pghv-p5, 2018 service day - abb

—PGHV-P5, 2018

Service DayPGHV - SolutionsHugo Rojas

—Digital Substation

October 24, 2018MTBF: Mean Time between failuresMTTR: Mean Time To Repair

Slide 2

Answers to today’s challenges

Up to 80% less copper cables in the field

Up to 30t less material (transport)

Up to 50% less land use

→ Reduced greenhouse gas emissions

Up to 40% shorter installation and outage times

Shorter presence in the field during assembly and maintenance

Avoidance electrical hazards… on current or voltage transformers… induced voltages

Optimization of the maintenance intervals by analysis

Lower cable, steel and construction costs

Lower land costs (city and urban area)

Environmental impact Operational Health and Safety

Reliability and Availability Profitability

—

Benefits of digital switchgear

Digitalization of high-voltage switchgear

Slide 3

Compact footprint- Fully integrated combining various functions

in one primary equipment- Less space, less material

Digital intelligent controls- Digital real-time control, monitoring and

diagnostics- Smooth connectivity using IEC 61850

Safety and Security- Increase safety through use of NCIT

and Optical CTs - Reduction of copper cables

Superiorbenefits

Improve asset health

Intelligent monitoring & diagnostics

Digital Field Services- Digital solutions for field installation

& commissioning, operation and maintenance services

- Reduce maintenance costs- Extend asset life with predictive

maintenance

Asset Performance & System Management- Centralized monitoring for HV switchgear

for advisory services, asset performance management, predictive and preventive maintenance

One common digital interface across all high-voltage switchgear via ABB Ability™ Edge Gateway

October 24, 2018

—Digitalization of high-voltage switchgear

October 24, 2018 Slide 4

Monitor Diagnose Decide Act

Data analytics and condition monitoring features for smart asset management

Asset Health Center

Workforceand Asset Management

Remote control

Work orderand site services

Key performance Indicators

Analytics and Diagnostics

Condition and lifetime monitoring



Digital switchgear connected to Asset Lifecycle Management

Digital GIS

MSM

DTB LTB PASS

Sensor

Localdisplay HMI

Asset Health

Asset Health Center

Ellipse Select

Ellipse Apps

Reduce maintenance costs and extend asset life with predictive maintenance

Maximize asset availability with industry best practices

Optimize worker productivity with a mobile workforce

—

PGHV - Solutions



GMS – Generator Monitoring System

CBS – Circuit Breaker Sentinel

MSM – Modular Swithgear Monitoring

—

PGHV - Solutions



Por que?



Introduction - Monitoring yesterday and today

How to maintain a moderncar:

1. Look at the display

2. Follow the instruction

How to maintain an old car:

1. Check oil level

2. Check screen water

3. Check tire pressure

4. Bring to service every 2 years

5. Listen to unusual noise

—

Monitoring and Diagnostics levels



—




—

Níveis de Monitoramentos e Diagnósticos



ABB Ability Ellipse APM™

—




—Modular Switchgear Monitoring (MSM)Product Presentation

—Modular Switchgear Monitoring (MSM)


Introduction - Features of the MSM

SF6 Gas Density Monitoring

SF6 On-line Monitoring of all gas compartmentsSF6 density acquisition using analog or digital sensors

Information System

Visualization of data and signalization of alarmsDetection of SF6 leakage using trend algorithmIEC 61850 / DNP3.0 communication protocols

Integration & Installation

Operates independent from control & protection systemStandalone monitoring networkScalable for any number of gas compartmentsEasy integration of equipment in local control cubicleSuitable for all kinds of switchgear layouts

—

MSM – Modular Swithgear Monitoring

Modular Switchgear Monitoring (MSM)


• Same gas outlet for monitoring and protection;

• 4…20mA communication for the monitoring and dry contacts for the protection

• Dedicated gas outlet necessary;

• 4…20mA communication;

• Precision ±1.0%;

• One pair of cabbles per sensor;

• Dedicated gas outlet necessary;

• Serial R$485 communication -Modbus;

• Pressure and temperature on the same sensor (moisture measurements soon);

Hybrid SensorAnalog Sensor Digital Sensor



Introduction - Extendable System

• MSM Stack can be mounted on DIN rail

• Every CCM can be extended with up to 10 modules

• e.g. up to 80 Analog Inputs per MSM Stack (1x CCM + 10x AIM)

• No limit for number of MSM Stacks

• MSM is ready and extendable for future modules

• New modules can be integrated into an existing MSM Systemjust by updating the configuration of the CCM



Components – Technical data Control & Communication Module (CCM)

