ph and conductivity process training systems, … for the foxboro controller is also available. ......

LabVolt Series

Datasheet

pH and Conductivity Process Training Systems

Festo Didactic

en 120 V - 60 Hz

05/2018

pH and Conductivity Process Training Systems, LabVolt Series

2 © Festo Didactic

Table of ContentsGeneral Description_______________________________________________________________________2Stand-Alone Training System _______________________________________________________________3Process Workstation ______________________________________________________________________3Instrumentation Workstation _______________________________________________________________4Hitch Mechanism _________________________________________________________________________4pH Process System _______________________________________________________________________5Conductivity Process Add-On _______________________________________________________________5Controllers ______________________________________________________________________________5SCADA / DCS Software ____________________________________________________________________5Calibration Instrumentation ________________________________________________________________6Other Devices____________________________________________________________________________6

Smart Devices: HART® and FOUNDATION™ Fieldbus____________________________________________6

Troubleshooting__________________________________________________________________________6Electrical Requirements ___________________________________________________________________7pH Process Add-On _______________________________________________________________________7Topic Coverage___________________________________________________________________________8Features & Benefits _______________________________________________________________________8List of Available Training Systems ___________________________________________________________8Additional Equipment Required to Perform the Exercises ________________________________________9Optional Equipment_______________________________________________________________________9Optional Manual(s) _____________________________________________________________________ 10Available Training Systems_______________________________________________________________ 11Equipment Description __________________________________________________________________ 31Optional Equipment Description __________________________________________________________ 58

General DescriptionThe pH and Conductivity Process Training Systems, Series 3532, are designed to introduce students to pH industrial processes and their associated instruments and control. The training systems are part of the Instrumentation and Process Control program, which uses modern equipment and a complete curriculum to help students assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry.

The modularity of the systems allows the instructor to select only the specific equipment necessary to attain the training objectives, without unrequired equipment. The pH and Conductivity Training Systems are available either as a stand-alone system or as an add-on to a 3531 system. An optional conductivity process add-on is available to complement the basic 3532 system. The addition of optional equipment allows the system to be customized according to specific needs.

The pH and Conductivity Process Training Systems feature two workstations: the Process Workstation and the Instrumentation Workstation. The pH and conductivity experiments are to be performed by a single team of students. A controller from Series 3539 is required for each 3532 system. The systems are completed by a wide choice of optional equipment.


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Stand-Alone Training System

Process WorkstationThe Process Workstation is the hub of the different processes to be investigated by the students. It consists of a double-sided mobile workstation equipped with a 60 L (16 gal) tank, a centrifugal pump, three metering pumps, two chemical tanks, an upper tank, drip trays, an Instrumentation Mounting Pipe, Ball Valves, and Process Supports.

To configure the system for hands-on training, the students have to install the appropriate instruments as described in the student manuals. The student manuals cover both the theory and practice of measurement, control, and troubleshooting of pH industrial processes.

Structure of the pH and Conductivity Process Training Systems


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The dimensions of the Process Workstation (excluding any device installed on it) are: 1020 x 810 x 1830 mm (40.2 x 31.9 x 72 in). This stand-alone workstation is a more compact version of the 3531 Process Workstation.

Instrumentation WorkstationThe Instrumentation Workstation is designed to house the Electrical Unit as well as other electrical equipment such as the variable speed drive. Devices such as PID controllers, PLCs, the Color Paperless Recorder, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. The workstation aims to recreate the widespread industrial practice of separating the process environment from the instruments and controllers, and it limits the risk of exposing such equipment to contact with water.

The Electrical Unit provides power for the instruments used in the pH and Conductivity Process Training Systems. It includes a lockable power switch and a 24 V dc power supply. The design of the Electrical Unit allows cutoff of both the electric and pneumatic power using either an emergency button or the lockable power switch. The teaching material includes a complete lockout/tagout procedure explaining how to lock the power switch. This procedure is similar to the procedure used in industry to lock and unlock electrical equipment.

The Instrumentation Workstation also features a retractable shelf.

The dimensions of the Instrumentation Workstation (excluding any device installed on it) are: 680 x 1180 x 1890 mm (26.8 x 46.5 x 74.4 in).

Hitch MechanismA hitch mechanism used to link the Instrumentation Workstation to the Process Workstation is part of the Piping and Accessories kit, Model 46993. This convenient piece of equipment makes it possible to move both stations as a single unit.

pH and Conductivity Process Training System shown with optional equipment

Hitch mechanism for the workstations of the pH and Conductivity Process Training Systems


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pH Process SystemThe pH process system features all the equipment required to perform measurement, control, and troubleshooting exercises related to pH processes. It includes a pH transmitter, a water analyzer, a solenoid valve, a process column, chemical tanks and metering pumps. The pH transmitter can support either the HART or the FOUNDATION Fieldbus communication protocols.

Conductivity Process Add-OnThe conductivity process add-on is an option which complements the pH system and allows the instructor to introduce the students to the principles of conductivity measurement. It contains equipment such as a conductivity transmitter and a deionization unit. The conductivity transmitter can support either the HART or the FOUNDATION Fieldbus communication protocols.

ControllersA wide selection of controllers are available:

• Industrial PID Controllers (Ethernet or Modbus)• Programmable Logic Controllers (with Ethernet communications, Analog I/O, programming software, and

Communication Cable)

SCADA / DCS SoftwareTwo optional SCADA software programs are available for the system: Wonderware Development Studio (including InTouch) and FactoryTalk View Studio (from Rockwell Software). Both software programs are provided with an interface specially designed for the pH and Conductivity Process Training Systems. An OPC server for the Foxboro controller is also available.

Conductivity Process Add-On shown with optional equipment


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Calibration InstrumentationAn accurate calibration device is an essential addition to the system. Three different calibration packages are available, each containing a specific calibrator.

The advanced calibration kits contain a 4-20 mA calibrator which is designed to act as configurator and sophisticated tool to calibrate the smart devices over the HART and/or the FOUNDATION Fieldbus communication protocols.

Other DevicesOther devices are also available to enhance the system. These devices allow the students to explore more technologies and communication protocols used in the industry. Among the optional devices available are:

• a Signal Tower• a Touch Screen Graphic Terminal (available in two different sizes)• an Acoustic Alarm

Smart Devices: HART® and FOUNDATION™ FieldbusMany components of the pH and Conductivity Process Training Systems feature a transmitter which is able to communicate via one of two communication protocols: HART or FOUNDATION Fieldbus.

