pet food supplement 2010
DESCRIPTION
2010 edition of the magazine for pet food manufacturers and their suppliersTRANSCRIPT
BE REASSURED YOU’RE SAFELET’S MANAGE YOUR RISK TOGETHER
DSM is the worldʼs leading manufacturer of vitamins, antioxidants and functional ingredients forhuman and animal nutrition. As supplier and solution provider to the pet food industry,DSM can help you manage your risk by assuring you:
• DSM-owned ingredient and premix plants sustainably producing your raw materials• Quality for Life™ meaning safety, quality and reliability in your pet food value chain• Multi-disciplinary support in the development of your next generation products• Cross-industry experience to keep you on the edge of innovation
DSM Nutritional Products Ltd.P.O. Box 2676, CH-4002 BaselSwitzerlandwww.dsmnutritionalproducts.competfood.nbd@dsm.com
Goldfish-B_Pets_PET-SUPPL:QFL pets 08.04.2010 9:10 Uhr Seite 1
“We Make it Right!” is more than a tagline for InternationalIngredient Corporation. All key components of basic diet processedby this feed ingredient manufacturer are research proven. International
Ingredient Corporation prides itselfon providing products of exceptionalquality and dependability, withservice to match.
This quality commitment extendsto ALL areas of manufacturing andproduct handling, which is why theytrust Tapco.
“I’ve worked in the feed industry for more than 30 years,” Mark Warren,Vice President of Plant Operations says, “and I’ve never had a problemwith Tapco buckets, and never used anything else.”
“However we take our customer pledge of quality very seriously,”Warren says. “So I let each of the nine plant managers I supervisethroughout the U.S.A. make their own selection, based on thestringent quality criteria we’ve established for all of our facilities.
“I poll them each year and every one has specified Tapcobuckets exclusively.”
And for good reason. Since 1974, Tapco buckets havebeen outperforming all others in tests and actualusage. Tapco buckets won’t let you down. With900,000 buckets in 64 sizes – stocked throughoutthe world – Tapco has what you want, when youneed it. Call Tapco and find out why 75% of design engineers, contractors and bucket elevator manufacturers wouldn’t specifyanything else.*
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“I’ve used Tapco buckets for over30 years and NEVER had a problem.The nine plant managers I superviseagree – which is why we use Tapcobuckets and nothing else!”Mark WarrenVice President of Plant OperationsINTERNATIONAL INGREDIENT CORP.Fenton, Missouri, U.S.A.
*Grain Journal, Country Journal Publishing Co., Inc., Decatur, Illinois, U.S.A.The color blue, when used in connection with elevator buckets, is a U.S. registered trademark owned by Tapco Inc. © 2010 Tapco Inc.® All rights reserved.
STYLE CC-HDHigh Density Polyethylene Elevator Bucket
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Why 9 out of 9 Feed Ingredient Plant Managers Pick Tapco Buckets – and No Equal.
Tel.: +1 314 739 9191 • +1 800 288 2726 • Fax: +1 314 739 5880 • www.tapcoinc.com
MWIntlIngredient_A4_TapcoApprvd 4/13/10 2:20 PM Page 1
Issue 12 Pet Food SuPPlement Page 1
Published by:Pentlands Publishing Ltd, Station Road,
Great Longstone, Bakewell DE45 1TS. United Kingdom
Tel: +44 (0)1629 640941 Fax: +44 (0)1629 640588
E-mail: [email protected]
Web: www.feedcompounder.com
editor:Andrew D. Mounsey
Views expressed by contributors are not necessarily those of
the Publisher.
© Pentlands Publishing Ltd 2010
Pet Topics .......................................................1 By Roger W Dean
Satiety – A Proven Weight Management Concept ...................................9 By Dr Martin Karutz
Seven Common Elevator Leg Problems That Cause Abnormal Bucket Wear ............12 By Carl Swisher
L-Carnitine – Vital For Health And Well-Being Of People And Pets ...................14 By David Beaumont
The Importance Of Packaging .....................18 By Dr Riccardo Concetti and Graham Rawlings
Carbohydrates – The Good, The Bad … And The Physiology .........................20 By David Southey
Andritz Feed & Biofuel China Successfully Launches Combi Zone Dryer In The Asian Market ...........................22
The New Economic Reality ...........................23 By Dr Mukund Parthasarathy
Pegasus Paddle Mixer From Dinnissen Significantly Improves The Taste Of Cat Food .................................25
PET TOPICS
by roger W dean
Pet Food and recessionWith a large part although not the entirety of the industrial world mired
in the aftermath of the deepest recession in two generations, how have
petfoods and pet products been faring?
On the one hand, there have been plenty of horror stories. In the
UK, there were widespread reports of pets being abandoned in the
Midlands, an industrial area which has been heavily hit by the downturn.
The Royal Society for the Prevention of Cruelty to Animals (RSPCA)
reported in April 2009 that the charity had dealt with 11,586 ‘dumped’
animals in 2008, an average of more than 30 each day and a figure
that was fifty-seven per cent higher than the equivalent figure for 2007.
Moreover, that figure represents just pets illegally dumped, not those
voluntarily taken in by the RSPCA.
According to Wealden District Council in Sussex, pet dogs are
‘becoming the innocent victims of the recession’. Its animal wardens
picked up two hundred and six stray dogs in the area last year with
more than 2,100 being collected across Sussex as a whole, a relatively
prosperous part of England’s southeast. A Council spokesman was
reported as warning that dogs could be expensive to keep and, as a
result of the recession, more animals were being abandoned across
the county. She added that it was around March that dogs given as
presents at Christmas were coming under threat as the novelty of a
new pet wore off and urged pet owners having difficulty looking after
a pet to ‘talk to our animal welfare service or the RSPCA.’
In the US, of course, where the recession has struck with particular
severity at homeowners, pets have either been consigned to shelters
because their owners have been forced to move to apartments where
it is not possible, for whatever reason to keep a pet or, incredibly,
have been left unattended at foreclosed properties. A spokesman for
the Humane Society in Georgia said the abandonment rate was ten
times that of two or three years earlier, before a wave of foreclosures
started hitting neighborhoods throughout the State. With more pets
coming in and fewer people with the resources to pay for adopting a
pet, nearly all animal shelters there were being stretched to their limits
and, in many cases, beyond.
In New York, hard hit by the collapse on Wall Street and the loss
of highly paid jobs in finance, the New York Times reported that, until
comparatively recently, one way the wealthy ‘flashed their fortunes’ was
‘by decking their dogs in Burberry collars and sending them for spa
services’. But the recession had meant that even the city’s wealthiest
dog owners had cut their budgets and sometimes abandoned their
dogs entirely. The co-founder of a Manhattan ‘Doggie Gym’ was
reported as saying that he had never seen so many dogs abandoned by
owners who had quite recently been accustomed to spend thousands
Page 2 Pet Food SuPPlement Issue 12
of dollars on purchasing and maintaining them. And those wealthy
pet owners who were holding on to their dogs are reportedly cutting
back hard. The owner of a Dog Parlour on New York’s Upper East Side
reported that demand had shrunk by half for day care, grooming and
$15 bags of dog food. Owners had also started to stretch out their
dog’s grooming services from every four to every eight weeks. ‘The
dogs look ragged,’ she said. But the owners say that they are ‘sorry
my dog is a mess. But I don’t have a job.’
On the west coast, the State of California has been undergoing
a serious financial budgetary crisis of its own and the recession has
come as a double whammy on top of the State’s seemingly unsolvable
fiscal difficulties. According to the Los Angeles County Department
of Health Services, animal control agencies are already ‘processing’
well over half-a-million homeless pets each year. Only 25 per cent of
these animals are adopted or placed into a safe environment with the
majority, including those with a registered pedigree being, to use that
dreadful expression, ‘euthanized’.
In the context of the overall US economy, although economists
feel that the recession is nearing its end, recovery will be tentative well
into the second and, perhaps, the third quarter of 2010 as the economy
recovers from a severe downturn. But, due to California’s fierce budget-
cutting which has seen the State issuing IOU’s to its own employees,
shelter animals are only allowed to remain on death row for three days,
half what they were once allowed. And animal rights activists say that
seventy-two hours is simply not enough time for them to locate the
owner of a lost or runaway pet with no ID such as a microchip.
Against such a background, insistence on the part of the pet food
and products industry that pet owners are riding out the recession
with no discernable signs of retrenching their expenditure may look a
little like whistling in the wind. According to the American Pet Products
Association, US spending on pets continues to grow despite the
downturn. Spending on pet food, a range of other supplies, veterinary
treatment along with services such as grooming and boarding
increased by 5.4 per cent in 2009 compared with the previous year,
reaching a total 0f $45.5 billion and the APPA is predicting that spending
in 2010 will increase again by up to five per cent.
It appears that, while US pet spending is increasing in all market
sectors, spending on veterinary services showed the biggest increase;
up by 8.5 per cent in 2009. This reflects veterinary care advances which
have greatly advanced the range of services available. Pets are now
undergoing CT scans, root canal procedures and cancer surgery. The
APPA is looking for a further six per cent increased spend on veterinary
care in 2010.
It has to borne in mind, of course, that the APPA is a Trade
Association which was set up in 1958, to serve the interests of the pet
products industry with a mission to promote, develop and advance pet
ownership and the pet product industry. Amongst APPA’s promotional
activities is the publication of the National Pet Owners Survey, the 2009-
2010 edition of which states that 62 per cent of US households own
a pet, equating to a total of 71.4 million homes. This compares with
the situation in 1988, the first year in which the survey was conducted,
when only 56 per cent of US households owned a pet. The estimated
spend in 2010 of $47.7 billion will break down 38.3 per cent on food,
26.8 per cent on veterinary care and 23.1 per cent on other supplies
including over-the-counter medicines.
changing cultureThe life of cats and dogs, prior to their transition to the status of what
is frequently termed as ‘full family members’, was largely defined by
utilitarian considerations.
Dogs were protectors and guardians of both domesticated
livestock and human beings against marauders, both human and
animal. Cats existed primarily as a pest control agency with regard
to rodents threatening human food supplies although they did have
an additional function as objects of religious veneration in Pharonic
Egypt. As such, dogs received such food as to keep them alive, largely
consisting of scraps. Cats were expected to forage for their own food
in the form of mice and rats caught, as one might say, in the course
of duty.
Increasing disposable incomes in many countries have meant an
improvement in the quality of life for many pets but, as the Economist
newspaper recently pointed out, dogs’ and cats’ lives assume a more
sombre hue in some parts of the world.
The Economist reported that dog meat is a popular dish in many
parts of China, particularly amongst ethnic Koreans in the north-east
of the country and that restaurants serving dog are also common in
Beijing. Cats are reportedly a popular dish in southern China.
It now appears that China is ready to end a centuries-old custom
and remove cat and dog from the menu. According to local state-run
media, a draft law was expected to have been presented to the National
People’s Congress in April. This would be China’s first law against
animal abuse. Anyone caught eating cat or dog meat would face a
fine of as much as 5,000 yuan, equivalent roughly to £450 and be
sentenced to up to fifteen days in jail. Organizations involved in selling
cats or dogs or their meat for consumption could be fined between
10,000 and 500,000 yuan.
Attitudes towards pets in China have been changing rapidly in
recent years.
Under Chairman Mao, pets were considered ‘a bourgeois
affectation’ and banned but, with the emergence of a growing urbanized
and increasingly affluent population, pet ownership has become more
popular. In 2008, according to Euromonitor, Chinese consumers spent
5.73 billion yuan (approximately £564.5 million) on pet food and pet-
care products, a 6.9 per cent increase on the previous year. Euromonitor
went on to predict that the market would rise 5.6 percent in 2009, to
6.05 billion yuan (£596 million).
But if Chinese consumers are turning increasingly towards pet
ownership, a ubiquitous officialdom still intrudes into what would seem
essentially to be an individual lifestyle choice.
The residents of Guangzhou, an hour’s train journey from Hong
Kong and one of China’s most affluent cities with an expanding middle
class, were confronted in June 2009 by a new city ordinance to the
effect that each household would be allowed only one dog, meaning
that anybody owning more than one would be allowed to keep only
their favourite.
