peristaltic cased tube pump · onboard +24v supply is wired correctly, if not a pump failure can...

Appendix E25 WAY Remote I/O Connector Vantage 5000Version 1.6v-05/2019

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Peristaltic Cased Tube Pump

Appendix EVantage 5000

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Version 1.6v-05/2019Print-No. 01

Vantage 5000


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1. Appendix E - 25 WAY Remote I/O Connector1.1 Description of PINs1.2 Power Supply1.3 Control Input Wiring1.4 Control Output Wiring

2. Functions Available with 25 WAY Remote I/O Connector

2.1 Remote Start/Stop Control Functionality2.1.1 Wiring for Remote Control using Pump’s Own

Power Supply2.1.2 Wiring for Remote Control using External Power

Supply2.1.3 Remote Start/Stop Control2.2 Vantage 5000 Selectable Output Control Functionality and Setup2.2.1 Powering the Input/Output Port2.2.1.1 Wiring for Local Voltage Sourcing2.2.1.2 Wiring for Remote Voltage Sourcing2.2.2 Output Port Allocation2.3 Remote Control Single Dose Mode with Start/

Stop Feedback2.3.1 System Parameters Setup via the HMI

Table of contents


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PIN Description PIN Description1 Manual/Auto 14 Start

2 Stop 15 Product Source Empty

3 Product Destination Full 16 Direction Input

4 Slave Steps Input 17 Bund Detection

5 General Purpose Output 3 18 Master Steps Output

6 General Purpose Output 4 19 NC (Not Connected)

7 General Purpose Output 2 20 0-10V Output

8 General Purpose Output 1 21 4-20mA Output

9 4-20mA Input 22 0-10V Input

10 Remote I/O +24V Input 23 +24V Pump Supply Output

11 +10V Analogue Supply 24 NC (Not Connected)

12 0V Analogue Supply 25 0V Pump Supply Output

13 Remote I/O 0V

Figure 1 25 WAY Remote I/O Connector - Diagram & Description of PINs

Appendix E

1. 25 WAY Remote I/O Connector

This document presents different features using the 25 WAY Remote I/O Connector.

1.1 Description of PINs

The PINs on the 25 WAY Remote I/O connector can be grouped into:

a. Power Supply b. Control Input Wiring c. Control Output Wiring d. Proportional Flow Mode e. Analogue Wiring

PIN Wire Colour PIN Wire Colour1 Red 14 Green/Red

2 Blue 15 Yellow/Red

3 Green 16 White/Red

4 Yellow 17 Red/Black

5 White 18 Red/Brown

6 Black 19 Yellow/Blue

7 Brown 20 White/Blue

8 Violet 21 Blue/Black

9 Orange 22 Orange/Blue

10 Pink 23 Orange/Green

11 Turquoise 24 White/Green

12 Grey 25 Yellow/Green

13 Red/Blue

Figure 2 25 WAY Remote I/O Connector Lead - Wire Colour

* The 25 WAY Remote I/O Connector Lead is an optional accessory.


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Function Description Wiring Diagrams

User provided +24V Pump Supply through pins 13 and 10

- a separate power supply can be fed into pins 13 and 10

Onboard +24V Pump Supply through pins 23 and 25Warning: Make sure the onboard +24V supply is wired correctly, if not a pump failure can result.

- the on-board supply can be used from pins 23 and 25

1.2 Power Supply

The Vantage 5000 features optically-isolated input/output lines for using the 25 WAY Remote I/O connection. The user has two different options available for supplying the power to the isolated I/O:

Table 1 Power Supply


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Function Description Wiring DiagramsStart(pin 14)

- will START the pump running. - the STOP signal MUST be closed.- there MUST be no other inhibit errors/signals present. - link pins 14 and 13 (gas shown in the wiring diagram).- can be done through a volt-free contact.

Stop(pin 2)

- will STOP the pump running. - the STOP signal MUST be closed before the pump will

respond to a START signal.- link pins 2 and 13 (gas shown in the wiring diagram).- can be done through a volt-free contact.

Manual/Auto (pin 1)

- enables/disables the 25 WAY inputs and outputs.- the MANUAL/AUTO signal MUST be closed before the

pump will respond to a START signal.- link pins 1 and 13 (gas shown in the wiring diagram).- can be done through a volt-free contact.

NOTE:The three steps above should be completed before the pump will respond to any signals.

Direction Input(pin 16)

- will change the pump direction of operation after the MANUAL/AUTO and STOP signals are closed.

- STOP the pump before a direction change will be regis-tered.

- when OFF/open, the pump will operate in a clockwise direction.

- when ON/closed, the pump will operate in a counter-clockwise direction.

