perception earned value mgmt

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    PERCEPTION

    Earned Value Management

    For

    Shipbuilding

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    Earned Value Management is a project

    management technique designed to:

    Ensure work is properly & adequately planned,

    budgeted & scheduled

    Isolate problems for corrective action

    Measure cost & schedule performance of work

    accomplished in accordance with ANSI 748

    Measure true cost condition

    Forecast completion date & final cost

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    PERCEPTIONTies Together All Areas of

    Earned Value Management

    Cost Estimating

    Planning, Budgeting & Scheduling

    Labor Work Order & Manpower Management

    Purchasing & Inventory Control Change Order Management

    Earned Value Performance Measurement

    Reporting Cost & Schedule Forecasting

    Cost Analysis For Future Work Estimating

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    Cost Estimating

    Planning,

    Budgeting & Scheduling

    Labor & Manpower

    Purchasing & Material

    Cost Management Cost Management

    Earned Value

    Management Reporting

    Cost/Schedule Analysis

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    Cost Estimating

    PERCEPTIONwas developed to permit costestimating that can reflect modern ship design andproduction methods. Using product- and process-based information, cost estimates can be generated

    qu c y an accurate y at any eve o eta : Parametric cost estimates based upon

    modifiable ship design and mission characteristics

    Shipbuilding standard interim products

    Detail cost estimates based upon engineered billsof material and equipment specifications.

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    Cost Tracking & Forecasting

    PERCEPTIONtracks cost and scheduleperformance.

    Forecasts are made by the system based

    upon earned value methods Trends are developed by the system to

    provide management with improved

    visibility of changes to contractperformance.

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    Tracking & Managing Costs andSchedules

    By SWBS (Ship System)

    By COA (Shipyard Organization Structure)

    By CLIN (Contract Line Item)

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    Contract

    Project

    Contract Line ItemsShip Zones

    Outfit Zones

    Grand Blocks

    Units

    Blocks

    PWBS SWBS COASWBS

    Groups

    SWBS

    Accounts

    Departments

    Stages

    Work Centers

    CLINs

    Option to select

    WBS for ProjectRoll-Up

    Planning

    Activity

    Assemblies

    Subassemblies

    Mfg Parts

    Time

    Charge

    A Work Order May Relate to

    Multiple WBSs

    A Work Order referencing more than one

    element of any WBS may be setup as a

    Distributed Work Order.

    Work Order

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    Contract

    Project

    Contract Line ItemsShip Zones

    Outfit Zones

    Grand Blocks

    Units

    Blocks

    PWBS SWBS COASWBS

    Groups

    SWBS

    Accounts

    Departments

    Stages

    Work Centers

    CLINs

    Planning

    Activity

    Assemblies

    Subassemblies

    Mfg Parts

    Stock issues

    Direct Purchase Materials

    Owner Furnished Materials

    Manufactured Parts

    Work Order

    Requisition

    Pallet Pallet Production Material

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    Tracking & Managing Costs andSchedules:

    Original Estimated Costs & Schedules

    Baseline Costs & Schedules

    Current Plan Costs & Schedules

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    Tracking & Managing Costs andSchedules:

    Labor Hours

    Labor Dollars

    Weeks

    Ahead/Behind

    ver ea o ars Material Dollars

    Purchased Services

    Total Dollars

    chedule

    Forecast Finish

    Date

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    Multi-Ship Program ManagementCost & Schedule Consolidation

    Contract

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    Managing Costs & Schedule by InterimProducts and Manufacturing Process

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    Multi-Shipyard Program

    Management

    Cost & Schedule Consolidation

    PERCEPTIONmaps different shipyard WBSconfigurations to a selected WBS standard

    Large U.S. Shipyards already mapped include:

    Avondale Shipyards

    Ingalls Shipbuilding

    Bath Iron Works NASSCO

    Newport News Shipbuilding

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    PERCEPTIONAccommodates

    Different Shipyards

    & Work Breakdown Structures

    Avondale *

    Ingalls Shipbuilding *

    NASSCO *

    USCG (Modified SWBS) * *

    MARAD (Weight System)