The HART protocol enables communication between devices by superimposing digital signals on top of the existing 4-20 mA outputs. The Fieldbus protocol is like a Local Area Network (LAN) for smart devices.

Most of these devices can usually be configured manually via their alphanumeric display and/or push-buttons, but it is much quicker and more efficient to use a communication link to configure them remotely from a computer. The HART apparatuses can be connected to a computer using the HART Software Configurator (Model 46982-0 or -B). Fieldbus devices can be configured from a computer with the FOUNDATION Fieldbus Software Configurator (Model 46982-A or -B) if a suitable PLC is used. Calibration kits are available for each of the two communication protocols.

A Software Configurator compatible with the selected communication protocol is strongly suggested and is even mandatory for some specific transmitters.

TroubleshootingTroubleshooting of industrial process equipment is an integral part of the learning process. This is why the pH and Conductivity Process Training Systems feature many tools to help instructors devise troubleshooting exercises for the students. Faults can be inserted in most devices: Controllers, PLCs, Transmitters, etc.

There are three different methods to insert faults:

• Local fault insertion is done by accessing the fault panel on a particular device to activate faults as required.• Remote calibration fault insertion is performed by changing the calibration parameters of a device from the instructor's

computer over either the HART or the FOUNDATION Fieldbus communication protocol (requires the appropriate modules).

• Remote fault insertion is achieved by remotely modifying the state of I/O relays on a PLC from a computer or from a touch screen terminal.


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Electrical RequirementsThe pH and Conductivity Process Training Systems require three standard single-phase ac outlets to power three pieces of equipment.

pH Process Add-OnThe pH Process Add-On can be installed as an add-on to a Pressure, Flow, Level, and Temperature Training System, Model 3531, saving space and money as many components of the 3531 system are shared with the pH system.

The add-on version can also, just like its stand-alone counterpart, be complemented by a conductivity add-on. The contents of the manuals are the same as for the stand-alone

version.

Content dependency structure of the manuals in the training systems

pH Process Add-On installed on a 3531 station (shown with options)


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Topic Coverage• pH and Conductivity (conductivity measurements and instrumentation, pH process control, and troubleshooting)

Features & Benefits• Complete training program helps students to assimilate the theoretical and practical knowledge• Comprehensive curriculum

List of Available Training Systems


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1 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.2 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.3 Necessary if the selected controller is a Programmable Logic Controller. Refer to the Computer Requirements in the System Specifications section of this datasheet if the computer is to be provided by the end-user.

Qty DescriptionModel number

1 pH Process Training System (Allen-Bradley) – HART __________________________________________ 3532-001 pH Process Training System (Allen-Bradley) – FOUNDATION Fieldbus ____________________________ 3532-101 pH Process Training System (Siemens) – HART ______________________________________________ 3532-201 pH Process Add-On – HART _______________________________________________________________ 3532-A01 pH Process Add-On – FOUNDATION Fieldbus ________________________________________________ 3532-B01 Conductivity Process Add-On – HART ______________________________________________________ 3532-C01 Conductivity Process Add-On – FOUNDATION Fieldbus ________________________________________ 3532-D01 Foxboro 762 Controller Bundle ___________________________________________________________ 3539-001 Honeywell UDC3500 Controller Bundle _____________________________________________________ 3539-101 ControlLogix PLC Bundle – Educational _____________________________________________________ 3539-501 MicroLogix PLC Bundle – Educational ______________________________________________________ 3539-701 CompactLogix PLC Bundle – Educational ____________________________________________________ 3539-801 FOUNDATION Fieldbus PLC Add-On ________________________________________________________ 3539-901 ControlLogix PLC Bundle – Commercial _____________________________________________________ 3539-A01 MicroLogix PLC Bundle – Commercial ______________________________________________________ 3539-C01 CompactLogix PLC Bundle – Commercial ____________________________________________________ 3539-D01 S7-1500 PLC Bundle HART – Educational ___________________________________________________ 3539-P01 S7-1500 PLC Bundle – Educational ________________________________________________________ 3539-S01 I/O Interface with LVProSim ______________________________________________________________ 9065-B0

Additional Equipment Required to Perform the Exercises


1 Personal Computer _____________________________________________________________________ 8990-001 Touch-Screen Computer _______________________________________________________________ 46299-001 Touch-Screen Computer – Large ________________________________________________________ 46299-A0

Optional Equipment


1 Touch-Screen Computer Mount ___________________________________________________________ 3451-B01 Touch Screen Graphic Terminal - 14.5 cm (5.7 in) ____________________________________________ 5922-B01 Process Control Signal Tower _____________________________________________________________ 5924-C01 Indicator-Light/Push-Button Station _______________________________________________________ 5925-A01 Fuzzy Logic Software Add-On (Educational) _________________________________________________ 5938-001 Fuzzy Logic Software Add-On (Commercial) _________________________________________________ 5938-A01 Storage Station _______________________________________________________________________ 46801-D01 FactoryTalk View ME Studio (Educational) _________________________________________________ 46968-001 FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) ____________________________ 46968-101 FactoryTalk View ME Station (Educational) _________________________________________________ 46968-20

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1 FactoryTalk View ME Station (with Foxboro OPC Server, Educational) ___________________________ 46968-301 FactoryTalk View ME Studio (Commercial) _________________________________________________ 46968-A01 FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) ____________________________ 46968-B01 FactoryTalk View ME Station (Commercial) _________________________________________________ 46968-C01 FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) ___________________________ 46968-D01 InTouch Runtime (with Foxboro OPC Server) _______________________________________________ 46969-A01 InTouch Runtime (Additional License) _____________________________________________________ 46969-B01 InTouch Dev Studio (with Foxboro OPC Server) _____________________________________________ 46969-C01 InTouch Dev Studio (Additional Licence) ___________________________________________________ 46969-D01 Touch Screen Graphic Terminal (Allen-Bradley) - 26.4 cm (10.4 in) _____________________________ 46973-001 Industrial PC HMI (Siemens) _____________________________________________________________ 46973-A01 AC Drive (Ethernet) – Single-Phase AC Supply ______________________________________________ 46975-A01 Calibration Kit ________________________________________________________________________ 46980-001 Calibration Kit (HART) __________________________________________________________________ 46981-001 Calibration Kit (HART and FOUNDATION Fieldbus) ___________________________________________ 46981-A01 HART Software Configurator _____________________________________________________________ 46982-001 FOUNDATION Fieldbus Software Configurator ______________________________________________ 46982-A01 HART/FOUNDATION Fieldbus Software Configurator _________________________________________ 46982-B01 WinCC Advanced Development Software __________________________________________________ 46984-001 Spare Parts Kit 1 for 3532 _______________________________________________________________ 46996-C01 Custom Computer for SCADA ____________________________________________________________ 46999-00

