decorative concrete texturing...

17
DECORATIVE CONCRETE TEXTURING SYSTEMS Gilpin’s Falls Bridge Plank ..................................................................................................................................... 2 TEXTURED STAMPING SHOES ..................................................................................................................... 3 Chiseled Slate Shoe-In Texture Shoes .................................................................................................................. 3 COARSE STONE SHOE-IN TEXTURE SHOES ............................................................................................... 3 CANTILEVERED FORM LINERS ................................................................................................................... 4 One Piece 7 ¼" Cantilevered Step Liner .............................................................................................................. 4 URETHANE PRECAST MOLDS Concrete Bench Mold System ............................................................................................................................... 5 COUNTERTOP MIX Flat Out Countertop Mix ....................................................................................................................................... 6 DECORATIVE CONCRETE OVERLAYS FOR INTERIOR OR EXTERIOR CONCRETE SURFACES ............................................................................ 7 T1000™ Stampable Overlay .................................................................................................................................... 7 T1000™ Primer ........................................................................................................................................................ 8 T1000™ Fine Overlay .............................................................................................................................................. 9 VERTICAL OVERLAY Cantera™ Vertical Wall Mix ................................................................................................................................... 10 VERTICAL STAMPING TOOLS Weathered Edge Wall ............................................................................................................................................. 11 Top Stone Wall ........................................................................................................................................................ 11 Platteville Limestone (Small) ................................................................................................................................ 12 Platteville Limestone (Large) ................................................................................................................................ 12 VERTICAL OVERLAY ACCESSORIES ........................................................................................................... 13 9" Light Bark Texture Roller .................................................................................................................................. 13 21" Timber End Grain Round Texture................................................................................................................. 14 CONCRETE COLORING, STAINING & RELEASE SYSTEMS UNI-MIX® Integral Concrete Colorant ............................................................................................................... 15 Elements Transparent Concrete Stain .................................................................................................................. 16 CURES & SEALS Clear Guard PRO 350® Cure And Seal ................................................................................................................. 17

Upload: truongcong

Post on 16-Feb-2018

216 views

Category:

Documents


1 download

TRANSCRIPT

DECORATIVE CONCRETE TEXTURING SYSTEMSGilpin’s Falls Bridge Plank ..................................................................................................................................... 2

TEXTURED STAMPING SHOES .....................................................................................................................3Chiseled Slate Shoe-In Texture Shoes .................................................................................................................. 3COARSE STONE SHOE-IN TEXTURE SHOES ............................................................................................... 3

CANTILEVERED FORM LINERS ...................................................................................................................4One Piece 7 ¼" Cantilevered Step Liner .............................................................................................................. 4

URETHANE PRECAST MOLDSConcrete Bench Mold System ............................................................................................................................... 5

COUNTERTOP MIXFlat Out Countertop Mix ....................................................................................................................................... 6

DECORATIVE CONCRETE OVERLAYSFOR INTERIOR OR EXTERIOR CONCRETE SURFACES ............................................................................7

T1000™ Stampable Overlay .................................................................................................................................... 7T1000™ Primer ........................................................................................................................................................ 8T1000™ Fine Overlay .............................................................................................................................................. 9

VERTICAL OVERLAYCantera™ Vertical Wall Mix ................................................................................................................................... 10

VERTICAL STAMPING TOOLSWeathered Edge Wall ............................................................................................................................................. 11Top Stone Wall ........................................................................................................................................................ 11Platteville Limestone (Small) ................................................................................................................................ 12Platteville Limestone (Large) ................................................................................................................................ 12

VERTICAL OVERLAY ACCESSORIES ...........................................................................................................139" Light Bark Texture Roller .................................................................................................................................. 1321" Timber End Grain Round Texture ................................................................................................................. 14

CONCRETE COLORING, STAINING & RELEASE SYSTEMSUNI-MIX® Integral Concrete Colorant ............................................................................................................... 15Elements Transparent Concrete Stain .................................................................................................................. 16

CURES & SEALSClear Guard PRO 350® Cure And Seal ................................................................................................................. 17

DECORATIVE CONCRETE TEXTURING SYSTEMS

WOOD PATTERNS

Gilpin’s Falls Bridge PlankGrout Line Width: 1/8"Grout Line Depth: 3/16"

Available Tools55" x 16" (Green) – BST7380GR55" x 16" (Blue) – BST7380BL55" x 16" (Black) – BST7380BK