City officials justified this draconian ordinance with reference to
the city’s stray dog problem. As the middle class has grown, so has
the numbers owning dogs. I’m not sure what is the Chinese for ‘Dogs
are not just for Christmas’ but it seems that one consequence of many
owning dogs for the first time is that the pets are often abandoned
when the novelty wears off, a problem compounded by owners failing
Page 4 Pet Food SuPPlement Issue 12
to neuter their pets. In addition, Guangzhou hosts the Asian Games
which take place in November 2010 and the authorities are attempting
to clean the city up before the Games take place.
The capital, Beijing, not only has a one-dog policy but also decrees
that they must not be taller than 35 cm, about fourteen inches. Since
2006, dogs have also been banned in public places. Part of Beijing’s
policy as regards dogs stems from the fact that China has a rabies rate
which is second only to that of India. A cull in southwest China in 2006
accounted for more than 50,500 dogs. In 2009, a similar cull accounted
for 33,000 dogs in Shaanxi province subsequent to an increase in the
number of rabies cases.
In the build-up to the Beijing Olympics in 2008, one hundred and
twelve ‘official’ restaurants were instructed to remove dog from their
menus in order to avoid offending tourists. However, the Olympics were
not all good news for dogs. There was also a massive cull of pet dogs
in the run-up to the Games while, in addition, a government-inspired
campaign to associate cats with serious diseases including Serious
Acute Respiratory Syndrome (SARS), led to a major cull of cats under
frequently disturbing circumstances, much protested against by welfare
groups both outside and within China.
China, as well as, India displays all the symptoms of a clash
between traditional attitudes to ‘domestic’ animals.
The perception of pets has changed significantly in Indian
households. As part of the so-called ‘humanisation’ trend, pets are
being increasingly treated as family members rather than working
animals, for example, as guard dogs for security purposes or cats
for pest control. Euromonitor as well as other sources takes the view
that many Indian pet owners now derive emotional satisfaction from
keeping a healthy and well-groomed pet, particularly those who may
have studied for their masters degree or higher in a US or EU University
and who have spent time working in the west before returning to their
native land.
These changes in attitudes seem set to continue to spur on the
development of the Indian pet food and care products market in the
next five years as well as exerting an increasing influence on related
industries such as pet grooming, already a significant business in
China.
Pet trends in the uKThe main body representing pet food manufacturers in the UK has
recently completed its latest survey of the British pet population,
showing that, in 2009, there were approximately eight million dogs and
eight million cats in Britain. According to the Pet Foods Manufacturers’
Association (PFMA), more than two-thirds of the canine population
consisted of pedigree breeds; the feline population was composed of
more that four-fifths non-pedigree breeds.
Dogs and cats are not, of course, the only type of pet popular
in the UK and in this connection, I must congratulate the Guardian
and Observer newspapers on their publication, in March 2010, of two
supplements featuring, respectively, cats and dogs and a miscellany
of other assorted birds, reptiles, fish and other livestock. I have often
wondered about the relationship that may be struck off between a
human and a stick insect but if it teaches a young person how to care
for an otherwise defenceless creature, then I suppose that this may be
accounted another benefit of pet ownership.
Meanwhile, a recent Euromonitor report on the UK pet food market
notes that, overall, both dog and cat food continue to enjoy strong
growth [1]. The latter, however, has reflected to a very great extent the
performance of specific categories of pet food. In the UK cat food
sector, wet food is the principal market driver with manufacturers
emphasising the premium nature of their wet brands. Conversely, wet
dog food is stagnating, with dry dog food making the running, reflecting
pet owners’ appreciation of the potential health benefits of feeding dry
dog food and of the comparative ease with which dry dog food can be
purchased in bulk. Dry cat food, on the other hand is showing a much
more restrained rate of growth, although veterinarians stress the role of
dry cat food in controlling gum disease in cats which show a surprising
degree of resistance to having their teeth brushed!
On the subject of health, the problem of pet obesity continues to
mount in the UK as in other industrialized countries, particularly the US.
According to one source, between twenty-five and forty per cent of dogs
in the US are obese. Nor are dogs the only species involved; cats and
all domestic pets are at risk from this potentially fatal condition as the
photographs in my veterinary’s waiting room can testify. Overweight
pets suffer more physical illness and do not live as long as animals of
recommended weight. Obesity can frequently affect pets’ quality of life
while the health risks associated with weight gain include cardiac and
respiratory diseases, diabetes, liver disease, arthritis and spinal disc
problem to name a few. Incidentally, these conditions apply equally to
the human population.
Increasing awareness amongst pet owners of health aspects
related to nutrition has encourage the development of markets for new
multi-functional foods aimed at improving general pet health, including
products focussed on improving the condition of paws, claws, eyes,
coats, skin and teeth. Another aspect related to the drive to convenience
in a world where pet owners are increasingly time-pressured is the
continuing move away from the traditional canned presentation while,
on the other hand, pouches such as the Purina One Natural Balance,
Whiskas and Felix brands plus an increasing range of supermarket
own labels have increased their share of the market.
Despite what one source has called ‘a general stagnation’ in pet
numbers in the UK, the petfood and pet care market is one of the most
robust in the EU.
It appears that with anthropomorphism gathering pace,
manufacturers are increasingly able to persuade pet owners to trade
up to super premium and premium products which will drive value sales
growth over the forecast period projected by the report. It appears that
UK pet owners are also increasingly willing to spend extra on food for
their cats and dogs, according to data compiled by M&S Pet Insurance
and reported on in late 2009.
In 2008, according to a Mintel Report, a total of £1.7 billion was
spent in the UK on food for domestic animals. In a press release dated 5
October 2009, M&S Pet Insurance also quoted data from online retailer
and pharmacy Bestpet which reported a thirty per cent increase in sales
of premium food sales during a twelve month period running from the
last quarter of 2008 - a reflection of the fact that, with the recession
biting, Bestpet sells pet medication and food costing up to fifty per
cent less than buying at a vet.
Interestingly, the insurer made the point that UK owners were also
[1] Pet Food and Pet Care Products in the United Kingdom - Euromonitor International published in September 2009.
Issue 12 Pet Food SuPPlement Page 5
increasingly ready to make the link between premium foods for their
pets and pet health; in the UK as well as in the US, pet obesity together
with its attendant health problems is becoming a major concern of
the veterinary profession. A spokesman for Bestpet Pharmacy noted
that ‘Responsible pet owners who ensure their cats and dogs have a
healthy diet and regular exercise can help reduce expensive vet bills
in the future.’ It seems that the message is getting through; a survey
conducted in 2008 by the UK Pet Food Manufacturers’ Association
showed that nine in ten pet owners claimed to be aware of the potential
health effects of various kinds of pet food.
cats – or their oWners – are cleverer?According to a study by Bristol University’s Department of Clinical
Veterinary Science published in the Veterinary Record, people who
own a cat are more likely to have a university degree than those with
a pet dog [2]. The survey of 2,524 households found that 47.2 per cent
of those with a cat had at least one person educated to degree level,
compared with 38.4 per cent of homes with dogs!
Interestingly, the study also found that UK pet ownership was
much higher than previously thought.
Cat and dog numbers were last estimated in a peer-reviewed
scientific journal in 1989. This concluded that there were 6.2 million cats
and 6.4 million dogs in the UK. According to the Department of Clinical
Veterinary Science‘s study, however, current numbers are likely to be
about 10.3 million and 10.5 million respectively. This is significantly
higher than the Pet Food Manufacturers’ Association estimate of around
eight million for each species in 2009
One of the study’s authors, Dr Jane Murray, a lecturer in feline
epidemiology at Bristol University, said the variation in education levels
between owners was the most striking difference. She added that
researchers hoped to repeat the study using the results of the 2011
census to get a clearer idea of trends in UK pet ownership.
Pet Food RecallsIn the last issue of this publication, I discussed the disastrous pet
food recall episode in the US which was eventually traced back to
contamination of ingredients with melamine. It further emerged that
the contamination was deliberate, with a view to raising the protein
analysis of the ingredient material concerned.
I now understand that pathologists have recently determined that
the US outbreak in 2007 was not the first chemical-related incident
to occur this decade. An outbreak in 2004 also involved pet foods
contaminated with industrial chemicals and affected more than six
thousand dogs and a smaller number of cats across Asia, according
to Asian press reports at the time, with renal failure in the animals
linked to Pedigree dog foods and Whiskas cat foods manufactured
in Thailand by Mars.
In the US, it was publically assumed the outbreak was the first
of its kind until a pet blog, Pet Connection, reported on the Asian
incidents. Asian veterinarians initially ascribed the 2004 pet deaths
to fungal toxins, one of the first suspicions in the context of the US
recalls in 2007.
It appears that a specialist in renal pathology at a Veterinary
Diagnostic Laboratory in Athens, Georgia succeeded in tracking
down tissue samples from the pets that died in 2004. The samples
contained the same type of insoluble crystals found in US pets
during the 2007 outbreak. However, it also appears that the Georgia
researchers were not the first to link the two outbreaks; when it became
known that melamine and cyanuric acid were the culprits behind
the US pet deaths, Mars scientists made the link and claim to have
‘shared this information with the veterinary community and regulators
in Asia and the US.’ However, while the Food and Drug Administration
acknowledges it was informed, it appears that major veterinary and
pet food organizations claim they were never told by Mars of any link
between the two outbreaks.
The 2007 recall of pet foods in the US and Canada was the biggest
on record, reportedly affecting over one hundred brands and sixty
million packages of wet and dry dog and cat food.
There was, predictably, much speculation over what long-term
impact the recall would have on the industry. However, industry sources
seem to agree that the recall has had few long-lasting effects, with
most pet owners returning to their regular brands soon afterwards.
Nonetheless, the recall did provide a boost for the already growing
demand for ‘super-premium’ dog and cat food with some consumers
looking to these brands in the expectation of higher-quality ingredients
Pets and the dentistI was not aware of the existence of the Feline Advisory Bureau (FAB)
until my vet told me about it.
[2] Number and ownership profiles of cats and dogs in the UK, by Jane K Murray, William J Browne, Margaret A Roberts, Amber Whitmarsh and Timothy J Gruffydd-Jones, Veterinary Record, 6 February 2010.
Page 6 Pet Food SuPPlement Issue 12
Briefly and surprisingly, and as FAB’s own website notes, although
cats are ‘an endless source of fascination’, relatively little was known
about them or their veterinary needs when the Bureau was founded
by Joan Judd in 1958. Attracted to cats from childhood, her interest
developed further when she became the owner of two Siamese cats
which would, indeed, keep anybody in fulltime employment.
Unable to find answers to a vast array cat health problems, she set
out to provide cat lovers with information based upon proven facts. In
1958 she founded FAB, based upon a determination to generate and
disseminate high quality scientific information to anyone involved with
cats, be they vets or owners. It appears that, in the UK at least, FAB
is still unique, having led the field of knowledge about our cats and
what makes them tick for half a century. This work and the influence
it brings to bear continues, not only in the treatment of disease but in
establishing standards for boarding catteries and providing help and
information to cat owners nationwide [3].
Here, an interest must be declared.
The author is the keeper of a cat who will be nineteen at around
Christmas 2010. The cat in question has recently taken to yowling in
the middle of the night for no apparent reason. FAB provided a useful
explanation to this, noting that ‘vocalisation appears to play a big part
in the ageing process. Two thirds of the cats surveyed use more sounds
to get food and attention’. FAB goes on to note that more than a quarter
of surveyed cats called for attention at night, stopping only when
they received attention or reassurance from their owners. FAB further
suggests that, as a cat’s ability to protect itself declines, there appears
to develop a higher dependency on their owners for their security.
Having tried successfully a number of times to illicit a response from
their owners by means of a harsh distressed yowl difficult to ignore,
they continue to perform the ritual as ‘a learned behaviour’. According
to FAB, a number of owners reported that the calling stopped when
the cat was allowed to sleep in the bedroom although in the author’s
case, it must be admitted that the calling started in the bedroom where
the cat has always slept!
However, FAB also makes the inescapable point which, doubtless,
will have occurred to readers, that other factors may be at play.
These include deafness and chronic cerebral hypoxia - deficiency
of oxygen supply to the brain - which potentially produce symptoms of
senility and short-term memory problems causing general confusion
at night. Other causes include high blood pressure, causing general
discomfort, headache and disorientation with ensuing distress
response. Night-time vocalisation is often reported as one of the
behavioural signs in cats suffering from hyperthyroidism, a condition
frequently seen in the elderly cat. Needless to say, all these potential
conditions have been investigated by the author’s veterinarian and,
mercifully, found to be absent.