Optional Manual(s)


1 Instrumentation and Process Control Training System - Core Manuals (Manuals on CD-ROM) _______ 85980-A01 Human-Machine Interfaces (User Guide) ___________________________________________________ 85985-E01 Human-Machine Interface (User Guide) ___________________________________________________ 85986-E01 Instrumentation and Process Control Training System - Optional Manuals (Manuals on CD-ROM) ____ 85990-A01 ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) ___________________ 86030-E01 MicroLogix 1100 Programmable Logic Controller (User Guide) _________________________________ 86032-E0

1 Foxboro® Controller (User Guide) ________________________________________________________ 86033-E01 Honeywell Controller (User Guide) ________________________________________________________ 86034-E01 HART Device Configuration (Student Manual) ______________________________________________ 86050-001 FOUNDATION™ Fieldbus Networking (User Guide) __________________________________________ 89454-E0


© Festo Didactic 11

Available Training Systems

pH Process Training System (Allen-Bradley) – HART3532-00

The pH Process Training System – HART is designed to introduce students to pH industrial processes and their associated instruments and control. The use of modern equipment coupled with a complete training program helps students to assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry.

The modularity of the system allows the instructor to select only the

specific equipment necessary to attain the training objectives, without unrequired equipment. The pH and Conductivity Training System is a stand-alone system or as an add-on to a 3531 system. An optional conductivity process add-on is available to complement the basic 3532 system. The addition of optional equipment allows the system to be customized according to specific needs.

The pH and Conductivity Process Training System features two workstations: the Process Workstation and the Instrumentation Workstation. The pH and conductivity experiments are to be performed by a single team of students. The System also features an Allen-Bradley Variable Frequency Drive. A controller from Series 3539 is required for each 3532 system. The system is completed by a wide choice of optional equipment.

List of Equipment


1 Emergency Switch Station _______________________________________________________________ 5926-A01 Process Workstation ___________________________________________________________________ 46801-K01 Instrumentation Workstation (Without Heating/Cooling Unit) _________________________________ 46900-F01 Column (Large Diameter) _______________________________________________________________ 46901-001 Upper Tank __________________________________________________________________________ 46903-001 pH Transmitter (HART) _________________________________________________________________ 46945-001 Solenoid Valve ________________________________________________________________________ 46951-001 Ball Valve ____________________________________________________________________________ 46952-003 Metering Pump _______________________________________________________________________ 46956-001 Electrical Unit _________________________________________________________________________ 46970-101 Color Paperless Recorder _______________________________________________________________ 46972-001 AC Drive (Ethernet) – Single-Phase AC Supply ______________________________________________ 46975-A01 Water Analyzer _______________________________________________________________________ 46989-001 Process Supports (pH) _________________________________________________________________ 46991-H01 Piping and Accessories (pH, Allen-Bradley) ________________________________________________ 46993-M02 Chemical Tank ________________________________________________________________________ 46994-001 Consumables Kit 1 for 3532 (pH) _________________________________________________________ 46996-001 GFCI Electrical Distribution Box __________________________________________________________ 46998-00



4 Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected].

List of Manuals

DescriptionManual number

Familiarization with the Training System (User Guide) ____________________________________________ 86012-E0Measurement (Student Manual) _____________________________________________________________ 86013-00Measurement (Instructor Guide) _____________________________________________________________ 86013-10Process Control (Student Manual) ____________________________________________________________ 86014-00Process Control (Instructor Guide) ____________________________________________________________ 86014-10

Table of Contents of the Manual(s)

Measurement (Student Manual) (86013-00)• 3-1 Chemical solutions• 4-1 pH Probes• 4-2 Titration of a Strong Acid• 4-3 Titration of Weak Acids• 4-4 Titration of a Buffer Solution• 5-1 Water Deionization

Process Control (Student Manual) (86014-00)• 1-1 PID Control of a Batch pH Process with a Strong Acid• 1-2 PID Control of a Batch pH Process with a Weak Acid• 1-3 On-Off Conductivity Control (Optional)• 2-1 Continuous Process Control



1 Training on Familiarization with the Training System - pH and Conductivity, 0.5 day _______________ 86012-TF1 Training on Measurement, 0.7 day _______________________________________________________ 86013-TF1 Training on Process Control, 0.4 day ______________________________________________________ 86014-TF

System SpecificationsParameter Value

Physical Characteristics

Intended Location On the floor (stands on casters)

Dimensions (H x W x D) 2400 x 3300 x 1200 mm (94.5 x 129.9 x 47.2 in)

Net Weight TBE

pH Process Training System (Allen-Bradley) – FOUNDATION Fieldbus3532-10The pH Process Training System – FOUNDATION Fieldbus is designed to introduce students to pH industrial processes and their associated instruments and control. The use of modern equipment coupled with a complete training program helps students to assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry.

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The modularity of the system allows the instructor to select only the specific equipment necessary to attain the training objectives, without unrequired equipment. The pH and Conductivity Training System is a stand-alone system or as an add-on to a 3531 system. An optional conductivity process add-on is available to complement the basic 3532 system. The addition of optional equipment allows the system to be customized according to specific needs.

The pH and Conductivity Process Training System features two workstations: the Process Workstation and the Instrumentation Workstation. The pH and conductivity experiments are to be performed by a single team of students. The System also features an Allen-Bradley Variable Frequency Drive. A controller from Series 3539 is required for each 3532 system. The system is completed by a wide choice of optional equipment.