- link pins 16 and 13 (gas shown in the wiring diagram).- can be done through a volt-free contact.

Product Destination Full(pin 3)

- will notify the pump that the product destination is full.- will alert the user to the alarm signal through a dialog box.- will raise the GENERAL ALARM signal (pin 7).- link pins 3 and 13 (gas shown in the wiring diagram).- can be done through a volt-free contact.

Product Source Empty(pin 15)

- will notify the pump that the product source is empty.- will alert the user to the alarm signal through a dialog box.- will raise the GENERAL ALARM signal (pin 7).- link the pins 15 and 13 (gas shown in the wiring dia-

gram).- can be done through a volt-free contact.

1.3 Control Input Wiring

In order to use the control inputs, the power must be provided to pins 13 and 10 as per (g 1.2 Power Supply). The control inputs are activated by connecting the corresponding input pin to ground. These are normally open signals.

Table 2 Control Input Wiring (continued)


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Function Description Wiring DiagramsBund Detection(pin 17)

- will notify the pump when the bund detects product- will alert the user to the alarm signal through a dialog box.- will raise the GENERAL ALARM signal (pin 7).- link pins 17 and 13 (gas shown in the wiring diagram).- can be done through a volt-free contact.

1.3 Control Input Wiring (continued)

In order to use the control inputs, the power must be provided to pins 13 and 10 as per (g 1.2 Power Supply). The control inputs are activated by connecting the corresponding input pin to ground. These are normally open signals.

Table 2 Control Input Wiring


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Function Description Wiring DiagramsGeneral Purpose Output 3(pin 5)

- for more information refer to (g 2.2 Vantage 5000 selectable output control functionality and setup).

- the maximum current draw for pin 5 is 20 mA.

General Purpose Output 4(pin 6)



General Purpose Output 2 (pin 7)



General Purpose Output 1(pin 8)



Master Steps Output(pin 18)

- will notify the user of the pump’s rotational speed. - the output is a clock operating between 0-1100Hz,

scaled with the pump operating speed. - use pins 10 and 18 to determine what output speed the

pump is running.- the maximum current draw for pin 18 is 20 mA.- typically this is linked to the SLAVE STEPS INPUT

signal on a second pump to provide a Master/Slave arrangement, refer to Appendix D - Remote Control Options, Proportional Flow Mode

Slave Steps Input(pin 4)

- will control pump speed as a proportion of input signal- the input is a clock operating between 0-1100Hz, scaled

with the pump operating speed: 100.25 Hz = 0.1 RPM, 600 Hz = 200RPM, 1100Hz = 400RPM

- use pins 13 and 4 to drive the slave pump.- typically this is linked to the MASTER STEPS OUTPUT

signal from another pump to provide a Master/Slave arrangement, refer to Appendix D - Remote Control Options, Proportional Flow Mode

1.4 Control Output Wiring

In order to use the control outputs, the power must be provided to pins 13 and 10 as per (g 1.2 Power Supply). They are all open collector form.

Table 3 Control Output Wiring


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Function Description Wiring Diagrams0-10V Input(pin 22)

- is provided for 0-10V Input speed control. - use the 0-10V INPUT LINE for controlling pump speed

operation through pin 22.- +10V Analogue Supply is provided through pin 11. - 0V Analogue Supply is provided through pin 12.

Example:0-10V speed control using a 2.5kΩ potentiometer. A MINIMUM of 2.5kΩ resistor must be used to prevent damage to the pump.

NOTE: The nominal maximum voltage for 0-10V Input is 10V. For an accidental higher voltage, the circuits are protected.

0-10V Output(pin 20)

- use the 0-10V Output to monitor the rotational speed of the pump.

- is provided between pins 20 and 12 - the pump will provide the signal for a 0-10V Output

4-20mA Input(pin 9)

- is provided for 4-20mA Input speed control through pin 9.

- the 4-20mA loop is provided for analogue ground through pin 12.

- this can be scaled in the software.- the 4-20mA has an impedance of 100 Ω. - make sure the loop supply voltage is not too great to

damage the pump.

NOTE: The nominal maximum current for 4-20mA Input is 20mA. For an accidental higher current, the circuits are protected.

4-20mA Output(pin 21)

- use the 4-20mA output to monitor the rotational speed of the pump.

- output is provided between pins 21 and 12.- the pump will provide the signal for a 4-20mA output.- will not function correctly with a separate loop voltage

supply. - If a 4-20mA output is required to run over a considerable

distance/line resistance, a 4-20mA repeater may be required.

