maintain, repair, rebuild, protect solutions for mines … belt systems: fast rubber repairs...

Maintain, Repair, Rebuild, Protect

Solutions for Mines and Quarries

2 | Solutions for Mines and Quarries

Maximizing production and preventing unplanned downtime are critical in the mining industry. At Henkel — the leading solution provider for adhesives, sealants and functional coatings worldwide — we understand the challenges you face because we know the mining industry inside and out.

With more than 50 years of experience in mining, we’ll help you keep your plants and equipment in top operating condition. Our Loctite brand adhesives are known around the world for reliability and quality.

Let us show you how Henkel and our Loctite brand can help you reduce costs, increase reliability, and improve efficiency.

TRUCK SHOP/MOBILE EQUIPMENT:

Lubricants, cleaners and general maintenance

chemical solutions

CONVEYOR BELT SYSTEMS: Fast rubber repairs

FLOTATION CELLS: Abrasion and corrosion

protection, internal liner repairs

PIPES, DUCTS AND ELBOWS:

Abrasion and corrosion protection

Henkel. Complete Solutions for Your Entire Mining Operation.Repair, rebuild, maintain and protect your assets

Solutions for Mines and Quarries | 3

Why Henkel?As the leading solution provider for adhesives, sealants, and functional coatings

worldwide, we work as a partner with the mining industry.

GYRATORY/CONE CRUSHERS:

Impact resistant epoxy backing compounds

CHUTES: High impact adhesive

solutions to bond ceramic tiles

BALL MILLS: Fast cure/high impact

abrasion-resistant solutions

HYDROCYCLONES: Fast cure/high impact

abrasion-resistant solutions

COMPLETE PRODUCT PORTFOLIO

A full range of solutions for the mining industry.

INNOVATIONSolutions developed

with our customers to help solve their toughest

challenges.

TECHNICAL EXPERTISEEngineering support to help you improve your

operations.

GLOBAL REACHOur products and services are available worldwide.

TRAININGOn-site maintenance workshops to prevent

equipment failure.

INDUSTRY EXPERTISEWe work throughout the mining value chain, from

exploration to refining and transportation.

Put Henkel’s expertise to work on some of your toughest challenges:

• Increased uptime

• Improved efficiency

• Prevent unscheduled downtime

• Increase reliability

YOUR CHALLENGES

HENKEL SOLUTIONS

BENEFITS

RELIABILITYChronic equipment

failures, reduced performance

EFFICIENCYShorter equipment life and reduced efficiency

due to wear

Loctite wear prevention products extend equipment life to

increase Mean Time Between Failures

(MTBF)

Loctite products to prevent loosening, leaks, corrosion

and other problems, reducing Mean Time to

Repair (MTTR) and MTBF


• Improving plant efficiency• Increasing equipment reliability• Strengthening plant safety• Reducing costs

Broad Product RangeFrom threadlockers and thread sealants to protective coatings,

our Loctite brand provides solutions for every challenge.

Visit www.henkel-ap.com/MRO

• Improved plant safety

• Reduced downtime

• Increased asset life

• Reduced replacement costs

SAFETYSafety hazards from

unreliable machinery, leaks and other failures

COSTSEquipment subject to wear and corrosion; replacement costs

affecting profitability

Training on use of Loctite products to

improve reliability and reduce downtime; plant

surveys to identify repair improvements

Loctite products to rebuild and repair equipment; in-situ repair without

interruption of operations


Henkel. Understanding your equipment. Solving your specific problems.

Fill the gap between housing and manganese steel liners to avoid premature failures

BACKING COMPOUND: Apply Loctite PC 9020 to replace smelted zinc and lower-performance products

• Safer for end-users

• Unique color-change mix identifies when the product is ready to pour

• Higher compressive/ impact resistance increases life of liners

Fill the gap between concrete base and sole metal plate to avoid disalignment

MARINE CHOCKING: Apply Loctite Marine Chocking

• Highest compression strength

• Easy to mix and pour

• Avoid premature failure

YOUR CHALLENGE OUR SOLUTION BENEFITS

PRIMARY CRUSHER


Repair damaged areas on rubber

ABRASION PROTECTION: Apply new Loctite Rapid Rubber Repair

• Reduce MTTR

• Extend the life of the equipment

• Avoid major failures


CONVEYOR BELT SYTEMS

Downtime in a mine’s processing plant can mean loss of hours and money.

The following pages show some common problem areas and Henkel solutions.

Henkel Engineering ServicesDetailed in-plant surveys that identify potential cost savings

and maintenance improvements.