Number of modules per MSM Stack up to 10

Number of MSM Stacks No limit

Operating ambient temperature -40..+55°C

Operating temperature LCD (clearly legible) -5..+50°C

Protection class IP 20

Nominal input voltage range of power supply 100..240 VAC

Input voltage range of power supply 85..264 VAC, 90..350 VDC



Components– Technical data Analog Input Module (AIM)

Dimensions W / H / D 45 x 99 x 113 mm

Module Power Consumption < 3 W

Integrated power supply for sensors 12 VDC, 200 mA

Analog Inputs (configurable) 8 channels 0..20 mA

Accuracy ± 1% full scale

LED Device status indication

Compatible and ABB accepted sensors Trafag 878x HGDM

WIKA GD-10 GDT

→ find detailed information in the datasheet “1HDG838016”



Components – Technical data Serial Interface Module (SIM)

Dimensions W / H / D 23 x 99 x 113 mm

Module Power Consumption < 1 W

Serial Interface 3-wire EIA-485 (half-duplex)

Protocol Modbus (RTU and ASCII)

Clients Up to 31

LED Device status indication

Compatible and ABB accepted sensors WIKA GDT-20

→ find detailed information in the datasheet “1HDG838017”



Components – Technical Data Local Control Display (LCD)

MFD-80-B

– will be plugged on the MFD-CP4-CO

– No cable needed

MFD-CP4-CO

– Interface MFD-80-B <> CCM

– Powered with 24VDC

– Cable connection to CCM

→ find detailed information in the datasheets

“MN05002001Z” and “MN05013014Z”

—

MSM – Hybrid Sensors



—

MSM – Analog Sensor



—

MSM – Digital Sensor



—Modular Switchgear Monitoring (MSM)System Architecture – BAYWISE

MSM Stack and Local Displayin every bay

- Application Example -


—

MSM Stack in central Monitoring LCC

Modular Switchgear Monitoring (MSM)System Architecture – CENTRALIZED

Monitoring LCC


—Modular Switchgear Monitoring (MSM)Visualization - Data update frequency

10 ms

2 sec2 sec

30 min

30 min mean value

24 hr

Day mean valueWill be stored to history database on CCM.

Value refreshment time

Mean value calculation per sensor2 sec value

900x

48x

CCMControl & Communication Module

AIMAnalog Input Module

HMIHuman Machine Interface

HGDMHybrid Gas Density Monitor


—

Signal smoothing

• reduces like hood of false warnings

• extends reaction time until leakage is detected

• clearly separation of (small) leakages from effects oftemperature variations can require several month

Modular Switchgear Monitoring (MSM)SF6 leakage algorithm - Calculation and results

599

600

601

602

603

604

605

0 100 200 300 400

Pre

ssu

re (

at 2

0°C

)/ k

Pa

Days in operation

raw measured data

smoothed pressure


—

• Easy navigation due to TreeView

• Overview of all gas compartments

• Trend analysis and leakage detection

• SF6 History Chart

• Alarm list and Event history

• Alarm Acknowledge Management

• Device self monitoring

• Fast Firmware-Update

• User Management

Modular Switchgear Monitoring (MSM)Visualization - Web-based User Interface (1) – Main features

MSM Web Interface


—

Cases

ABB Solutions for HV Breakers


• GIS 125KV

• 28 Bays

• MSM

• CBS

• Energization – 2017

Rio de Janeiro - Brazil

—Circuit Breaker Sentinel (CBS)Product Presentation

—




• Recomended to single pole operation breakers;

• Accepts travel transducer;

• Modbus RS485;

• Recommended to three pole operated breaker;

• Travel curve simulator;

• Gas monitoring only;

• Up to 3 compartments;

• Pressure / Temperature / Density;

CBS CBS Lite CBS – SF6

—




– Focus:

• All breakers models;

• ABB and NON ABB breakers (no travel curve).

– Advantages:

• Advanced math models;

• 20 operations record;

• Ready for remote connections (additional hardware);

• Modbus / DNP3 / COMTRADE / CBS Protocol;

• Only monitor, does not operate the breaker;

Overview

—




Motor charging time

Total working time

– Measurement:

• Voltage monitoring (hard wires);

• Works with hydraulic or compressed air breakers;

– Indications:

• Defective motor;

• Bad lubricated or defective gear;

• Distended spring;

• Run without operation (pump / compressor);

Charging system

—




Operation counter

Integrity (coil continuity)

Actuation time

– Primary and secondary trip + Close coil supervision;

– Measurement:

• Voltage monitoring (hard wires);

– Indications:

• Burned coil (short circuited or open circuit);

