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Pet Coke Consulting, LLC Phil Fisher Argus Conference, Houston September 19-21, 2012

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Page 1: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Pet Coke Consulting, LLC

Phil Fisher

Argus Conference, Houston

September 19-21, 2012

Page 2: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Will Pet Coke continue to be made over next 25 years?

Page 3: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

To answer, we need to know:

• What drives pet coke production? • How will those drivers change? • What must happen to make the

change

Page 4: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Pet Coke Drivers:

• Price of Pet Coke is irrelevant

• Refineries must meet global oil demand

• Coker Margin: Need enough light-heavy spread (“LHS”) between coker feed (heavy resid) and light products (gasoline, jet and diesel) to run the coker

Page 5: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Crude oil demand continues to grow globally; Refining capacity will match it

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World crude oil production 1000's bbl/day

1980-2010

Source US EIA

Page 6: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Max Pet Coke • About 105 million mt/year of pet coke

produced today • At 5 -10% pet coke yield from crude oil, if all

current 75 million bbl/day of crude oil were coked, it would make 275-550 million mt/y of pet coke

• Even if global oil demand dropped by 50% , there still would be potential for 135- 275k mt/yr of pet coke, if LHS supports it

Page 7: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

So will the LHS spread support Cokers?

LHS is driven by demand for the lighter products (gasoline, diesel and jet) vs. heavier products (asphalt and bunker fuel)

Page 8: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

What can happen to light products demand?

The only likely force to significantly reduce light products demand is action on solving the Greenhouse Gas (“GHG”) problem for vehicles: • Carbon tax on gasoline, diesel • CO2 tax • Tax incentives for non GHG vehicles • Penalties/fees for GHG vehicles

Page 9: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Can we go to non GHG vehicles & how do we get there?

• LPG as a fuel? – Makes CO2, requires LPG storage at service stations

• Compressed Nat Gas (“CNG”) as a fuel? – Makes CO2,

requires pipeline capacity improvements and compressors at service stations

• Hydrogen? - No CO2, but jury still out if energy to make it is less than energy released when burning it. Delivery system?

• Electricity? - Can fuel at home, but……..

Page 10: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Electricity can solve the GHG problem for vehicles, except:

• Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from gas produces about half of the CO2 as power from coal

• Already using all hydro, so left with solar and nuclear

• But nuclear still has issues re: safety (Fukushima, Japan) and waste disposal (Yucca Flat, Nevada)

• Solar investment in both generation and in the vehicle battery is expensive

• But solar is all that is left with proven technology for zero C02

Page 11: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

So, how far to reduce light product demand to stop running cokers?

In US, light products demand forced down to 60% of total oil products demand (vs. 76% now in US) might do it.

Page 12: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

If we had to get to 60% light product demand in 2035 with both

hybrid and electric vehicles from solar power:

Page 13: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

US oil products demand profile in 2035 to get to the magic 60%:

2011 2011 2035 2035

MBD % of total MBD % of total

Gasoline 8,740 47.7% 3,860 28.3%

Truck diesel 2,850 15.6% 1,260 9.2%

Rail diesel 1,000 5.5% 1,270 9.3%

Jet 1,430 7.8% 1,810 13.2%

FO, asphalt Lubes, LPG

4,300 23.5% 5.46 40.0%

Total 18,310 100% 13,660 100%

Memo % light products

76.5% 60%

Page 14: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

How to get there: US gasoline 1%/yr growth in car miles driven

2011 2035

Car miles trillions 2.95 3.74

Gasoline demand Thousands bbl/day 8.74 3.86

Hybrid/gas cars, millions 268 204

All electric cars, millions 0 136

Total all cars 268 340

Efficiency, Hybrid/gas cars

mpg 22 38

Efficiency, All electric cars,

kw-hr/mi .35 .31

Gw-hr/year required 0 465,000

Sq miles of solar ranch land required

0 4,060

Page 15: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Land for the Required Solar: US Gasoline Replacement only

1%/yr mileage growth

3%/yr mileage growth

Solar Ranch Land required for all electric cars

4,060 6,500

Area of Los Angeles, sq miles 500 500

Number of solar ranches size of Los Angeles

8 13

Page 16: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Solar Ranch Example: The Desoto Solar Ranch, Arcadia Fla.

Page 17: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

The Desoto Solar Ranch, Arcadia Fla.