Protect the gap between ceramic tiles in chutes

ABRASION PROTECTION: Apply Loctite High Impact Wearing Compound

• Extend the life of the chute

• Avoid tile release


CHUTES


Extend the life of the screen structure against severe abrasion

FRAME PROTECTION: Apply Loctite High Impact Wearing Compound/Pneu-Wear Wearing Compound

• Increase life of the structure

• Reduce risk of major failures


SCREENS

Our Loctite solutions provide:Surface protection • Abrasion resistance • Cost savings

Protect damaged areas over rubber/metal surfaces

ABRASION PROTECTION: Apply Loctite Fast Cure Wearing Compound/High Impact Wearing Compound

• Reduce MTTR

• Extend MTBF

• Avoid a major shutdown; repairs can be done on regular planned shutdowns

SAG AND BALL MILLS



Information and ResourcesMaintenance guides, application videos, catalogs,

case studies and more – just a click away.

Visit www.henkel-ap.com/MRO

Repair damaged areas on pump volute and wear liners

ABRASION PROTECTION: Apply Loctite Wearing Compound

• Reduce MTTR

• Extend the operation of the pump

• Avoid major failures

• Cost savings by rebuilding expensive spare parts


SLURRY PUMPS

Protect the bottom area of discharge bin against abrasion/impact

WEAR PROTECTION: Apply Loctite High Impact Wearing Compound

• Increase MTBF

• Reduce risk of major failures

• Permit repairs during planned shutdowns


HYDROCYCLONES


Our Loctite solutions provide:Surface protection • Abrasion resistance • Extended equipment life

Repair damaged areas over rubber liners

WEAR/CORROSION PROTECTION: Apply Loctite Flex 80 Putty

• Reduce MTTR

• Reinforce areas suffering more abrasion with a high impact/high wear resistant solution


Repair damaged rubber

WEAR/CORROSION PROTECTION: Apply Loctite Flex 80 Putty

• Reduce MTTR

• Reinforce areas suffering more abrasion with a high impact/high wear resistant solution


Protect main shaft surface against corrosion

WEAR/CORROSION PROTECTION: Apply Loctite Sprayable Ceramic

• Extend equipment life

• Increase MTBF

FLOTATION CELLS



On-Site TrainingOur maintenance workshops will help your staff improve safety

and reliability and reduce costs.

CONCENTRATOR PLANT

Protect damaged areas over rubber/metal surfaces

ABRASION PROTECTION: Apply Loctite Fast Cure Wearing Compound/High Impact Wearing Compound

• Reduce MTTR

• Extend MTBF

• Avoid longer shutdowns

Concrete in floors and chemical- contaminant areas needs to be repaired constantly due to aggressive chemical attack

CORROSION PROTECTION: Appy Loctite Floor Fill and Chemical Resistant Coating products

• Improved safety

• Easy to apply, minimizing disruption to production

• Long-term solution



Henkel. Understanding your mobile equipment.

Maintaining trucks, shovels, loaders and secondary heavy duty equipment under harsh conditions and heavy vibration, resulting in loose fasteners, leaking hydraulic fittings and failing gaskets

Loctite Threadlockers, Liquid Gaskets and Hydraulic Sealants

• Prevent fastener loosening

• Eliminate hydraulic leaks, avoid ISO 14000 issues due to fluid leaks

• Increase MTBF, increase reliability of equipment.


MOBILE EQUIPMENT


Reduce Your CostsMore than 90% of our customers realize above-target cost savings

after just 4 months. Let us do the same for you.

Reduce and avoid leaks of hydraulic oil

Loctite Gasketing and Thread Sealing

• Increase uptime/MTBF, avoid ISO 14000 issues

• Increase reliability, increase MTBF

Prevent parts from loosening due to vibration

Loctite Threadlockers

Prevent spun bearings

Loctite Retaining Compounds

Avoid failures of electrical connectors due to humidity, dust or contaminants

Loctite Dielectric Tune-Up Grease

Prevent seizure of assembled parts

Loctite Anti-Seize Lubricants


TRANSMISSION/DIESEL ENGINE



LOCTITE MACHINERY ADHESIVES

• Threadlocking

• Thread Sealants

• Gasketing

• Retaining

REBUILDING, PROTECTING

AND COATING

• Metal-Filled Compounds

• Concrete Repair

• Wear Resistant Coatings

SUPPLEMENTARY MAINTENANCE

PRODUCTS

• Cleaners

• Metal Pretreatment

• Anti-Seize and Lubricants

Broad Solution PortfolioFrom reducing wear and corrosion to sealing leaks, Henkel has a wide range of products that can solve any challenge in your facility.

BONDING AND SEALING WITH

LOCTITE

• Epoxies

• Polyurethanes

• Instant Adhesives

• Industrial Sealants

VALUE FOR YOU Henkel offers more than a product portfolio. We are a partner who understands

your industry and helps solve your toughest challenges.

