perforating for squeeze through four casing strings to ... · perforating for squeeze through four...
TRANSCRIPT
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Strings to Remediate Annulus Gas Leak Problem
Mohamed El-Sayed Ibrahim , Ahmed Khalifa Al-Neaimi , Mohamed
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Mohamed El-Sayed Ibrahim , Ahmed Khalifa Al-Neaimi , Mohamed Abdelsalam Hassane , Abdul Salam Mohamed Al-Mansoori , Shanof
Mohamed , Omar Al-Mutwali , ADMA OPCO
Alan Salsman, Schlumberger
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Well Data
Slide 2
� Background
Well A was Drilled & completed in November
1994 to supply gas to complex/ auto gas inj.
Into other well
Tower – three gas producers , one gas
injector and two vacant slots
� Well “A” Casing Details
Sea Level
Sea Bed
30”(224’ TVD SS)
18 5/8” Csg (5816’TVD SS)Reservoir A
Formation 1
Annulus:
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� Well “A” Casing Details
30” conductor
18 5/8” casing
13 3/8” casing
9 5/8” casing
7” liner
7” liner tied back to surface with 7 5/8”casing
2/24/2013
13 3/8” Csg (8905’TVD SS)
9 5/8” Csg (12701’ TVD SS)
7” Csg (13895’ TVD SS)
9 5/8” DV (10171’ TVD SS)
13 3/8” DV (6505’ TVD SS)
Reservoir B
Reservoir C
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Problem & Consequences
Slide 3
� Well “A” HSE Problems
� Gas/Oil Bubbles at sea bed around the conductorpipe
� High Annulus Pressure in 18 5/8” x 13 3/8” – 2600 psi(max recorded)
� High Annulus Pressure in 13 3/8” x 9 5/8” – 900 psi(max recorded)
2620 psi 900 psi
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(max recorded)
� Risk rank No. 1 - Entire tower Unsafe.
� Consequences
� All the wells on tower shut in since Jan 2001 due tothe integrity problems with Well “A”
� Huge Loss in gas Production and Injection
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Objectives
� Identify Leaking Source.
� Restore Integrity – Cure Annuli pressures and eliminategas/oil bubbles
� Abandonment of Gas Well in line with InternationalStandards
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Standards
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Leak Source Identification
Slide 5
� Well Data & Operations Review
� Leak Rate Test
� Compositional Analysis
� Noise & Temperature Logs
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� Noise & Temperature Logs
� Multiple Bleed Downs
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2620 psi 900 psi
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6
13 3/8” ECP (@ 6720’, Th
III)
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Options to Cure Leaking Source
� Milling.
� Slicing.
� Perforations.
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Innovative Option -Perforation
-Gun Selection , Deeper Penetration ( 4 ½”Premium Deep Penetration charge ).
-Used Orienting Adaptors to ensure effectivegun phasing
2620 psi 900 psi
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-Selected Proper Type of squeeze cement.
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Perforation Simulation & Real Test
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Orienting Adaptors
Perforation against 4 Casings
Gun Offset by 90 degrees with Orienting Adaptors
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Orienting Adaptors Provide Effective Phasing of 18 degree
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Cement Types
Property Class-G Fine Cement
Grain Size microns ~50 <5
No limitation with (35%
Selected proper type of cement to plug the source behind & between four casings
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TemperatureNo limitation with (35%
Silica flour)Up to 320F
Compressive Strength ~3000 ~2300
Acid Solubility <3% Yes
Use When InjectivityHigh
> 5 bpm
Very Low
< 1 bpm
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Remedial Against SourceRemedial Against Source� Perforated 3 ft below 18 5/8” shoe against A – 40 ft. (PJ, 12 spf)
� 2 runs to have 24 spf
� Injectivity after perf – 3.5 BPM
� Remedial:
� Bottom Perfs – 31 bbls fine cement
� Top Perfs – 53.2 bbls fine cement
� Pressure tested to 0.8 psi/ft –
Holding
� Perforated against 4 Casings top A – 20 ft (PJ, 5 spf, 2 runs)
� Orienting Adaptors for effective
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� Orienting Adaptors for effective phasing
� Improved injectivity to 3 BPM
� Remedial
� Squeezed 40 bbls fine cement
� Pressure tested to 0.8 psi/ft –
Holding
�Losses & Continuous return f/ 13 3/8” x 9 5/8”
05/12/2013
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Top Up Job
Slide 13
• Topped Up 18 5/8” x 13 5/8”
annulus with 42 bbls Class G
cement
• Topped Up 13 3/8” x 9 5/8”
annulus with 5 bbls Class G
30''@356'
CMT BTM at 2050'
PLUG
#: 9
CMT TOP at 1700'
TOP UP CEMENT JOB COUNSUMED 42
BBL CEMENT FOR 13 3/8" X 18 5/8 & 9
5/8 X 13 3/8" Annulus.
