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Product catalogue
With Feuerland at high speed into the future!
Details that move
Q1 supplier to DB AG Evacuation ladder Shock absorber
Feuerland-Werkstätten GmbH & Co.KG Klingenstraße 40 97256 Geroldshausen Tel.: 09366/9074-0 | Fax: 09366/6934
www.feuerland-werkstaetten.de
Feuerland-Werkstätten GmbH & Co. KG 1 Klingenstraße 40
97256 Geroldshausen
Q1 supplier to DB AG
We passed again the audit as a Q1 supplier to Deutsche Bahn.
We are pleased to have met the requirements of DB and
therefore to be able to supply our customers with the best quality.
Being a Q1 supplier to DB means the highest possible quality
capability for a supplier. We do not just meet the requirements for
DB, we also work and manufacture at this level for all our other
customers.
Our motto: "Quality knows no bounds!"
Feuerland-Werkstätten GmbH & Co. KG 2 Klingenstraße 40
97256 Geroldshausen
ISO 9001:2015
- A guarantor for the highest quality - Feuerland-Werkstätten stands for
products of the highest quality and has been certified according to the
quality management standard DIN EN ISO 9001:2015 for many years.
The aspiration to the highest quality has a significant impact on the corporate
structure at Feuerland and is anchored in all areas. As per the standard, all our
staff are trained in relation to the quality management system, comply with its
requirements at all times and are able to identify potential for improvement.
The aim to always meet the requirements and expectations of our customers at a
consistently high level is the priority for us. To ensure lasting customer satisfaction
and product quality, Feuerland only works with selected vendors who meet the
quality requirements. In this context all goods received are of course subjected to
quality control.
As a supplier, we are conscious of our high level of responsibility towards our
customers in relation to product reliability and quality. All products are therefore
carefully inspected again prior to shipment.
As per the principle in the ISO standard, the quality management system at
Feuerland is subject to continuous improvement and aims to improve the efficiency
of the processes.
3 Feuerland-Werkstätten GmbH & Co. KG 3 Klingenstraße 40
97256 Geroldshausen
DIN EN 15085-2 CL1
For many years Feuerland-Werkstätten GmbH & Co. KG has held welding
approval according to DIN EN 15085-2 CL1 to ensure the highest quality in the
welding area. The process checks and welding checks used have been
continuously expanded in recent years. Should new materials or dimensions come
into use, it is straightforward to expand these checks as required. WIG, MIG and
MAG welding processes are used.
MIG welding (131) MAG welding (135)
4 Feuerland-Werkstätten GmbH & Co. KG 4 Klingenstraße 40
97256 Geroldshausen
For many years the protection of the environment has been anchored in the
organisation at Feuerland-Werkstätten GmbH & Co. KG and is actively pursued in the
company. The focus is on the economical usage of energy. Since 2013 Feuerland
has had an environment management system that complies with the standard DIN
EN ISO 14001:2015.
We respect our planet's natural resources and protect our environment. During this
process we are guided by the following principles:
1. Reduction of energy consumption
2. Resource-saving usage of non-renewable energies
3. Usage of renewable energies
4. Exclusive usage of electrical power from renewable energies
5. Sustainable product design
6. Reduction of pollution during production
7. Documentation of the effects on the environment and continuous improvement
ISO 14001:2015
Feuerland-Werkstätten GmbH & Co. KG 5 Klingenstraße 40
97256 Geroldshausen
Table of contents
Product group I……………………………………………………….…….7
Manufacture of new shock absorbers…………………………………….………...7
Shock absorber reconditioning…………………………………………….……….13
Product group II…………………………………………………………...17
Mechanical parts and threaded parts………………………………………….…..17
Product group III…………………………………………………….…….19
Mechanical machining and gear cutting of all types…………………….…….…19
Product group IV………………………………………………….……….22
Forged and cast parts………………………………………………………….……22
Product group V……………………………………………………….…..26
Welded parts…………………………………………………………………….……26
Product group VI…………………………………………………….…….30
Assemblies………………………………………………………………….………...30
Product group VII…………………………………………….……………37
Specials…………………………………………………………………..……………37
Feuerland-Werkstätten GmbH & Co. KG Klingenstraße 40
97256 Geroldshausen
6
Product group I
Manufacture of new shock absorbers
1. Vibration dampers
Vibration dampers are fitted in almost all running gear and are intended
to absorb shocks and vibration.
They are necessary to ensure a safe and comfortable ride. The
dampers are installed either vertically or horizontally, the only difference
is the valves inside the shock absorber.
Along with the usage in railway rolling stock, our vibration dampers can
also be used in other applications, e.g. as specials for bridge building, in
washing machines or coal mills.