FAB has also provided useful data on another aspect of the aging
feline in question in that, as all owners will be all-too-aware, dental
problems become more acute as dogs and cats get older.
This is not surprising. As life expectancy amongst humans has
increased, it has become equally evident that the major cause of human
tooth loss is not tooth decay but periodontal gum disease. This results
from the infection that results from the build-up of soft dental plaque
on the surfaces of the teeth around the gums. If this is allowed to
accumulate, the bacteria in dental plaque irritates the gum tissue which,
in turn, often leads to infection in the bone surrounding the teeth.
Hard dental tartar consists of calcium salts from saliva deposited
on plaque. This starts to form within a few days on a tooth surface that is
not kept free of plaque and provides a rough surface enhancing further
build-up of plaque. Once established, tartar is difficult if not impossible
to remove without dental instruments.
Halitosis - bad breath - is the most common effect noted by pet
owners; this, however, is frequently only the initial symptom. The gums
become irritated, leading to bleeding and oral pain and your cat or
dog may lose its appetite or drop food from its mouth while eating.
The roots may become so severely affected that some teeth become
loose and fall out. Bacteria surrounding the roots gain access to the
blood stream. Studies have shown that dogs with severe periodontal
disease are characterised by an increased degree of microscopic
damage in their kidneys, heart muscle and liver than do dogs with less
severe periodontal disease.
The key to managing gum disease, whether in humans or pets,
is prevention.
I must confess that I have never envisaged successfully brushing
a dog’s teeth, let alone a cat’s; nevertheless, a helpful website, the
Forget-Me-Not Cat Sanctuary, advises me that it is perfectly possible
to do so if the learning process is started sufficiently early. Tips include
the advice to use a soft veterinary toothbrush; human toothbrushes are
too large to use for your pet’s teeth. Such toothbrushes can be bought
from your veterinarian or from a pet store.
Veterinary toothpaste must also be obtained; human toothpaste
may be harmful to cats. It appears that there are many flavours of pet
toothpaste available including poultry and fish, a fact confirmed by
my own veterinarian!
russian PetsAs one of the so-called BRIC nations (Brazil, Russia, India and China)
that have shown amongst the highest world growth rates in Gross
Domestic Products over recent years, there has been considerable
interest in Russia as potentially a major pet food and product market.
However, following the crisis that has reportedly engulfed the Russian
economy since the crash in oil and gas prices in 2008-09, two recent
reports have shed light on what is happening to the pet food industry
in that vast country.
The report published in December 2009 by Agriculture and Agri-
Food Canada suggests that the Russian pet food market still offers
major opportunities for growth and, indeed, presented figures that made
the author stop and stare, During the past ten years, the average growth
in GDP has been seven per cent, economic growth which has driven
demand for pet ownership and prepared pet food products.
Interestingly, the Canadian study highlighted the significance of
unprepared pet foods in Russia which, the report argues, presents
potentially the major growth opportunity in this largely untapped
market. Increases in disposable incomes have also improved demand
for premium pet food products.
The Russian pet food market is worth US $1 billion and is
forecasted to be one of the fastest growing in the world. There are an
estimated 17.8 million pet cats and 12.2 million pet dogs in Russia,
thus ranking Russia second only to the United States in terms of the
[3] A useful introduction to this organisation may be found at http://www.fabcats.org/publications/pdfs/Essential_cattitude.pdf
Issue 12 Pet Food SuPPlement Page 7
number of pets per head of human population.
The report suggests that the ‘humanisation’ of pets is starting to
become very prominent in Russia, as owners are increasingly willing
to spend more on premium pet food products to indulge their pets -
humanisation being defined as treating pets like companions or family
members and looking after their health and well-being accordingly.
This is distinct from anthropomorphism - the ascription of human
characteristics to animals.
Another factor known to contribute to the growth in sales of
prepared pet foods is the ongoing urbanization of the Russian
population, a development shared with many other emerging
economies. Prepared pet foods are more ‘convenient’ and are, by
definition, more appropriate to the life-styles of urban dwellers.
Euromonitor reported, in late 2009 that, in line with the global
economic crisis, Russia’s economic development slowed down in 2009.
However, having experienced robust economic growth during most
of the review period as a result of high commodity and, in particular,
oil prices, Russia was not, on first appearances, as badly affected as
some other countries.
In the major urban centres of Moscow and St Petersburg, this
has helped to sustain a positive development of the Russian pet food
and pet care products market. But, as importantly, the tendency of
owners to treat pets like family members and to be willing to spend
significant sums on their health and well-being - the pet humanisation
trend - has also contributed to positive market development in 2009.
Other aspects have included organic growth in the pet population
and, importantly in countries such as Russia, the development of
improved distribution channels for dog and cat food products. Other
factors identified by Euromonitor include growing consumer demand
for convenience pet foods and increasing awareness of pet health
issues among owners.
Euromonitor also reported that the ‘other pet food’ sector also
benefited from increased interest in exotic and rare pets, particularly
smaller animals such as rabbits and guinea pigs that are easier to care
for and can be kept in cramped urban environments.
Euromonitor also identify in Russia what appears to be a
widespread phenomenon as pet food markets develop, the trend to
pet humanisation. The effect of this was to ensure that the demand
for superior quality premium and super premium pet food remained
robust in 2009 instead of falling back in line with consumers’ declining
disposable incomes. One important aspect of this, in Russia as
elsewhere, is that it is in urban areas where this trend is likely to be
strongest. Disposable incomes tend to be higher in urban areas,
creating the potential for a higher proportion of pet owners to spend
significant and increasing amounts on not just feeding but caring for
their pets. Distribution channels are also important; premium and
super premium products are more widely available in large cities,
particularly through the development of new marketing channels such
as pet superstores and veterinary complexes. And, finally, there is the
obvious point that many urban consumers have limited free time and,
in consequence, feel somewhat guilty about the lack of attention they
can afford their pet. The guilt is duly assuaged by buying higher quality
and more expensive pet food and pet care products. Rather like some
peoples’ attitudes to their children, really!
The Russian retail layout is changing as the country moves away
from the dreaded ‘gastronome’ or food store, an institution personally
experienced by the author. Wholly new forms of retail outlets are
emerging, not just in the cities but also in the regions. A number of
own label brands are emerging in the retail sector and these include
pet foods.
Supermarkets and hypermarket outlets are increasing in average
size and, as a result, are able to assign more shelf space to economy and
premium pet food brands. There is no doubt that this has encouraged
a trend towards product diversification. In 2009 this continued to cause
more intense competition between pet food manufacturers, which had
a moderating effect on prices and made higher quality products more
affordable to larger numbers of consumers.
uK Pet Food ManuFacturing statisticsAccording to the 2009 edition of UK Business: Activity, Size and
Location, there were one hundred and eighty sites in the UK classed
as being involved in the manufacture of prepared petfoods.
Of these, eighty employed up to four people; there were only fifteen
sites that employed one hundred people or more. Of this latter total,
just five sites employed upwards of two hundred and fifty people.
In terms of location, the largest single concentration of sites
involved in the manufacture of prepared pet foods was in Yorkshire
and the Humber. The east and southeast of England boasted twenty-
five sites apiece. In contrast, Wales and Scotland have only five sites
each, as does London.
If we look at the statistics at the enterprise level rather than from
the point-of-view of individual sites, then UK Business: Activity, Size
and Location 2009 suggests that there were one hundred and fifty
enterprises operating in the UK at the time of the 2009 survey of
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which half employed up to and including four people. This accords
with the view that much of UK manufacturing is made up of small to
medium-sized businesses but has to be reconciled with the fact that,
of the one hundred and fifty enterprises identified, sixty were reported
as generating sales in excess of £1 million, with half of those reporting
turnover of £5 million or more.
Of the one hundred and fifty businesses, eighty had been founded
for ten years or more but there were twenty businesses with a lifespan
of two years or less.
Each year, the UK government undertakes the Annual Business
Inquiry, the successor to, in my view, the much more useful Census
of Production. Data collected between 1997 and 2007 suggests that
the number of enterprises operating in the field of prepared pet food
manufacture peaked at around one hundred and seventy two in 2002,
since when the industry appears to have embarked on a process of
consolidation.
The ABI for 2008 was conducted under the Standard Industrial
Classification which became operative in 2007 (SIC 2007) as required
under EU regulations and may not thus be directly compatible with
the results shown for 2007 under the previous Standard Industrial
Classification. The results for 2008 suggest an industry with sales of
£1,207 million and purchases of goods, materials and services of £791
million and employment costs of £138 million. Adding the last two
figures together and subtracting their combined total from total sales
suggests an operating margin of £278 million or 23 per cent. This may
be compared to the operating margin achieved by the manufacture of
prepared feeds for farm animals of 5.4 per cent in 2008.
Pet Foods – the next Five yearsAnd finally, where is the world pet food industry likely to be heading
in the next half-decade?
Currently, it may be reasonably argued that the US is the kingpin of
the world pet food market but there are clearly challengers waiting in the
wings. By 2013, one source suggests, Brazil will have overtaken Japan
to claim the runner-up’s spot. Russia is seen as climbing up the rankings
and pet food sales in countries such as Thailand, Romania and India
are also seen as growing rapidly in the years up to 2013. According
to Euromonitor International, North America and Latin America saw the
biggest increases in pet food sales between 2003 and 2008 followed
by Western Europe. Significantly, Eastern Europe’s growth was just
behind that of the EU but from 2009 until 2013, it is projected that
Eastern Europe will overtake the EU. Asia Pacific will start catching up
with the EU. In the latter, only Italy will still experience growth in the pet
food market at around five per cent a year between 2009 and 2013.
Most other countries in the developed world will experience growth
rates of between one and two per cent with ever-cautious Germany
experiencing negative growth of around -0.8 per cent, reflecting German
consumers’ continuing price-sensitiveness and preference for own
label or discount brand pet foods.
Unsurprisingly, differences in projected growth rates reflect local
factors but Euromonitor has identified two common trends. Increasing
pet ownership will reflect the rising proportion of the world’s population
living in an urban environment, a development associated with rising
disposable incomes which, in turn, creates more incentives for
developing a modern retail trading structure, despite the depressing
effects of the current recession. These factors also appear to be
generating an increasing level of pet ownership in emerging markets,
which have already experienced huge growth rates over the past
decade. For instance, between 1998 and 2008, the number of cats
and dogs owned in Brazil and Turkey rose by 49 per cent, resulting
in a total of almost fifty million pets in Brazil, clearly a huge potential
market. The Chinese pet dog and cat population stands, according to
the most recent estimate, at almost 38 million; India has an estimated
7.6 million cats and dogs.
The other major factor is the transition from what might be termed
the ‘autonomous’ pet food market - the market where dogs are tossed
scraps from the table while cats forage for themselves - to a market
where diets specifically formulated on actual or perceived advantages
form the major part of the pet population of the country concerned.
A Euromonitor study points out, rightly, that the relatively low level
of pet owners feeding commercially prepared foods means a huge
potential market for the pet food industry. Among the ten projected
fastest growing pet food markets, only Argentina has total consumption
of prepared pet foods above a quarter of the total perceived market for
pet foods, a figure that is far below the levels in developed markets. In
a significant number of the fastest growing markets, total consumption
of prepared pet foods barely reaches between five or ten per cent
of the potential market for manufactured pet foods, constituting an
enormous opportunity for companies seeking to encourage pet
owners to switch from table scraps to prepared pet food which is
arguably more nutritious, more convenient and more an expression of
the developing relationship between humankind and the companion
animal – or pet!
Speciality Petfood Ingredients
Adding Value – Naturally
Contact John Nolan
Inovitec LtdRookery Bank, Alpraham, Tarporley, Cheshire CW6 9HX
Tel: 01829 730407 • Fax: 01829 730410Email: [email protected]
Issue 12 Pet Food SuPPlement Page 9
Approximately 40% of the pet population in North America and Western
Europe is overweight or obese. This staggering figure is compounded
by obesity related conditions such as diabetes mellitus, orthopedic
problems, cardiovascular disease and other metabolic and physical
problems.
But the main reason for overweight and obese pets is the human
factor, linked to several issues:
The sedentary lifestyle of the domestic pet;•
Surgical contraception resulting in changes to the pet’s •
environmental and endocrine mechanism;
Predisposition as a result of breeding; and•
Indiscriminate feeding habits.•
This last factor might be the true culprit, complete with table scraps,
poor diet, constant access to food, competitive eating in a multiple pet
household and other poor eating rituals.
it’s about disciPlineIn nature, food acquisition has never been a sure thing for any creature –
canines, felines or humans. It has always been accompanied by physical
exertion to capture or cultivate and consume food. Humans, however,
have figured out how to avoid all that work. They have learned how to
refrigerate, dry, preserve and store foods in large amounts and have
created the same food acquisition assurances for dogs and cats.