    Commercial Yards US Canada

    BIW * Newport News Shipbuilding *

    US Navy (SWBS & ESWBS)

    & Europe

    Ship Repair & Conversions

    Shipyard Plant Overhead

    Accounts

    * Work performed under the U.S. Navys Product Oriented Design & Construction

    (PODAC) Project

    ** Work performed under the USCGs Deepwater Program.

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    Tracking & Managing Costs andSchedules:

    BAC: Budget At Completion

    MR: Management Reserves

    EAC: Estimated Cost At

    Completion

    BCWS: Budgeted Cost of WorkScheduled

    BCWP: Budgeted Cost of Work

    Performed

    ACWP: Actual Cost of WorkPerformed

    Planned & Actual Progress

    Calendar Schedule Variance

    Calendar Variance Trend for

    100% Progress

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    Compiling Cost & Schedule

    Performance Information

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    Tracking & Managing

    Costs and Schedules

    Rework

    Change Orders

    Labor Hours per 1% Progress

    Production Process Rates by Stage ofConstruction

    Weeks Ahead/Behind Planned Schedules

    Trend Weeks Ahead/Behind for 100% Progress

    Forecast & Trend Over-Run/Under-Run

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    Summary Progress Reports by Any WBS

    Level

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    Production Work Centers

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    Production Modules & Ship Zones

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    Shipyard Trade/Craft

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    Tracking Performance CostsTracking Performance CostsBy Percent Progress

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    Tracking Performance CostsTracking Performance CostsBy Earned Value

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    Tracking EAC ConfidenceTracking EAC Confidence

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    Confidence in EAC is a composite of 3 factors:

    F(closed) = Degree of total work completed

    F(open) = Degree of work orders still open

    F(performance) = Consistency of budget performance ofcompleted work orders (via normal distribution).

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    Tracking ProgressTracking Progress

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    Tracking & ForecastingTracking & ForecastingSchedule VarianceSchedule Variance

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    Tracking & ForecastingTracking & ForecastingSchedule VarianceSchedule Variance

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    Tracking & ForecastingTracking & ForecastingOverOver--Budget/Savings VarianceBudget/Savings Variance

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    Tracking & ForecastingTracking & ForecastingEarned Value PerformanceEarned Value Performance

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    Tracking Cost per 1% ProgressTracking Cost per 1% Progress

    stper1%

    consistent

    rk.

    Steadytrackofco

    progressindicates

    performanceofw

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    Tracking Performance Indexes

    CPI: Cost Performance Index (BCWP/ACWP) SPI: Schedule Performance Index (BCWP/BCWS)

    FCPI: Forecast Cost Performance Index (BAC/EAC)

    CSPI: Current Schedule Performance Index(ACWP/BCWS)

    CCPI: Combined Cost Performance Index (0.5 CPI x[1 + SPI + SPI x (BCWS-BCWP)/BAC]

    TCPI: To-Complete Performance Index(BAC-BCWP)/(EAC-ACWP)

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    Total Contract Performance

    Summary

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    Tracking Performance Indexes

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    Tracking & Managing DollarDollar Costsand Schedules:

    Direct Labor Costs

    Overheads Costs

    Management Reserves

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    Tracking & Managing DollarDollarCosts and Schedules

    Direct Labor Costs

    Material & Subcontract Costs

    Management Reserves

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    Total Cash Budget Vs EAC

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    Tracking Actual Costs

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    Tracking Earned Value Costs

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    Tracking & Managing MaterialMaterialCosts and Schedules

    Total Committed Costs:Purchases + Stock Used + Stock Reserved

    Total Purchases

    Purchases Received Purchases Used

    Purchases Paid

    Stock Used

    Stock Reserved

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    Tracking Material CostsTracking Material Costs

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    OnOn--Line Reporting ofLine Reporting ofCost/Schedule StatusCost/Schedule Status

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    Material Cost/Schedule Status

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    Combined Labor & MaterialCost/Schedule Status

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    Cost/Schedule Performance Indexes

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    Cost/Schedule Variance Analysis

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    Cost/Schedule Baseline Plan Status

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    Tracking Manpower Requirements

    As Planned in Baseline

    As Currently Planned

    As Actually Expended To Date

    As Forecast to Complete

    Manpower can be evaluated by WBS, by shipyard work

    center, for one project or across multiple projects.The analysis can combine current back-log with

    proposed new work.

