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Markus Freiburghaus Dipl. El. Ing. FH Product Manager MV and GIS IT’s PFIFFNER Instrument Transformers Ltd. 5042 Hirschthal / Schweiz : +41 (0)62 739 28 65 : +41 (0)62 739 28 10 E-mail: [email protected] Internet: www.pfiffner-group.com PFIFFNER Medium Voltage Ring Core Current Transformers Product Portfolio

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Page 1: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

Markus Freiburghaus Dipl. El. Ing. FH

Product Manager MV and GIS IT’s

PFIFFNER Instrument Transformers Ltd.

5042 Hirschthal / Schweiz

: +41 (0)62 739 28 65 : +41 (0)62 739 28 10

E-mail: [email protected]

Internet: www.pfiffner-group.com

PFIFFNER Medium Voltage

Ring Core Current Transformers

Product Portfolio

Page 2: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

Content

www.pfiffner-group.com / page 2 / 12.06.2017

• PFIFFNER general presentation:

Page 3: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

Content

www.pfiffner-group.com / page 3 / 12.06.2017

• The 2 main groups

1. CT’s for the distribution/transmission network (12kV … 800kV)

a) Bushing Type Current Transformers / Cable Current Transformers

• current range up to ~8’000A

• without primary conductor and without primary insulation of its own

• applicable for all voltage levels if fitted over a fully insulated bushing, busbar,

cable or other conductor

• available also in split-core design

2. CT’s for the power generation network (high-current CT’s)

a) Bushing Type Current Transformers

• all current ranges up to 50’000A

• without primary conductor and without primary insulation of its own

• applicable for all voltage levels if fitted over a fully insulated bushing, busbar,

cable or other conductor

b) Fully Insulated Type Current Transformer

• Current range up to 15’000A

• Insulation level up to Um=36kV

Page 4: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 4 / 12.06.2017

1. PFIFFNER Portfolio

JK

Indoor closed CT

JKS-S

JKS

Indoor split core CT

JK-F

JK-G

Outdoor closed CT

JKS-G

Outdoor split core CT

Page 5: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 5 / 12.06.2017

JK

Installation:

Indoor, resin encapsulated (PUR)

Mounting:

Over a fully insulated bushing, busbar, cable or

other conductor

Mounting position:

free

Primary insulation:

fulfilled by the insulated primary conductor

Primary current range:

up to ~8‘000A

Hole diameter:

Variable

Several cores in one CT is possible, maximum

number depends on the specification and the

limiting dimensions on site

• JK

Page 6: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 6 / 12.06.2017

JK

• Dimensions, standard shape

□230mm □300mm □350mm □400mm □450mm

• Hole diameter: variable

• Height: variable up to 300mm

Page 7: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

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JK

• Other shapes, customized

• Hole diameter: variable

• Height: variable

• A big variety of round outer dimensions can be realized according to

customer needs.

Page 8: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 8 / 12.06.2017

JK

• Secondary terminals

Cover (IP 20) Flexible wire Terminal box (IP 65)

M6 connection M6 connection

Page 9: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 9 / 12.06.2017

JK

• Installation material, option

Ground installation Ground installation Wall or head over installation

with angles with a plate with angles

Several customized installation material realized

Page 10: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 10 / 12.06.2017

JK

• Installations

Installation on bushings

Installation on

cables

Page 11: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 11 / 12.06.2017

JKS-S / JKS

JKS-S

JKS

• JKS-S / JKS Installation:

Indoor, split-core design, resin encapsulated (PUR)

Mounting:

Over a fully insulated bushing, busbar, cable or

other conductor

Mounting position:

free

Primary insulation:

fulfilled by the insulated primary conductor

Primary current range:

up to ~2‘500A

Hole diameter:

JKS-S: 90mm, 120mm, 150mm

JKS: Variable

Usually a single core design. If a two core design is

possible depends on the specification.

Page 12: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 12 / 12.06.2017

JKS-S / JKS

• Standard type JKS-S

• Hole diameter: 90mm, 120mm, 150mm

• Height: 130mm, 200mm, 270mm

• Secondary terminal M6

• Cover (IP20)

• For standard requirements

• Special type JKS

• Hole diameter: variable

• Height: variable

• Secondary terminal M6

• Not covered (IP00)

• For high accuracy requirements, if the

standard type JKS-S is not applicable

Page 13: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 13 / 12.06.2017

JK-F

Installation:

Outdoor, resin encapsulated (Epoxy)

Mounting:

Over a fully insulated bushing, busbar, cable or

other conductor

Mounting position:

free

Primary insulation:

fulfilled by the insulated primary conductor

Primary current range:

up to ~8‘000A

Hole diameter:

Variable

Several cores in one CT is possible, maximum

number depends on the specification and the

limiting dimensions on site

• JK-F

Page 14: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 14 / 12.06.2017

JK-F

• Dimensions, standard shape

• See JK, identical

• Other shapes, customized

• Hole diameter: variable

• Height: variable

• A big variety of round outer dimensions can be realized according to

customer needs.

