONTACT - 1NO + 1NC(FOR MPCB)MAKE: SIEMENS
3RV19 01 1E 1X 1X =1.D1 1F1
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04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.EQ1
2
4
BILL OF MATARIAL
BILL OF MATERIALS
Sr. No. DESCRIPTION &APPLICATION IDENTIFICATION DATA (TYPE ORDER No.;
DOCUMENT No.; EQUIPMENT CODE ETC.)
QUANTITY
PER
ITEMTOTAL
ITEM
DESIGNATION
REMARKS
5
8
9
10
MCCBRATING: 20 AMAKE: SIEMENS
3VL1702-1DD36-0AA0 1X 1X
2
-Q41
4
6
7
3
FUNCTIONAL
UNIT/LOCATION
=1.D1
7.5 KW COMBUSTION BLOWER DOL FEEDER
CONTACTORRATING: 32 AMAKE: SIEMENS
1F21X 1X
1F2
THERMAL OVER LOAD RELAYRATING: 10-16 AMAKE: SIEMENS
1F21X 1X
1X 1X =1.D1 1F2
AMPERE METERRATING: 0-20 AMPMAKE: AE
1X 1X =1.D1 -A3 1F2
AMPERE METER SELECTOR SWITCHRATING: 20 AMPMAKE: AE
1X 1X =1.D1 -ASS3 1F2
INDICATION LAMP FOR PHASE: RED (ON) GREEN (OFF) AMBER (TRIP)
MAKE: SIEMENS
1X 1X =1.D1
1X 1X =1.D1 1F2
1X 1X =1.D1
3TF34-00-0A
3UA55-00-2A
CURRENT TRANSFORMERRATING: 20:5MAKE: KAPPA
-CT3
-C2
OL
=1.D1
=1.D1
START PUSH BUTTON + 1 NO (GREEN)RATING: 6 AMPMAKE: SIEMENS
TEST PUSH BUTTON + 1 NO (BLACK)RATING: 6 AMPMAKE: SIEMENS
STOP PUSH BUTTON + 1 NC (RED)RATING: 6 AMPMAKE: SIEMENS
1X 1X =1.D1
1X 1X =1.D1
1X 1X =1.D1
PB4
PB6
PB3
1F2
1F2
1F2
H4
H5
H6
11
THREE POSITION SELECTOR SWITCH + 2NO(WITH HOLDER AND CONTACT BLOCK)MAKE: SIEMENS
3SB50 00-2DB01 + 3SB54 00-0E 1X 1X =1.D1 SS2 1F2
3SB50 00-2DB01 + 3SB54 00 0C
3SB50 00-2DB01 + 3SB54 00 0B
3SB50 00-2DB01 + 3SB54 00 0B
3SB52 85-6HC013SB52 85-6HE013SB52 85-6HL01
12 AUXILIARY CONTACT - 1NO + 1NC(FOR MCCB)MAKE: SIEMENS
3RV19 01 1E 1X 1X =1.D1 1F2
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04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.EQ1
3
4
BILL OF MATARIAL
BILL OF MATERIALS
Sr. No. DESCRIPTION &APPLICATION IDENTIFICATION DATA (TYPE ORDER No.;
DOCUMENT No.; EQUIPMENT CODE ETC.)
QUANTITY
PER
ITEMTOTAL
ITEM
DESIGNATION
REMARKS
1X 2X
2
-Q41
4
3
FUNCTIONAL
UNIT/LOCATION
=1.D1
ACCESSORIES
1F21X 1X
1F2
1F21X 2X
1X 1X =1.D1 1F2AC
-C2
OL
=1.D1
=1.D1
PANEL ILLUMINATION LIGHT (FLUROCENT)RATING : 8W
PHILIPS
5 PIN PLUG SOCKETRATING : 5A
ANCHOR
DOOR LIMIT SWITCH WITH PUSH ROD & PLASTIC
PROTECTIVE COVER, NORMAL ACTION (1NO+1NC)MAKE : SIEMENSRATING : 5A
3SE3 020-0A
AIR CONDITIONERRATING: 680W, 400V, 2~MAKE: RITTAL
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04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.EQ1
4
4
SK 3269.140
51X 1X =1.D1 1F2TRX
TRANSFORMER
RATING: 1KVA, 415V/240VMAKE: KAPPA
4 START PUSH BUTTON + 1 NO (GREEN)RATING: 6 AMPMAKE: SIEMENS
1X 10X =1.FV1 PB7.........PB163SB50 00-2DB01 + 3SB54 00 0B
4 START PUSH BUTTON + 1 NO (GREEN)RATING: 6 AMPMAKE: SIEMENS
1X 1X =1.FV1 PB7.........PB163SB50 00-0TC01 + 3SB54 00 0C
--------------------------------------------
BILL OF MATARIAL
SIEMENS
100A
MCCB
CT1 CT2 CT3
-R -Y -B
PANEL FIXING
(GROUTING HOLE80x80x100 mm DEEPSUITABLE FOR M10 BOLT)
REMOVABLEGLANDPLATE
BOTTOM VIEW SHOWING CABLE TRENCH
FRONT VIEW WITHOUT DOOR FRONT VIEW WITH DOOR
OP 177 PN/DP
1. DEPTH OF PANEL IS 600mm
2. CABLE ENTRY FROM BOTTOM
3. CABLE GLAND CUTOUT TO BE DONE BY CLIENT AT SITE. IP CLASS IS ASSURED ONLY IF CUTOUT, CABLE GLANDING AND FITTING OF GLAND PLATE IS DONE PROPERLY.
4. PAINT SHADE INSIDE-OUTSIDE - RAL7032
5. REAR ACCESS IS NOT PROVIDED
6. DEGREE OF PROTECTION - IP54
7. PANEL SHEET THICKNESS - 2mm
8. AC ONLY FOR PLC PANEL
NOTES:- LOCATIONS OF SOME ITEMS MAY VARY SLIGHTLY FROM WHAT IS SHOWN HERE.
SIDE VIEW
CT4 CT5 CT6
20A
MCCB
32A
CONTACTOR
32A
CONTACTOR
CT7 CT8 CT9
TEST
PB
TEST
PB
415240V, 50VA
POTENTIALTRANSFORMER
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
35
36
37
38
39
40
31
32
33
34
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
100 mm BASE CHANNEL
R
Y
B
A V
R
Y
B
RY
YB
BR
R Y B
ON OFF TRIP
A
C
M
R
Y
B
A
ON OFF TRIP
A
C
M
R
Y
B
A
100 mm BASE CHANNEL
20A
MCCB
REARACCESS ISPROVIDED
1F0
1F1
1F2
H1 H2 H3
H4 H5 H6
1.FV1
1
2
XL1XM1
XL+1XM1
PLC
PANELAC
PLC
PANELAC
CA
BL
E A
LL
EY
E
415240 V
CNTRL.
TRAFO.
FITTED ON
BASE PLATE
CUT OUT FOR
TEMP. CONTROLLER
96mm x 96mm
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S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
GENERAL ARRANGEMENT OFMCC & PLC PANEL
PB1 PB2 PB4PB3
HYD. PUMP COMB. BLWR.