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    Tracking Manpower Requirements

    (Planned Vs Actual Vs Forecast)

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    New Work Manpower Modeled On Top Of

    Active Work Manpower

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    Measuring Work CenterPerformance

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    Measuring Estimate AtCompletion (EAC)PERCEPTIONapplies forecasting factor for EAC.

    As work orders close, system learns extent of costvariance for these work orders.

    EAC = BAC +Factor x [Variance closed w/os

    +Adjustments in-progress w/os]

    As progress advances,PERCEPTIONplaces greater

    emphasis on recorded cost variance for the EAC.

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    Measuring Progress

    From EAC and ACWP,PERCEPTIONcomputes

    actual progress:

    Progress = 100 x (ACWP/EAC)

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    Measuring Earned Value

    From Progress and BAC,PERCEPTIONcomputes

    earned value, BCWP:

    BCWP = [Progress x BAC]/100

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    Measuring Trends

    Using regression formulas

    and weighting the more

    PERCEPTIONtracks cost and schedule performance

    week by week or month by month.

    Trends provide management with an early indication of how effective

    management efforts are keeping performance to budget and planned

    schedules.

    recent data more heavily

    than older data, the system

    computes trends at

    completion.

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    Systems Integration

    Desktop

    & InternetProducts

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    PERCEPTIONhas been linked to various Ship Design and

    Engineering systems:

    ARLs ShipConstructor

    Systems Integration

    The NavysASSETShip Concept Model

    Proteus EngineeringsFlagship suite

    Intergraphs GSCAD

    AutodesksAutoCAD general design system

    RebisAutoPLANTpiping system design and engineering system

    BentleysMicroStation general design system

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    CAD interfaces can be used to down-

    load detailed bills of material for Cost Estimating

    Purchase Requisitions

    Work Order Bills of Materials

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    ShipConstructor

    Cost Planning

    Purchasing

    Manpower

    DrawingControl

    MaterialControl

    Performance Customer

    AccountingSystems

    AccountsPayable

    AccountsReceivable

    3rd Party Software

    Estimating Scheduling Control Reporting Billings

    Time Charges

    PERCEPTION

    Integrated Shipyard Resource Management System

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    Data Import/Export Features

    PERCEPTIONcan import/export data in various

    formats: SQL ODBC

    , , , ,

    Sybase SQL Anywhere Text files (comma, tab delimited & strings)

    Windows cut, copy & paste

    U.S. EDI Standard X12 (XML) MicrosoftProject

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    SPAR Associates, Inc.

    A Full Service Company

    Systems Sales, Training & Support Independent Cost Estimating

    Planning & Scheduling Services

    Contract Cost/Schedule Tracking &Performance Analysis

    SPAR has provided systems and services to

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    SPAR has provided systems and services to

    the shipbuilding and ship repair industries

    around the world since 1972.

    Our clients are both large and small, and theydeal with commercial and/or government

    work.

    SPAR understands the detail nature of this

    business, from the way shipyards organize

    and perform their work and manage theirbusiness.

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    SPAR has followed and has implemented

    features in its systems to support worldclass shipbuilding practices.

    These practices enable shipyards to bemuch more efficient and improve the

    quality of their products and services.

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    Serving Government Agencies Too

    The U.S. Coast Guard

    The U.S. Navy

    The Federal Maritime Administration

    (MARAD)These services include software developed

    by SPAR, training and system support, as

    well as independent cost estimating andcost realism evaluations.

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    Over 35 Years Serving the Shipbuilding &Repair Industry