Like humans, pets no longer have to hunt to survive nor live
outdoors, so they have mirrored the human tendency to have trouble with
weight. The major difference is that humans principally have complete
control over what they eat. They should also have complete control over
what and how much their pets eat.
But, let’s be fair here. For most people, it’s very difficult to stick to a
calorie reduced diet, exercise regularly or resist potato chips or a chocolate
bar. Considering this human weakness, how can we expect people to treat
their pets with the same or even a higher level of discipline?
It should be easy: feed a good, balanced diet with a calorie amount
that offsets the pet’s energy consumption. Therefore, it’s about calories
… and it’s about discipline – the pet owner’s discipline. So talking
SaTIETy A Proven Weight MAnAgeMent ConCePt For Pets
Overweight and obesity is one of the biggest challenges for the
pet food industry. While the food industry innovation is focused
on finding new solutions to the problem, the pet nutrition industry
is still mainly building on calorie reduced “light” products. This
concept however does not consider the pet owner as a limiting
factor to successful weight management. Learning from functional
foods might help. New concepts and ingredients for helping
manage the weight of pet are becoming available for the pet food
industry. One example is Fabuless™ a satiety triggering ingredient
demonstrated to reduce the calorie intake of pets.
By Dr Martin Karutz, DSM Nutritional Products, Switzerland
about weight management means addressing the owner with the right
products, messages and facts to help him or her to control the pet’s
weight, while also satisfying an intense desire to pamper the pet.
calorie reduced Pet FoodsIt is broadly accepted by veterinarians and pet nutrition specialists
that pet food products with a reduced calorie density can provide the
foundation for a weight reduction program. Suitable diets for weight loss
regimes are indicated to be low in fat, rich in dietary fibre with selective
carbohydrate sources to subdue insulin response. These “light” pet
food products are designed to reduce calories by 5-15% at constant
daily food intake. Since weight management is about reducing calorie
intake, the approach is right, at least when the reduced level of fat is
not offset by increased highly digestible carbohydrates combined with
lower proteins.
Adequate mineral and vitamin supplementation as well as
sufficient protein intakes for the feed levels must be maintained. Various
antioxidants (e.g. taurine, α-lipoic acid, vitamin E & C, and β-carotene)
can also help to mitigate the complications of diseases associated with
obesity and will prepare dogs and cats for a healthier life. Additionally
reduced calorie pet food can be fortified with ingredients that stimulate
the metabolism to consume more calories and turn deposited fat into
Page 10 Pet Food SuPPlement Issue 12
energy. Examples include carnitine, which facilitates fat burning, and
green tea polyphenols like EGCG proven to set the fat metabolism at a
higher gear to turn fat into energy.
learning FroM Functional FoodsAs pets and their owners due to their metabolic set up are not that
different when it comes to weight problems it might be helpful to have a
look at what happened in the human food industry and what nutritional
products and solutions are offered for decreasing overweight and
obesity for humans.
About 10 years ago the food industry was in the middle of what
can be called the “low” period. Products claiming “low fat”, “low
carbohydrates” or “low calorie” on their label flooded the retailer shelves
promising easier weight loss. During the last decade however people
started to search for a new kind of weight influencing solutions. “Low”
products were more and more considered as boring and people started
to look for a more modern approach avoiding the psychological aspect
of missing something when consuming food which is perceived of being
reduced. Lowered in calories? Lowered in nutritional value? Lowered
in taste experience?
Satiety is one nutrition concept successfully taking an increasing
share in the market of human weight management products. Satiety
products contain higher concentrations of fibres or other ingredients
contributing to filling the stomach thereby triggering a feeling of satiety
and reducing the frequency of eating and amount of food. A second
class of satiety products uses functional ingredients that create the
feeling of satiety or satisfaction by influencing specific receptors in the
gut and subseqeunt signaling chains to the brain. Multiple studies in
humans but also in dogs have demonstrated that certain nutrients can
trigger this satiety mechanism.
Fabuless, an ingredients For easier control oF calorie intaKeOne example of a functional ingredients designed to help humans
to manage their weight is Fabuless™, a patented emulsion of highly
purified palm and oat oils that creates the feeling of satiety. The
principle mechanism of this emulsion is a delayed digestion of the
fat component of the product, leading to the presence of free fatty
acids in the distal jejunum and ileum. These fatty acids are thought
to trigger the so-called “ileal brake” mechanism. The ileal brake is
a physiological mechanism to ensure better digestion of nutrients.
When nutrients are still present in the distal ileum, gastric emptying
and gut movement are slowed down to permit better digestion of the
gut contents. At the same time, a feeling of satiety is created, reducing
appetite. There is no influence on the digestion in general or on the
digestion of other nutrients ingested with or after the emulsion. Side
effects have not been seen in the human studies and are unlikely
to occur, as the product is completely digested before entering the
colon.
In multiple controlled human studies Fabuless has been
demonstrated to significantly reduce energy intake by 12.5% - 30%,
to reduce the occurrence of weight regain after dieting (yoyo-effect)
and to reduce total body fat. No tendency for compensatory eating
during the next day was observed.
Fabuless For Weight ManageMent in PetsThere is literature confirming that the ileal brake mechanism also exists
in dogs and that the strongest trigger for the dog is the presence of
fatty acids in the small intestine.
In order to test the efficacy of Fabuless in pets, 40 adult beagle
dogs, with a known history of high feed intake, were allowed a 14-
day adaptation period to acclimatize to a new feeding regime, which
was also used during the main trial. Dogs were offered a morning
snack in terms of wet dog feed mixed with Fabuless, in an amount
which accounted for approximately 15% of the dogs’ daily energy
requirements. Four hours after the morning snack all dogs were
offered their habitual dry dog feed in amounts exceeding the dogs’
energy requirements. They were permitted to consume their feed over
another four hours, when the food was removed and weight back.
Taking into consideration the total population of dogs in the study
Fabuless resulted in an average 8% reduction in daily food intake, with
however large variation of food intake per individual dog.
For further analyses of the data the dog population was sorted
into four quartiles according to the amount of daily food intake. It
became obvious, that dogs with the tendency of overeating responded
more markedly to Fabuless resulting in an 15% significant reduction
of feed intake in the upper two quartiles. In contrast hardly any
effect was observed for the lower two quartiles. As dogs tending to
increased food intake are often predisposed to being overweight or
obese, Fabuless could be effective ingredient in a weight management
program. Additionally, as pets do not act rationally regarding their food
intake, the combination of non-responding and naturally low calorie
uptake can be addressed as a safety mechanism, which avoids those
dogs getting insufficient calories.
Issue 12 Pet Food SuPPlement Page 11
integrated Weight ManageMent PrograMsDespite proven efficacy functional ingredients for weight management
are not magic tools. Use of ingredients like Fabuless should always be
part of a broader weight management program including clear weight
loss goals and regular exercise.
Pet food manufacturers should consider integrated weight
management offers. For example, a morning snack with a satiety
promoting ingredient, combined with a pet food rich in protein and low
calorie treats potentially carrying a fat burner. The latter should replace all
standard treats or could even be a designed and positioned as a training
treat to encourage exercise. You even could think about specific functional
beverages or a fortified low calorie snack as a reward after the training.
Thus Fabuless™ and other ingredients for weight management can
be applied in the development of large variety of innovative products
which can help to take away the negative emotional image of dieting
from a successful weight management plan.
Weight management does not have to be a burden for the pet
… and its owner. Getting the buy-in of owners and making it easier
for them to be disciplined with their pets’ diets is the best way to go. It
goes without saying that the return on an integrated program will be
attractive not only for the pet and owner but also for the producer and
retailer of the related products
literatureBurns AA. et al.: International Journal of Obesity (2000) 24, 1419-1425Diepvens K. et al.: International Journal of Obesity (2007) 1–8DSM: Internal study report (2008)Geoghegan J. et.al.: Physiology and Behavior (1997) 62, 39-43Haenni A.: Scandinavian Journal of Gastroenterology (2009) 44 10 1186 – 1190Logan CM et al.,: European Journal of Clinical Nutrition (2006)1–11Ohtani N. et al.: (2001) Journal of Gastrointestinal Surgery 5: 377-382Pappas T. et al.: American Journal of Surgery 1988) 155: 98-103Van Citters G et al.: Current Gastroenterology Reports (1999) 1: 404-409Lin H. Et al.: American Journal of Physiology (1996) 271:G62-67
For more information on this article, antioxidants and other nutritional
ingredients send an e-mail to [email protected] or contact you
local DSM sales representative.
Left: The sedentary lifestyle of the domestic pet,
is demonstrated by Cody, the editor’s Border Collie
178x124_PetFoodSupplement.indd 1 01.03.2010 13:35:36 Uhr
Page 12 Pet Food SuPPlement Issue 12
Plastic buckets offer many advantages over metal: long life, superior
abrasion resistance, nonsparking, lightweight, and noncorrosive,
equal or greater carrying capacity of steel buckets. However, if plastic
resin buckets show abnormal wear, this can be an indication that the
elevator is running outside standard operating parameters. To correct
this, the cause of damage or wear on the bucket must be determined,
and the equipment adjusted accordingly in order to keep the elevator
running efficiently.
Some common symptoms of elevator malfunction include
backlegging (product discharging too late or too early), loose or broken
bolts, broken buckets, excessive bucket wear, product sticking to the
surface of bucket, and insufficient throughput capacity. The location,
severity and type of damage to the bucket can indicate different
problems within an elevator.
Trouble-shooting Elevator Maintenance ProblemsPROBLEM ONE: Product sticking to surface of bucket and diminishing
throughput capacity.
SEvEn COMMOn ElEvaTOr lEg PrOblEMSThaT CauSE abnOrMal buCkET WEar
By Carl Swisher, TAPCO Inc.
SOLUTION: Switch to urethane resin bucket. Urethane resin inherently
resists adhesion and also “flexes” to knock out caked-up residue.
PROBLEM TWO: Product backlegging or not discharging and
diminishing throughput capacity.
SOLUTION: Bucket venting. Venting allows an escape route for the
pillow of air that needs to be evacuated from the bottom of the bucket
as it fills.
Venting improves the efficiency of bucket fill and discharge.
For dense materials, such as flour, meals or mash feeds, the vents
allow air to escape as the buckets fill. During discharge, air can return
into the bucket preventing a vacuum that could hold product in the
bucket and cause backlegging.
PROBLEM THREE: Bucket worn
from inside. This sandblast effect
is caused by excessive product
entrance velocity, usually from a
side inlet.
Metal bucket (left) vs. urethane bucket (right) in rice elevator.
Examples of standard vented bucket patterns.
Abraded hole in bucket.
SOLUTION: Reduce conveyor input speed or install baffles at leg
entrance. Replace with a more abrasion-resistant resin, such as
urethane.
PROBLEM FOUR: Front l ip
stretched out or broken due to
impact with an internal obstruction.
Broken or stretched bucket
For extremely light materials such as alfalfa or bran, venting decreases
the blowing and turbulence that can occur in the leg. The reduction
of air currents minimizes circulatory pressure, which can draw a light
product through the down leg and back to the boot.
SOLUTION: Check boot and throat plate clearances and leg casing
for obstructions, such as inspection doors or tramp metal. Tighten
the belt to keep it taught so it does not flap. If necessary, replace with
impact-modified nylon resin buckets. Broken elevator bolts can also
be a sign of buckets receiving impact.
Issue 12 Pet Food SuPPlement Page 13
P R O B L E M F I V E :
Extreme temperatures
can weaken some
plastic resin buckets.
SOLUTION: Replace
with a plastic resin
b u c k e t t h a t c a n
accommodate the appropriate operating temperature range.
Temperature Range of Tapco Resins
Polyethylene -60°F to +200°F/-51°C to +93°C
Nylon -40°F to +275°F/-40°C to +135°C
Urethane -60°F to +212°F/-51°C to +100°C
PROBLEM SIX: Bucket lips worn with sharp edges.
SOLUTION: Loose belt tension can cause the bucket to slide along the
bottom of the boot causing this abnormal lip wear. Tighten/increase belt
tension so that bucket will not slide along the bottom of the boot.