List of Equipment


1 Emergency Switch Station _______________________________________________________________ 5926-A01 Process Workstation ___________________________________________________________________ 46801-K01 Instrumentation Workstation (Without Heating/Cooling Unit) _________________________________ 46900-F01 Column (Large Diameter) _______________________________________________________________ 46901-001 Upper Tank __________________________________________________________________________ 46903-001 pH Transmitter (FOUNDATION Fieldbus) ___________________________________________________ 46945-A01 Solenoid Valve ________________________________________________________________________ 46951-001 Ball Valve ____________________________________________________________________________ 46952-003 Metering Pump _______________________________________________________________________ 46956-001 Electrical Unit _________________________________________________________________________ 46970-101 Color Paperless Recorder _______________________________________________________________ 46972-001 AC Drive (Ethernet) – Single-Phase AC Supply ______________________________________________ 46975-A01 Water Analyzer _______________________________________________________________________ 46989-001 Process Supports (pH) _________________________________________________________________ 46991-H01 Piping and Accessories (pH, Allen-Bradley) ________________________________________________ 46993-M02 Chemical Tank ________________________________________________________________________ 46994-001 Consumables Kit 1 for 3532 (pH) _________________________________________________________ 46996-001 GFCI Electrical Distribution Box __________________________________________________________ 46998-00

List of Manuals




Measurement (Student Manual) (86013-00)• 3-1 Chemical solutions• 4-1 pH Probes• 4-2 Titration of a Strong Acid• 4-3 Titration of Weak Acids



7 Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected].

• 4-4 Titration of a Buffer Solution• 5-1 Water Deionization




1 Training on Familiarization with the Training System - pH and Conductivity, 0.5 day _______________ 86012-TF1 Training on Measurement, 0.7 day _______________________________________________________ 86013-TF1 Training on Process Control, 0.4 day ______________________________________________________ 86014-TF1 Training on Foundation Fieldbus Networking, 0.5 day _______________________________________ 89454-TF





Net Weight TBE

pH Process Training System (Siemens) – HART3532-20The pH Process Training System – HART is designed to introduce students to pH industrial processes and their associated instruments and control. The use of modern equipment coupled with a complete training program helps students to assimilate the theoretical and practical knowledge that is mandatory to work in the process control industry.

The modularity of the system allows the instructor to select only the specific equipment necessary to attain the training objectives, without unrequired equipment. The pH and Conductivity Training System is a stand-alone system or as an add-on to a 3531 system. An optional conductivity process add-on is available to complement the basic 3532 system. The addition of optional equipment allows the system to be customized according to specific needs.

The pH and Conductivity Process Training System features two workstations: the Process Workstation and the Instrumentation Workstation. The pH and conductivity experiments are to be performed by a single team of students. The System also features an Siemens Variable Frequency Drive. A controller from Series 3539 is required for each 3532 system. The system is completed by a wide choice of optional equipment.

List of Equipment


1 Emergency Switch Station _______________________________________________________________ 5926-A01 Process Workstation ___________________________________________________________________ 46801-K0

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1 Instrumentation Workstation (Without Heating/Cooling Unit) _________________________________ 46900-F01 Column (Large Diameter) _______________________________________________________________ 46901-001 Upper Tank __________________________________________________________________________ 46903-001 pH Transmitter (HART) _________________________________________________________________ 46945-001 Solenoid Valve ________________________________________________________________________ 46951-001 Ball Valve ____________________________________________________________________________ 46952-003 Metering Pump _______________________________________________________________________ 46956-001 Electrical Unit _________________________________________________________________________ 46970-101 Color Paperless Recorder _______________________________________________________________ 46972-001 AC Drive (Siemens) – Single-Phase AC Supply ______________________________________________ 46975-E01 Water Analyzer _______________________________________________________________________ 46989-001 Process Supports (pH) _________________________________________________________________ 46991-H01 Piping and Accessories (pH, Siemens) ____________________________________________________ 46993-P02 Chemical Tank ________________________________________________________________________ 46994-001 Consumables Kit 1 for 3532 (pH) _________________________________________________________ 46996-001 GFCI Electrical Distribution Box __________________________________________________________ 46998-00

List of Manuals








pH Process Add-On – HART3532-A0

The pH Process Add-On – HART features all the equipment required to perform measurement, control, and troubleshooting exercises related to pH processes. It includes a pH transmitter, a water analyzer, a solenoid valve, a process column, chemical tanks and metering pumps. The pH transmitter supports the HART communication protocol.

List of Equipment


1 Upper Tank __________________________________________________________________________ 46903-001 pH Transmitter (HART) _________________________________________________________________ 46945-001 Ball Valve ____________________________________________________________________________ 46952-003 Metering Pump _______________________________________________________________________ 46956-001 Water Analyzer _______________________________________________________________________ 46989-001 Process Supports Add-On (pH) __________________________________________________________ 46991-F01 Piping and Accessories Add-On (pH) ______________________________________________________ 46993-L02 Chemical Tank ________________________________________________________________________ 46994-001 Consumables Kit 1 for 3532 (pH) _________________________________________________________ 46996-001 GFCI Electrical Distribution Box __________________________________________________________ 46998-00

List of Manuals





Process Control (Student Manual) (86014-00)



11 Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected].

• 1-1 PID Control of a Batch pH Process with a Strong Acid• 1-2 PID Control of a Batch pH Process with a Weak Acid• 1-3 On-Off Conductivity Control (Optional)• 2-1 Continuous Process Control



1 Training on Familiarization with the Training System - pH and Conductivity, 0.5 day ______________ 86012-TF1 Training on Measurement, 0.7 day ______________________________________________________ 86013-TF1 Training on Process Control, 0.4 day _____________________________________________________ 86014-TF

pH Process Add-On – FOUNDATION Fieldbus3532-B0The pH Process Add-On – FOUNDATION Fieldbus features all the equipment required to perform measurement, control, and troubleshooting exercises related to pH processes. It includes a pH transmitter, a water analyzer, a solenoid valve, a process column, chemical tanks and metering pumps. The pH transmitter supports the Foundation Fieldbus communication protocol.

List of Equipment


1 Upper Tank __________________________________________________________________________ 46903-001 pH Transmitter (FOUNDATION Fieldbus) ___________________________________________________ 46945-A01 Ball Valve ____________________________________________________________________________ 46952-003 Metering Pump _______________________________________________________________________ 46956-001 Water Analyzer _______________________________________________________________________ 46989-001 Process Supports Add-On (pH) __________________________________________________________ 46991-F01 Piping and Accessories Add-On (pH) ______________________________________________________ 46993-L02 Chemical Tank ________________________________________________________________________ 46994-001 Consumables Kit 1 for 3532 (pH) _________________________________________________________ 46996-001 GFCI Electrical Distribution Box __________________________________________________________ 46998-00

List of Manuals




Measurement (Student Manual) (86013-00)

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14 Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected].