Page 15: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 15 / 12.06.2017

JK-F

• Secondary terminals

Terminal box (IP 65)

M6 connection

Page 16: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 16 / 12.06.2017

JK-G

Installation:

Outdoor, with aluminium shell

Mounting:

Over a fully insulated bushing, busbar, cable or

other conductor

Mounting position:

Horizontal, with a maximum angle of 60°

Primary insulation:

fulfilled by the insulated primary conductor

Primary current range:

up to ~5‘000A

Hole diameter:

80mm, 110mm, 140mm, 220mm

Several cores in one CT is possible, maximum

number depends on the specification and the

limiting dimensions on site

• JK-G

Page 17: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 17 / 12.06.2017

JK-G

• Secondary terminal M6

• Terminal box and CT-housing (IP65)

• Two dimensions:

• Hole diameter: 80mm, 110mm, 140mm 220mm

• Height: ~320mm ~230mm

Page 18: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 18 / 12.06.2017

JKS-G

Installation:

Outdoor, spli-core design, with aluminium shell

Mounting:

Over a fully insulated bushing, busbar, cable or

other conductor

Mounting position:

Horizontal, with a maximum angle of 45°

Primary insulation:

fulfilled by the insulated primary conductor

Primary current range:

up to ~2‘500A

Hole diameter:

85mm, 115mm, 145mm, 225mm

Usually a single core design. If a two core design

is possible depends on the specification.

• JKS-G

Page 19: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 19 / 12.06.2017

JKS-G

• Secondary terminal M6

• Terminal box (IP65)

• CT-housing (IP53)

• Two dimensions:

• Hole diameter: 85mm, 115mm, 145mm 225mm

• Height: ~320mm ~230mm

Page 20: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

Indoor / Outdoor installation

Closed or split-core design (execution possibilities, costs)

Hole diameter

Degree of protection for secondary terminals (if required)

Limiting outer dimensions from the site (if existing)

Installation materiel (if needed)

Electrical specification

www.pfiffner-group.com / page 20 / 12.06.2017

1. Information needed

Page 21: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

Bushing manufacturers (like MGC)

Transformer manufacturers

Network operators

Switchgear/-yard manufacturers or contractors

New built projects

Replacement/Refurbishment projects

Special electrical specification

Special requirement to the dimensions/installation

If there is a mass product on the market, PFIFFNER has a cost

disadvantage

www.pfiffner-group.com / page 21 / 12.06.2017

1. Market from technical side

Page 22: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 22 / 12.06.2017

1. Impressions

Page 23: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 23 / 12.06.2017

1. Impressions

Page 24: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 24 / 12.06.2017

1. Impressions

Page 25: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 25 / 12.06.2017

2. Power plant layout

CT‘s for the

generator

bushing

CT‘s for the

generator circuit

breaker (GCB)

CT‘s for the non-isolated

busbar or the isolated

phase busduct (IPB)

Page 26: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 26 / 12.06.2017

2. PFIFFNER Portfolio

JKQ

Generator

circuit

breaker

(GCB)

AKA AKQ

Generator busduct / busbar

for non-isolated

busbar systems

or inside isolated

phase busduct

systems (IPB)

for non-isolated

busbar systems

(fully insulated

type CT) ALG

JK-GCT

Generator

bushing

Page 27: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 27 / 12.06.2017

ALG / JK-GCT

ALG

JK-GCT

Mounting:

Over generator bushing

Mounting position:

Horizontal

ALG: up to a max. angle of 30°

JK-GCT: up to a max. angle of 60°

Primary insulation:

fulfilled by the generator bushing

Primary current range:

up to 50‘000A

ATEX Certification:

ALG:

JK-GCT: in work

Page 28: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

Reference list

Main markets: Thermal power plants up to ~1200MW (coal and nuclear)

(new units and also important: renovations/refurbishments)

www.pfiffner-group.com / page 28 / 12.06.2017

Power plant Icth [A] Delivery

Oskarshamn / SWE 40’600 1995

Darlington / CAN 37’500 2007/2016

Bruce / CAN 35’000 2015

Leibstadt / CH 30’000 2009

Manjung / MYS 30’000 2012

Opole / POL 30’000 2016

Niederaussem / GER 28’000 2001

Lippendorf / GER 27’000 1997

Dabieshan / CHN 25’000 2006

Longshan / CHN 25’000 2007

PingWei / CHN 25’000 2007

Longview / USA 25’000 2008

Pingliang / CHN 25’000 2008

Eemshaven / NED 25’000 2011

ALG

Page 29: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

Reference list

Main markets: Thermal power plants up to ~1700MW (coal and nuclear)