1.5 Analogue Wiring

Table 4 Analogue Wiring


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2. Functions Available with 25 WAY Remote I/O Connector2.1 Remote Start/Stop Control Functionality

The remote starting and stopping of the Vantage 5000 is controlled using the 25 WAY Remote I/O Connector at the rear of the pump. To use any logic remote control three steps must be taken:

1. Derive a power source for the I/O port from one of two voltage sources, local (from the pump) or remote (an external

power supply) 2. Connect pin 1 (Manual/Auto) to the local 0V, this enables pump remote control mode or puts it into Auto Mode 3. Remote control functionality must be selectively enabled by the user via the Vantage 5000 ‘Screen Module’ where the

I/O settings can be modified from the ‘HMI’ (Human Machine Interface) option to the ’25 WAY Remote I/O connector’ option; Refer to chapter 13 ‘Remote Control’ of the Vantage 5000 Operation Manual for further details.

2.1.1 Wiring for Remote Control using Pump’s Own Power Supply

2.1.2 Wiring for Remote Control using External Power Supply

13 12 11 10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14

Figure 3 25 WAY Remote I/O Connector - Diagram & Description of PINs (female connector - viewed from the rear of the Vantage 5000)

Description Wiring Diagrams

- link pins 25 (0V Pump Supply) and 13 (Remote I/O 0V).- link pins 23 (+24V Pump Supply) and 10 (Remote I/O

+24V). Warning: Using local voltage sourcing eliminates the

advantages of I/O isolation. - enable Auto mode by connecting pin 1 (Manual/Auto) to

the OV line (pins 13 & 25)


- connect external +24V DC to pin 10 (Remote I/O +24V).

- connect external 0V to pin 13 (Remote I/O 0V).Warning: Using this configuration maintains electrical isolation between the pump and external signals.

- enable Auto mode by connecting pin 1 (Manual/Auto) to the OV line (pin 13)

Table 5 Local Power, I/O Not Isolated

Table 6 External Power, I/O Isolated

13 12 11 10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14

24V DC Power Supply

+24V0V

13 12 11 10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14













13 Remote I/O 0V


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2.1.3 Remote Start/Stop Control

There are two modes of start operation, ‘Maintained’ (Non-latching) and ‘Non-maintained’ (Latching). These are selectable by highlighting the option at the bottom of the ‘Remote Control’ screen (refer to Chapter 13 of the operation manual and Appendix D section 1.2).

Select analogue remote control by the setting the start/stop control to 25 WAY D-SUB optionoption from the remote control using the touch screen. The pump will show in the information bar at the top of the screen.

Maintained Mode

Non-Maintained Mode

A non-latching or latching foot-switch should be used in maintained mode only.

If foot-switch is used in non-maintained mode the stop button should be pressed to stop the pump.

Maintained Mode - Description Wiring Diagrams- link pins 2 (Stop) and 13 (Remote I/O 0V).- link pins 14 (Start) and 13 (Remote I/O 0V) via the

switching mechanism.- the pump will START running when the switch closed.- the pump will STOP running when the switch is

opened.- the RED button on the Screen Module overrides all

remote activation.

Note: If the START signal is closed when the pump is powered off or switched OFF from the Screen Module, then the pump will remain in the stopped state until the switch is opened and then closed.

13 12 11 10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14

Non-Maintained Mode - Description Wiring Diagrams- link pins 2 (Stop) and 13 (Remote I/O 0V) through a

Normally Closed switch.- link pins 14 (Start) and 13 (Remote I/O 0V) through a

normally open switch. - the pump will START running when the START switch

is momentarily closed. - the pump will STOP running when the STOP switch is

momentarily released.- the RED button on the Screen Module overrides all

remote activation. Note: Pin 2 (Stop) must always revert to a 0V connection

in order to maintain functionality, hence the normally closed position of the STOP switch.

Table 8 Non-Maintained Start/Stop (local voltage source mode)

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25 24 23 22 21 20 19 18 17 16 15 14

Start

Stop

Table 7 Maintained Start/Stop (local voltage source mode)

Note


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2.2 Vantage 5000 Selectable Output Control Functionality and Setup The Vantage 5000 can be programmed by the user to define the relationship between the general purpose outputs pins, 5,

6, 7 & 8, available on the 25 WAY Remote I/O Connector, to select pump functionality status. These selectable outputs are optically isolated and therefore the Input/Output (I/O) port must be powered from either a local i.e. the Vantage 5000, or a remote, nominal 24V DC power source.

2.2.1 Powering the Input/Output Port

The following images show the Vantage 5000 25 WAY Remote I/O Connector, positioned at the rear of the unit, and the associated pin out assignment and description table:

2.2.1.2 Wiring for Power Provided by Pump

2.2.1.3 Wiring for Remote Power Supply (recommended)

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25 24 23 22 21 20 19 18 17 16 15 14


This is achieved by linking pin 25 (0V Pump Supply) to pin 13 (remote I/O 0V) and similarly linking pin 23 (+24V Pump Supply) to pin 10 (Remote I/O +24V). The user should be aware that when using local voltage sourcing all of the advantages of I/O isolation are no longer valid.