• Mechanism, bad lubricated or defective;

Coils

—




Operation and Reaction time

Main contact travel

Main contact speedy

– Measurement:

• CBS: Travel encoder;

• CBS Lite: Simulated travel;

• Position dry contact Open / Close contact;

– Indications:

• Unregulated Spring;

• High reaction time;

• Stuck Mechanism;

Mechanism and PolesContact Travel

B-Switch

A-Switch

Contact Velocity = x / t

x

t

Reaction

Time

To

tal T

rave

l

Ma

ke

/Bre

ak

Dis

tan

ce

*

Mechanism Time

xA *

xB *

Inte

rru

pte

r S

tro

ke

*

*) Settings

—




Main contact wear

Arcing contact wear

Operation Oscillography

– Measurement:

• Auxiliaries CTs attached to the secondary of the main CTs;

– Indications:

• Wear of the main/arcing contacts, regarding high open currents;

• Open and Close oscillography;

Main contact

—




Temperature

Pressure

– Measurement:

• Pressure: 4..20mA transducer;

• Temperature: PT100 sensor;

• Temperature compensated;

– Indications:

• Leak tendency;

SF6 gas

—




Mechanism Temperature

Static and automated heaters

– Measurement:

• Temperature: PT100 sensors;

• Heaters: Mini CTs;

– Indications:

• High / low mechanism temperature;

• Out of range automatic heaters;

• Defective heaters;

Temperature and heaters

—




– Windows based software;

– Front painel LEDs;

– Alarms;

– Access control;

– Connections:

• Serial - RS232

• Alarms dry contact.

Software e connections

Device Settings

Conditions

Event Log

Trends

Wave Forms

—

Cases



• DTB – Dead Tank Breakers

• 125KV & 500KV

• 160 units

• CBS

• Energization - ~2013

• Remote monitoring

Pennsylvania - USA

—

Cases



• HPL420 ABB Circuit Breakers

• 6 units – CBS

• CBS inside Stainless Steel Cabinet Sepparately

• 4 x Units with Travel Encoder

• Remote monitoring

Finlandia

—Generator CB monitoring system (GMS600)Product Presentation

—

GMS600

Digitalization


• Made in Switzerland

• Support remote monitoring (modem needed)

• Focused on GCB

• Web based access

• Alarm list and contacts

Overview

—

GMS600

Digitalization


• Coil supervision

• SF6 lekeage and density

• Operation counter

• Current interruptions

• Heater and temperature integrity

• Time from last overhaul

• Signalization of equipment position in the form of mimic

• Pump motor start analysis

• Pump motor charging time

• ABB Breaker only;

• GCB – Generation circuit Breker;

• New or Equipment in service

• Predictive maintenance;

• Local display avaliable;

• Just Monitoring does not operate the breaker;

• Self check integrity;

Monitoring Features Utilization

Advantages

—

GMS600 – GCBs Monitoring



—




– GCB Mimic on LCD;

– Based on Relion® Serie 650;

– IEC 61850 / DNP3 ready;

– Predictive maintenance;

– Remaining life time;

– Web Interface;

– Just monitoring, no protection or control;

Overview

—




– Gas monitoring:

• Pressure + Temperature + Density;

• Precision 0,6Kg/m³

• Digital sensor RS485

– Temperature Monitoring:

• 3 points per phase;

• Temperature x current compensation;

– Values log;

– Online monitoring;

SF6 gas + Temperature

—




– Mechanism Monitoring:

• 24h pump actuation;

• Charging time;

• Total operations;

– Poles Monitoring:

• Life estimation by current interruptions sum;

• % Indication of remaining life;

• Operation counter;

• Revision time indications;

Mechanism e Poles

—




– Log:

• .csv data download to detailed analyze;

• Events and alarms record;

• 1000 event record/ 20.000 operation log;

• 200 Oscillography record (Comtrade available);

– User and Communications Interfaces:

• Web Browser visualization;

• Local HMI PC / Smartphone / Tablet access;

• DNP3 e IEC61850, DNP 3.0, SNTP, SFTP, HTTP;

• Binary Outputs

-Cyber Security

Logs & Communication

—Data Evaluation

October 24, 2018

| Slide 50© ABB

VBCC (Value based customer care) enables customers specific and data driven consultation to ensure optimized asset management

log file (*.csv)

Customer’s Fleet ABB

Data Analysis

Analytics

Prognostics Algorithms

Professional Expertise

Software

Site / Fleet Overview

Site / Fleet Report

Customer

Log data:

