pds_a4_ddx

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CANUSA-CPS is registered to ISO 9001:2008. Product Data Sheet Product Data Sheet For more than 45 years, Canusa-CPS has been a leading developer and manufacturer of specialty pipeline coatings for the sealing and corrosion protection of pipeline joints and other substrates. Canusa-CPS high per- formance products are manufactured to the highest quality standards and are available in a number of configurations to accommodate many specific project applications. The DDX - Directional Drilling Kit is a high performance system designed to protect welded joints on PE and FBE coated pipelines in directional drilling applications. The DDX system consists of the following key components: applied to steel for maximum corrosion protection. composed of high shear strength adhesive, a protective heat shrinkable HDPE backing, and a pre-attached closure patch. incorporated to protect the leading edge of the underlying primary sleeve during pull- through operation. In addition to providing effective protection against pull-through forces that occur during the directional drilling operation, Canusa's DDX is a 3-layer PE system that provides superior corrosion protection at pipeline weld joints. ! ! ! Product Description Force-cure epoxy primer Primary sleeve Sacrificial sleeve DDX Advanced girth-weld protection for pipes used in directionally drilled applications. Features & Benefits Superior Gouge & Abrasion Resistance Long Term Corrosion Protection Efficient Installation ! ! ! ! ! ! ! ! Designed to mitigate the effect of forces associated with directional drilling Highly resistant to the effect of soil stresses and pipe movements Excellent resistance to cathodic disbondment provided by Canusa's advanced force cured epoxy technology Fully compatible with cathodic protection systems Excellent durability against abrasion, chemical attack and moisture absorption Offers quick and easy installation, saving time and money through the following: Convenient ready-to-mix epoxy bubble pack Extremely low preheat High speed sleeve recovery 3-Layer Force-Cure Epoxy Wrapid SleeveTemperature Range Up to 70°C (158°F) Markets Configurations Pipe Sizes 55-1520 (2”-60”) Water Pipelines Multi-Sleeve Kit Oil & Gas Girth-Weld Joints Directional Drilling Applications

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pds a4 ddx

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Page 1: PDS_A4_DDX

CANUSA-CPS is registered to ISO 9001:2008.

Product Data SheetProduct Data Sheet

For more than 45 years, Canusa-CPS

has been a leading developer and

manufacturer of specialty pipeline

coatings for the sealing and corrosion

protection of pipeline joints and other

substrates. Canusa-CPS high per-

formance products are manufactured

to the highest quality standards and

are available in a number of

configurations to accommodate many

specific project applications.

The DDX - Directional Drilling Kit is a

high performance system designed to

protect welded joints on PE and FBE

coated pipelines in directional drilling

applications. The DDX system consists

of the following key components:

applied to

steel for maximum corrosion

protection.

composed of high

shear strength adhesive, a protective

heat shrinkable HDPE backing, and a

pre-attached closure patch.

incorporated to

protect the leading edge of the

underlying primary sleeve during pull-

through operation.

In addition to providing effective

protection against pull-through forces

that occur during the directional drilling

operation, Canusa's DDX is a 3-layer PE

system that provides superior corrosion

protection at pipeline weld joints.

Product Description

Force-cure epoxy primer

Primary sleeve

Sacrificial sleeve

DDXAdvanced girth-weld protection for pipes used indirectionally drilled applications.

Features & Benefits

Superior Gouge & Abrasion

Resistance

Long Term Corrosion Protection

Efficient Installation

Designed to mitigate the effect of

forces associated with directional

drilling

Highly resistant to the effect of soil

stresses and pipe movements

Excellent resistance to cathodic

disbondment provided by Canusa's

advanced force cured epoxy

technology

Fully compatible with cathodic

protection systems

Excellent durability against abrasion,

chemical attack and moisture

absorption

Offers quick and easy installation, saving

time and money through the following:

Convenient ready-to-mix epoxy bubble

pack

Extremely low preheat

High speed sleeve recovery

3-Layer

Force-Cure Epoxy

Wrapid Sleeve™

Temperature Range

Up to 70°C (158°F)

Markets

Configurations

Pipe Sizes

55-1520 (2”-60”)

Water Pipelines

Multi-Sleeve Kit

Oil & Gas

Girth-Weld Joints

Directional Drilling

Applications

Page 2: PDS_A4_DDX

Canusa warrants that the product conforms to its chemical and physical description and is appropriate for the use stated on the installation guide when used in compliance with Canusa’s written instructions. Since manyinstallation factors are beyond our control, the user shall determine the suitability of the products for the intended use and assume all risks and liabilities in connection therewith. Canusa’s liability is stated in the standardterms and conditions of sale. Canusa makes no other warranty either expressed or implied. All information contained in this installation guide is to be used as a guide and is subject to change without notice. This installationguide supersedes all previous installation guides on this product. E&OE

Printed on recycled paper. Recyclable.

www.canusacps.com

CANUSA-CPSSHAWCOR LTDa division of .