13 12 11 10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14


This is achieved by attaching an external 24V DC supply the positive line of which is connected to pin 10 (Remote I/O +24V) and the negative is connected to pin 13 (Remote I/O 0V). This method of connection ensures that the vantage 5000 is electrically isolated from any control and feedback functionality.

24V DC Power Supply

+24V0V

13 12 11 10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14


Table 10 Remote Power, I/O Isolated














13 Remote I/O 0V


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2.2.2 Output Port Allocation

The output port allocation menu can be found in the ‘Outputs’ submenu of the ‘Tools and settings’ menu and is shown below with its default settings.

Figure 5 Tools and Settings Screen

Figure 6 Output Menu with Default Settings


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By touching the down arrow of each output a selection submenu appears, as shown below:

The functionality of each submenu element is shown in the table below where logic 0 refers to 0V and logic 1 refers to the I/O positive power supply voltage, which would nominally be 24V. Note that in order to observe this voltage change a 10K Ω pull up resistor should be used between the selected output pin and the remote 24V (pin 10). When an output is activated the internal resistance to 0V is 1kΩ.

Figure 7 Selected Output Submenu

Functionality status Description

Disabled The selected output pin is not allocated and will default to a logic 1 level.

Tube burst The selected output pin will be a logic 1 when no burst is detected and a logic 0 when fluid is detected for the burst sensor.

General Alarm

The selected output pin will be a logic 1 when there are no faults on the pump and a logic 0 when any of the following events occur:

• Door open• Tube Burst• Motor Stalled • Power failure• Over temperature• Source Empty (1

• Destination Full (1

• Bund Detect (1

• Communication failure (2

• Missing 4-20 mA (3

(1 Pump must be configured for 25 WAY Remote I/O Connector.(2 Fieldbus pump versions only.(3 4-20mA must be enabled.

DirectionThe selected output pin will be a logic 1 when the pump is set to run in a clockwise direction and a logic 0 when the pump is set to run in an counter-clockwise direction.

Start/Stop Status The selected output pin will be a logic 1 when the pump is not running and a logic 0 when the pump is running.

Manual/Auto StatusThe selected output pin will be a logic 1 when the Manual/Auto, pin 1 of the 25 WAY Remote I/O Connector, is not connected and a logic 0 when the pin is connected to 0V

Analogue Status The selected output pin will be a logic 1 when the pump is in Human Machine Interface (HMI) mode and will be set to a logic 0 when set for 4-20mA, 0–10V or proportional flow


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A typical application for settings is shown below:

From this image it can be seen that Output 1 is set to reflect the status of the tube burst detection sensor and Output 3 is set to reflect the state of the direction control. For settings to be saved in the Vantage 5000 the green ‘Tick’ must be touched when exiting the menu. If the ‘Home’ button is pressed then a warning message will appear on the screen as shown below:

Note that certain output activity may be overridden if the unit is set for ‘25 WAY D-Sub’ mode rather than ‘HMI’ where active remote input signals override the manual control of the Vantage 5000.

Figure 8 Typical Application Set Up

Figure 9 Home exit warning screen


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2.3 Remote Control Single Dose Mode with Start/Stop Feedback

The following images show the Vantage 5000 25 WAY Remote I/O Connector, positioned at the rear of the unit, and theassociated pin out assignment and description table:

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25 24 23 22 21 20 19 18 17 16 15 14


• Pin 13 connected to pin 25 (Local 0V power)• Pin 10 connected to pin 23 (Local 24V power)• Pin 1 connected to pin 13 (Auto mode)• Pin 2 connected to pin 13 (Stop configures)• Pin 8 (Output 1 signal source current limited to 20mA)• Pin 14 connected to pin 13 (Remote control footswitch)















13 Remote I/O 0V

13 12 11 10 9 8 7 6 5 4 3 2 1

25 24 23 22 21 20 19 18 17 16 15 14

OUTPUT1


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2.3.1 System Parameters Setup via the HMI

1. Pause interval should be set to 0 seconds.

2. Output 1 - sets the start/stop status from the drop-down list.

3. Start/Stop Control - sets the 25 Way D-Sub, Non-Maintained.

Figure 11 Editing the Job File - Dose/Batch Mode

Figure 12 Settings Menu - Outputs Setup

Figure 13 Remote Start/Stop Control - 25WAY REMOTE I/O CONNECTOR

peristaltic cased tube pump · onboard +24v supply is wired correctly, if not a pump failure can...

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