Ablation coefficient

Nr. of operations

Lifetime

SF6 gas density

Temperature

Pump runtime

Pump starts

Report with recommendations

Drive supervision SF6 (analysis)Temperature (analysis)

—Basic Functions – Webserver

October 24, 2018

| Slide 51

Electrical lifetime

Drive supervision Temperature (analysis)

SF6 (analysis)

Alarm, event &

Operation log

With download possibility

© ABB

—Surge Counters and MonitorsProduct Presentation

—

EXCOUNT-C

Count Surges

EXCOUNT-I

Count Surges

Leakagecurrent

EXCOUNT-II

Count Surges(with amplitude

categorization and time stamp)

Leakage current

Resistive Leakagecurrent

Updated portfolio: Surge Counters and Monitors

October 24, 2018

Slide 53

EXCOUNT-IIIM

Real-time remote monitoring

Count Surges(with amplitude

categorization and time stamp)

Leakage current

Resistive Leakagecurrent

EXCOUNT-IIIA

Real-time remote monitoring

Count Surges(with amplitude, steepness and

time stamp)

Leakage current

Resistive Leakage current

Surge current impluse analysis

(enables overvoltage analysis)

—


Monitoring system EXCOUNT-II

Continuous recording of surges in the network

On-line monitoring of surge arrester condition

Features

Maintenance-free sensor housed in a weather-proof case

Wireless transfer of measured data to a hand held transceiver

Data management through a Windows®

software on your PC

—


More than just a counter....

Records the amplitude of surges together with their date and time

Measures the total leakage current and (optionally) resistive current through the arrester

Includes PC-software for analysis and reporting of the collected information

Monitoring system EXCOUNT-II

—


Sensor

Each arrester is fitted with a sensor with a unique identity

Surge data is stored in the sensor’s memory

Assured power supply using solar cell, field probe and super capacitor

Data can be read when convenient with the aid of the hand-held transceiver

—


Transceiver

Can communicate with sensors within a distance of maximum 60 m

Measured data can be transferred to a computer for statistical analysis

Powered by a standard 9 Volt battery

—

Next generation of monitoring equipment for surge arresters.

Two EXCOUNT-III versions – EXCOUNT IIIM & EXCOUNT-IIIA

New features previously unseen in the market – overvoltage estimation and analysis

Remote real-time online monitoring

Optical fibre connection

Web server running on the device

Prepared for integration to SCADA - IEC 61850 protocol compatible

Highest safety possible through remote monitoring

EXCOUNT-III - Digitalizing surge arrester monitoring and analysis

—


General View

Base Unit Field Probe

EXCOUNT-III - Digitalizing surge arrester monitoring and analysis

—

Available for users who do not desire to analyze the overvoltages in detail.

Registers the total number of discharges

Surge amplitude

Date and time of occurrence

Total leakage current

Resistive leakage current through the arrester by third-harmonic analysis (method B2 according to IEC 60099-5)


EXCOUNT-IIIM – The monitoring version

—

Registers the total number of discharges

Surge amplitude

Wave-steepness

Date and time of occurrence

Total leakage current

Resistive leakage current through the arrester by third-harmonic analysis (method B2 according to IEC 60099-5)

Using high speed sampling and sweep time, complete surge current impulses at the arrester’s connection point are recorded and available for analysis.


EXCOUNT-IIIA – The advanced analysis version

—Installation


0,5m

3,2 m field probe cable.

Fast ethernet Multi mode media converter 100 Mbps

http://192.168.100.15

—Motor Drive™Product Presentation



Digitally controlled motor drive for CB/DS/ES operation

– IEC 61850 and cyber security certified: ready for digital substations

– Highest reliability: Only 1 moving part, reduction in moving parts by about 99%

– Adjustable travel curve: reduction of contact wearing and stable performances

– Reduction in Cu cables in substation by about 80%

– Continuous self-diagnostic and automatic error notification

– Configurable via software, no need for complex wiring and external devices; User-friendly and fully configurable HMI

– Remote monitoring and live / preventive maintenance service operations at customer request

Motor Drive™

Dead Tank Breaker with Motor Drive™50% of switchgear failures caused by mechanical Operating

Mechanisms



PASS (Plug and Switch System) with Motor Drive™

– Digitally controlled motor drive for CB operation

– Drastic reduction of moving party enables highest reliability

– Local control of all switching objects in PASS

– IEC 61850 interface for integration in protection and control system

PASS with Motor Drive™

—

Motor Drive™


October 24, 2018 * Motor Drive 1.3Slide 67

Live Tank Breaker with Motor Drive PASS hybrid switchgear with Motor Drive

pghv-p5, 2018 service day - abb

Documents