PB7 PB8 PB9 PB10 PB11
BRNR. START
N2 PURGE NZL. PR-HETRLID-UP/DWN
PB12 PB13 PB14 PB15 PB16
EM STOP
PB17
SIDE VIEWFRONT VIEW
PANEL FIXING
(GROUTING HOLE80x80x100 mm DEEPSUITABLE FOR M10BOLT)
REMOVABLEGLANDPLATE
WITHOUT DOORFRONT VIEWWITH DOOR
BOTTOM VIEW SHOWING CABLE TRENCH
GENERAL ARRANGEMENT OFLCS
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04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.FV1
2
2
START
START START START START START
START START START START START
STOP STARTSTOP
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04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
SINGLE LINE DIAGRAM
SAT/MT/TISCO/S190511 3
1
1.S1
INCOMING SUPPLY 3-PH,
415V/AC, 50Hz
10A 0-500V
E
E
10A 0-100A
-0C
T1
,0C
T2
,
0C
T3
10
0/5
A
PHASE INDI.
LAMP
/2.1
E
10A 0-10A
-0C
T4
,0C
T5
,0
CT
6
10
/5A
1F0
100A
MAIN INCOMER5.5 KW
1F1
16A
HYD. PUMP DOL FEEDER
2A
Q2
415240V,
50VA
PT
HYD. PUMP DOL FEEDER
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
3
2
1.S1
/3.1
1F3
20A
7.5 KWCOMBUSTION BLOWER DOL FEEDER
/1.9
SINGLE LINE DIAGRAM
SAT/MT/TISCO/S190511COMBUSTION BLOWER DOL FEEDER
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1 2 3 4 5 6 7 8 9 10
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04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
3
3
1.S1
/2.9
CONTROL TRAFO. -TR1
Q5
DP MCB4Amp
415240VAC
-TR1KVA
Q7
DP MCB6Amp
E1
PANEL
ILLUMINATION
LAMP-1 & 2
AC
Q6
DP MCB6Amp
PANELPLUG SOCKET
SW1
(5A)
SINGLE LINE DIAGRAM
SAT/MT/TISCO/S190511
E2
AUXILIARY SUPPLY
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Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
2A
10A
V1
V2
0-500V
E
E
10A
A1
A2
0-100A
-0C
T1 -0
CT
2 -0C
T3
10
0/5
A
INCOMING SUPPLY FROM CLIENT
/2.1
/2.1
/2.1
65
43
21
E
10A
A1
A2
0-10A
-0C
T7 -0
CT
8 -0C
T9
10
/5A
3
1
THREE LINE DIAGRAM
3-PH, 4W, 415V/AC, 50Hz 3-PH, 4W, 415V/AC, 50Hz
PE /2.1
SAT/MT/TISCO/S190511
65
43
21
1F0
100A
MAIN INCOMER5.5 KW
1F1
16A
HYD. PUMP DOL FEEDER
1.D1
6 5
4 3
2 1
Q2415240V,50VA
POTENTIALTRANSFORMER
N
R
Y
B
1.M
1/1
.4
1.M
1/1
.2
1.M
1/1
.9
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
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Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
E
10A
A1
A2
0-20A
-0C
T4 -0
CT
5 -0C
T6
20
/5A
3
2
/3.1
/3.1
/3.1
/3.1
/1.10
/1.10
/1.10
/1.10
THREE LINE DIAGRAM
SAT/MT/TISCO/S190511
65
43
21
1F3
20A
7.5 KWCOMBUSTION BLOWER DOL FEEDER
1.D1
N
R
Y
B
N
R
Y
B
1.M
1/2
.4
1.M
1/2
.21
.M1/2
.9
/2.9
/2.9
/2.9
415240V
AC
-TR
1KVA
E
1 3
-Q5DPMCB
4Amp2 4
1 3
-Q6DPMCB
6Amp2 4
-Q7DP
MCB6Amp
2 4
CONTROL SUPPLY
(240V AC)
E1
2
1SD1
L N
E
SW1(5A)
E2
2
1SD2
/2.9
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
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Qty.:-
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Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
3
3
1.D1THREE LINE DIAGRAM
SAT/MT/TISCO/S190511
PANELILLUMINATION
LAMP-1
PANELILLUMINATION
LAMP-2
PANELPLUG SOCKET
TOCONTROLCIRCUIT
N
R
Y
B
N
R
Y
B
1.M1/1.1 1.M1/1.1
AC
1.D1/3.4
2
1
1.M1
4
3
13 14
33 3443 44
X1
X2
X1
X2
X1
X2
-C1 -C1 -Q3
PLC INPUT
1.D1/3.4
1X1:1
1X1:2
CONTROL CIRCUIT DIAGRAM
5.5 KW HYD. PUMP DOL FEEDER
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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C
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Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.M1/2.1
1.M1/2.1
1X1:3
1X1:4
1X1:5
PB1
STOP
OF LCS
PB2START
OF LCS
5.5 KW HYD. PUMP DOL FEEDER
21 22
1.M1/1.7
1.M1/1.8
1.M1/1.3
4
3
13 14
33 3443 44
X1
X2
X1
X2
X1
X2
-C2 -C2 -OL
2
2
1.M1CONTROL CIRCUIT DIAGRAM
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
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Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1X2:1
1X2:2
1X2:3
7.5 KW COMBUSTION BLOWER DOL FEEDER
1.M1/1.10
1.M1/1.10
7.5 KW COMBUSTION BLOWER DOL FEEDER
21 22
PB3
STOP
OF LCS
PB4START
OF LCS
1.M1/2.7
1.M1/2.8
1.M1/2.3
INCOMING TERMINAL
OUT GOING TERMINAL
OUT GOING TERMINAL
OUT GOING TERMINAL
GENERAL TERMINAL
DIAGRAM
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
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Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
4
1
1.TD1
FOR 2 NOS.DOL FOR CNTRL.FEEDER CKT FOR LCS
LCS TERMINAL DIAGRAM
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
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Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
4
2
1.TD1
PB1 PB2 PB3 PB4 PB7 PB8 PB9 PB10 PB11 PB12 PB13 PB14 PB15 PB16
PB17
START START START START START START START START START START
EM STOP
5.5 KW HYD. PUMP 7.5 KW COMBUSTION BLOWER BURNER START LID UP/DOWN N2 PURGING NOZZLE PRE-HEATER
1X3:
STOP START STOP START
LCS TERMINAL BLOCK CONECTN.