PROBLEM SEVEN: Buckets sides
are worn or scored because the
bucket scrapes along the leg
casing.
SOLUTION: Adjust belt tracking
across the pulley crown by
increasing belt tension.
Discoloured or cracked bucket
Worn front lip
This image shows typical normal
bucket wear. Lip and front
corners are diminished. This
reduces bucket capacity and
creates inefficient discharge.
This indicates it is time to
replace with new bucket.
Employ a regularly Scheduled Preventive Maintenance ProgramTo maximize elevator throughput and efficiency, operators should
undertake a visual inspection of the leg at least once a month, if
not more often, depending on their usage. When inspecting plastic
buckets, an operator needs to be able to distinguish the different types
of damage or wear, in order to keep the elevator free of problems.
Grooved bucket sides
MaInTEnanCE SChEDulE ChECklIST:Check for broken, bent or missing buckets and replace them;
Retighten or replace the bolts and nuts that hold buckets to the
belt or chain;
Verify proper alignment, tension, and physical condition of the belt
or chain; check for wear, stretching or delamination;
Check the throat plate and adjust if necessary;
Look for wear on the head and boot pulleys;
Clean inside the boot area, and around the elevator and drive
equipment;
Inspect and lubricate all bearings and moving parts in the elevator.
Identifying abnormal bucket wear in order to diagnose elevator
leg problems, and correcting those problems, will help your elevator
run smoothly and achieve maximum capacity. For further guidance,
contact Tapco or your local distributor.
NOTE: Images used are examples for educational purposes only. Type of wear and damage shown are not indicative of the brand of non-metallic buckets pictured. Abnormal bucket wear shown herein was caused by improper elevator leg operation. Information contained herein cannot be relied upon, or may have changed by the time of use, and may have errors or omissions. Reproduction of this article, in whole or in part, is not permitted without the expressed written consent of the author.
Typical worn front lip
and corners of bucket
about the authorCarl Swisher, Sales Manager,
TAPCO Inc., St. Louis,
Missouri USA
+1 314 739 9191
direct ext. 1920
www.tapcoinc.com
Carl Swisher, Sales Manager,
oversees Tapco’s domestic
and international sales
force. Swisher has 20 years
of experience in industrial
sales and international business. Prior to joining Tapco, Swisher
was the Latin America Regional Sales Manager for a leading
parts supplier in the sewn products industry. Proficient in
Spanish, he is a graduate of Washington University in St. Louis
and completed his graduate studies at the Stern School of New
York University.
Founded in 1974, Tapco Inc. manufactures the most widely
accepted line of non-metallic elevator buckets in the industry.
Typical agricultural elevator bucket (cup) uses are grain, feed,
fertilizer and seed. Industrial elevator bucket uses are asphalt,
chemicals, aggregates, sand and salt. Tapco has 900,000
buckets in stock for immediate shipment. Standard styles
include AA, AC, Continuous, CCB, CC-HD, CC-XD, EuroBucket
and Super EuroBucket. Agricultural buckets are manufactured
from the highest grade of polyethylene, urethane and nylon
available. Tapco also inventories 14 million elevator bolts, along
with belt splices or joiners, abrasion-resistant sheeting, drag
flights, and hanger bearings.
Page 14 Pet Food SuPPlement Issue 12
L-Carnitine was first discovered in 1905 and extensive research since
then has clearly demonstrated the important role it plays in many
critical metabolic processes. The scope of this article is to help
communicate the vital role L-Carnitine plays in supporting the health
and well-being of companion animals and to illustrate the similarity
in response to applications in the human nutrition sector.
What is l-carnitineIt is understood and confirmed that L-Carnitine is involved in many
biochemical reactions and pathways. The reason for the “L” is simply
because some synthetic production processes result in two different
forms, the “L” and “D” form. L-Carnitine is the only form found in nature
and the only form that is biologically active, whereas D-Carnitine has
a negative impact on metabolism. Purity of supplementation therefore
becomes essential.
L-Carnitine is well known for the role it plays in energy metabolism.
This important role has been confirmed in various species (mammals,
avian, aquaculture, etc) at universities and research centres round the
world. To understand L-Carnitine and its role in energy metabolism
first requires a general understanding of where and how energy is
produced. The first point to recognise is that tissues are made of cells
and that all cells require an engine (i.e., mitochondria) to produce
energy and stay alive. Fatty acids are the densest form of energy
utilized to fuel the engine of the cell. Fats are made up of varying
degrees of short, medium and long chain fatty acids. L-Carnitine is
the “transporter” of all long chain fatty acids across the mitochondria
membrane so they can be oxidized and converted into usable energy.
Without L-Carnitine or with insufficient amounts of it, these fatty acids
would not be properly utilized. Deficiency symptoms of L-Carnitine
l-CarnITInEvital for the health and Well being of People
and Pets around the WorldBy David Beaumont Lohmann Animal Health
can include muscle necrosis, lipid-storage regulation, hypoglycemia,
fatty livers, fatigue and cardiomyopathy. Other established metabolic
functions for L-Carnitine include assisting carbohydrate and protein
utilization, and “shuttling” of organic acids out of the mitochondria
which helps to preserve cell function.
Where does l-carnitine coMe FroML-Carnitine is excreted via the urine and therefore it requires continual
replenishing. There are three main ways to replenish the L-Carnitine
Figure 1. Pathway illustrating the role of L-Carnitine in transporting
fatty acids into the mitochondria for conversion into energy
Issue 12 Pet Food SuPPlement Page 15
stores in the body: endogenous biosynthesis (made in body);
supplementation from the foods we and our pets eat; and via direct
supplementation. Endogenous production is complex and requires
essential substrates such as the amino acid lysine and methionine.
Only protein bound lysine can be utilized and this comes from
muscle turnover. In addition, Vitamin C, B3 (ie. Niacin), B6 and iron
are required for the synthesis of L-Carnitine to proceed normally. It is
important to note that since L-Carnitine is predominantly manufactured
by the liver and kidney, any cellular damage or even the aging process
of these organs will greatly reduce their ability to produce L-Carnitine.
Consequently, supplementation becomes critically important to meet
the body’s daily L-Carnitine requirements. observed from laboratory animal studies to apply also to humans,
dogs and cats.
Weight ManagementNormally excess body weight occurs when the intake of calories
exceeds that which is used for daily metabolic maintenance and
exercise. The UK government statistics show that 60% of the UK
population is considered to be overweight or obese. According to the
US Center and Disease Control (CDC) 27% of the adult population are
obese while two-thirds are overweight. In turn, pet obesity is also on the
rise. Pet Food Manufactures’ Association research estimates 8 out of 10
pet owners believe that their pet is just the right weight, although when
asked which of a series of pictures most closely resembled their pet,
only 33% of dog and 23% cat owners were able to choose a “normal”
weight picture. According to the Association for Pet Obesity Prevention
(APOP), a recent study conducted in October 2009 concluded that 45%
of dogs and 58% of cats are either overweight or obese. The study also
found that from 2007 to 2009, the number of overweight dogs and cats
had increased by 2% and 5%, respectively. In addition, as our pets
continue to live longer lives, the challenges associated with overweight
conditions will increase and lead to more health problems.
There are numerous studies that have been conducted which
have clearly defined the value of L-Carnitine in weight management
programs in humans and pets. A study performed in 100 obese people
provided convincing data about the beneficial effects of L-Carnitine in
conjunction with dieting and moderate exercise. Obese people had a
25% greater loss in body weight if they supplemented their diet with
L-Carnitine and their BMI dropped by 1.5 units (Figure 3), indicating
that they were coming closer to their ideal body weight.
Figure 3. One hundred obese humans on a weight reducing regimen
with or without supplemental L-Carnitine (3 g/day for 4 weeks)
Figure 2: L-Carnitine Content (mg/kg) in various food products
L-Carnitine can be found in ingredients commonly included
in pet food formulations, however, the concentration of L-Carnitine
will differ. The concentration of L-Carnitine is highest in ingredients
originating from meat and poultry, but since these ingredients vary
in the amount of fat, bone, mineral and water content so too will the
final L-Carnitine concentration vary (Figure 2).
A standard rule of thumb is that the redder the meat, the higher
the L-Carnitine content. Fruits, nuts, grains, and vegetables contain
only trace amounts of L-Carnitine. Because of the inherent variability
of L-Carnitine in different ingredients and the fact that many pet food
formulations contain plant-based ingredients and other ingredients
that contribute only trace amounts of L-Carnitine to the entire
formulation, supplementing all formulas with an L-Carnitine safety
margin is recommended. As a general recommendation, formulations
that are predominantly made up of meat based ingredients should
contain an additional 50 to 100 ppm of L-Carnitine and diets
formulated with predominantly plant-derived ingredients should
supplement L-Carnitine at much higher levels, 100 to 175 ppm.
coMPanion aniMal and huMan beneFits FroM l-carnitineThe metabolic pathway of fatty acid oxidation in conjunction with
L-Carnitine is identical to that of humans, laboratory animals, dogs
and cats. Therefore, it should not be a surprise that other L-Carnitine
metabolic functions outside of fat utilization would also be similar
among different species. Thus one can accept the responses
Page 16 Pet Food SuPPlement Issue 12
There is substantial evidence from animal studies showing the
beneficial effects of supplementary L-Carnitine in weight management
and especially its ability to preserve and increase lean body mass
during a “diet” feeding regimen. Although the magnitudes of responses
are different, the trends and direction is similar for both dogs and cats
(Figure 4 and 5, respectively).
Cardiovascular healthThe heart is a working muscle continuously requiring energy and
other nutrients. While the human heart on average beats 72 beats
per minute (bpm), a dog’s heart beats at approximately 120 bpm
while that of a cat is approximately 180 bpm. As a result, nutrient
demands for that of a dog or cat can be expected to be much
higher than that of humans. Interestingly, the heart relies mostly
(over 70%) on fatty acids and consequently L-Carnitine to help
meet its energy needs. It should be to no surprise then that the
concentration of L-Carnitine is greater in the heart when compared
to all other body organs.
Clinical data indicates that L-Carnitine supplementation can lead
to a healthier heart muscle and improved viability. Veterinarians have
known for some time that L-carnitine deficiency is associated with
dilated cardiomyopathy
(known as DCM) in
certain breeds of dogs
and that it can be used
as a treatment. Such
def ic ienc ies can be
caused by defect ive
uptake or re ten t ion
by tissues, excessive
renal excretion and/or
poor biosynthesis. All of
these reasons, together
with inadequate dietary
intake, create situations
where supplementation
w i t h L- c a r n i t i n e i s
necessary.
healthy aging and Cognitive FunctionAdvances to health and nutrition have led to increasing life
expectancies – not only for people, but for pets as well. The
American Veterinary Medical Association in 2007 reported that
the US dog and cat population that is 6 years old and older had
increased 44% since 1996. Sales of senior pet products in Japan
have risen 10 fold since 2001.
There are a number of theories proposed to explain the aging
process and many of them focus on the body’s inability to control
free radicals and/or the loss of mitochondrial efficiency. Free radicals
can create widespread damage as they attack cell membranes
and reduce cell integrity. Typically the body’s line of defence is
to quench them with free radical scavengers such as glutathione,
Vitamin C, E, and even L-Carnitine. Clinical trials in laboratory rats
have found reductions of lipid peroxidation of brain tissue when
both young and senior rats are given L-Carnitine supplementation.
Clinical trials with rats and dogs have proven valuable in helping to
improve cognitive function. In the case of rats, time for both young
and aged rats to successfully navigate through a labyrinth was
Figure 4. Daily change in lean and fat mass of obese (>30% body
fat) dogs offered a weight reducing diet for 12 weeks with or
without Carniking
Figure 5. Daily change in lean and fat mass of obese prone cats offered
a weight reducing diet for 6 months with or without Carniking
Above: There is substantial evidence from animal studies showing
the beneficial effects of supplementary L-Carnitine in weight
management
Issue 12 Pet Food SuPPlement Page 17
Indication L-carnitine content in dry food for dogs (mg / kg)
L-carnitine content in dry food for cats (mg / kg)
L-carnitine addition per kg body weight and day (mg/ kg)
Adult 50-100 150-200 5
Aged 150-200 350-400 10
Puppies/kittens 100-150 200-250 10
Gestation 150-200 200-250 10
Lactation 80-100 100-150 10
Illness/ recovery 300-500 500 20
Weight management 300-500 500 20
Cardiomyopathies 500-1000 50-100
Racing/ working dogs: L-carnitine content in dry food (mg / kg) L-carnitine addition per kg body weight and day (mg/ kg)
Light work 100-300 10
Moderate work 300-500 20
Heavy work 500-1000 50
improved when L-Carnitine supplementation was provided. In the
case of dogs, L-Carnitine has been found to improve the learning
process by significantly improving the discrimination and spatial
learning of aged dogs.