On-site expert consulting and

application support

Global network of technicians and engineers

On-site Maintenance

Workshops and tailored training

programs

Global MRO Training and Application

Centers

Global Distributor and Certified

Applicator network

Exceptional OEM and MRO

expertise

Wide selection of information and

how-to guides for operators

Online access to resources and technical data

For more information, contact your Henkel representative, or visit www.henkel-ap.com/MRO

Henkel PartnershipServices to help you succeed

Plant SurveyA plant survey will analyze current maintenance practices and culture and offer opportunities for improvement. It can also be used to customize training workshops specific to your needs.

Product TrialsProduct trials allow you to test the performance of our products in your plant. Henkel will train your staff on the correct application methods.

Maintenance WorkshopThis on-site training customized to your needs will help your staff increase equipment reliability, reduce routine and redundant maintenance tasks, improve safety, reduce energy costs, and increase productivity.

Surface Engineering SolutionsOur experts will show you how to identify and apply the proper surface protection coatings to keep your assets up and running with minimal downtime. We can also recommend Henkel Certified Applicators who specialize in these types of repairs.

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® Except as otherwise noted,

all marks used above in this

brochure/leaflet, report/data

sheet etc. are trademarks and/

or registered trademarks of

Henkel and/or its affiliates in

the US and elsewhere.

© Copyright 2015. Henkel Asia-

Pacific and China Headquarters.

All rights reserved.

APH-AG-241 (12/2015)

Henkel products are designed to meet the specifications and testing standards of a variety of agencies. Because such standards change or may be modified, no warranty is given regarding such compliance. The information provided may be used as a quick reference tool to aid in design or application. For up-to-the-minute information on agency approvals, or to inquire about additional agency approvals, please contact Henkel Product Management team or local Technical Support team.

Contact us at: www.henkel-ap.com/MRO

Henkel Asia–Pacific &China HeadquartersNo. 928 Zhangheng RoadZhangjiang High–Tech ParkPudong New DistrictShanghai 201203P.R. ChinaTel: +86–21–2891 8000Fax: +86–21–2891 8971

Henkel Australia Pty Ltd.135–141 Canterbury RoadKilsyth, Victoria 3137MelbourneAustraliaTel: +61–3–9724 6444Fax: +61–3–8761 6988

Henkel Hong Kong Ltd.Units 807–8108/F Island Place Tower510 King’s Road, North PointHong KongTel: +852–2233 0000Fax: +852–2802 9995

PT. Henkel Indonesien21/F, Talavera Office ParkJl. Letjen TB. SimatupangKav. 22–26 Jakarta 12430IndonesiaTel: +62–21–2758 6900Fax: +62–21–7592 4625

Henkel Japan Ltd. 27–7 Shin Isogo–choIsogo–ku, Yokohama–shiKanagawa 235–0017JapanTel: +81–45–758 1800Fax: +81–45–758 1851

Henkel AG & Co., KGaA (Headquarters)Henkelstraße 6740589 DüsseldorfGermanyTel: +49-211 7970Fax: +49-211 798 4008

Henkel Korea Ltd. 8/F, Henkel Tower418 Mapo–dong, Mapo–guSeoul 121–734South KoreaTel: +82–2–3279 1700Fax: +82–2–3273 4663

Henkel (Malaysia) Sdn. Bhd. 46/F, Menara TMJalan Pantai BaharuKuala Lumpur 59200MalaysiaTel: +60–3–2246 1000 Fax: +60–3–2246 1188

Henkel New Zealand Ltd.2 Allens Road, East TamakiPO Box 58 493Greenmount 1730, AucklandNew ZealandTel: +64–9–272 6710Fax: +64–9–272 6735

Henkel Philippines Inc.LSL Building 2, Diode St., LISPP, Brgy. Diezmo, CabuyaoLaguna 4025PhilippinesTel: +63–49–543 1088Fax: +63–2–325 0031

Henkel CorporationOne Henkel Way Rocky Hill, CT 06067United StatesTel: +1-800-571 5100Fax: +1-860-571 5465

Henkel Singapore Pte Ltd. #03–01/02Haw Par Technocentre401 Commonwealth DriveSingapore 149598Tel: +65–6266 0100Fax: +65–6266 1161

Henkel Taiwan Ltd. 10/F, 866 Zhongzheng RoadZhonghe DistrictNew Taipei City 235TaiwanTel: +886–2–2227 1988Fax: +886–2–2226 8699

Henkel (Thailand) Ltd. 35/F, Centralworld Tower999/9 Rama I RoadKhwaeng PathumwanKhet PathumwanBangkok 10330ThailandTel: +66–2–209 8000Fax: +66–2–209 8008

Henkel Adhesive Technologies Vietnam Co., Ltd.No. 7, Road 9ABien Hoa II Industrial ParkBien Hoa, Dong Nai ProvinceVietnamTel: +84–61–3835 461Fax: +84–61–3835 463

maintain, repair, rebuild, protect solutions for mines … belt systems: fast rubber repairs...

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