'IN' & 'OUT'
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
LCS TERMINALS PLC CUM MCC PANEL TERMINALS
5.5 KWHYDRAULIC
PUMP
7.5 KWCOMBUSTION
BLOWER
STOP
START
1.M1/1.4
1X3:1
1X3:2
1X3:3
1X3:4
1X1:3
1X1:4
1X1:4
1X1:5
7.5 KWCOMBUSTION
BLOWER
STOP
START
1X3:5
1X3:6
1X3:7
1X3:8
1X2:1
1X2:2
1X2:2
1X2:3
5.5 KWHYDRAULIC
PUMP
LCS TERMINAL DIAGRAM
START
START
START
START
START
BURNER START-1
BURNER START-2
BURNER START-3
BURNER START-4
BURNER START-5
1X3:9
1X3:10
1X3:11
1X3:12
1X3:13
1X3:14
1X3:15
1X3:16
1X3:17
1X3:18
PB1 -
PB2 -
PB3 -
PB4 -
PB7 -
PB8 -
PB9 -
PB10 -
PB11 -
1.FV1/ 2 of 2
1.FV1/ 2 of 2
1.D1/ 1.4
1.D1/ 2.4
MCC PANELPLC PANEL
-------------
-------------
-------------
-------------
-------------
-------------
-------------
1.M1/1.4
1.M1/2.4
1.M1/2.4
CPU-313C-X2DI2
XL+:4
16DI/16DO-X3DI3
1.D1/1.5
1.E1/2.4 I2.7:19
XL+:41.D1/1.5
XL+:41.D1/1.5
XL+:41.D1/1.5
XL+:41.D1/1.5
1.E1/3.4 I3.0:2
16DI/16DO-X3
DI3
16DI/16DO-X3
DI3
16DI/16DO-X3DI3
1.E1/3.4
1.E1/3.4
1.E1/3.4
I3.1:3
I3.2:4
I3.3:5
4
3
1.TD1
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
LCS TERMINAL DIAGRAM
START
START
START
START
START
LID 'UP'
LID 'DOWN'
NITROGEN (N2) PURGING START
NOZZLE PRE-HEATER- 'IN'
NOZZLE PRE-HEATER- 'OUT'
1X3:19
1X3:20
1X3:21
1X3:22
1X3:23
1X3:24
1X3:25
1X3:26
1X3:27
1X3:28
PB12 -
PB13 -
PB14 -
PB15 -
PB16 -
STOPEMERGENCY STOP
1X3:29
1X3:30
PB17 -
MCC PANELPLC PANEL
LCS TERMINAL PLC CUM MCC PANEL TERMINAL
-------------
-------------
-------------
-------------
-------------
-------------
XL+:41.D1/1.5CPU-313C-X2
DI21.E1/2.4 I1.6:8
I1.7:9
XL+:41.D1/1.5
1.E1/2.4
XL+:41.D1/1.516DI/16DO-X3DI3
1.E1/3.4 I3.4:6
XL+:41.D1/1.5CPU-313C-X2DI2
1.E1/2.4
XL+:41.D1/1.5CPU-313C-X2
DI21.E1/2.4
I2.4:16
I2.5:17
CPU-313C-X2DI2
XL+:41.D1/1.5CPU-313C-X2
DI21.E1/2.4 I2.6:18
4
4
1.TD1
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
PLC PANEL
MASTER RECORD OF DRAWING
Sl. No. Drawing No. Page Description Page ID
1. SATS/CBIL/S00020 TITLE PAGE = 1/1
MANUFACTURING INSTRUCTION = 1.MI1/13.
BILL OF MATERIALS = 1.EQ1/14.
SYSTEMS CONFIGURATION = 1.S1/15.
TWO LINE DIAGRAM = 1.D1/16.
GA & LAYOUT OF PANEL = 1.FV1/17.
PLC I/O MODULE = 1.E1/48.
WIRING DIAGRAM = 1.M1/9
2. SATS/CBIL/S00020 MASTER RECORD OF DRAWINGS = 1.RD1/1
SATS/CBIL/S00020
SATS/CBIL/S00020
SATS/CBIL/S00020
SATS/CBIL/S00020
SATS/CBIL/S00020
SATS/CBIL/S00020
SATS/CBIL/S000209.
TERMINAL DIAGRAM = 1.TD1/7SATS/CBIL/S0002010.
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.RD1
1
1
MASTER RECORD OF DRAWING
MANUFACTURING INSTRUCTIONS
2. PANEL DIMENSIONS - H 1450MM+100MM X W 1400MM X D 600MM.
5. PAINT SHADE - RAL 7032 (INSIDE / OUTSIDE)6. CABLE ENTRY FROM BOTTOM.
8. EARTH BUS BAR (40 X 10 AL.) WITH BOLT, NUT & WASHER AT EACH END TO BE PROVIDE,
9. DRILLING OF GLAND PLATE TO BE DONE AT SITE BY CLIENT10. AUXILLIARY CONTROL WIRES TO BE USED - AS REQUIRED11. REAR ACCESS IS NOT PROVIDED FOR PLC FEEDER.12. ROUTING OF ELECTRONICS AND SIGNAL CABLE TO BE SEPARATE FROM POWER AND CONTROL CABLES.
7. CABLE GLAND CUTOUT TO BE DONE BY CLIENT AT SITE. IP CLASS IS ASSURED ONLY IF CUTOUT, CABLE GLANDING AND FITTING OF GLAND PLATE IS DONE PROPERLY.
13. NAME PLATE WILL BE WHITE ENGRAVED IN BLACK ANODISED ALUMINIUM .14. PANEL SHEET THICKNESS :- 2mm15. ALL DIMENSION IN mm.16. TOLERANCE IN DIMENSION +/- 2mm .
3. LIFTING HOOKS SHALL BE PROVIDED.4. DEGREE OF PROTECTION - IP54(PLC PANEL)
EARTH BUS BAR SHOULD BE THROUGHOUT THE PANEL
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
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Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.MI1
1
1
1. CLIENT'S SUPPLY-1 - THREE PHASE, 4 WIRE, 415VAC, +10%, -15%, 50 Hz, +/- 3%
MANUFACTURING INSTRUCTION
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
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Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
BILL OF MATERIALS
Sr. No. DESCRIPTION &APPLICATION IDENTIFICATION DATA (TYPE ORDER No.;
DOCUMENT No.; EQUIPMENT CODE ETC.)