• 3-1 Chemical solutions• 4-1 pH Probes• 4-2 Titration of a Strong Acid• 4-3 Titration of Weak Acids• 4-4 Titration of a Buffer Solution• 5-1 Water Deionization




1 Training on Familiarization with the Training System - pH and Conductivity, 0.5 day ______________ 86012-TF1 Training on Measurement, 0.7 day ______________________________________________________ 86013-TF1 Training on Process Control, 0.4 day _____________________________________________________ 86014-TF1 Training on Foundation Fieldbus Networking, 0.5 day _______________________________________ 89454-TF

Conductivity Process Add-On – HART3532-C0The Conductivity Process Add-On – HART includes a Conductivity Transmitter (HART) and is an option which complements the pH system and allows the instructor to introduce the students to the principles of conductivity measurement. The add-on contains equipment such as a conductivity transmitter and a deionization unit. The conductivity transmitter supports the HART communication protocol.

List of Equipment


1 Conductivity Transmitter (HART) _________________________________________________________ 46946-001 Chemical Tank ________________________________________________________________________ 46994-001 Deionization Unit ______________________________________________________________________ 46995-001 Consumables Kit 2 for 3532 (Conductivity) _________________________________________________ 46996-A0

Conductivity Process Add-On – FOUNDATION Fieldbus3532-D0The Conductivity Process Add-On – FOUNDATION Fieldbus includes a Conductivity Transmitter (FOUNDATION Fieldbus) and is an option which complements the pH system and allows the instructor to introduce the students to the principles of conductivity measurement. The add-on contains equipment such as a conductivity transmitter and a deionization unit. The conductivity transmitter supports the FOUNDATION Fieldbus communication protocol.

List of Equipment

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18 Optional product training. Price provided on demand. For details and options, contact [email protected] Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact

"[email protected]".


1 Conductivity Transmitter (FOUNDATION Fieldbus) ___________________________________________ 46946-A01 Chemical Tank ________________________________________________________________________ 46994-001 Deionization Unit ______________________________________________________________________ 46995-001 Consumables Kit 2 for 3532 (Conductivity) _________________________________________________ 46996-A0

Foxboro 762 Controller Bundle3539-00

The PID Controller (Foxboro) consists of a Foxboro 762 controller and a user guide.

This time-tested, industry-standard controller performs the usual proportional, integral, and derivative (PID) control procedures. It can be configured to function as a single controller or as two independent

controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control can be implemented, as well as cascade control and self-tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. The Foxboro controller is also compliant with the RS-485 communication standard and has one port dedicated to this protocol. The front panel of the PID Controller (Foxboro) has an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. A total of ten switches that the instructor can use are hidden behind the module to insert faults in the system.

List of Equipment


1 PID Controller (Foxboro) ________________________________________________________________ 46960-00

Manual


Foxboro® Controller (User Guide) ____________________________________________________________ 86033-E0



1 Training on Foxboro Controller, 0.5 day ___________________________________________________ 86033-TF

Optional Equipment


1 Installation and Commissioning of a 3539-0 System ________________________________________ 35390-IC

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20 Optional product training. Price provided on demand. For details and options, contact [email protected].


Power Requirements

Current 0.5 A

Inputs

Analog (4) 4-20 mA analog inputs

Digital (2) 24 V dc contact inputs, frequency counters

Outputs

Analog (2) 4-20 mA analog outputs

Digital (2) 24 V dc relays (normally open and normally closed contacts)

Number of PID loops 2

Number of fault switches 10

Communication RS485 protocol

Configuration Using the front panel

Honeywell UDC3500 Controller Bundle3539-10

The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller and a user guide.

The Honeywell controller can implement the different PID procedures and is able to perform cascade control. A wireless infrared communication port enables controller setup from a computer or Pocket PC

(neither is included), and an Ethernet communication port allows simple connection to a network. The controller features a fluorescent display with push-buttons, a simple configuration software to setup the controller from a computer, math and logic packages, and other advanced features like fuzzy logic and auto-tune functions. A total of ten switches is located in a panel behind the module to insert faults in the system for troubleshooting exercises.

List of Equipment


1 PID Controller (Honeywell) ______________________________________________________________ 46961-00

Manual


Honeywell Controller (User Guide) ____________________________________________________________ 86034-E0



1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A01 Training on Honeywell Controller, 0.4 day _________________________________________________ 86034-TF

Optional Equipment

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21 Installation and basic commissioning of the equipment in your classroom. Installer fees (flight, accommodation...) must be added to the price. The product (box(es) and/or pallet(s)) must already be in the classroom or extra charges will apply. For details or other options, contact





Power Requirement

Current 0.75 A

Inputs


Digital (4) 24 V dc contact inputs

Outputs





Communication Ethernet

Configuration Using the front panel or using the provided software via an Ethernet connection

ControlLogix PLC Bundle – Educational3539-50

This bundle includes an Allen-Bradley ControlLogix PLC, one copy of RSLogix 5000 Full Edition and a user guide.

List of Equipment


1 Studio 5000 Logix Designer Full Edition ____________________________________________________ 5935-101 Programmable Logic Controller (AB ControlLogix) ___________________________________________ 46965-10

Manual


ControlLogix and CompactLogix Programmable Logic Controllers (User Guide) _______________________ 86030-E0

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1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A01 Training on ControlLogix and CompactLogix - Programmable Logic Controllers, 0.5 day ___________ 86030-TF

Optional Equipment




Power Requirement

Current 4.0 A

Inputs



Outputs






Communication protocol HART compatible

Configuration From a computer using RSLogix 5000

MicroLogix PLC Bundle – Educational3539-70

This bundle includes a MicroLogix PLC, one copy of RSLogix 500, a communication cable, and a user guide.