Feuerland-Werkstätten GmbH & Co.KG 10 Klingenstrasse 40 97256 Geroldshausen
Feuerland-Werkstätten GmbH & Co. KG 7 Klingenstraße 40
97256 Geroldshausen
The following vibration damper models are produced in-house:
TYP-Tdz
Feuerland-Werkstätten GmbH & Co. KG 9 Klingenstraße 40
97256 Geroldshausen
Product group I
Manufacture of new shock absorbers
2. Anti-hunting damper
Anti-hunting dampers prevent the vehicle starting to hunt in an
uncontrolled manner at higher velocities and also make possible a stable
ride on curves. The anti-hunting dampers are mounted on the roof or on
the exterior of the bogie. They are intended to optimise the sinusoidal
movement of the bogie.
Feuerland-Werkstätten GmbH & Co. KG 10 Klingenstraße 40
97256 Geroldshausen
Product group I
Manufacture of new shock absorbers
3. Friction damper
Friction dampers are used on various wagon systems for railway
rolling stock. On friction dampers the damping action is achieved
by integrated friction linings. As a consequence their function is
independent of oil.
Here you can see the spare parts for the friction damper that are
replaced as necessary during reconditioning.
Rubber washer Springs Locking plate
Pin Lever Pin with head
Friction lining Brake shoes
Feuerland-Werkstätten GmbH & Co. KG 11 Klingenstraße 40
97256 Geroldshausen
Product group I
Manufacture of new shock absorbers
4. Lever shock absorbers
Manufacture of new parts
DUO 48
You will find various types of lever shock absorbers in our product range. We
manufacture lever shock absorbers with the aid of original models and tools,
including the levers.
Types
The following types are used for damping on special machines (e.g. racks in
sewage treatment plants)
DUO 48
DUO 40
The two following types are used to prevent wear on machines.
ESA 50
Mono
Usage on machines is not the only purpose of lever shock
absorbers. They are also used on classic cars. They were fitted to
all common vehicles during the years 1931-1964.
Reconditioning
Along with manufacture, we also offer the restoration of
various lever shock absorber types. This work includes
reconditioning, inspection, repair and the replacement
of damaged parts for which we provide a warranty.
DUO 40
Armstrong
We also restore dampers from other manufacturers. This statement also
includes products from foreign makes such as Armstrong, Gabriel etc., which
are often found in English and American cars.
Feuerland-Werkstätten GmbH & Co. KG 13 Klingenstraße 40
97256 Geroldshausen
Product group I
Shock absorber reconditioning
Good reasons for reconditioning shock absorbers:
Significant cost saving
FEUERLAND only reconditions shock absorbers if the effort to be expected is less than 50 % - 60 % of the price new. As a consequence costs for the procurement of new shock absorbers can be kept low and in this way an economical alternative to the procurement of new shock absorbers offered.
Saving valuable resources and raw materials
FEUERLAND can assess whether inspected parts still in good condition can be used. In this way raw materials are saved and usable parts are reused directly. The reusability of parts such as the piston rod, cylinder tube etc. saves on the usage of new materials and can co-ordinate effective labour capacity and machinery utilisation.
Quick availability if spare parts are required, without long waiting times
FEUERLAND considers the reconditioning of shock absorbers to be a service for its customers. For this reason, these highly skilled assembly services are undertaken in a relatively short time. Also special types, unusual dimensions, uncommon settings, small batches and one-offs can be quickly and reliably rejuvenated and used again.
Reduction of pollution
FEUERLAND guarantees that noxious components are correctly disposed of and as a consequence can be recycled. Last but not least, this aspect offers our customer many demonstrable advantages.
Feuerland-Werkstätten GmbH & Co. KG 14 Klingenstraße 40
97256 Geroldshausen
Product group I
Shock absorber reconditioning
Shock absorber reconditioning process:
1. Disassembly
2. Assembly
Feuerland-Werkstätten GmbH & Co. KG 15 Klingenstraße 40
97256 Geroldshausen
3. Inspection and adjustment
4. Painting
Feuerland-Werkstätten GmbH & Co. KG 16 Klingenstraße 40
97256 Geroldshausen
Product group I
Shock absorber reconditioning
Feuerland test stand for shock absorbers:
With our in-house developed shock absorber test stand we can check all horizontal and
vertical shock absorbers, as well as rubber-metal parts and springs.
Key data on the test stand:
Maximum rated force: 50 kN
Maximum stroke: +/- 100 mm
Maximum pressure: 280 bar
All test results are documented in a
test report.