QUANTITY
PER
ITEMTOTAL
ITEM
DESIGNATION
REMARKS
MMC CARD 64 KBMAKE:- SIEMENS
5 6ES7 953-8LFOO1-0AA0 1X 1X
8
9
10
11
SITOP MODULAR POWER SUPPLYRATING: 24V/12AMAKE: SIEMENS
6EP1234-1AA00 1X 1X
CPU 313C-24DI/16DO & 4+1AI/2AOMAKE: SIEMENS
2 CPU-313C
12
PS 4071
6ES7313-5BE00-0AB0 1X 1X
4AI/2AO ANALOG INPUT/OUTPUT MODULEMAKE:- SIEMENS
4 1X 1X X4
13
14
40 PIN FRONT CONNECTORMAKE: SIEMENS
1X 2X6ES7 392-IAMO0-0AA0
15
20 PIN FRONT CONNECTORMAKE: SIEMENS
1X 1X6ES7 332-5HD01-0AB0
16
RAIL FOR MODULEMAKE:- SIEMENS
6 6SE7 390-1AB60-0AA0 1X 1X RAIL
7 OPERATOR PANEL-OP177 PN/DP
MAKE: SIEMENS6AV6642-0DA01-1AX0 1X 1X OP-177B
6ES7334-0CE01-0AA0
16DI/16DO DIGITAL INPUT/OUTPUT MODULEMAKE: SIEMENS
6ES7323 -1BL00-0AA0 1X 1X X33
MCB 2PRATING: 6AMAKE: SIEMENS
5SX42068RC 1X 2X Q8, Q11
MCB 2PRATING: 4AMAKE: SIEMENS
1X 1X Q95SX42048RC =1.D1
=1.D1
FUNCTIONAL
UNIT/LOCATION
=1.S1
=1.S1
=1.S1
=1.FV1
=1.S1
=1.E1
=1.S1
-----------
MPI CABLEMAKE:- SIEMENS
1.EQ1
1
1
1X 1X =1.S1 MPI CABLE
MCB 2PRATING: 10AMAKE: SIEMENS
1X 1X Q105SX42108RC =1.D1
BILL OF MATARIAL
CPU POWER SUPPLY
PS-1 5A
CPU 313CPS-1
6EP1234-1AA00 6ES7313-5BE00-0AB0
6AV6643-0BA01-0AX0
PLC SYSTEM CONFIGURATION
16DI/16DO 4AI/2AO
6ES7323-
1BL00-0AA0
6ES7334-
OCE01-0AA0
313CX1 X2
AI/AO DI/DO
X3 X4
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
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Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.S1
1
1
MPI CABLE
OP 177B
PLC SYSTEM CONFIGURATION
1 3
2 4
PS-407
12A
LN
Q8
6A
1.S1/1.3
L-1
M-1
CPU313C
XL+ XM
1 3
2 4
Q10
10A
24V DC
POWER
SUPPLY
FOR FIELDINSTRUMENT
1.S1/1.3
INCOMINGPOWER
SUPPLY
240V AC
L
N
123456789
10
123456789
10
1 3
Q9
4A
123456789
10
123456789
10
FOR
MODULE
SUPPLY
POWER SUPPLY TO PLC
L+ M
24V DC
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.D1
1
1
~=
1 3
2 4
Q11
6A
123456789
10
123456789
10
P N
240V AC
POWER
SUPPLY
FOR FIELDINSTRUMENT
TWO LINE POWER SUPPLYDIAGRAGRAM
TEMPERATURE
CONTROLLER
CLIENT SCOPE
SUPPLY
P:2
1.D1/1.7
N:2
1.D1/1.7
PLC PANEL FEEDER
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
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Qty.:-
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Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
REARACCESS ISPROVIDEDONLY FOR
MCCFEEDERS
1.FV1
1
1
SIEMENS
100A
MCCB
CT1 CT2 CT3
-R -Y -B
PANEL FIXING
(GROUTING HOLE80x80x100 mm DEEPSUITABLE FOR M10 BOLT)
REMOVABLEGLANDPLATE
BOTTOM VIEW SHOWING CABLE TRENCH
FRONT VIEW WITHOUT DOOR FRONT VIEW WITH DOOR
OP 177 PN/DP
1. DEPTH OF PANEL IS 600mm
2. CABLE ENTRY FROM BOTTOM
3. CABLE GLAND CUTOUT TO BE DONE BY CLIENT AT SITE. IP CLASS IS ASSURED ONLY IF CUTOUT, CABLE GLANDING AND FITTING OF GLAND PLATE IS DONE PROPERLY.
4. PAINT SHADE INSIDE-OUTSIDE - RAL7032
5. REAR ACCESS IS NOT PROVIDED
6. DEGREE OF PROTECTION - IP54
7. PANEL SHEET THICKNESS - 2mm
8. AC ONLY FOR PLC PANEL
NOTES:- LOCATIONS OF SOME ITEMS MAY VARY SLIGHTLY FROM WHAT IS SHOWN HERE.
SIDE VIEW
CT4 CT5 CT6
20A
MCCB
32A
CONTACTOR
32A
CONTACTOR
CT7 CT8 CT9
TEST
PB
TEST
PB
415240V, 50VA
POTENTIALTRANSFORMER
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
35
36
37
38
39
40
31
32
33
34
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
01
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
100 mm BASE CHANNEL
R
Y
B
A V
R
Y
B
RY
YB
BR
R Y B
ON OFF TRIP
A
C
M
R
Y
B
A
ON OFF TRIP
A
C
M
R
Y
B
A
100 mm BASE CHANNEL
20A
MCCB
1F0
1F1
1F2
H1 H2 H3
H4 H5 H6
XL1XM1
XL+1XM1
PLC
PANELAC
PLC
PANELAC
CA
BL
E A
LL
EY
E
415240 V
CNTRL.
TRAFO.
FITTED ON
BASE PLATE
CUT OUT FOR
TEMP. CONTROLLER
96mm x 96mm
PLC PANEL FEEDER
GENERAL ARRANGEMENT
Function : Analog Inputs/Outputs
Firm : Siemens
Address : AI0/AO0
Plug - in place : RAIL-1
1 10 11 20
M
15
14
13
12
19
18
17
16
20
1.M1/8.3
1.M1/8.3
1.M1/8.5
1.M1/8.5
1.M1/8.6
1.M1/8.7
1.M1/8.7
1.M1/8.8
1.M1/8.8
1.M1/8.8
1.M1/8.9
1.M1/8.9
=1.D1/1.3
M:1
Function : Digital Inputs
Firm : Siemens
Address : I0.0
Plug - in place : RAIL-1
M
I0.0
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7
1.M1/1.4
1.M1/1.5
1.M1/1.5
1.M1/1.6
1.M1/1.6
1.M1/1.7
1.M1/1.7
1.M1/1.8
=1.E1/1.3
DI1 6ES7313-5BE00-0AB0
AI1/AO1 6ES7313-5BE00-0AB0
CPU-313C-X1CPU-313C-X1
10
11
2
4
5
6
7
8
9
3
1
V
A
V
A
V
A
V
A
22
24
25
26
27
28
29
23
21
30
21 30
AI0
AI1
AI2
AI3
AI4
AO0
AO1
V
A
V
A
39
38
37
40
35
34
33
32
36
31
GAS PRESSURE LOW
COMBUSTION AIR PRESSURE LOW
COMBUSTION BLOWER MOTOR 'ON'
COMBUSTION BLOWER MOTOR 'STOP'
COMBUSTION BLOWER MOTOR 'TRIP'
HYDRAULIC PUMP MOTOR 'ON'
HYDRAULIC PUMP MOTOR 'STOP'
HYDRAULIC PUMP MOTOR 'TRIP'
=1.E1/1.6 =1.E1/2.2
0V DC0V DC
1.M1/8.4
1.M1/8.3
1.M1/8.4
1.M1/8.4
1.M1/8.6
1.M1/8.6
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
Prep.
Ckd.
