petnology 2012 - colourants with a function - protecting brand integrity

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Offer Our Customers COLOURS of VALUE and VALUE of COLOURS COLOURANTS WITH A FUNCTION Protecting Brand Integrity Hans Werink Project Manager Packaging Holland Colours Europe PETnology 2012 - Nuremberg - 12 November 2012

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Colourants with a function; protecting brand integrity In today’s competitive marketplace it is essential to protect brand integrity. An increasing number of product categories like dairy products, beer, juices , energy drinks and vitamin-enhanced beverages but also house hold cleaners and dish washing liquids is packaged in PET. This because of PET’s outstanding clarity and favorable properties like shatter resistance. Many of these products however contain color, flavor or nutritional / functional components that require protection from oxygen ingress and the negative effects of sunlight or fluorescent lighting in retail outlets. To maintain product integrity proper care must be taken to prevent the deterioration of these valuable components. Holland Colours has introduced a number of additives in the field of light and oxygen barrier as well as preform production that create synergy when systems are combined for optimal package performance. The growing use of additives in PET at elevated concentrations poses new challenges to the industry because established recycling streams might be affected. As a responsible industry these have to be faced with a pro-active approach. In this presentation we will show which products Holland Colours offers to maximize product protection through optimized container performance. Next to this we will provide an update on the work that has been done on the post-consumer stage of the packaging life cycle. For our barrier materials there are technically feasible and economical options for bottle-to-bottle as well as bottle-to-fibre recycling.

TRANSCRIPT

Page 1: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

COLOURANTS WITH A FUNCTION

Protecting Brand Integrity

Hans Werink

Project Manager Packaging

Holland Colours Europe

PETnology 2012 - Nuremberg - 12 November 2012

Page 2: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Protecting Brand Integrity Outline

- - Package Colour & Design Package Content Protection

Sustainability & Recycling

Page 3: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Holland Colours Profile

Packaging PVC Building and Construction Silicones/Elastomers

Founded 1979 Over 400 employees

Listed at Euronext, 51% employee owned

6 Plants 6 Sales Offices

2000 Customers in 70 Countries

Focus markets:

Page 4: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Holland Colours Profile

Page 5: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Holland Colours Product Formats for PET

Non-polymeric solids – Holcobatch & Holcoprill

Liquids - HolcoPET

High opacity masterbatch - Holcomer

to benefit from

Optimized processability

Economy of colouring

Optimal productivity

Page 6: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

UV & Light Protection

Page 7: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Many colourants and vitamins as present

in food and juices are sensitive to UV-

radiation

Liquid detergents often contain colourants

that are sensitive to UV

Exposure to UV radiation from sunlight

and fluorescent lighting in retail outlets

significantly affects product integrity

UV Protection

Page 8: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Holland Colours has developed a range of cost-

effective UV absorbers in the range from 370 nm

up to 400 nm

The resulting UV-protected PET containers have

excellent clarity and optimal product protection

UV light protection can be combined with any

colour for optimal package design

Additional product protection can be

accomplished by combining UV-absorbance with

oxygen scavengers

UV Protection

Page 9: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

0

10

20

30

40

50

60

70

80

90

100

300 320 340 360 380 400 420 440 460

Tra

nsm

issio

n (

%)

Wavelength (nm)

Natural PET - 0.3 mm

Holland Colours UV 370 @ 0.25 pph - 0.3 mm

Holland Colours UV 390 @ 0.25 pph - 0.3 mm

UV Protection

Page 10: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Page 11: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Most types of beer are sensitive to UV

radiation and visible light up to 510 nm - the

'Light-struck' effect or ‘Skunked flavor’

This involves the formation of 3-methylbut-2-

ene-1-thiol (3-MBT) out of hops

3-MBT has an extremely low taste threshold

(4 parts-per-trillion) which means that the

smallest amount in beer makes its presence

noticeable

Light Protection - Beer

Page 12: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Light Guard Series

Holland Colours has developed a

series of bright colours with specific

light absorption up to 490 nm, 510

nm or higher.

Designed to be compatible with

commercially available oxygen

barrier resins

Available shades: Yellow, Green,

Orange, Red, Amber and Black

Page 13: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Two green colourants with

specific UV and visible light

absorption up to 490 nm and

even 510 nm

Designed to be compatible

with commercially available

oxygen barrier resins

Colour is very close to

existing glass bottles of major

beer brands

Light Guard Series – Green

Light Protection - Beer

Page 14: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Page 15: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Light Protection - Milk Milk type Heat treatment Shelf life

Pasteurised Cold chain distribution

72-75°C,

15-40 sec before filling

4-7 days at <8°C

No light protection required

ESL Cold chain distribution

Pasteurised before filling

Filled under log 4 - 5 aseptic

conditions

Up to120 days at <8°C

Medium light protection

required

UHT Ambient temperature

distribution

135-150°C

4-20 sec before filling

filled under log 6 aseptic

conditions

Up to 140 days at ambient

temperature

High light protection required

Sterilised Ambient temperature

distribution

110-120°C

10-40 min. in the bottle

after filling

Up to 9 months at ambient

temperatures No light

protection required

Page 16: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Extended exposure to visible light will initiate photo-oxidation of vitamins B6/B12 and riboflavin (vitamin B2). Very high light protection is required up to 550 nm.

1

2

In the case of milk, secondary degradation due to auto-oxidation of lipids (milk fats) results in off-flavours and nutrient losses, especially of vitamins. All this results in a specific “light taste”.

3

Taste & nutrition protection can not be captured by

mathematical formulas or generic data: taste & odor and

analytical tests must be performed in the chosen

package option.

Light Protection - Milk

Page 17: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

High-concentrated solid format

Recommended dosing level 5 - 10%, depending on application, required opacity and wall thickness

Generates a white monolayer bottle that blocks 100% UV radiation and up to 99% of visible light

Key product features

Holcomer UHT White

Page 18: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Higher opacity than

resin based concepts

Adjustable dosing

level allows for

further light -

weighting

Product Quality

Proven recyclability

Premium appearance

Established technology

Taste preservation equal to

multilayer and carton

packaging

Injection Moulding &

Blowing performance

Bottle integrity

Bottle Design

Sourcing of base

resin

Molded & blown on

standard monolayer

equipment

Holcomer UHT White

Page 19: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Some products need even better

light performance than monolayer

solutions can offer

Typically less than 0.001% light

transmission (total darkness!)

Prelactia Overmolding is an

effective solution

Holcomer UHT White

Absolute Light Barrier

Page 20: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Netstal Prelactia 2-layer

overmoulding system

Specially developed White &

Grey Holcomer grades for

this application

Requires a specialized

multilayer preform moulding

system

Holcomer UHT White

Page 21: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Range of commercial applications in Europe and the USA with leading dairy companies

Variety of UHT and ESL milk types and flavored milk drinks in a range of different bottle designs

Several new market introductions in Monolayer and Overmoulding globally in 2013

Holcomer UHT White

Page 22: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Page 23: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Spray Frost Application

Low efficiency - Two step process

Poor scratch - resistance

High scrap rate

Very expensive

Current Technology

Page 24: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Page 25: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Page 26: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Page 27: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS

Reduced gloss levels AND increased

light diffusion levels

Soft – Touch surface texture

One Step process

Independent of stretch ratio - uniform

effect over bottle surface

Improved scuff/scratch resistance

Available in a any colour

Particles pass screen filters for PCR

use

Page 28: Petnology 2012 - Colourants with a function - protecting brand integrity

Offer Our Customers COLOURS of VALUE and VALUE of COLOURS