Feuerland-Werkstätten GmbH & Co. KG 17 Klingenstraße 40
97256 Geroldshausen
Product group II
Mechanical parts and threaded parts
Feuerland-Werkstätten supplies pins, bushes, threaded parts according to DIN or
with special dimensions in various materials. We would be pleased to manufacture
specials, one-offs and special problem solutions.
o Pressed-on bushes
o Inserts
o Pins with / without thread
o Pins with / without head
o Pins with head DIN 5526
o Pins with lubrication groove
o Toothed pins
o Brake block wedges
o Brake lever connectors
o Brake spindles
o Brake spindles – nuts
o Expanding bushes
o Press-fit bushes DIN 1552
o Spring pins
o Guide pins
o Guide bushes
o Base plates
o Complete levers for centre brakes
Feuerland-Werkstätten GmbH & Co. KG 18 Klingenstraße 40
97256 Geroldshausen
Pins without head DIN EN 22340
Surface finish: Hardened and
unhardened possible.
Dimensions: Special dimensions possible.
With and without split pin bore.
Press-fit bushes DIN 1552
Material: According to customer requirements.
Surface finish: Hardened and
unhardened possible.
Dimensions: Special dimensions possible.
With and without lubrication bore.
Pins with head DIN 5526
Material: C45+N, or according
to customer requirements.
Surface finish: Hardened and
unhardened possible.
Dimensions: Special
dimensions possible, also
with thread.
Feuerland-Werkstätten GmbH & Co. KG 19 Klingenstraße 40
97256 Geroldshausen
Product group III
Mechanical machining and gear cutting of all types
This group includes operations such as turning, milling, drilling, honing, thread cutting
and grinding both using CNC and conventionally. There follows an extract from our
range:
o Axle guides
o External / internal bushes
o Trunnion pins
o Thrust washers
o Spring guides
o Spring tensioning screws
o Handles for front flap
o Castellated nuts
o Coupling flanges
o Coupling shafts
o Steering arms
o Drive pins
o Wheelset guides
o Screw couplings
o Shafts
o Angle guides
o Toothed plates
On request it is also possible to manufacture other products on submission of a
drawing or sample parts.
Feuerland-Werkstätten GmbH & Co. KG 20 Klingenstraße 40
97256 Geroldshausen
Toothed plates
Material: S355J2+N or according
to customer requirements.
Surface finish: According to
customer requirements, e.g.
burnished.
Angle guides
Material: 50 CrMo4, 50CrV4
or according to customer
requirements.
Surface finish: As required,
e.g. burnished.
Parts annealed to a yield
strength of 1200 N/mm².
Castellated nuts
Material: S355J2+N thread M 85x4.
Place used: on trunnion bearing.
Feuerland-Werkstätten GmbH & Co. KG 21 Klingenstraße 40
97256 Geroldshausen
Wheelset guides
Material: 50CrV4.
Surface finish: According to
customer requirements, e.g.
burnished.
Annealed to a yield strength of
1200 N/mm².
Material: Spring leaf 50CrV4
Surface finish: According to customer requirements, e.g. burnished
Annealed to a yield strength of 1200 N/mm²
Bracket: S355J2+N, riveted on.
Spring guides
Feuerland-Werkstätten GmbH & Co. KG 22 Klingenstraße 40
97256 Geroldshausen
Product group IV
Forged and cast parts
Forged parts: Cast parts:
o Spring base plates o Brake block shoes
o Spring saddle plates o Trunnions
o Spring shackles o Trunnion bearings
o Spring tensioning screws o Spring shackle blocks
o Spring intermediate plates o Complete housings
o Pins o Labyrinth seal rings
o Oscillating links o Bearing covers
o Swing plates o Bearing housings
o Wheelset guides o Guides
o Saddle washers o Top / bottom guides
o Angle guides o Wheelset bearing covers
o Draw hooks o Wheelset bearing housings
o Lubricant containers
o Bottom trunnion carriers
o Bottom spring shackle blocks
The parts stated above are only a small part of our manufacturing range, if you have
not found the part you need, please simply send us your enquiry.
On customer request it is also possible to manufacture non-standard sizes.
Feuerland-Werkstätten GmbH & Co. KG 23 Klingenstraße 40
97256 Geroldshausen
Spring base plates DIN 34016
Material: C 45+N, C 15
Form A Form B
Spring shackles DIN 5545
Material: E 360
Feuerland-Werkstätten GmbH & Co. KG 24 Klingenstraße 40
97256 Geroldshausen
Spring saddle plates DIN 5543
Material: C 45+N, C15
Spring intermediate plates DIN 5543
Material: C 45+N, C15
Swing plates
Material: C 45+N, C15
Feuerland-Werkstätten GmbH & Co. KG 25 Klingenstraße 40
97256 Geroldshausen
Oscillating links
Material: According to customer requirements
Feuerland-Werkstätten GmbH & Co. KG 26 Klingenstraße 40
97256 Geroldshausen
Product group V
Welded parts
Feuerland-Werkstätten welds unalloyed mild steels, fine-grain steels and aluminium.
If documentation is not available we can manufacture one-offs for our customers
based on sample parts made available to us.