Additional Tools:96" x 16" (Black) – BST7388BK8" Timber End Grain Set – BST7398

Recommended Contractor Set: 9 Rigid, 2 Flex, 1 – 25" x 13 1/2" Skin, 1 – 53" x 15" Skin

Suggested Touch-up and Detailing Tools:Touch-up Texture Skin:

25" x 13 1/2” Gilpin’s Falls Bridge Plank – BST7380TS53" x 15" Gilpin’s Falls Bridge Plank – BST7381TS

Chisels: 2", 4", 8", & 12" Touch-up Wheel: not recommended

TEXTURED STAMPING SHOES

Chiseled Slate Shoe-In Texture Shoes

Large footprint displaces body weight and provides a decorative texture allowing for early stamping. Simply step your shoe in and you are ready to go.

Dimensions: Refer to the tool image below

Available Sizes:M (men’s shoe sizes less than 9)L (men’s shoe sizes 9-11)XL (men’s shoe sizes above 11)

COARSE STONE SHOE-IN TEXTURE SHOESLarge footprint displaces body weight and provides a decorative texture allowing for early stamping. Simply step your shoe in and you are ready to go.

Dimensions: Refer to the tool image belowAvailable Sizes:

M (men’s shoe sizes less than 9)L (men’s shoe sizes 9-11)XL (men’s shoe sizes above 11)

CANTILEVERED FORM LINERS

One Piece 7 ¼" Cantilevered Step Liner

• Achieve a 2 1/4" cantilevered cut stone edge above a 5" textured riser without complex forming.

• Liner designed to allow for finishing of step or slab below.

•Flexible high quality, multiple use urethane liner can be used on radius applications.

•Specially designed corner piece available for creating cantilevered returns

Additional Tools: 90° Outside Corner – BST9151

URETHANE PRECAST MOLDS

Concrete Bench Mold System

• Durable urethane molds that can be used with Butterfield Color® Flat Out® Countertop Mix for accelerated repeat production.

• Gilpin’s Falls Bridge Plank top replicates the natural look of a wood plank and also works with the Concrete Bench Mold with Backrest System.

Dimensions: Refer to the bench sample image belowAvailable Tools:

Wood Plank Bench Top Mold – BPBM7348Bench Leg Mold – BPBM100Bench Hardware – BPBM8100

Bench Hardware includes (4 each) – 2 3/4" Partially Threaded Bolt, Washer, 1/2" Threaded Insert 1 1/2" Length.

Reinforcement of the concrete per industry standards is recommended.

COUNTERTOP MIXFlat Out Countertop Mix

Designed for quick production and pre-casting of countertops, tabletops, concrete panels, and other architectural precast shapes and pieces.

A fast setting two component cementitious concrete mix, with pieces able to be de-molded in a little as 3 hours.

Polish within 8 hours of pouring.

A glass fiber reinforced, polymer modified, self-consolidating mix with a 28-day compressive strength of approximately 11,000 psi.

Wide range of color options available by adding a Uni-Mix® Color Pack for each bag of countertop mix.

Dry mix is packaged in 55 lb (24.94 kg) bags and the Liquid Polymer is packaged in 5 gallon (18.9L) pails. One pail of polymer yields enough material for approximately 6 bags of countertop mix.

One bag of dry materials mixed with approximately 3.25 quarts (3L) of liquid polymer yields 0.42 cubic feet (11.9L) of cured material or approximately 5 square feet (.46 m²) at 1 inch (25.4 mm) thick.

DECORATIVE CONCRETE OVERLAYS

FOR INTERIOR OR EXTERIOR CONCRETE SURFACES

Decorative concrete overlays give new life to structurally sound, worn existing concrete surfaces. Butterfield Color® has engineered a number of concrete overlay systems to provide the precise blend to transform blemished concrete into a fresh canvas to achieve any imagined decorative concrete look. Whether you simply desire a consistent uniform color , a contemporary concrete stain appearance or are looking to obtain a natural stone texture or pattern , Butterfield Color® offers a complete system with fully compatible products and tools. A concrete seal is recom-mended to protect the decorative surface.

T1000™ Stampable Overlay

Packaged in 55-pound (25 kg) bags. Each bag, when properly mixed with water, pro-vides for approximately 24 SF at 1/4” thick (2.2m² at 6 mm thick).

A polymer modified, cementitious material designed for resurfacing and texturing stable, non-moving concrete floors and hardscapes.

Single application thickness can range from 1/8” (3mm) to a maximum of 1/2” (13mm), depending on thickness desired.Use with T1000™ Primer to provide enhanced adhesion and workability of the material.