Date
DateDateRemarksIssue Name
Work:-
Details:-
Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.E1
1
4
THERMOCOUPLE (THROUGH TT)
GAS FLOW
AIR FLOW
GAS PRESSURE
GAS CONTROL VALVE ACTUATOR
AIR CONTROL VALVE ACTUATOR
SPARE
ANALOG AND DIGITAL I/P & O/P
CPU-313C-X1- 4+1AI/2AO & DI
Function : Digital Inputs
Firm : Siemens
Address : I1.0
Plug - in place : RAIL-1
DI2 6ES7313-5BE00-0AB0
+
1.M1/2.2
1.M1/2.2
1.M1/2.3
1.M1/2.3
1.M1/2.4
1.M1/2.4
1.M1/2.5
1.M1/2.5
1.M1/2.6
1.M1/2.6
1.M1/2.7
1.M1/2.7
1.M1/2.8
1.M1/2.8
1.M1/2.9
1.M1/2.9
M
Function : Digital Output
Firm : Siemens
Address : Q0.0
Plug - in place : RAIL-1
21 30 31 40
39
38
37
40
22
24
25
26
27
28
29
35
34
33
32
36
Q0.0
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
Q0.6
Q0.7
23
21
1.M1/4.3
1.M1/4.4
1.M1/4.4
1.M1/4.5
1.M1/4.6
1.M1/4.7
1.M1/4.8
1.M1/4.9
M
2
4
5
6
7
8
9
15
14
13
12
19
18
17
16
3
1
20
I2.0
I2.3
I2.2
I2.1
I2.7
I2.6
I2.5
I2.4
1 10 11 20CPU-313C-X2
DO1 6ES7313-5BE00-0AB0
CPU-313C-X2
L+
24V DC
L+ L+M
24V DC
0V DC
NYTROGEN PRESSURE LOW
CO LEVEL HIGH
HYDRAULIC OIL TEMP. HIGH
HYDRAULIC OIL LEVEL LOW
GAS SHUT-OFF VALVE OPEN LIMIT SWITCH
GAS SHUT-OFF VALVE CLOSE LIMIT SWITCH
LID UP PUSH BUTTON
LID DOWN PUSH BUTTON
NOZZLE PRE-HEATER 'IN' PUSH BUTTON
NOZZLE PRE-HEATER 'OUT' PUSH BUTTON
EMERGENCY STOP
BURNER START-1
LID UP LIMIT SWITCH
LID DOWN LIMIT SWITCH
NOZZLE PRE-HEATER 'IN' LIMIT SWITCH
NOZZLE PRE-HEATER 'OUT' LIMIT SWITCH
MAIN GAS SHUT-OFF VALVE 'ON'
BURNER SHUT-OFF VALVE 'ON'
BURNER SHUT-OFF VALVE 'ON'
BURNER SHUT-OFF VALVE 'ON'
BURNER SHUT-OFF VALVE 'ON'
BURNER SHUT-OFF VALVE 'ON'
START IGNITION TRANSFORMER 'ON'
START IGNITION TRANSFORMER 'ON'
START IGNITION TRANSFORMER 'ON'
START IGNITION TRANSFORMER 'ON'
START IGNITION TRANSFORMER 'ON'
SPARE
SPARE
SPARE
SPARE
SPARE
=1.D1/1.3
L+:1
0V DC=1.E1/1.7 =1.E1/2.3 =1.E1/3.2
=1.E1/2.6 =1.E1/2.2 =1.E1/3.2
I1.0
I1.3
I1.2
I1.1
I1.7
I1.6
I1.5
I1.4
Q1.0
Q1.3
Q1.2
Q1.1
Q1.7
Q1.6
Q1.5
Q1.4
=1.E1/2.6
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
Prep.
Ckd.
Date
DateDateRemarksIssue Name
Work:-
Details:-
Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.E1
2
4
1.M1/5.3
1.M1/5.4
1.M1/5.4
1.M1/5.5
1.M1/5.6
1.M1/5.7
1.M1/5.8
1.M1/5.9
(1)
(2)
(3)
(4)
(5)
(1)
(2)
(3)
(4)
(5)
30
31
DIGITAL I/P & O/P
CPU-313C-X2- 16DI & 16DO
PILOT SOV 'ON'
PILOT SOV 'ON'
PILOT SOV 'ON'
PILOT SOV 'ON'
PILOT SOV 'ON'
Function : Digital Inputs
Firm : Siemens
Address : I3.0
Plug - in place : RAIL-1
+
1.M1/3.2
1.M1/3.2
1.M1/3.3
1.M1/3.3
1.M1/3.4
1.M1/3.4
1.M1/3.5
1.M1/3.5
1.M1/3.6
1.M1/3.6
1.M1/3.7
1.M1/3.7
1.M1/3.8
1.M1/3.8
1.M1/3.9
1.M1/3.9
M
Function : Digital Outputs
Firm : Siemens
Address : Q2.0
Plug - in place : RAIL-1
21 30 31 40
39
38
37
40
22
24
25
26
27
28
29
35
34
33
32
36
Q2.0
Q3.0
Q2.1
Q2.2
Q2.3
Q2.4
Q2.5
Q2.6
Q2.7
Q3.3
Q3.2
Q3.1
23
21
M
2
4
5
6
7
8
9
15
14
13
12
19
18
17
16
3
1
20
I4.0
I3.5
I3.6
I3.7
I4.3
I4.2
I4.1
I4.7
I4.6
I4.5
I4.4
I3.0
I3.1
I3.2
I3.3
I3.4
1 10 11 20
16DI/16DO
DO2 6ES7323-1BL00-0AA0
L+
24V DC
L+ L+M
24V DC
0V DC
NITROGEN PURGING 'START'
START NITROGEN PURGING (FSV - 1301)
ENABLE HYDRAULIC PUMP MOTOR
LID SOV UP
LID SOV DOWN
NOZZLE PRE-HEATER 'IN'
NOZZLE PRE-HEATER 'OUT'
16DI/16DO
DI3 6ES7323-1BL00-0AA0
ASPIRATOR FAN 'ON'
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
0V DC
=1.E1/2.7 =1.E1/3.6=1.E1/3.3 =1.E1/4.2
=1.E1/2.7=1.E1/3.6
=1.E1/3.2 =1.E1/4.2
Q3.5
Q3.6
Q3.7
Q3.4
X3 X3
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
Prep.
Ckd.
Date
DateDateRemarksIssue Name
Work:-
Details:-
Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.E1
3
4
1.M1/6.3
1.M1/6.4
1.M1/6.4
1.M1/6.5
1.M1/6.6
1.M1/6.7
1.M1/6.8
1.M1/6.9
1.M1/7.3
1.M1/7.4
1.M1/7.4
1.M1/7.5
1.M1/7.6
1.M1/7.7
1.M1/7.8
1.M1/7.9
(1)
(2)
(3)
(4)
(5)
S.V.
DIGITAL I/P & O/P
I/P & O/P MODULE-X3- 16DI & 16DO
BURNER START-2
BURNER START-3
BURNER START-4
BURNER START-5
Function : Analog Inputs/Outputs
Firm : Siemens
Address : AI0/AO0
Plug - in place : RAIL-1
1 10 11 20
M
15
14
13
12
19
18
17
16
20
1.M1/9.3
1.M1/9.3
1.M1/9.3
1.M1/9.4
1.M1/9.4
1.M1/9.4
1.M1/9.5
1.M1/9.5
1.M1/9.6
1.M1/9.7
1.M1/9.7
1.M1/9.8
1.M1/9.8
1.M1/9.8
1.M1/9.9
1.M1/9.10
AI2/AO2 6ES7334-0CE01-0AA0
4AI/2AO
10
11
2
4
5
6
7
8
9
3
1
A
A
A
A
AI0
AI1
AI2
AI3
AO0
AO1
L+
L+
MV0+
M0+
MI0+
MV1+
M1-
MI1+
MV2+
M2-
MI2+
MV3+
M3-
MI3+
QV0
MANA
QV1
QI0
MANA
QI1
M
=1.E1/3.7
=1.E1/3.7
1.M1/9.6
1.M1/9.6
X4
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
Prep.
Ckd.