Welded parts aluminium Welded parts steel
o Snow plough frameworks o Brake straps
o Snow plough blades o Brake block straps
o Track clearers o Spring brackets
o Arches o Spring housings
o Complete housings
o Handbrake levers
o Rocker arm brackets
o Guide arms
o Pneumatic suspension mountings
o Top guides
o Track clearer attachments
o Stabilisers
o Lands for wheelset nuts
o Mountings
o Complete trunnions
The extract from our range of products given above represents only a small portion
of the items we have already realised to the satisfaction of our customers.
Feuerland-Werkstätten GmbH & Co. KG 27 Klingenstraße 40
97256 Geroldshausen
Welded parts aluminium - snow plough blades
Material:
Al Zn 4,5
Mg 1
Welded parts aluminium - snow plough frameworks
Material:
Al Zn 4,5
Mg 1
Welded parts aluminium - rail clearers
Material:
Al Zn 4,5
Mg 1
Feuerland-Werkstätten GmbH & Co. KG 28 Klingenstraße 40
97256 Geroldshausen
brake
Welded
Material: S355J2+N.
Surface finish: Primed or paint finish to
customer requirements possible.
With bushes pressed into place.
1
Material: S355J2+N.
Surface finish: Primed or paint finish to
customer requirements possible.
Material: S355J2+N.
Surface finish: Primed or paint finish to
customer requirements possible.
Welded steel parts - handbrake levers
parts steel - complete lever for centre
Welded steel parts - handbrake levers
Feuerland-Werkstätten GmbH & Co. KG 29 Klingenstraße 40
97256 Geroldshausen
Material: S355J2+N.
Surface finish: painted.
Place used: in the bogie.
Complete with spherical bearings pressed into place.
Welded steel parts - guide arms
Feuerland-Werkstätten GmbH & Co. KG 30 Klingenstraße 40
97256 Geroldshausen
Product group VI
Assemblies
o Evacuation ladder
o Fluid couplings
o Double shackle hangers
Feuerland-Werkstätten GmbH & Co. KG 31 Klingenstraße 40
97256 Geroldshausen
Product group VI
Assemblies
Evacuation ladder system "Feuerland"
The evacuation system comprises two equal sized parts for straightforward
incorporation in passenger trains. In an emergency the two parts can be manually
joined together and then locked.
Our evacuation ladder fulfils two functions.
Ladder function:
To ensure a passenger train carriage can be left safely the system can be used as a ladder. The requirements of DIN 131-2 apply for the loads on usage as a ladder.
Walkway function
A further possible application for our evacuation ladder
is usage as a walkway so that passengers can pass safely from one
carriage to the next.
For both variants the permissible load is up to 240 kg or maximum three persons.
Feuerland-Werkstätten GmbH & Co. KG 32 Klingenstraße 40
97256 Geroldshausen
Our standard ladder has the dimensions
Length min.: 1900 mm (retracted)
Length max.: 2500 mm (extended)
Width: 489 mm
Weight: 27 Kg
However, it would not be a problem to design the evacuation ladder to suit your
individual requirements and to modify the length and width to your needs.
In addition, we have designed a container for our evacuation ladders so that the ladder
can be safely and space-savingly stored during the journey.
The standard container has the dimensions 1160x600x250 mm and a weight of
10 kg. However, it would also not be problem here to modify the transport container
to suit your specific evacuation ladder.
Feuerland-Werkstätten GmbH & Co. KG 34 Klingenstraße 40
97256 Geroldshausen
Application example
Walkway function
Ladder function
Feuerland-Werkstätten GmbH & Co. KG 35 Klingenstraße 40
97256 Geroldshausen
Product group VI
Assemblies
Fluid couplings
Material: AL Mg Si 1
Surface finish: PTFE
coated.
On request it is also possible to recondition other models or manufacture new parts
on the submission of drawings or sample parts.
Feuerland-Werkstätten GmbH & Co. KG 36 Klingenstraße 40
97256 Geroldshausen
Product group VI
Assemblies
Double shackle hangers
Comprising: - Spring shackles
- Spring link blocks
- Spring pins
- Intermediate pieces
- Caps
Double shackle hangers DIN 5545
Individual parts also available.
Assembled and loose.
Feuerland-Werkstätten GmbH & Co. KG 37 Klingenstraße 40
97256 Geroldshausen
Product group VII
Specials
o Brake shoes o Buffer beams
o Elastomer parts o Backings
o Clutch plates o Intermediate plates
o Nuts and screws non-DIN o Intermediate pieces
o Safety hooks o WR modules
o Busbars
Elastomer part
Material "Hytrel 4056".
Spring element with special
requirements on temperature and
mechanical properties.
Specials can also be manufactured
based on samples.
Clutch plate
Material:
According to customer requirement