List of Equipment


1 PLC Software (RSLogix Micro, Educational) __________________________________________________ 3245-A01 Communication Cable (Allen-Bradley) ______________________________________________________ 3246-401 Programmable Logic Controller (AB MicroLogix 1100) ________________________________________ 46964-00

22

23





Manual


MicroLogix 1100 Programmable Logic Controller (User Guide) _____________________________________ 86032-E0



1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A01 Training on MicroLogix 1100 - Programmable Logic Controller, 0.5 day _________________________ 86032-TF

Optional Equipment




Power Requirement

Current 1.5 A

Inputs



Outputs


Digital (6) 24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)



Communication RS232/RS485 protocols and Ethernet


24

25





CompactLogix PLC Bundle – Educational3539-80

This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition, and a user guide.

List of Equipment


1 Studio 5000 Logix Designer Lite Edition ____________________________________________________ 5935-001 Programmable Logic Controller (AB CompactLogix) __________________________________________ 46966-10

Manual






Optional Equipment



System Specifications

26

27





Parameter Value

Power Requirement

Current 2.1 A

Inputs



Outputs


Digital (16) 24 V dc relays





FOUNDATION Fieldbus PLC Add-On3539-90

The FOUNDATION Fieldbus PLC Add-On includes a Foundation Fieldbus Terminator, a Foundation Fieldbus Bridge and a user guide.

List of Equipment


1 FOUNDATION Fieldbus Junction Box ______________________________________________________ 46978-A01 FOUNDATION Fieldbus Bridge ___________________________________________________________ 46979-10

Manual


FOUNDATION™ Fieldbus Networking (User Guide) ______________________________________________ 89454-E0



1 Training on Foundation Fieldbus Networking, 0.5 day _______________________________________ 89454-TF

Optional Equipment



28

29





ControlLogix PLC Bundle – Commercial3539-A0

This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide.

List of Equipment


1 Studio 5000 Logix Designer Full Edition (Commercial) _________________________________________ 5935-B01 Programmable Logic Controller (AB ControlLogix) ___________________________________________ 46965-10

Manual






Optional Equipment




Power Requirement

Current 4.0 A

30

31




Parameter Value

Inputs



Outputs






Communication protocol HART compatible


MicroLogix PLC Bundle – Commercial3539-C0

This bundle includes a ControlLogix PLC, one copy of RSLogix 5000 Full Edition (Commercial), and a user guide.

List of Equipment


1 PLC Software (RSLogix Micro, Commercial) __________________________________________________ 3245-B01 Communication Cable (Allen-Bradley) ______________________________________________________ 3246-401 Programmable Logic Controller (AB MicroLogix 1100) ________________________________________ 46964-00

Manual


MicroLogix 1100 Programmable Logic Controller (User Guide) _____________________________________ 86032-E0



1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A01 Training on MicroLogix 1100 - Programmable Logic Controller, 0.5 day _________________________ 86032-TF

Optional Equipment

32








Power Requirement

Current 1.5 A

Inputs



Outputs


Digital (6) 24 V dc relays (2 relays - 1.1 A, 2 high-speed FET relays - 0.1 A, 2 FET relays - 1.5 A)



Communication RS232/RS485 protocols and Ethernet


CompactLogix PLC Bundle – Commercial3539-D0

This bundle includes a CompactLogix PLC, one copy of RSLogix 5000 Lite Edition (Commercial), and a user guide.

List of Equipment


1 Studio 5000 Logix Designer Lite Edition (Commercial) _________________________________________ 5935-A01 Programmable Logic Controller (AB CompactLogix) __________________________________________ 46966-10

33





Manual






Optional Equipment




Power Requirement

Current 2.1 A

Inputs



Outputs


Digital (16) 24 V dc relays





34

35



S7-1500 PLC Bundle HART – Educational3539-P0

This bundle includes a Siemens S7-1500 PLC, a Distributed I/O Module (HART), one copy of STEP 7 Software , one copy of the Process Device Manager Software and a user guide.

List of Equipment


1 Programmable Logic Controller (S7-1516) _________________________________________________ 46962-001 Distributed I/O Module (HART) __________________________________________________________ 46976-001 PLC Software (Step 7 Professional) with Process Device Manager ______________________________ 46986-00



1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A0

S7-1500 PLC Bundle – Educational3539-S0

This bundle includes a Siemens S7-1500 PLC, one copy of STEP 7 Software and a user guide.





List of Equipment


1 Programmable Logic Controller (S7-1516) _________________________________________________ 46962-001 PLC Software (Step 7 Professional) _______________________________________________________ 46986-10



1 Touch-Screen Computer ________________________________________________________________ 46299-001 Touch-Screen Computer – Large _________________________________________________________ 46299-A0

Optional Equipment



Equipment Description

PLC Software (RSLogix Micro, Educational) 3245-A0

The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix™ family of processors (it cannot be used with SLC 500

controllers). It is a Windows®-based application produced by Rockwell Software that allows PLC programming using a personal computer.

The free-form ladder of RSLogix Micro lets students concentrate on the

application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-and-replace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx™, which provides connectivity between the PLC and the computer.

The software is available with either an educational license (Model 3245-A) or as a commercial license (Model 3245-B).

SpecificationsParameter Value

Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating

systems: Windows® 7 or Windows® 8.

36



PLC Software (RSLogix Micro, Commercial) 3245-B0

The RSLogix Micro software is a tool to design and implement ladder programs for the Allen-Bradley MicroLogix™ family of processors (it cannot be used with SLC 500 controllers), such as the Programmable Logic Controller (MicroLogix), Model 46964. It is a

Windows®-based application, produced by Rockwell Software, that allows PLC programming using a

personal computer.

The free-form ladder of RSLogix Micro lets students concentrate on the application logic rather than using the proper syntax when editing programs. Several other features of RSLogix Micro greatly facilitate PLC programming, such as a project verifier, drag-and-drop editing, and search-and-replace functions. The PLC can be programmed via either an RS-232 port or an Ethernet port on the PLC processor. This software comes with RSLinx™, which provides connectivity between the PLC and the computer.

The software is available with either an educational license (Model 3245-A) or as a commercial license (Model 3245-B).


Computer RequirementsA currently available personal computer Pentium type with RS-232 serial port, running under one of the

Microsoft® operating systems, Windows® 2000, Windows® XP, Windows® Vista or Windows® 7, is required.

Communication Cable (Allen-Bradley) 3246-40

The communication cable is an RS-232-C serial cable specifically designed to connect a personal computer to an Allen-Bradley programmable logic controller, thus making it possible to program and monitor the PLC.