25 Bethridge RoadRexdale, OntarioM9W 1M7,CanadaTel: +1 (416) 743-7111Fax: +1 (416) 743-5927

Canada U.S.A./Latin AmericaCANUSA-CPS

SHAWCOR INC.a division of2408 Timberloch PlaceBuilding C-8The Woodlands, Texas77380, U.S.A.Tel: +1 (281) 367-8866Fax: +1 (281) 367-4304

Europe/Middle East Asia/PacificCANUSA-SYSTEMS

SHAWCOR UK LIMITEDa division ofUnit 3, Sterling ParkGatwick RoadCrawley, West SussexEngland RH10 9QTTel: +44 (1293) 541254Fax: +44 (1293) 541777

SHAWCOR LTDa division of .#05-31, Blk 52, FrontierUbi Avenue 3Singapore408867Tel: +65-6749-8918Fax: +65-6749-8919

CANUSA-CPS

Celsius

130°

110°

90°

70°

50°

30°

Fahrenheit

266°

230°

194°

158°

122°

86°

Sle

eve

Opera

ting

Chara

cteri

stic

s

Product Characteristics

Typical Product Properties

Adhesi

veBack

ing

Sle

eve

DDX

70 (158)

excellent

excellent

excellent

PE, FBE

70 (158)

excellent

Softening point ASTM E28 °C (°F) > 90 (194)

Lap shear @ 23°C EN 12068 N/cm > 235

Lap shear @ 60°C EN 12068

Specific gravity ASTM D792 0.94

Tensile strength ASTM D638 MPa (psi) 22 (3150)

Elongation ASTM D638 % 600

Hardness ASTM D2240 Shore D 55

Abrasion resistance ASTM D4060 mg 6

Volume Resistivity ASTM D257 ohm-cm 10

Dielectric Voltage Brkdwn ASTM D149 kV/mm 39

Impact EN 12068 J > 30

Indentation class C Pass

Peel @ 23°C N/cm > 125

Peel @ 60°C EN 12068 N/cm > 15

Cathodic Disbondment @ 23°C, 28 days mm rad < 3

Low Temp. Flexibility ASTM D2671-C >-32 (-25)

Test Standard Unit Typical Value

2

16

N/cm > 35

EN 12068

EN 12068

EN 12068

°C (°F)

2

Cathodic Disbondment @ 65°C, 48 hrs. EN 12068 mm rad < 3

Gouge Resistance CSA Z245.21 mm 0.5

DDX

Epoxy Kit Usage

Pipeline Operating Temp. °C (°F)

Minimum Installation Temp. °C (°F)

Resistance to Circumferential Forces

Resistance to HDD Forces

Resistance to Soil Stress

Resistance to Axial Pipe Movement

Main Line Coating Compatibility

6.6

8.6

10¾

12¾

14

16

18

20

24

28

30

36

42

48

60

115

170

230

280

315

355

400

450

500

610

710

760

915

1060

1220

1520

1

1

1

1

1

1

1

1

1

2

2

2

2

2

3

4

Application Guidelines

Canusa Properties

Kits RequiredPipe Diameter(inches) (mm)

Refer to specific productInstallation Guide.

Pot life @ 23°C (73°F)

Typical epoxy coated thickness

Shelf life @ 23°C, out of sunlight

20 minutes

4 - 6 mils

3 years

How To Order:

DDX 115-450 GY

Configuration

Pipe Size Range

Colour

Sleeve Width

Backing (thickness as supplied)

Adhesive (thickness as supplied)

Primer

Dim

ensi

ons

& O

rderi

ng

Info

GY-Grey

- 300, 450, 600mm (12, 18, 24")150mm (6")

Primary SleeveSacrificial Sleeve -

55-1525 mm (2-60")

1.3 mm (51 mils)

1.3 mm (51 mils)

Canusa "E" Epoxy

Ordering Options - DDX - Directional Drilling Kit

DDX

The above represent standard ordering options. Consult your Canusa representative for any unique project requirements.

* Epoxy Kits Required uses the standard 170 mLCanusa Primer Kit and assumes a 300mm (12”)cutback and a 0.15mm (6 mil) epoxy thicknesscovering.

PDS-A4-DDX-rev011