performance-based trackbed structural design and analysis

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Performance-Based Trackbed Structural Design and Analysis Utilizing Kentrack Dr. Jerry G. Rose, P.E. Professor of Civil Engineering 261 Raymond Building University of Kentucky Lexington, KY 40506 859-257-4278 [email protected] www.engr.uky.edu/~jrose REES 2 2012

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Performance-Based Trackbed Structural Design and Analysis Utilizing Kentrack

Dr. Jerry G. Rose, P.E. Professor of Civil Engineering

261 Raymond Building University of Kentucky Lexington, KY 40506

859-257-4278

[email protected] www.engr.uky.edu/~jrose

REES 2 2012

Kentrack

• Kentrack is a computer program designed to analyze a railroad track segment as a structure

• Uses Bousinessq’s Elastic Theory • Uses Burmister’s

Multi-Layer System and Finite Element Analysis to perform calculations

Introduction

• Critical Stresses and Strains are Calculated at Various Interfaces within the Track Structure

• Design Lives are Predicted • Based on Fatigue Effects (Cumulative Damage

Criteria) of Repeated Loadings • Uses DAMA Program – Developed for Highway

Pavements (Applicability for RR Trackbeds?)

Background

• Originally Kentrack was written in FORTRAN for DOS operation

• Since been upgraded to a Windows Platform • 3.0 was written in Visual Studio using a .Net

Framework in C#

Background

• The original development goal was to analyze traditional All-Granular trackbeds and Asphalt Underlayment trackbeds

• 3.0 has the option for • All-Granular • Asphalt Underlayment • Combination – Granular & Asphalt

Kentrack Theory • Superposition of Loads

PPS

PPSS 2

41

2'1 +=

w(P)

y(My)

z

y

xji

l

l

w(P) z

x(Mx)i

x

jy

RAIL:

TIE:

w(P)

i

j

SPRING:

Kentrack Theory • Finite Element Method

– Used to calculate the stress and strain in the rail and tie

En-1 n-1

a

En n

E2

E1

Hzn-2

z2

z

z1

a

qr

Kentrack Theory • Multilayered System

– Used to calculate the stress and strain in each layer

Kentrack Theory • Each type of trackbed is composed of different

materials – All-Granular trackbed layers include Ballast,

Subballast, and Subgrade – Asphalt trackbed layers include Ballast, Asphalt

and Subgrade – Combination trackbed layers include Ballast,

Asphalt, Subballast, and Subgrade

• Different equations are used to describe the properties of each material

Kentrack Theory

• Ballast – In new trackbeds the ballast behaves non-linearly – In aged trackbeds the ballast behaves linearly

• Subgrade – Behaves as a linear elastic material

21

KKE θ=)21( 0321 Kz ++++= γσσσθ

Kentrack Theory • Asphalt is a visco-elastic material • The dynamic modulus depends on the

following: – Temperature – Aggregate passing the No. 200 sieve in % – Volume of bitumen % – Volume of air voids % – Asphalt viscosity – Load frequency

Kentrack Theory

• Damage Analysis – Based on minor linear damage analysis criteria – Performance is based on periods

• For Kentrack this is four seasons

∑=

= n

i da

p

orNNNL

1

1

Kentrack Theory

• Predicted number of repetitions

•Each car equals one repetition

Kentrack Theory • Predicted number of repetitions Wheel Load = 36000 lb/wheel For one car the total weight = 36000 lb/wheel x 8 = 286,000 lb/rep / 2000 = 143 ton/rep The number of repetitions assumed per year = 200,000 rep/yr The traffic per year = 200,000 rep/yr x 143 ton/rep = 28,600,000 GT/yr / 1 x 106 = 28.6 MGT/yr

Subgrade Damage Analysis • Excessive permanent deformation controls

failure • Deformation is governed by the vertical

compressive stress on the top of the subgrade • Based on Highway experience • The number of allowable repetitions before

failure

583.3734.3510837.4 +−−×= scd EN σ

Asphalt Damage Analysis • Fatigue cracking controls failure • Fatigue cracking is governed by the tensile

strain in the bottom of the asphalt • Based on highway experience • The number of allowable repetitions before

failure

853.0291.30795.0 −−= ata EN ε

Failure Criteria • All-Granular Trackbed • Vertical Compressive Stress on Subgrade

Failure Criteria • Asphalt Trackbed • Vertical Compressive Stress on Subgrade,

Tensile Strain at Bottom of Asphalt

Kentrack Theory • Combination Trackbed • Vertical Compressive Stress on Subgrade,

Tensile Strain at Bottom of Asphalt

Figure 4a. Effect of Subgrade Modulus on Subgrade Compressive Stress.

Figure 4b. Effect of Subgrade Modulus on Asphalt Tensile Strain.

Figure 5a. Effect of Subgrade Modulus on Subgrade Design Life.

Figure 5b Effect of Subgrade Modulus on Asphalt Design Life.

Figure 6a. Effect of Ballast Thickness and Subgrade Modulus on Subgrade Compressive Stress for All-Granular Trackbed.

Figure 6b. Effect of Ballast Thickness and Subgrade Modulus on SubgradeDesign Life for All-Granular Trackbed.

Figure 7a. Effect of Asphalt Thickness and Subgrade Modulus on SubgradeCompressive Stress for Asphalt Trackbed.

Figure 7b. Effect of Asphalt Thickness and Subgrade Modulus on Subgrade Design Life for Asphalt Trackbed.

Figure 7c. Effect of Asphalt Thickness and Subgrade Modulus on Asphalt Tensile Strain for Asphalt Trackbed.

Figure 7d. Effect of Asphalt Thickness and Subgrade Modulus on Asphalt Design Life for Asphalt Trackbed.

Figure 8a. Effect of Ballast Thickness and Subgrade Modulus on Subgrade Compressive Stress for Asphalt Trackbed.

Figure 8b. Effect of Ballast Thickness and Subgrade Modulus on Subgrade Design Life for Asphalt Trackbed.

Figure 8c. Effect of Ballast Thickness and Subgrade Modulus on Asphalt Tensile Strain for Asphalt Trackbed.

Figure 8d. Effect of Ballast Thickness and Subgrade Modulus on Asphalt Design Life for Asphalt Trackbed.

SUMMARY Kentrack --- Layer-Elastic, Finite Element Computer Program Highway Structural Design Program Adapted to Railroad Loading

Configurations and Magnitudes Considers the Fatigue Lives of Various Layers for Repeated Loadings Damage Analysis Predictions Based on Highway Failure Criteria Uses the DAMA Program Believed to be More Severe than Rail-Road Loadings and

Environments Thus -- Conservative Analysis?

Kentrack --- Outputs are Performance Based • Calculate Stresses and Strains within the Track

Structure • Predict Design Lives of Various Layers

• Evaluate Effects of Varying Loadings and Track

Parameters

• Principle Factor -- Limit Subgrade Stress

Asphalt Trackbed Tutorial • Start the program • Select the

trackbed to be analyzed

Thank You

Questions ??? www.engr.uky.edu/~jrose

[email protected]