• 90,500 solar panels • 235 acres • $150 million to build • 25 MW installed • 19.8% op factor (night, clouds, angle) • 114.4 GW hr- year/sq mile

Page 18: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Desoto Solar Plant vs. Conventional coal/gas plant

Desoto Solar Coal/Gas

Nameplate MW 25 500

Operating Factor 19.8% 95%

Average Output, MW 4.8 475

Build Cost, Millions $ 150 1200

Build Cost per Avg Output, $/KW $31,250 $2,520

Hours in 30 years 263,000 263,000

Build Cost $/kw-hr over 30 years $0.12 $0.01

Fuel cost $/kwhr 0 $0.03*

Total fuel and Build cost, $kw hr $0.12 $0.04

* $3.00/MM BTU at 10,000 BTU/kw-hr

Page 19: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Coal Long Term Outlook

Page 20: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Coal Long Term Outlook

• World steam coal production/consumption approaching 6 B mt/y

• More than half of the consumption is India and China

• Most goes to power generation

• Solar replacement very expensive, takes lots of land

Page 21: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

www.petcokeconsulting.com cell 01 (415) 265 9324

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World Steam Coal Production B MT/y 1973-2009

Pet Coke

Page 22: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

www.petcokeconsulting.com cell 01 (415) 265 9324

China and India Steam Coal Consumption,

1973-2009

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Page 23: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

US Example Reduce coal consumption by 10% from 2011

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2002 2003 2004 2005 2006 2007 2008 2009 2010 2011

US Electricity Generation by Fuel type, GW-hr

Other

Renewable

Hydroelectric

Nuclear

Nat gas

Coal

Page 24: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

US Example Reduce coal consumption by 10% from 2011;

Replace with Solar

2011

Total US elec generation, GW hr 4,105,000

Electrical generation by coal, GW hr 1,734,000

10% Reduction of coal generation 173,400

Ranch solar Gw hr/sq mi 114.4

Ranch solar land required to make up the 10%, sq miles

1,515

Number of required solar ranches size of Los Angeles

3

Page 25: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Observations • Hard to see if oil refining industry will collapse, even

with GHG solutions • Takes a lot of electric cars to drop the US coker

margins to where pet coke won’t be made • Incremental electric power for cars likely to come from

solar • Hard to see if global coal industry will collapse • Takes a lot of solar to reduce coal-fired power even by

just 10% • Solar costs more to build and operate than

conventional coal and gas

Page 26: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Conclusions • Pet coke will be with us for a long time • If serious about GHG in the US, all-electric vehicles and the solar

ranches to support them will need to expand very quickly at great cost

• More likely US will see existing coal-fired power replaced with

nat gas, and incentives for the consumer to buy GHG free cars, and to build solar plants

• India and China coal use will likely NOT follow the US pattern

Page 27: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Yes, but…

What about diesel? • Yes, trucks and buses can also be all

electric, railroads can electrified. Could add another 20% to solar required in US and further reduce LHS

What about jet fuel, fuel oil for ships • Can’t see how planes will use anything

else, so no change to LHS • Difficult to see alt fuels for ships

Page 28: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Yes, but…

What about renewables for power ? Won’t that reduce the solar power required if we want to reduce GHG? • Yes power from renewables reduce the solar

required • But, upon burning, renewables just yield the

CO2 they consumed when growing; no net CO2 reduction

• Might be better than to grow more switchgrass to absorb CO2 and NOT burn it

Page 29: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Yes, but What about clean coal and coke IGCC (GHG free) for new power generation instead of solar ? • Clean Coal debate: Can CO2 really be

recovered? Not much track record.

• IGCC on coal and coke still low operating factor (It’s a reactor, not a boiler)

• Both require a home for the recovered CO2

Page 30: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Yes, but… What about retro fitting conventional coal/gas power plants to reduce GHG emissions ? Requires: • Refrigerating the stack gas to recover the CO2 • N2 removal from the combustion air to reduce

stack gas load • Still need to find a home for the CO2 Enormous cap cost and reduction in efficiency

Page 31: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Yes, but What about new technology to reduce GHG in power generation or as a direct car fuel:

• Fusion • Plasma • Alternate H2 manufacturing • ????

Page 32: Pet Coke Consulting, · PDF fileElectricity can solve the GHG problem for vehicles, except: • Electricity made from gas, coal, oil, LNG, or pet coke makes CO2, although power from

Fusion, Plasma, Alt H2, ???