(new units and also important: renovations/refurbishments)

www.pfiffner-group.com / page 29 / 12.06.2017

JK-GCT

Power plant Icth [A] Delivery

Duke McGuire / USA 40’000 2011

Haiyang / CHN 45’000 2011

Shidaowan / CHN 45’000 2016

Sanmen / CHN 45’000 2011

Taishan / CHN 45’000 2011

Almaraz / ESP 40’000 2011

Doel / BEL 35’000 2010

Diablo Canyon / USA 35’000 2016

NingDe / CHN 33’000 2009/2010

HongYanHe / CHN 33’000 2009/2010

Ling Ao / CHN 32’000 2007

Kuosheng / TWN 30’000 2015

Page 30: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 30 / 12.06.2017

AKA

AKA

Mounting:

Inside an IPB

or

over a non-isolated busbar

Mounting position:

free

Primary insulation:

Fullfilled with air distance

Primary current range:

up to 50‘000A

ATEX Certification:

AKA:

The minimum isolation air

distance between the

conductor and the CT depends

on the geometry of the primary

conductor and the insulation

voltage level

Page 31: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

Referenzliste

www.pfiffner-group.com / page 31 / 12.06.2017

AKA

Power plant Icth [A] Delivery

Quin Shan / CHN 35’000 2010

Fujian Fuqing / CHN 35’000 2010

Fang Cheng Gang / CHN 33’000 2012

Yangjiang / CHN 33’000 2011

Hong Yan He / CHN 33’000 2010

Ning De / CHN 33’000 2010

Three Georges / CHN 30’000 2010

Leibstadt / CH 30’000 2010

Neurath / GER 30’000 2007

Anhui Tianji / CHN 28’000 2012

GKM Mannheim / GER 27’000 2011

Moorburg / GER 26’000 2010

Eemshaven / NED 25’000 2011

Westfalen / GER 25’000 2009

Page 32: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 32 / 12.06.2017

JKQ

Mounting:

Inside a GCB

Mounting position:

Free between horizontal and vertical, but not over

head

Primary insulation:

Fulfilled with air distance

Primary current range:

up to 50‘000A

JKQ

Page 33: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 33 / 12.06.2017

AKQ

AKQ

Mounting:

Over a non-isolated busbar

Mounting position:

free

Primary insulation:

Fullfilled in the CT with resin

CT is a fully insulated medium voltage type

(Um up to 36 kV)

Primary current range:

up to ~15‘000 A

There is no need for a

minimum isolation air distance

between the primary

conductor and the CT

Page 34: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 34 / 12.06.2017

Power plant Icth

[A]

Delivery

Teles Pires / BRA 19’000 2013

Itaipu / BRA 13’000 2003/2017

Obervermunt II / AUT 12’000 2017

Boyabat / TUR 10’000 2011

Unknown, India 9’000 2010

Foz Tua / PRT 9’000 2015

Unknown, Iran 8’000 2009

Seitevare / SWE 8’000 2013

Grand Coulee / USA 8’000 2015

Laziska / POL 7’000 2011

Alqueva / PRT 6’000 2011

Grimsel / CH 5’000 2011

AKQ

Reference list

Main markets: Hydro power plants and thermal power plants up to ~350MW

(new units and also important: renovations)

Page 35: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 35 / 12.06.2017

2. Technical Know How

Ambient temperature:

Usually high

70°C – 90°C

must be clarified during the offer-time with the customer

Internal losses:

Ohmic resistances of the secondary windings can be high

losses about 100 … 200 W per core

temperatur rise must be calculated by the technical department

Effect of stray magnetic flux:

Neighbour phases create magnetic fields which can give influences on the

accuracy performance of the CT.

Accuracy class must be fulfilled under all conditions.

phase distance and / or distance to the next bend in the primary

bar must be clarified during the offer-time with the customer. Based on this

configuration the technical department has to calculate a sufficient shield

winding, if nescessary.

• Special requirements for high current CT‘s:

Page 36: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

Power plant manufacturers/contractors

Generator manufacturers

High-current phase bus manufacturers

Generator circuit breaker manufacturers

New built projects

Replacement/Refurbishment projects

Special technical know how required to do a proper design in the high-

current area

Special requirement to the dimensions/installation

CT’s will be sourced different (generator engineering site, local EPC office,

local contractor, phase bus manufacturer, etc.)

www.pfiffner-group.com / page 36 / 12.06.2017

2. Market from technical side

Page 37: PFIFFNER Medium Voltage Ring Core Current  · PDF fileor inside isolated phase busduct systems (IPB) for non-isolated busbar systems (fully insulated type CT) ALG JK-GCT bushing

www.pfiffner-group.com / page 37 / 12.06.2017

2. Impressions