Date
DateDateRemarksIssue Name
Work:-
Details:-
Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.E1
4
4
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
ANALOG I/P & O/P
AI & AO MODULE-X4- 4AI & 2AO
I0.0
=1.E1/1.8
DI1:
I0.1
=1.E1/1.8
I0.2
=1.E1/1.8
I0.3
=1.E1/1.8
I0.4
=1.E1/1.8
I0.5
=1.E1/1.8
I0.6
=1.E1/1.8
I0.7
=1.E1/1.8
1 2 3 4 5 876
22 23 24 25 26 27 28 29
DI16ES7313-5BE00-0AB0
CPU-313C-X1
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
Prep.
Ckd.
Date
DateDateRemarksIssue Name
Work:-
Details:-
Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.M1
1
9
DIGITAL INPUT STRUCTURE
CPU-313C-X1- DI
I2.0
=1.E1/3.4
I2.1
=1.E1/3.4
I2.2
=1.E1/3.4
I2.3
=1.E1/3.4
I2.4
=1.E1/3.4
I2.5
=1.E1/3.4
I2.6
=1.E1/3.4
I2.7
=1.E1/3.4
DI2: 14131211109 1615
02 03 04 05 06 07 08 09
I1.0
=1.E1/2.4
I1.1
=1.E1/2.4
I1.2
=1.E1/2.4
I1.3
=1.E1/2.4
I1.4
=1.E1/2.4 I1.5
=1.E1/2.4
I1.6
=1.E1/2.4
I1.7
=1.E1/2.4
12 13 14 15 16 17 18 19
DI2 6ES7313-5BE00-0AB0
CPU-313C-X2
17 18 19 20 21 242322
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
Prep.
Ckd.
Date
DateDateRemarksIssue Name
Work:-
Details:-
Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.M1
2
9
DIGITAL INPUT STRUCTURE
CPU-313C-X2- 16DI
DI3: 383736353433 4039
I4.0
=1.E1/3.4
I4.1
=1.E1/3.4
I4.2
=1.E1/3.4
I4.3
=1.E1/3.4
I4.4
=1.E1/3.4 I4.5
=1.E1/3.4
I4.6
=1.E1/3.4
I4.7
=1.E1/3.4
16DI/16DO
DI3 6ES7323-1BL00-0AA0
302928272625 3231
02 03 04 05 06 07 08 09 12 13 14 15 16 17 18 19
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
Prep.
Ckd.
Date
DateDateRemarksIssue Name
Work:-
Details:-
Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.M1
3
9
X3
I3.0
=1.E1/3.4
I3.1
=1.E1/3.4
I3.2
=1.E1/3.4
I3.3
=1.E1/3.4
I3.4
=1.E1/3.4 I3.5
=1.E1/3.4
I3.6
=1.E1/3.4
I3.7
=1.E1/3.4
DIGITAL INPUT STRUCTURE
X3- 16DI
Q0.1
=1.E1/2.8
Q0.2
=1.E1/2.8
Q0.0=1.E1/2.8
Q0.5
=1.E1/2.8
Q0.6
=1.E1/2.8
Q0.4
=1.E1/2.8
Q0.3
=1.E1/2.8
Q0.7
=1.E1/2.8
P0
A1
A2
P0
A1
A2
P0
A1
A2
P0
A1
A2
P0
A1
A2
P0
A1
A2
P0
A1
A2
P0
A1
A2
RB1-3 RB1-4RB1-2RB1-1 RB1-7 RB1-8RB1-6RB1-5
DO1:ODO1:P
DO1:
DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P
P
RB1-8
/16.2
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
P
RB1-7
/16.2
P
RB1-6
/16.2
P
RB1-5
/16.2
P
RB1-4
/16.2
P
RB1-3
/16.2
P
RB1-2
/16.2
P
RB1-1
/16.2
04030201 0605 0807 1009 1211 14 1615
DO1 6ES7313-5BE00-0AB0
CPU-313C-X2
=1.D1/1.5
M:4
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
Prep.
Ckd.
Date
DateDateRemarksIssue Name
Work:-
Details:-
Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.M1
4
9
24V DC POWER SUPPLY
XL
+:2
1.D
1/1
.5
XM
:2
1.D
1/1
.6
DIGITAL OUTPUT STRUCTURE
CPU-313C-X2- 16DO
Q1.1
=1.E1/2.8
P0
A1
A2
Q1.2
=1.E1/2.8
P0
A1
A2
Q1.0
=1.E1/2.8
P0
A1
A2
P0
A1
A2
Q1.5
=1.E1/2.8
P0
A1
A2
Q1.6
=1.E1/2.8
P0
A1
A2
Q1.4
=1.E1/2.8
P0
A1
A2
Q1.3
=1.E1/2.8
P0
A1
A2
RB2-3 RB2-4RB2-2RB2-1 RB2-7 RB2-8RB2-6RB2-5
Q1.7
=1.E1/2.8
DO1:ODO1:P
DO1:
DO1:ODO1:P
19
DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P DO1:ODO1:P
P
RB2-8
/16.2
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
1817 2221 2423 2625 2827 3029 3231
P
RB2-7
/16.2
P
RB2-6
/16.2
P
RB2-5
/16.2
P
RB2-4
/16.2
P
RB2-3
/16.2
P
RB2-2
/16.2
P
RB2-1
/16.2
DO1 6ES7313-5BE00-0AB0
CPU-313C-X2
=1.D1/1.5
M:4
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
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A
B
C
D
E
F
G
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Prep.
Ckd.
Date
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.M1
5
9
P:1
1.D
1/1
.7
N:1
1.D
1/1
.7
20
24V DC POWER SUPPLY
XL
+:2
1.D
1/1
.5
XM
:2
1.D
1/1
.6
DIGITAL OUTPUT STRUCTURE
CPU-313C-X2- 16DO
Q2.1
=1.E1/3.8
Q2.2
=1.E1/3.8
Q2.0=1.E1/3.8
Q2.5
=1.E1/3.8
Q2.6
=1.E1/3.8
Q2.4
=1.E1/3.8
Q2.3
=1.E1/3.8
Q2.7
=1.E1/3.8
P0
A1
A2
P0
A1
A2
P0
A1
A2
P0
A1
A2
P0
A1
A2
P0
A1
A2
P0
A1
A2
P0
A1
A2
RB3-3 RB3-4RB3-2RB3-1 RB3-7 RB3-8RB3-6RB3-5
DO2:ODO2:P
DO2:
DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P
P
RB3-8
/16.2
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
P
RB3-7
/16.2
P
RB3-6
/16.2
P
RB3-5
/16.2
P
RB3-4
/16.2
P
RB3-3
/16.2
P
RB3-2
/16.2
P
RB3-1
/16.2
36353433 3837 4039 4241 4443 4645 4847
DO2 6ES7323-1BL00-0AA0
16DI/16DO
=1.D1/1.5
M:4
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
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A
B
C
D
E
F
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Prep.