Wide range of Uni-Mix® Color Packs available. Available in Cement Gray and Cement White.

Compatible with Butterfield Color® release agents , stamping tools , stencils or stains.

T1000™ Primer

A bonding agent which provides enhanced adhension, workability and curing of cementitous overlays.

Packaged in 1-gallon (3.8L) plastic bottles of concentrate, dilute 1 gallon of primer with 1 gallon of water.

At diluted strength the coverage is approximately 200 square feet per gallon, but varies with surface conditions. A second application is recommended.

Required bonding agent for use with T1000™ Stampable Overlay, Microcem, T1000™ Fine Overlay , and Cantera™ Vertical Overlay.

T1000™ Fine Overlay

Packaged in 55-pound (25 kg) bags. Each bag, once properly mixed with water, provides a coverage rate of approximately 96 SF at 1/16” thick (2.2m² at 1.5 mm thick).

A polymer modified, cementitious material designed for resurfacing and texturing stable, non-moving concrete floors and hardscapes.

Single application thickness can range from 1/16” (1.5mm) to a maximum of 3/16” (4.5mm), depending on thick-ness desired.

Use with T1000™ Primer to provide enhanced adhesion and workability of the material.Wide range of Uni-Mix® Color Packs available.

Multiple applications methods possible, smooth trowel, broom finish, splatter brush, or sprayed with a hopper gun.Compatible with Butterfield Color® stencils or stains.

Available in both Cement Gray and Cement White.

VERTICAL OVERLAY

GIVES A NATURAL STONE APPEARANCEVertical concrete overlays can provide a new decorative finish to existing walls and other vertical surfaces. Mainly applied to existing concrete substrates, vertical wall mixes can also be applied to drywall, cement board, masonry, and brick. Create the appearance of natural stone, wood, brick, and masonry using vertical stamping tools, vertical texture & joint roller tools, or by hand carving a unique stone design. Vertical overlays are colored and stained using integral concrete color, acid stain and water based concrete stain.

Butterfield Color is pleased to introduce the Cantera™ vertical wall systems. This system consists of Cantera™ Vertical Wall Mix and the Butterfield Color® Vertical Wall Stamping Tools and Texture Rollers. The stamping tools and vertical texture rollers are designed for use with Cantera to create the look of natural stone. Once stamped and colored, the cured material creates a durable, natural looking and weather resistant surface that resembles natural stone.

Cantera™ Vertical Wall Mix

A polymer modified, cementitious overlay that is a lightweight and sag resistant material suitable for indoor and outdoor use.

A precise blend of graded aggregate, cement and polymer which allows for thin to moder-ately thick application: 3/4 inch (19 mm) minimum to a maximum of 2 inch (51 mm) in a single application. Multiple applications are possible if a thickness over 2” is desired.

Available in 35 pound (15.9 kg) bags, mix one bag with 1.75 - 2.00 gallons (6.6 to 7.5 L) potable water water for coverage of approximately 11 square feet at 3/4 inch (1 m2 at 19 mm) thick.

Available in a medium gray blend with a wide range of color options available by adding Uni-Mix® Color Packs prior to mixing.

T1000™ Primer and T1000™ Fine Overlay are used to prepare the substrate and create the scratch coat.

VERTICAL STAMPING TOOLSWeathered Edge Wall

For use with Cantera™ Vertical Wall Mix.

Additional Tools: Finishing Tool – BWS1101

Recommended Contractor Set: 1 of each color Wall Stamp, 1 of each color Finishing Tool

Top Stone Wall

For use with Cantera™ Vertical Wall Mix.Dimensions: Refer to the green tool image and finishing tool image below

Additional Tools: Finishing Tool – BWS1201Recommended Contractor Set: 1 of each color Wall Stamp, 1 Finishing Tool

Platteville Limestone (Small)

For use with Cantera™ Vertical Wall Mix.

Additional Tools: Single (Small) – BWS1350BLRecommended Contractor Set: 1 of each color Wall Stamp, 1 Single (Small)

The Platteville Limestone (Small) tools can be used separately or interchangeably with thePlatteville Limestone (Large) tools (BWS1400) to achieve additional random stone variation.

Platteville Limestone (Large)

For use with Cantera™ Vertical Wall Mix.

Recommended Contractor Set:

1 of each color Wall StampThe Platteville Limestone (Large) tools can be used separately or interchangeably with thePlatteville Limestone (Small) tools (BWS1300) to achieve additional random stone variation.