Communication Cable

Type 8 pin mini DIN to 9 pin D shell

Length 2 m (6.5 ft)



Emergency Switch Station 5926-A0

The Emergency Switch Station consists of a mushroom-type push-button that opens its circuit when the button is pressed in order to cut the power to some of the 24 V dc outputs of the electrical unit, the pneumatic unit, and the pump drive.



Dimensions (H x W x D) TBE

Net Weight TBE

Studio 5000 Logix Designer Lite Edition 5935-00

Studio 5000 Logix Designer is a Windows-based application, produced by Rockwell Software™, used to build programs for PLCs.

Studio 5000 Logix Designer provides a powerful integrated interface allowing users to easily build programs using four programming languages: relay ladder, structured text, sequential function chart, and function block diagram. The software allows students to concentrate on the logic aspects of

PLC programming instead of spending time on complex syntax. It also features drag-and-drop editing, search-and-replace functions, and tools for verifying programs before running them on a PLC. Studio 5000 Logix Designer can be used to program a PLC via the built-in RS-232 port or via an Ethernet link. The software comes with RSLinx lite which provides the functionality required to support RSLogix and RSNetWorx.



The following versions are available:

• 5935-0: Studio 5000 Logix Designer Lite Edition• 5935-1: Studio 5000 Logix Designer Full Edition• 5935-A: Studio 5000 Logix Designer Lite Edition (Commercial)• 5935-B: Studio 5000 Logix Designer Full Edition (Commercial)


Included Software RSLogix 5000 and RSLinx Lite

Available Languages Relay ladder, structured text, sequential function chart, and function block diagram.

Computer RequirementsA currently available personal computer running under one of the following operating systems: Windows® 7 or

Windows® 8.

Studio 5000 Logix Designer Full Edition 5935-10








Available Languages Relay Ladder, structured text, sequential function chart, and function block diagram.

Computer Requirements

Pentium IV 2.8 GHz, 1 GB of RAM, at least 16 GB of free hard disk space, and a 1024 x 768 True Color graphics device. Recommended: Intel i5 2.4 GHz processor, 8 GB of RAM, 20 GB of free hard disk space, and DirectX 9 graphics device with WDDM 1.0 or higher. Compatible operating systems: Windows XP Professional with SP3, Windows 7 Professional (64-bit) with SP1 or Home Premium (64 or 32-bit) with SP1.



Studio 5000 Logix Designer Lite Edition (Commercial) 5935-A0








Available Languages Relay ladder, structured text, sequential function chart, and function block diagram.


Windows® 8.

Studio 5000 Logix Designer Full Edition (Commercial) 5935-B0










Available Languages Relay Ladder, structured text, sequential function chart, and function block diagram.

Computer Requirements

Pentium IV 2.8 GHz, 1 GB of RAM, at least 16 GB of free hard disk space, and a 1024 x 768 True Color graphics device. Recommended: Intel i5 2.4 GHz processor, 8 GB of RAM, 20 GB of free hard disk space, and DirectX 9 graphics device with WDDM 1.0 or higher. Compatible operating systems: Windows XP Professional with SP3, Windows 7 Professional (64-bit) with SP1 or Home Premium (64 or 32-bit) with SP1.

I/O Interface with LVProSim 9065-B0

The I/O Interface is a module used to interface with a computer for data acquisition and PID control of a real process. The I/O Interface provides interconnection between the process devices and the computer. It performs analog signal and digital signal conversions and sends the information to LVProSim, a process control software included with the interface.

The I/O Interface has four 4-20 mA analog inputs, two 4-20 mA analog

outputs, four 24 V digital inputs, and two 24 V digital outputs. It connects to a computer through a USB cable and must be powered using a 24 V dc power supply.

The I/O Interface requires LVProSim, a process control software specially designed to connect to the interface and collect data at a fast sampling rate (100 ms). LVProSim has two main features: it can operate as a process controller and a generic process simulator. LVProSim's modern web interface makes it easy to use, helping students focus on learning process control.

When used as a controller, LVProSim monitors data from the I/O Interface and applies a standard PID algorithm to determine the appropriate response. LVProSim can either control two processes simultaneously or use its two controllers in cascade mode. LVProSim also offers a set of mathematical functions to treat inputs and outputs signals.

The simulation mode allows students to model first-order or second-order processes. This mode encourages students to explore the various characteristics of a process such as its time constants, gain, and dead time. Once a generic process simulation is running, students can connect the simulated process to a controller and



test different control schemes. Contrary to the data acquisition mode, the simulation mode does not require the I/O Interface. Therefore, students can experiment with the software on their own computer.

LVProSim is free to use and can be downloaded without charge.

Note that, although the I/O interface is designed to be used with LVProSim, its data acquisition interface is

compatible with Linux®, MATLAB®, and NI LabVIEW™. Raw data can be acquired using these software/platform, given the appropriate drivers are installed.

PID Controller

LVProSim uses a non-interacting ideal algorithm to control processes. Two controllers are available. They can be used to control two independent processes or they can be coupled via a dynamic set point for cascade control. The sampling interval and the controller action (director or reverse) are user selectable. A square-root extracting function permits linearization of measured signals and other mathematical functions are available as well.

The proportional (P), integral (I), and derivative (D) contributions on the final controller output can be displayed independently on the trend recorder. Meters can be added to the interface to display monitored variables in real time.

Trend Recorder

The LVProSim trend recorder can be used to plot different variables such as the set points, output signals, signals from the proportional, integral, and derivative contributions, measured and controlled variables, the function generator output signal, etc. A pause button can be used to stop the recorder at any time. The trend recorder can be scrolled backward and forward in time, with automatic time tracking during scrolling. Data can be exported to CSV format to be later imported into a spreadsheet software for detailed analysis and accurate measurement of the process characteristics.

Function Generator

The function generator can produce a sine, square, triangle, or step signal. The signal from the function generator can be used as the controller set point or to perform manual control of a process device. When using LVProSim in the simulation mode, the generator signal can be used as the controller

set point, the disturbance signal, or the controller output signal.



Data Acquisition

Through continuous acquisition of process data via the I/O Interface, LVProSim can:

• achieve digital PID control of the process• be used as the primary and secondary controller of a cascade control loop• be used as a process simulator• be used as a general purpose data acquisition system

Generic Process Simulator

The generic process simulator provides simplified simulation to introduce basic concepts of process control. The simulator can be configured as first or second order process, with or without dead time. The disturbance can be configured as first order. The process and disturbance have variable gains.