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.M1
6
9
X3
XL
+:2
1.D
1/1
.5
XM
:2
1.D
1/1
.6
24V DC POWER SUPPLY
DIGITAL OUTPUT STRUCTURE
X3- 16DO
Q3.1
=1.E1/3.8
P0
A1
A2
Q3.2
=1.E1/3.8
P0
A1
A2
Q3.0
=1.E1/3.8
P0
A1
A2
P0
A1
A2
Q3.5
=1.E1/3.8
P0
A1
A2
Q3.6
=1.E1/3.8
P0
A1
A2
Q3.4
=1.E1/3.8
P0
A1
A2
Q3.3
=1.E1/3.8
P0
A1
A2
RB4-3 RB4-4RB4-2RB4-1 RB4-7 RB4-8RB4-6RB4-5
Q3.7
=1.E1/3.8
DO2:ODO2:P
DO2:
DO2:ODO2:P
5251
DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P DO2:ODO2:P
P
RB4-8
/16.2
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
NC
NO
5049 5453 5655 5857 6059 6261 6463
P
RB4-7
/16.2
P
RB4-6
/16.2
P
RB4-5
/16.2
P
RB4-4
/16.2
P
RB4-3
/16.2
P
RB4-2
/16.2
P
RB4-1
/16.2
DO2 6ES7323-1BL00-0AA0
16DI/16DO
=1.D1/1.5
M:4
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
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A
B
C
D
E
F
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Prep.
Ckd.
Date
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.M1
7
9
X3
XL
+:2
1.D
1/1
.5
XM
:2
1.D
1/1
.6
24V DC POWER SUPPLY
DIGITAL OUTPUT STRUCTURE
X3- 16DO
01
=1.E1/1.4
4+1AI/2AO:2 3 4 12111098765 1413
AI1/AO1 6ES7313-5BE00-0AB0
CPU-313C-X1
02
=1.E1/1.4
03
=1.E1/1.4
04
=1.E1/1.4
05
=1.E1/1.4
06
=1.E1/1.4
07
=1.E1/1.4
08
=1.E1/1.4
09
=1.E1/1.4
10
=1.E1/1.4
11
=1.E1/1.4
12
=1.E1/1.4
13
=1.E1/1.4
14
=1.E1/1.4
15
=1.E1/1.4
16
=1.E1/1.4
17
=1.E1/1.4
18
=1.E1/1.4
19
=1.E1/1.4
20
=1.E1/1.4
V A V A V A V A
AI-CH0 AI-CH1 AI-CH2 AI-CH3 AI-PT100 AO-CH0 AO-CH0 MANA
1
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
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A
B
C
D
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Prep.
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.M1
8
9
X4
TRANSMITTER FORGAS FLOW
4-20mA
TRANSMITTER FORAIR FLOW
4-20mA
TRANSMITTER FORGAS PRESSURE
4-20mA
TRANSMITTER FORSPARE4-20mA
XL+:3
1.D1/1.5
24V DC
ANALOG I/P & O/P STRUCTURE
CPU-313C-X1- 4+1AI/2AO
17 18 19 20 21 3231302928272625242322
AI2/AO2 6ES7334-0CE01-0AA0
4AI/2AO
4AI/2AO:15 16
01
=1.E1/4.4
02
=1.E1/4.4
03
=1.E1/4.4
04
=1.E1/4.4
05
=1.E1/4.4
06
=1.E1/4.4
07
=1.E1/4.4
08
=1.E1/4.4
09
=1.E1/4.4
10
=1.E1/4.4
11
=1.E1/4.4
12
=1.E1/4.4
13
=1.E1/4.4
14
=1.E1/4.4
15
=1.E1/4.4
16
=1.E1/4.4
17
=1.E1/4.4
18
=1.E1/4.4
19
=1.E1/4.4
20
=1.E1/4.4
A A A A
AI-CH0 AI-CH1 AI-CH2 AI-CH3 AO-CH0 AO-CH1
ML+ MO+ MIO+ MV1+ M1- MI1+ MV2+ M2- MI2+ MV3+ M3- MI3+ QVO MANA QV1QIO MANA QI1MVO+
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
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A
B
C
D
E
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
1.M1
9
9
X4
ANALOG I/P & O/P STRUCTURE
X4- 4AI/2AO
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
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A
B
C
D
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F
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
INCOMING SUPPLY 230V AC BY CLIENT L =1.D1/1.4
FUNCTION TEXT TARGET DESIGN TARGET DESIGN
REFERANCE
ST
RA
P -
JO
INT
TY
PE
CA
BL
E N
AM
E
CA
BL
E N
AM
ET
YP
E
CO
NN
EC
TIO
N
CO
NN
EC
TIO
N
CO
NN
EC
TIO
N
TE
RM
INA
L
=1.D1/1.4
PAGE
TE
RM
INA
L
P
AN
EL
NO
.
INCOMING SUPPLY 0V AC BY CLIENT N
DC 24V SUPPLY TO ALL MODULE L+
1
3
2
5
4
7
6
9
8
10
DC 0V NEUTRAL SUPPLY TO ALL MODULE M
1
3
2
5
4
7
6
9
8
10
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
=1.E1/2.2
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
=1.E1/1.2
1.TD1
1
7
TERMINAL DIAGRAM OF I/OMODULE
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
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A
B
C
D
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
FUNCTION TEXT TARGET DESIGN TARGET DESIGN
REFERANCE
ST
RA
P -
JO
INT
TY
PE
CA
BL
E N
AM
E
CA
BL
E N
AM
ET
YP
E
CO
NN
EC
TIO
N
CO
NN
EC
TIO
N
CO
NN
EC
TIO
N
TE
RM
INA
L PAGE
TE
RM
INA
L
P
AN
EL
NO
.