Infant nutritionL-Carnitine synthesis in the newborn is less efficient than in the adult
and insufficient to meet normal metabolic requirements. The final
step to manufacture L-Carnitine is age dependent. The final step
requires hepatic activity of gamma-butyrobetaine hyroxylase and in
human infants activity is only at about 10% of that from adults. By
2.5 years of age the activity is still only at 30% of the normal adult
and it is not until age 15 that production is considered within the
range of a normal adult.
Numerous studies have shown that hypothermia in growing
newborns and adequate body temperature is critical for survival.
Brown adipose tissue plays an important role in heat production
for all infant mammals. The rate at which fatty acids are oxidized
by mitochondria from brown adipose tissue for heat production is
almost entirely dependent on the presence of L-Carnitine. Therefore,
L-Carnitine plays an important role in “non-shivering” thermogenesis
in young mammals.
Human infants, puppies and kittens rely heavily on fat as a
source of energy. And because they have a small storage capacity
for L-Carnitine and a relatively undeveloped capacity to synthesize
L-Carnitine in the body, L-Carnitine should be supplemented for
optimal energy metabolism in infants, puppies, and kittens.
new and novel Science OpportunitiesAdditionally, researchers are demonstrating the importance
L-Carnitine plays in regulating hypoxic stress of cells following
exercise. In this role, research shows that supplemental L-Carnitine
helps protect the endothelial cells from L-Carnitine deficiency,
reduces tissue damage and muscle soreness, and facilitates the
overall process of recovery.
suMMaryIt has been widely understood that L-Carnitine is important for
energy metabolism especially associated with fats. New science
has helped us to understand the importance L-Carnitine also plays
in supporting various other body functions. Today, with the research
investments made by companies such as Lonza and Lohmann
Animal Health, we have been able to significantly contribute to
the science and application for helping people and their pets live
longer, healthier lives.
We would like to encourage you to evaluate the human and pet
benefits of L-Carnitine which come as CarnipureTM and CarnikingTM,
respectively. Both CarnipureTM and CarnikingTM are manufactured
by Lonza, the global leader of both
human and companion animal grade
L-Carnitine. For a free sample of Vitamin
C+LC effervescent tablets, please
contact David Beaumont by e-mail:
Lohmann Animal Health is appreciative of the technical support
that Dr. Johnny Lopez of the Lonza companion animal team provided
in creating this document.
References are available from the author.
Table 1: Add CarnikingTM to supply the following recommended levels of L-Carnitine to allow for differences in basal diet and breeds
Page 18 Pet Food SuPPlement Issue 12
Pet food producers know the impact made by their cans, cartons
or bags on the retailer shelf is vital for influencing the purchasing
decision. While pet food packaging is becoming much more like the
human equivalent, machinery suppliers must face new challenges.
In particular, bag filling is undergoing accelerated changes that push
designers to constantly strive for improvements. Superior barrier
qualities, stain resistance and high quality graphics are no longer
optional and this is continuing to drive the move towards plastic
film away from traditional multi-wall paper bags. At the same time,
other convenient features like reclosable bags and easy opening are
expanding into pet food and the zipper is increasingly desirable.
Thanks to their 25 years of experience in the pet food sector, the
Italian Concetti Group manufactures innovative bagging systems that
offer flexibility and increased outputs, featuring many patented devices
that allow an unprecedentedly accurate handling and sealing of the
most advanced PE, PET and PE-Alu-PE gusseted bags demanded
by pet food marketing departments. Moreover, Concetti offers a new,
appealing solution for the zipper.
the concetti rangeLet’s take a closer look at these machines, and begin with the first
functional unit that makes up the bagging process: the weigher. Unlike
many suppliers, Concetti produces in-house its own range of weighers.
Through careful research and experience Concetti technicians have
developed a combination feeding system for pet food comprising a
belt for the main feed and a vibrating trough for dribble feed to add
precisely the right amount of kibbles and obtain the desired weight
with high accuracy. For the weighing range Concetti have two solutions
depending on the application, a model for weights between 0.5 to 7
kg, called Mini-Net/N-CV™, and a model for weights from 2 to 20 kg,
the Net/N-CV™. When it comes to speed, one weigher guarantees
an output rate of 900 bags/hour with weights between 2 and 10
kg decreasing to 800 bags/hour for weighments from 11 to 20 kg.
However, many installed systems feature two weighers working in
parallel giving an output rate of up to 1800 bags/hour.
Concetti bag filling and closing machines are monobloc structures
that constitute a separate but integrated unit. For pre-formed bags,
three different models are available. The IPF™ fills pet food bags from
0.5 to 7 kg and reaches 1800 bags/hour with two filling spouts. The
IMF™ works with weighments between 2 and 20 kg, featuring two filling
spout with a total output of 1800 bags/h. The IGF™ has a single filling
spout with which it reaches up to 1200 bags/h.
On all machines, the changeover from one bag programme to another
is made through the PLC and operator panel in just 90 seconds without the
use of any tools. This rapid switchover results in higher average outputs
when compared to machines that have higher outright speed but require
extended downtime between products, sometimes involving several
change parts and lengthy set-ups. The high-capacity empty bag magazines
that Concetti have designed help to facilitate the operator’s work and
enhance the overall system performance. Pet food producers with many
different products and short job runs should find this appealing.
The filling operation is one to which Concetti have dedicated special
attention. Opening a gusseted bag for filling requires care to ensure the
shape is not lost and the gussets are properly reformed. Concetti machines
are equipped with special devices for holding and restoring gussets of
bags with different sizes and formats. In addition, they also come with
patented systems for quad seal or stabilo bags (see picture left). These
bags have vertical seals on the four lengthwise edges to improve stability
and appearance on the shelf but are difficult to handle automatically
and hard to realign precisely when closing. Without Concetti’s patented
The Importance of PACKAGINGBy Dr Riccardo Concetti, Concetti S.p.A. and Graham Rawling, Golconda
Issue 12 Pet Food SuPPlement Page 19
system, arranged to give all-round gripping of the bag, proper opening
and realigning of the quad seal bags is simply left to chance.
Efficient filling on Concetti machines includes bottom vibration of
the bag for compacting the product to improve palletisation and reduce
the bag length. Further, after the bag mouth is realigned and closed
and during transfer to the sealing station, Concetti uses a mechanical
device (a roller) that can be selected if necessary to evacuate any
excess air in the top of the bag.
Another optional feature is a high-low bag holding device that
permits the bag to be closed at different heights on the bag face, below
the carrying handle and many centimetres below the top edge.
Heat-sealing of PE bags is a science in itself. To guarantee a
flawless seal, Concetti have opted for an in-built sealing system using
high quality, heavy-duty components. For high performance and long
periods without operator attention, the sealing bars are protected by a
reel mounted Teflon sheet allowing a clean sealing face to be wound
on whenever signs of wear appear. On high-speed applications, a
seal-cooling device is supplied.
neW develoPMents: ziP aPPlicatorAmong the latest developments is one that will be of interest to users
looking to reduce the cost of packaging while increasing flexibility.
Concetti can now offer its customers a patented, integrated, on-line
reclosable zip applicator for ordinary plastic bags without the need
to buy expensive pre-formed zip bags. Concetti have patented this
device, which forms a zip closure from a reel, places the zipper and
seals it into the bag mouth. It is programmable so the zipper can be
applied or not depending on the user’s requirements. Concetti’s new
system turns plain, pre-formed plastic bags into zip reclosable bags at
the touch of a button. The feature should give a rapid payback for the
end user and reduce packaging costs significantly over the long term
(picture below).
Flexibility and versatilityThe key to success in most fields is in offering each customer a product
or packaging tailored to his market. Thus far we have considered only
plastic bags but we should not forget that many customers continue
to demand paper bags with sewn closures. So, in addition to the heat
sealing systems described, the IPF™, IMF™ and IGF™ can be equipped
with sewing heads for paper bags with or without handles. This gives
the user the ultimate in flexibility on the same machine, no need to
invest in separate lines. Finally, IGF™ can also be integrated with a
device to produce bags from a tubular reel of PE film.
custoMer’s satisFactionThe real satisfaction that users find in Concetti is shown by the many
customers who return again and again. Some cases of pet food
producers are worth mentioning. The Italian company Cerere provides
packaging for pet food manufacturers. Accuracy and reliability are
the most important factors for Cerere, which explains why they have
twice chosen Concetti, installing two IPF™ lines in their plant at Neive
(Italy). Nova Foods, a producer of cat food and a dog food line called
Trainer highly appreciated by professional dog breeders, is a very
special customer for Concetti. Since their first experience with Concetti
equipment in 1995, Nova Foods concluded that Concetti is the only
supplier they can really trust. Today, their three complete lines are all
Concetti equipped, with high-speed IPF™ and 4-column palletisers.
Another long-term, satisfied client is Russo Mangimi, now branded as
Farmina Petfoods. The first supply to this company dates back to 1974.
Today, in their Nola factory, close to Naples, three complete lines with
IGF™, IPF™ and palletisers are running, whereas another palletiser
has been delivered to their Serbian facility in Indjija.
Dodson & Horrell, an important UK manufacturer of pet and
animal feeds has seven Concetti bag filling systems, including
two palletisers. The most recent Concetti unit is an IGF-FFS™
that combines the ability to fill both pre-made paper and PE bags
plus bags produced from a tubular reel of PE film. A net weigher
allows weighments from 2.5kg to 20kg to be produced. Andrew
Reid, Operations Director of Dodson & Horrell, commented: ‘We
are delighted with the quality of service from Concetti. The Concetti
systems allow us to run far more productive and efficient production
lines, which is vitally important in a busy mill such as our own.’
Another leading European pet food producer who has selected
Concetti as a repeat supplier, is the German company Bosch
Tiernahrung GmbH. Concetti has supplied this company with a
number of bagging and palletising lines since they began producing
high-quality dry dog food in 1984. At the moment, various models of
Concetti-palletisers are operating in the Wiesenbach plant including
high-speed push-type palletisers, 4-columns robotic palletisers with
bag gripper, and a complex palletising system for trays using an
anthropomorphic robot. General director Wolfgang Heim says that
he is ‘very satisfied’ with Concetti’s equipment, project development
and after-sales service and plans further investments with Concetti.
Cerere and Nova Foods, Russo, Dodson & Horrell and Bosch,
are testament to the great contribution that Concetti can make to the
success of a pet food company.
For further information, please visit www.concetti.com or e-mail
[email protected] or [email protected]
This zip applicator can also be added to Concetti’s Continua™
Form-Fill-Seal (FFS) machines that produce bags from tubular reel
stock. The tubular reel is the lowest cost form of bag making and
gives extremely long production runs between reel changes. Another
advance for the Continua™ FFS machines allows quad seal or stabilo
bags to be produced from simple, tubular gusseted reel stock. Together
these systems provide the FFS packaging operation with virtually the
complete range of bags from the same low cost tubular PE film.
Page 20 Pet Food SuPPlement Issue 12
In many ways carbohydrates can be considered to be the most
misunderstood and forgotten nutrient. Whilst the European association
of pet food producers (FEDIAF) list requirements for several
amino acids, vitamins and minerals, there is no reference at all to
carbohydrates in their tables of nutrient requirements for cats and dogs.
Also, apart from moisture (unless over 14%) and crude fibre, it is the
only major nutrient that does not need to be declared on European
pet food packaging and yet, in the case of dry food, it is often the most
prevalent. In the 1970’s Dr Atkins declared that “carbohydrate is the
bad guy”, whilst more recently in the early 90’s when discussing weight
control, Michel Montignac declared that “our choice of carbohydrates
is decisive”. Carbohydrates have a vital role to play in the production
and nutrition of commercial pet foods. However idealistic we might
be, the vast majority of the pet-owning public are unable or unwilling
to adopt a “back to nature” approach and prepare their own pet food
from raw ingredients. Nutritional imbalances and hygiene issues are
just two of the challenges. And so commercially viable and nutritionally
suitable foods remain the goals of most pet food producers, and to
this end carbohydrates will surely always play a part.