Zero PSI
Zero PSI
Zero PSI
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annulus with 5 bbls Class G
cement
Gun Perf. in Mishrif (4580 - 4600')
7 5/8"Tieback from
12312 to surface, 39
#, C-95, BDS
Burst - 10877 psi,
Collapse - 10007 psi,
Tensile - 915 kips.
CMT TOP @ 4250'
BP #3 set at 4200'
CMT BTM at 3860'
CMT TOP at 3390'
CMT BTM at 2050'
PLUG
#: 7
PLUG
#: 8
#: 9
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Slide 14
• Injectivity tests
• Cement Squeezed
• Losses into formations
Perforation Verifications
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Perforation Verification
• Losses into formations
• Fluid to surface
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#9 CMT Plug
#8 CMT Plug
Reservoir AReservoir A
#5 CMT Plug
#7 CMT Plug
#6 CMT Plug
#2 B. Plug
#3 B. Plug
� Isolated Reservoir D
� Isolated potential leaking points
� Cured Leaking Source
� Isolated Aquifer
� 9 cement plugs
� No annulus pressure build up
Reservoir MReservoir M
Slide 15
AquiferAquifer
Abandonment Operation
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#1 CMT Plug
#4 CMT Plug
#3 CMT Plug
#2 CMT Plug
#1 B. Plug
� No annulus pressure build up
is observed.
� Each cement plug Pressure tested for integrity check.
� Squeezed off Perforations pressure tested.
Reservoir DReservoir D
Pumped 1000 bbls of Cement
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Post Abandonment Evaluation
Slide 16
� Graph shows the Annuli pressure decreasing as operation progresses.� The pressure shown after rig release is trapped pressure.
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Objective Achieved & Tower Safe for Commissioning
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Results & BenefitsResults & Benefits
ORIGINALITY: (FIRST TIME)
Success of Perforation & Cementing behind Four Casings – First Time in OPCO’s
Successful Abandonment in line with International Standards
VALUES:
� Avoided Costly & Complication Options : 5 – 10 MM $ Saving
� Tower is Safe for production and injection ( 100 MMSCFD)
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� Tower is Safe for production and injection ( 100 MMSCFD)
� Tower Integral - Vacant slots can be utilized
COLLABORATION:
Project handled by Multidisciplinary Team within ADMA and Schlumberger.
PEOPLE:
� Excellent reference for all OPCOs, shareholders and International companies
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Acknowledgements
� Heart Felt Appreciation to the management of ADNOC and ADMA-OPCO for permission to publish the paper.
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� Appreciation extended to Schlumberger personnel for their continuous support.
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Thank You / Questions
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Tower
Well xx
Abandoned Well
1 2 3
Vacant SlotVacant Slot
� 3 Gas Producers
� 1 Gas Injector
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Well XXSGP Prod DataGas Rate: 20 MMscfdCondensate: 37 stb/MMscf
Well XX
SGI
Injection Rate
Gas Rate: 50 MM scfd
Well XXSGP Prod DataGas Rate: 20 MMscfdCondensate: 75 stb/MMscf
456
� 1 Gas Injector
� 2 Vacant Slots