VERTICAL OVERLAY ACCESSORIES

9" Light Bark Texture Roller

For use with Cantera™ Vertical Wall Mix.

Suggested Touch-up and Detailing Tools:Touch-up Texture Skin: Light Bark – BWS8115

21" Timber End Grain Round Texture

For use with Cantera™ Vertical Wall Mix.

CONCRETE COLORING, STAINING & RELEASE SYSTEMS

UNI-MIX® Integral Concrete ColorantPackaged in dissolvable bags for accurate and convenient color of concrete; 1 bag per cubic yard of concrete.Premium colorant that contains dispersants and wetting agents which reduce the water demand of the pigments.Uni-Mix® Integral Color is available in 24 Standard Colors. Custom colors and color matching are also available.Available in pre-measured color packs for Butterfield Color overlay systems.

At Butterfield Color® we have developed superior coloring systems for integrally coloring concrete. Whether it’s cast in place, precast or tilt-up concrete, our coloring products can beautify the installation without compromising the strength and durability of the concrete.Integral color is added to the concrete mix before installation begins, providing consistent color throughout the entire thickness of the concrete. Adding color, with only a com-mon broom or troweled finish, provides a drastic aesthetic to plain concrete. In addition, integral color is also used with a colored release agent, to create a stamped concrete finish that rivals any natural stone, brick, hardwood, or tile look, but has all of the benefits of concrete.

CONCRETE STAINING SYSTEMSFOR BOTH INTERIOR AND EXTERIOR CONSTRUCTION

Concrete is an inherently attractive building material. It embodies the natural appeal of stone by its mass and per-manence. Concrete stains are an excellent choice for producing colors often found in the earth and rock. Butterfield Color® staining systems are popular for their color range and durability.Concrete stain provides a contemporary finish of floors, countertops, and even walls. Stains are applicable for both interior and exterior construction, and can be used with freshly cured or existing surfaces.

Butterfield Color® staining systems provide wide color variations, mottling, and unevenness of the color is normal and usually desired. If these coloring effects are not desired, Perma-Cast® Sierra Stain™ or Elements™ should not be used. When a more uniformly colored concrete is desired for new concrete installations, Uni-Mix® Integral Color or Perma-Cast® Shake-on Color Hardener should be specified.

Elements Transparent Concrete Stain

Packaged in 32-ounce (1 L) and 4-ounce (118 ml) bottles of concentrated stain. Standard Dilution is 3 parts water to 1 part stain. At diluted strength coverage is approximately 200-400 square feet per gallon, but varies with surface conditions. Formulated to readily permeate a properly prepared concrete surface and create translucent color varia-tions similar to reactive acid stain.

A low odor, water-based, environmentally and user-friendly concrete staining system with low VOC (15-45 g/L depending on color selection).CHO™ Cleaner required for washing substrate prior to staining with Elements™ Transparent Stain.

CURES & SEALS

PROTECT YOUR DECORATIVE CONCRETE INSTALLATION

Curing and sealing concrete increases the strength and durability of the concrete surface. The appearance and visual coloration of decorative concrete is greatly enhanced. New colored concrete should be cured with a liquid applied, film-forming curing compound. Curing with plastic sheeting or wa-ter spray should never be utilized with colored concrete. Sealing concrete provides economical protection for floors and hardscapes, reducing maintenance costs. It also minimizes the effect of de-icing salts and exposure to gas or oil and discoloration from dirt and spills.

Butterfield Color® manufactures a complete line of decorative concrete curing and sealing products engineered to enhance and protect many types of surfaces and are highly recommended for use with uncolored concrete, inte-grally colored concrete, and color hardened (shake-on) concrete, stamped or stenciled concrete and cementitious overlays.

Warning: Treated surfaces may be slippery during application prior to drying, and when wet with water or liquids after drying. Concrete should be textured sufficiently to eliminate potential slipping hazards. In addi-tion, use a non-slip additive when sealing. Interior floors may be maintained with a slip resistant wax. Test and confirm that the material is adequately slip resistant prior to opening installation area to any traffic.

Clear Guard PRO 350® Cure And SealFORMULATED FOR REGIONS THAT REQUIRE LESS THAN 350 G/L VOC

A solvent-based, curing and sealing compound suitable for residential, commercial and municipal concrete surfacesProvides excellent color enhancement and protection for decorative concrete.Non-yellowing seal for new and old concrete surfaces.Available in 1 gallon (3.8 L) or 5 gallon (19.0 L) pails. 55 gallon (208.2L) drums.Dries to a high gloss, UV resistant film.Contains no acetone or TBA