The word “carbohydrate” encompasses a very wide range of
compounds, from simple monosaccharides (e.g. glucose) through to
highly complex fibres, such as lignin. The type and content of most
plant materials will vary greatly depending on many factors, such as
variety, season, maturity, etc, and this can also change during storage,
and so a full understanding of the nutritional make-up, and regular
and routine testing is advisable. From a monogastric nutrition point
of view, starch is one of the most important, and even this can take
many physical forms (Fig 1). Starch granules can be spherical, ovoid
or irregular-shaped, and can exist individually or in agglomerates.
Whilst there is no recognised link between the size or shape of the
starch granules and their nutritional or processing properties, it does
demonstrate that not all starches are identical.
The most variable group of carbohydrates in nature is the fibres
group. Broadly speaking, fibres can be separated into insoluble and
carbohydratesThE gOOD, ThE baD … anD ThE PhySIOlOgy
soluble fractions, each with very different nutritional and physiological
functions (Fig 2). In all pet species there appears to be a benefit of
providing both in the diet, however, the quantity and proportion vary
widely. For example, rabbits require significant quantities, with the
vast majority as insoluble fibre, whereas in the cat a small quantity of
a more balanced kind appears to be beneficial to faecal quality and
digestion. It is, therefore, important to understand the source of the
crude fibre in a recipe, and how this meets the requirements of the
target species.
With regard to total dietary carbohydrate content, pets again vary
greatly in their capacity to cope. Being obligate carnivores, cats and
ferrets have evolved with a lower tolerance to high levels than most
pet species. Also, their management of blood glucose levels is very
different to most others. In addition to low levels of the salivary and
pancreatic starch-digesting enzyme, amylase, they have a very low
hepatic glucokinase activity, which is required to convert circulating
blood glucose into the storage carbohydrate glycogen. Also, their
insulin control is also somewhat different in that amino acids rather
than glucose are the main compounds that stimulate its secretion. It
would, therefore, seem sensible to avoid high levels of carbohydrates
that are rapidly converted into glucose during digestion and absorption.
Furthermore, they should both be given access to food as frequently
as possible, as numerous, small meals would be less likely to elicit
a high blood glucose spike. On the other hand, dogs have evolved
to accommodate and adapt to a wide range of dietary levels quite
successfully, and some of the flavour compounds produced by cooking
carbohydrates seem to promote palatability.
More recently the concept of Glycaemic Index (GI) as a
measurement of the rate of carbohydrate digestion has received
increased interest in human nutrition, and the perceived associated
benefits are widely publicised (Fig 3). The concept is based upon the
theory that complex carbohydrates will be digested and converted
into blood glucose at a slower rate than more simple compounds,
and therefore the body is more able to utilise them rather than
excrete or convert them to fat. Linked to this is a more regular and
controlled secretion of insulin. There is some evidence that this might
be reflected to some degree in pet nutrition, although there has been
very little published work in this area. Physiologically this would
By David Southey, Southey Consultants Ltd
Fig 1: Starch granule forms
Cassava Potato Wheat Plantain
Fig 2: The physiological roles of fibre fractions
INSOLUBLE FIBRE SOLUBLE FIBRE
(e.g. Cellulose, lignin) (e.g. Gums, pectin)
Stimulate the internal lining of the intestine Can form complexes with other nutrients
Indigestible Provide an energy source for gut bacteria
Increase the dry matter content of faeces Reduce the dry matter content of faeces
Moderate the flow of gut contents Increase the viscosity of digesta
Issue 12 Pet Food SuPPlement Page 21
appear to be valid, and the similarly increasing incidence of obesity
and type II diabetes in humans, dogs and cats would seem to support
this. However, care should be taken when selecting carbohydrates
with low GI values (Fig 4) as many things can affect the figures,
such as grinding, variety, processing method, and animal variation.
Nevertheless, the fact that most commercial pet foods primarily contain
carbohydrates with GI values in excess of 90, and the grinding and
extrusion processes dramatically increase these figures, would seem
to warrant further discussion.
heat, pressure and friction (“shear”) are used to rupture the granules,
thereby causing gelatinisation (Fig 5). The degree of gelatinisation
is often described as the “cook” level, and can be determined directly
by calculating the proportion of remaining hexoses in the sample,
or indirectly by measuring the change in viscosity when heated in
solution (n.b. – native/uncooked starch will increase viscosity more
that uncooked starch). This cooking process is particularly important
since it is directly related to the degree and rate of absorption of the
starch from the digestive tract (Fig 6).
Fig 3: Proposed benefit of low GI diets
• Weight control
• Increases the body's sensitivity to insulin
• Improves diabetes control
• Reduces the risk of heart disease
• Reduces blood cholesterol levels
• Reduces hunger and increases satiety
• Prolongs physical endurance
starch cooKMost commercial dry pet foods and snacks are produced using
conditioning/extrusion or baking technologies and, as such, there
are generally intrinsic requirements for carbohydrates, and more
specifically starch, as part of the recipe formulation. These cooking
processes modify the structure of starch in different ways to produce
robust kibbles with more porous textures that allow digestive fluids
to penetrate. During the conditioning/extrusion process the former
serves to heat, hydrate and swell the starch granules using steam
water and agitation. This material then passes to the extruder, where
Fig 4: Average GI values for common ingredients (variation )
0
10
20
30
40
50
60
70
80
90
100
Potato Wheat White rice
Maize Brown rice
Oats Peas Beans Lentils
GI
Starch gelatinisationStarch gelatinisation Heat + moisture
Fig 6: Canine illeal starch disappearance (Wenger Inc.)
0
20
40
60
80
100
120
40 50 60 70 80 90 100Ill
eal s
tarc
h di
sapp
eara
nce
(%)
Stacrch gelatinisation (%)
Uncooked starch is often poorly digested and instead can pass
through to the lower intestine, where excessive levels can stimulate an
overgrowth of bacteria, leading to digestive upset and softer faeces.
The general target of most producers is to ensure that a minimum of
85% of the starch is cooked, with an optimal level of between 90-95%.
However, it should be noted that gelatinisation can also occur during
other steps in the process (Fig 7), and that raw ingredients may also
be partially cooked prior to their inclusion.
Over-cooking can also be detrimental in that it reduces the
durability of the kibble leading to excessive dust, and can reduce the
starch’s digestibility by forming complexes with other nutrient, e.g.
protein. The cooking process that occurs during baking is very different
but equally as important for optimal digestion. The limited moisture
content of the recipe and higher processing temperature tends to cause
dextrinisation of the starch rather than gelatinisation. This results in
less expansion and robustness as the structure is more reliant on
Fig 7: Processing effects on starch gelatinisation
0% 20% 40% 60% 80% 100%
Proportion of total starch "cook"
Ingredients
Grinding
Pre-conditioning
Extrusion
Drying
Fig 5
Page 22 Pet Food SuPPlement Issue 12
the presence of binding proteins, such as gluten; however, it will still
significantly improve the digestibility of the native starch.
trendsSo what are the future trends? As in human nutrition a decade ago,
carbohydrates have acquired something of a bad image in the pet
sector at the moment. A proliferation of “no grain”, “low carb” and “no
carb” products in the market imply that they are detrimental. Whilst
the level and type used certainly require consideration, they facilitate
the production of commercially viable foods, provide necessary
balance to most diets (remove the carbs and other nutrients must
increase), and perform functional roles such as texture for teeth
cleaning, or stimulation of the digestive tract. In addition, the move to
less traditional carbohydrate sources also has its impact. Many of the
alternatives being used today, such as millet, sorghum, sweet potato
and cassava, are transported vast distances from sometimes limited
supplies, and compete with local human demands. Apart from these
moral, environmental, and sustainability dilemmas, very little is known
about the nutritional, processing and safety issues surrounding them,
and so marketing aspirations should always be balanced with a healthy
degree of common sense. With global stockpiles of grain reaching
their lowest levels for decades, and global consumption outstripping
production in seven out of the last nine years, the use of conventional
carbohydrates is not without its challenges. With developing nations
demanding more meat production (n.b. – it takes up to five times more
grain to get the equivalent amount of calories from eating pork as it
does from eating the grain itself), the increasing drive towards bio-
fuels, and global climate changes expected to reduce grain production
significantly in the coming years, carbohydrate supply will continue
to be in focus.
Southey Consultants limitedPetfood Product Management
•Independent nutritional advice •Recipe design
•Packaging logistics •Production design •Sales training
•Marketing assistance •Supply chain support
Tel: +44 (0)7747 561292
Email: [email protected]
www.southeyconsultants.com
The Combizone Dryer has a proven track record of being the best choice for precise and energy efficient drying of extruded petfood.
Highest dryer energy efficiency
The unique air flow concept and integrated air-recirculation principle
of the Combizone dryer results in a very high dryer thermal energy
efficiency of 0.7 - 0,8 kWh per kg water evaporated, which is typically
at least 25% less than the energy consumption by most dryers.
The optimum control of air flow and minimized air exhaust
distinguish the Combizone dryer from other models of dryers. Steam
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Best feed moisture uniformity
Based on very even feed distribution, exact control of retention time of
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unmatched uniformity of moisture
spread +/- 0.5% of extruded
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for precisely controlled drying
of feed to declared moisture
content, thereby avoiding need
for overdrying.
Best pro tec t ion o f feed
nutrients
The separate temperature zones
and air counterflow principles
of the Combizone dryer provide
the best protection of heat
sensitive feed ingredients from
excessively high temperature and
unnecessary oxidation.
Most gentle product handling
The design of the product inlet
and discharge, as well as the
moving belt of the Combizone
dryer, secures minimum physical impact to the feed particles, and
related generation of irregular shaped feed as well as fines.
Time
H2O
ABC
Set value%
% H2O
Conventional dryerCombi-zone dryer
Bo
B BB”
A”
A
i
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anDrITZ FEED & bIOFuEl ChIna SuCCESSFully launChESCOMbI ZOnE DryEr In ThE aSIan MarkET
Combizone working principle:
zone temperature control
against reduction of product
moisture
Controlled re-use of air in
counterflow principle
Issue 12 Pet Food SuPPlement Page 23
With the deepening recession, credit crunch, and with consumers
becoming frugal the retail channels are responding to the new realities.
With unemployment reaching double digits and fewer jobs being created
consumers have changed their shopping habits. Value and convenience
have become very important. Discretionary spending is reduced,
consumers are making fewer trips to stores, savings have reached an
all time high of 4% of income (from negative savings rate a few years
ago), consumers are getting smarter, buy local movement is getting
stronger, consumers are adopting healthier life styles (healthy foods,
exercises). Consumer spending accounts for 2/3rd of US economy. If
they cut back it will have tremendous impact on not just the US economy
but global economy. The changing consumer habits are here to stay
for a long time.
The retail formats such as grocers (Kroger, Safeway, Supervalu),
Mass Merchandisers including Supercenters (Wal-Mart, Meijer), Drug
Stores (Walgreens, CVS, Rite Aid), Specialty (Petsmart, Petco), Dollar
Stores, Club (Sams, Costco etc) are responding to the new realities.
The new Economic reality
Credit Crunch will lead to increase in retail bankruptcies
Some Bigger Retailers going with smaller store format
Wal-Mart has smaller store format marketside, Giant Eagle has GetGo,
Jewel has URBAN fresh. These are smaller compact stores that carry
fewer SKUs and fewer choices.
Value discounters, Super Centres and Club will be major players
Consumers have become frugal and avoid unnecessary spending This
trend will continue. They are constantly looking for price, values and
convenience. Wal-Mart Supercenters, Club stores (SAMS club, Costco)
and Value discounters (Aldi) will become stronger players. Wal-Mart’s
new slogan save more, live better fits the consumer psyche.
Retailers operating in a zero sum game where every winner is offset
by someone losing:
Stagnant markets, lack of growth leads to situation in retail where some
retailers will lose at the cost of some clear winners. Retailers are shifting
from growth agenda to optimization agenda
Growth of Private label
Private label brands are growing and are offered at 5-10% cheaper than
branded products. The quality of private label brands has improved
significantly over the years as the retailers demand high quality products
as the branded cousins. This may exert pressure on manufacturer to
reduce the cost of branded products as well.