DC 24V SUPPLY TO ALL INSTRUMENT XL+2
1
3
2
5
4
7
6
9
8
10
DC 0V NEUTRAL SUPPLY TO ALL INSTRUMENT XM2
1
3
2
5
4
7
6
9
8
10
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
11 =1.D1/1.7
12 =1.D1/1.7
13 =1.D1/1.7
14 =1.D1/1.7
15 =1.D1/1.7
11
12
13
14
15
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
=1.D1/1.7
1.TD1
2
7
TERMINAL DIAGRAM OF I/OMODULE
6ES7321-1BL00-0AA0
FUNCTION TEXT
X1:DI1
8
7
6
5
4
3
2
13
12
9
I0.0
I2.7
I2.6
I2.5
I2.4
I2.3
I2.2
I2.1
I2.0
I1.7
I1.6
I1.5
I1.4
I1.3
I1.2
I1.1
I1.0
I0.7
I0.6
I0.5
I0.4
I0.3
I0.2
I0.1
=1.M1/1.4
=1.M1/1.5
=1.M1/1.5
=1.M1/1.6
=1.M1/1.6
=1.M1/1.7
=1.M1/1.7
=1.M1/1.8
=1.M1/2.2
=1.M1/2.3
=1.M1/2.3
=1.M1/2.4
=1.M1/2.4
14
15
16
=1.M1/2.2
24
23
22
19
18
17
29
28
27
26
25
=1.M1/2.5
=1.M1/2.5
=1.M1/2.6
=1.M1/2.6
=1.M1/2.7
=1.M1/2.7
=1.M1/2.8
=1.M1/2.8
=1.M1/2.9
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
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A
B
C
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
X2:DI2
GAS PRESSURE LOW
COMBUSTION AIR PRESSURE LOW
COMBUSTION BLOWER MOTOR 'ON'
COMBUSTION BLOWER MOTOR 'STOP'
COMBUSTION BLOWER MOTOR 'TRIP'
HYDRAULIC PUMP MOTOR 'ON'
HYDRAULIC PUMP MOTOR 'STOP'
HYDRAULIC PUMP MOTOR 'TRIP'
NYTROGEN PRESSURE LOW
CO LEVEL HIGH
HYDRAULIC OIL TEMP. HIGH
HYDRAULIC OIL LEVEL LOW
GAS SHUT-OFF VALVE OPEN LIMIT SWITCH
GAS SHUT-OFF VALVE CLOSE LIMIT SWITCH
LID UP PUSH BUTTON
LID DOWN PUSH BUTTON
NOZZLE PRE-HEATER 'IN' PUSH BUTTON
NOZZLE PRE-HEATER 'OUT' PUSH BUTTON
EMERGENCY STOP
BURNER START-1
LID UP LIMIT SWITCH
LID DOWN LIMIT SWITCH
NOZZLE PRE-HEATER 'IN' LIMIT SWITCH
NOZZLE PRE-HEATER 'OUT' LIMIT SWITCH
=1.M1/2.9
1.TD1
3
7
TERMINAL DIAGRAM OF I/OMODULE
6ES7321-1BL00-0AA0
FUNCTION TEXT
X3:-DI3
8
7
6
5
4
3
2
13
12
9
I3.0
I4.7
I4.6
I4.5
I4.4
I4.3
I4.2
I4.1
I4.0
I3.7
I3.6
I3.5
I3.4
I3.3
I3.2
I3.1
=1.M1/3.2
=1.M1/3.2
=1.M1/3.3
=1.M1/3.3
=1.M1/3.4
=1.M1/3.4
=1.M1/3.5
=1.M1/3.5
=1.M1/3.7
=1.M1/3.7
=1.M1/3.8
=1.M1/3.8
=1.M1/3.9
14
15
16
=1.M1/3.6
=1.M1/3.6
19
18
17
=1.M1/3.9
=1.M1/4.3
=1.M1/4.4
=1.M1/4.4
=1.M1/4.5
=1.M1/4.6
=1.M1/4.7
=1.M1/4.8
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
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A
B
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
X2:DO1
Q0.0
Q0.7
Q0.6
Q0.5
Q0.4
Q0.3
Q0.2
Q0.1
24
23
22
29
28
27
26
25
NITROGEN PURGING 'START'
ASPIRATOR FAN 'ON'
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
BURNER SHUT-OFF VALVE 'ON'
BURNER SHUT-OFF VALVE 'ON'
BURNER SHUT-OFF VALVE 'ON'
BURNER SHUT-OFF VALVE 'ON'
BURNER SHUT-OFF VALVE 'ON'
=1.M1/4.9
SPARE
SPARE
1.TD1
4
7
SPARE
BURNER START-2
BURNER START-3
BURNER START-4
BURNER START-5
TERMINAL DIAGRAM OF I/OMODULE
6ES7321-1BL00-0AA0
FUNCTION TEXT
38
37
36
35
34
33
32
39
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
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J
Prep.
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MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
X2:DO1
Q1.0
Q1.7
Q1.6
Q1.5
Q1.4
Q1.3
Q1.2
Q1.1
24
23
22
29
28
27
26
25
X3:DO2
38
37
36
35
34
33
32
39
Q2.0
Q2.7
Q2.6
Q2.5
Q2.4
Q2.3
Q2.2
Q2.1
Q3.0
Q3.7
Q3.6
Q3.5
Q3.4
Q3.3
Q3.2
Q3.1
MAIN GAS SHUT-OFF VALVE 'ON'
PILOT SOV 'ON'
PILOT SOV 'ON'
PILOT SOV 'ON'
PILOT SOV 'ON'
PILOT SOV 'ON'
START IGNITION TRANSFORMER 'ON'
START IGNITION TRANSFORMER 'ON'
START IGNITION TRANSFORMER 'ON'
START IGNITION TRANSFORMER 'ON'
START IGNITION TRANSFORMER 'ON'
=1.M1/6.3
=1.M1/6.4
=1.M1/6.4
=1.M1/6.5
=1.M1/6.6
=1.M1/6.7
=1.M1/6.8
=1.M1/6.9
=1.M1/7.3
=1.M1/7.4
=1.M1/7.4
=1.M1/7.5
=1.M1/7.6
=1.M1/7.7
=1.M1/7.8
=1.M1/7.9
=1.M1/5.3
=1.M1/5.4
=1.M1/5.4
=1.M1/5.5
=1.M1/5.6
=1.M1/5.7
=1.M1/5.8
=1.M1/5.9
START NITROGEN PURGING (FSV - 1301)
ENABLE HYDRAULIC PUMP MOTOR
LID SOV UP
LID SOV DOWN
NOZZLE PRE-HEATER 'IN'
NOZZLE PRE-HEATER 'OUT'
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
1.TD1
5
7
TERMINAL DIAGRAM OF I/OMODULE
6ES7321-1BL00-0AA0
FUNCTION TEXT
X1:AI1/AO1
8
7
6
5
4
3
2
13
12
9
=1.M1/8.3
=1.M1/8.3
=1.M1/8.3
=1.M1/8.4
=1.M1/8.4
=1.M1/8.4
=1.M1/8.5
=1.M1/8.5
=1.M1/8.7
=1.M1/8.8
14
15
16
=1.M1/8.6
19
18
17
=1.M1/8.9
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
Prep.
Ckd.
Date
DateDateRemarksIssue Name
Work:-
Details:-
Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
11
10
AI0
AI1
AI2
AI3
AI4
AO0
AO1
=1.M1/8.6
=1.M1/8.6
=1.M1/8.7
=1.M1/8.8
=1.M1/8.8
=1.M1/8.9
THERMOCOUPLE (THROUGH TT)
GAS FLOW
AIR FLOW
GAS PRESSURE
GAS CONTROL VALVE ACTUATOR
AIR CONTROL VALVE ACTUATOR
SPARE
1.TD1
6
7
TERMINAL DIAGRAM OF I/OMODULE
6ES7321-1BL00-0AA0
FUNCTION TEXT
X4:AI2/AO2
8
7
6
5
4
3
2
13
12
9
=1.M1/9.3
=1.M1/9.3
=1.M1/9.3
=1.M1/9.4
=1.M1/9.4
=1.M1/9.4
=1.M1/9.5
=1.M1/9.5
=1.M1/9.7
=1.M1/9.8
14
15
16
=1.M1/9.6
19
18
17
=1.M1/9.9
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10
A
B
C
D
E
F
G
H
I
J
A
B
C
D
E
F
G
H
I
J
Prep.
Ckd.
Date
DateDateRemarksIssue Name
Work:-
Details:-
Description:- Sheet
Qty.:-
Sales Ref.:-
Item No.:-
W.O.:-
Client:-
DWG NO.-
S.K.G
S. C
04-06-2011
04-06-2011
MACHINOTHERM ENGINEERS TUNDISH PRE-HEATING MACHINEAT D.S.P.
11
10
AI0
AI1
AI2
AI3
AO0
AO1
=1.M1/9.6
=1.M1/9.6
=1.M1/9.7
=1.M1/9.8
=1.M1/9.8
=1.M1/9.10
MVO+
MO+
MIO+
MV1+
M1-
MI1+
MV2+
M2-
MI2+
MV3+
M3-
MI3+
QVO
MANA
QV1
QIO
MANA
QI1
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
SPARE
1.TD1
7
7
TERMINAL DIAGRAM OF I/OMODULE