Alternatives to currently existing retail channels
Whole Food (organic, no preservatives) Trader Joes (small store format,
private label, organic offerings) offer alternate retail formats. The alternate
channels will remain small in the current environment unless the prices
come down. Consumers definitely want healthy products to feed
themselves or their pets but cannot afford the price at this time.
Shopper insights and shopper marketing are being recognized as
a priority area for retailers
Retailers are spending on understanding shopper insights and shopper
marketing instead of getting the information from manufacturer. This way
retailers are in a position to demand the right product at the right price for
the consumers without compromising on their own margin structure. This
By Dr. Mukund Parthasarathy
top 15 Retailers: Rank by 2008 sales (Usd-Bln)
302
65 65 63 59 55 49 48 43 38 35 35 26 25 24
1740
932
0
200
400
600
800
1000
1200
1400
1600
1800
2000
Wal-Mart
Home dep
ot
Kroger
target
corporat
ion
Walgree
ns
costco
cVs care
mark
lowes
sears
Holdings
safeway
Best B
uy
supervalu
Rite a
id
MacYsPublix
top 15 total
all Reta
ilers
USD-Bln
Figure 1
Sources: Annual Reports of Companies, Investment Reports and Retail
Net Group
changing retail landscaPeMarket growth is stagnating
The current pet population remains steady and is not increasing any time
soon. There are 74.8 million dogs and 88.3 million cats in the US. 39%
of households had a dog, the breakup of which is as follows: (63% had
1 dog, 25% had two dogs, 12% had three or more dogs1). 38.4 million
households (34% households) had at least one cat, 56% owned more
than one cat. On an average households had 2 dogs or 2 cats. The overall
number of households in the US that had pets is around 58 million and
this number will remain stagnant in the foreseeable future. This means
every retailer is competing for the same customer in a stagnant market
where pet ownership is steady.
Consolidation among the players will continue and smaller players
will shut down for good.
Market growth is stagnating for most if not for all goods. Retailers have
to compete against each other to offer lower price, higher value. Most
goods become a commodity as prices keep falling. Deflation is still an
issue with the current economy. For retailers, size is the key to survival
in such a scenario. Larger national players will acquire smaller regional
players for survival. 1. www.appma.org
Figure 2 sales Growth (caGR) for top 15 Retailers in 2006-2008
6.60%
-1.50%
6% 7%
11.80%8.80%
12.90%
3.60%
-5%
3.70%
8.40%
48.80%
15.30%
2.40%5.10%
6.60%
-10.00%
0.00%
10.00%
20.00%
30.00%
40.00%
50.00%
60.00%
Wal-
Mart
Home D
epot
Kroger
Target
Corpora
tion
Walg
reens
Costco
CVS Care
markLo
wes
Sears
Holding
s
Safeway
Best B
uy
Superv
alu
Rite A
id
MACYSPub
lix
Top 15
Total
Series1
Sources: Nielsen Data, Annual Reports, Retail Net Group
Page 24 Pet Food SuPPlement Issue 12
innovation as a Means to generate sustainable revenue groWthGiven the changing retail landscape and changing consumer habits due
to economic crisis, innovation is the way to generate sustainable demand
and incremental revenue. Innovation is not restricted to just creation of
new products or processes. Innovation has no boundaries it can be in any
part of an organization (marketing, research, accounting, transportation
and logistics, operations, business development, sales, market
development organization, Quality assurance, customer development
group etc) that adds value in the supply chain. If the innovation does
not add value to the customer (price, value, quality, service) or solve a
problem, it is meaningless to the retailer and to the customer.
New products should be based on:
shopper insights (emotional appeal, convenience, value, nutritional a.
benefits, believable claims),
changes in retail environment (what retailers want: price, ease of handling, b.
less damages, product that does not succumb to infestation),
29
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24
68
35
0
20
40
60
80
100
120
140
160
Dry Dog Wet Dog Dog Treats Dry Cat Wet Cat Cat Treats Litter Supplies
sales of Pet care segment By channel
OthersClubGroceryMassSpecialtyTotal
Figure 5
Sources: Nielsen Data, others
will exert lot more pressure on manufacturers to reduce costs. Actionable
shopper data is creating leadership opportunities for retailers
Pressure on cost containment and margin enhancement
Retailers are under tremendous pressure to reduce costs and enhance
the margins. The investment community seems impatient with the pace
of progress in the area of cost containment and margin enhancement
in the retail industry.
Retailers offering more services which will drive traffic, profits and
differentiation
Retailers are offering various other services to drive traffic into the store.
From paying utility bills, to buying stamps to more sophisticated services
like wine tasting classes and cooking classes the retailers are looking
at various services to drive the business and revenues. Petsmart offers
several pet related services such as grooming and vet clinics
Sustainability is a big theme among retailers
Wal-Mart is leading the way in sustainability. LEED certification, packaging
and waste reduction will figure prominently in all major retailers’ blueprint
for success.
Retailers want to simplify so fewer brands and fewer customers may
carry 90% of the volume.
Retailers look for velocity and high margin items. They are buying what
they need and not what they want. They are optimizing on shelf space,
labor and experimenting with multiple formats. Fewer brands with high
velocity and high margin will do well.
Everyday low pricing will be the theme (EDLP) at retailers
Wal-Mart’s theme will be ringing across all retailers.
ChangIng PET CarE SalES In 2008/20092
Pet care sales were $ 28 billion in 2008.1.
Top 15 retailers accounted for more than 50% of sales (Figure 1, 2.
2, 3 )
Pet care category grew by 4.6% in 2008 driven largely by Supercenters 3.
(+13.4%) and grocery( +5.2%) and club (+ 7.5%.)
Mass merchandisers accounted for 29%, specialty 37% and grocery 4.
22% of total pet care sales (Figure 4)
Pet care purchase frequency ranked # 10 in grocery, # 1 in mass, 5.
# 3 in dollar stores
Out of 126 categories in pet care category ranked # 2 in per capita 6.
spending at $ 214/yr
75% of households purchased pet care product7.
Pet food is purchased 17 times a year8.
Projected sales Growth (caGR) for top 15 Retailers(2009-2011)
6.70%
-1.60%
5.40%
2.20%
7.40%
5.40%
10.60%
0.10%
-8.10%
3.20%3.80%
1%
-1.30%
-3.00%
3.90%
-10.00%
-5.00%
0.00%
5.00%
10.00%
15.00%
Wal-
Mart
Home D
epot
Kroger
Target
Corpora
tion
Walg
reens
Costco
CVS Care
markLo
wes
Sears
Holding
s
Safeway
Best B
uy
Superv
alu
Rite A
id
MACYSPub
lix
Series1
2. Source: Nielsen FDMX, Audits and Surveys, Retail Net Group
Pet care sales rank # 7 in the top 10 categories in Mass/Grocery/9.
Drug
Pet care sales more fragmented across formats (Grocery, Mass, 10.
Specialty, others (Figure 4)
Pet food is the largest segment in pet care and the fastest growing11.
Dog food 67%, cat food 33% of total pet food sales12.
In cat food portfolio, dry cat food is 55%, wet 38% and treat is 7%13.
In dry dog food portfolio, dry dog will be 66%, wet 16, treats 18%14.
Clubs and specialty account for larger chunk of dry dog food sales, 15.
groceries account for wet dog, wet cat and litter sales (Figure 5)
Figure 3
Sources: Nielsen Data, Annual Reports, Retail Net Group
Figure 4: Sales of Total Petcare (in MM) By Channel Format In 2006
$6,281
$5,793
$1,215 $1,230
Specialty Mass Grocery Club Other
Source: Nielsen Data 2006
Issue 12 Pet Food SuPPlement Page 25
providing merchandizing solutions c.
strong visual appeal (packaging and product), d.
sustainability (retailer and shopper driven),e.
customization, (premium pricing for customized products), f.
exclusivity,
process optimization (reduced product & operating costs) g.
The new items thus created should be value priced, of high velocity
and supported by efficient supply chain.
The Pegasus Paddle Mixer from Dinnissen
Process Technology makes it possible to
significantly improve the taste of cat kibbles.
The secret is quite simple: it allows you to add
liquid as well as dry palatability enhancers
- precisely and homogenously - to each
individual kibble. This is very important for
cat food in particular, as cats have the habit
of inspecting their intended meal, kibble for
kibble, before actually starting on their meal.
The cat - a very finicky kibbles consumer
Cats have a much keener sense of taste
and smell than humans. Cats are therefore
extremely finicky and suspicious when it
comes to their food. They sniff at every kibble
and inspect it quite critically before deciding
whether to eat it. Cats will immediately
recognize and systematically refuse a kibble
or other food with a smell not to their liking.
They simply leave the kibbles they don’t like
behind in the feeding bowl and pick out the
ones that appeal to them. Such behaviour
is very typical of cats and is one of the main
reasons why their owners regularly decide to
try a different brand the next time.
Taste of every individual kibble is
important
When it comes to manufacturing cat food,
the quality of the ingredients and the use
of proper palatability’s enhancers are of
course extremely important for making tasty
products. But ensuring that the enhancers are
added to the food in the right way is just as
important. It’s critical to distribute and dose
the enhancers homogenously. Producers who
use the proper palatability enhancers but add
them to the kibbles in a haphazard fashion
or wrong concentration achieve a significant
lower effect. In our research centre, we have
demonstrated time and again that kibbles with
an even distribution of palatability enhancers
are consumed much more readily. That is
also why we invest time and energy in helping
manufacturers to ensure that the enhancers
are added properly and an optimum result is
achieved. The Pegasus Paddle Mixer from
Dinnissen Process Technology in Sevenum is
an efficient tool in achieving this goal.
Flavour enhancers added precisely and
homogenously to each individual kibble
With the Pegasus Paddle Mixer from
Dinnissen, a fixed and precisely weighed
quantity of food is introduced into the sealed
batch coater, where - in contrast to continuous
operation systems - the entire process takes
place: liquid and dry palatability enhancers
are added to the kibbles. This has the great
advantage of allowing very precise control
of the optimum conditions needed for the
entire process. For each batch, the exact
quantity of fat, liquid and dry palatability
enhancers needed can be weighed out and
added, and the process conditions - including
temperature, kibble rotation speed, residence
time of the food in the mixer, and total
processing time – can be precisely controlled.
about the authorDr. Mukund Parthasarathy, who worked for Ralston/ Nestle
Purina for 12 years, has developed a holistic approach to pet
food palatability to resolve all issues related to palatability of
extruded pet foods and pet treats. He has patents related to pet
food palatability. He offers help with innovation, strategies, long
term planning and development of new technologies. He can be
reached at [email protected]
Pegasus Paddle Mixer FroM dinnissen signiFicantlyiMProves the taste oF cat Food
The result: an extremely precise and even
distribution of the palatability enhancers
over the product. In addition, the strength of
the bond between the palatability enhancer
and the kibble can be optimized, and each
individual kibble can be coated with a tough
protective layer to ensure that the palatability
enhancers also remain intact during transport.
The palatability and appeal of the food is
therefore significantly improved, and the food
is much more readily consumed.
Combined with the Pegasus Vacuum Coater
from Dinnissen: even greater flexibility for
high-quality pet food production
The Pegasus Paddle Mixer offers various
other technical advantages. The liquid
additives are sprayed per batch and not
continuously. After each batch, the nozzles are
blown clean, minimizing the risk of blockage.
The same is true of the injection system for
dry ingredients located in the coater: it can
be protected so that blockage is prevented.
We advise producers in many cases to equip
the Pegasus Paddle Mixer with vacuum
functionality by adding the Pegasus Vacuum
Coater, allowing producers to further upgrade
the flexibility and quality of their production
process. This combination allows producers
to ensure that liquid additives are sucked
deep into the kibble. It also enables them to
optimize the binding process between other
additives and the outside of the kibble.
The Pegasus Paddle Mixer f rom
Dinnissen has already been successfully
applied in a variety of situations. Dinnissen
develops and delivers complete manufacturing
processes, which means that the benefits from
combining the Pegasus Paddle Mixer with
the Pegasus Vacuum Coater are available
in practically any situation imaginable. For
more information about the Pegasus Batch
Coating System from Dinnissen, go to: www.
dinnissen.nl or call 0031 (77) 4673555.
Lohmann Animal Health GmbH & Co. KGHeinz-Lohmann-Straße 427472 Cuxhaven, GermanyPhone: + 49 (0) 47 21 – 747 0
www.lohmann.de
Prevention first.
Mutual Trust Taking animal health further.