Supply Voltage 24 V

Inputs

Analog 4 x 4-20 mA

Digital 4 x 24 V

Outputs

Analog 2 x 4-20 mA

Digital 2 x 24 V

Analog/Digital Converter

Resolution 12 bits

Digital/Analog Converter

Resolution 8 bits

Computer RequirementsA currently available personal computer with USB 2.0 ports, running under one of the following operating

systems: Windows® 7 or Windows® 8.



Net Weight 1 kg (2.2 lb)



Process Workstation 46801-K0

The Process Workstation is the backbone of the system on which the processes take place. It consists of a double-sided mobile workstation comprising a tank and a centrifugal pump. The steel frame of the Process Workstation ensures the reliability and longevity of the system.

The Process Workstation is delivered partly-assembled and requires assembling before use. The station is mounted on lockable casters to facilitate its mobility.

Instrumentation Workstation (Without Heating/Cooling Unit) 46900-F0

The Instrumentation Workstation is designed to house the Electrical Unit, the Pneumatic Unit, as well as all other electrical components that are not measuring instruments. Devices such as controllers, PLCs, Color Paperless Recorders, and Touch Screen Graphic Terminals must be installed on the Instrumentation Workstation. This prevents the equipment from coming in contact with water.

The Instrumentation Workstation, Model 46900-F, does not include a Heating/Cooling Unit.

Like the Process Workstation, the Instrumentation Workstation is a double-sided mobile workstation. Two groups of students can work on the

system at the same time, one group on each side.






Parameter Value


Net Weight TBE

Column (Large Diameter) 46901-00

The Column (Large Diameter) is a large watertight process column made of clear acrylic plastic. It comprises three ports at the top and bottom of the column which can be connected to the process loop or sealed off with a cap. A ruler is affixed to the column to make simple visual measurements of the level of liquid inside the column. Pressure ports allow for the measurement of the pressure at the bottom and at the top of the column. A safety valve is installed at the top of the column to prevent the pressure from exceeding a safe limit.

The column features an industrial flange that can house one of many optional level sensors and it contains

a stainless steel baffle plate to reduce turbulence at the bottom water intake. It comes equipped with a bubbler tube to infer the level of fluid in the column. The column can also accommodate a variety of sensors inserted at its base.


Capacity 30.4 L (8.025 gal)

Safety Valve

Range 240-345 kPa (35-50 psi)


Height 93.7 cm (36.9 in)

Inner Diameter 20.3 cm (8 in)

Weight TBE



Upper Tank 46903-00

The Upper Tank is a tank made of heavy-duty polyethylene. The Upper Tank is used to create non-interacting second-order processes and is designed to be installed on the top of the Process Workstation. It features a total of five connection ports.


Capacity 26.5 L (7 gal)



Net Weight TBE

pH Transmitter (HART) 46945-00

The pH transmitter features a pH probe which measures the electrochemical potential of a solution to determine its pH. The transmitter displays the pH measured by the probe and has a 4-20 mA output to transmit the measurement to a controller. It is available either in a HART or FOUNDATION Fieldbus version.

Available versions:

• 46945-0: pH Transmitter (HART)• 46945-A: pH Transmitter (FOUNDATION Fieldbus)


pH Range 0-14

Transmitter Output

Number 1

Current Rating 4-20 mA



Net Weight TBE



pH Transmitter (FOUNDATION Fieldbus) 46945-A0

The pH transmitter features a pH probe which measures the electrochemical potential of a solution to determine its pH. The transmitter displays the pH measured by the probe and has a 4-20 mA output to transmit the measurement to a controller. It is available either in a HART or FOUNDATION Fieldbus version.

Available versions:

• 46945-0: pH Transmitter (HART)• 46945-A: pH Transmitter (FOUNDATION Fieldbus)


pH Range 0-14

Transmitter Output

Number 1




Net Weight TBE

Conductivity Transmitter (HART) 46946-00

The Conductivity Transmitter features a probe which measures the conductivity of a solution. The probe has a large measurement range and a high durability.

The transmitter displays the conductivity measured by the probe and has an output to transmit the measurement to a controller. It is available either in a HART or FOUNDATION Fieldbus version.

Available versions:

• 46946-0: Conductivity Transmitter (HART)• 46946-A: Conductivity Transmitter (FOUNDATION

Fieldbus)

Specifications



Parameter Value

Probe

Range 2 μS/cm to 2000 mS/cm (5 μS/in to 5000 mS/in)

Transmitter Output

Number 1




Net Weight TBE

Conductivity Transmitter (FOUNDATION Fieldbus) 46946-A0

The Conductivity Transmitter features a probe which measures the conductivity of a solution. The probe has a large measurement range and a high durability.

The transmitter displays the conductivity measured by the probe and has an output to transmit the measurement to a controller. It is available either in a HART or FOUNDATION Fieldbus version.

Available versions:

• 46946-0: Conductivity Transmitter (HART)• 46946-A: Conductivity Transmitter (FOUNDATION

Fieldbus)

Solenoid Valve 46951-00

The Solenoid Valve is a simple unidirectional, direct-acting, normally closed valve made of brass which can be used to effect on/off control on a process. The Solenoid Valve fully opens when a 24 V dc signal is applied to the electrical connectors wired to the solenoid.



Ball Valve 46952-00

The Ball Valve is a versatile brass hand valve used for on/off control of ports in the Pressure, Flow, Level, and Temperature Process Training Systems. It can also be used to throttle and manually regulate the flow in a process loop.

Metering Pump 46956-00

The Metering Pump is used to dispense chemicals to the process at an adjustable and precise rate. It features an LCD, a stroke length adjustment knob and a six-button touchpad. The pump can operate in a fixed rate mode or it can be commanded by an external 4-20 mA signal. A contact relay is also featured on this model.



PID Controller (Foxboro) 46960-00

The PID Controller (Foxboro) consists of a Foxboro 762 controller. This time-tested, industry-standard controller performs the usual proportional, integral, and derivative (PID) control procedures. It can be configured to function as a single controller or as two independent controllers with individual built-in options. For each controller, P, I, PD, PI, and PID control

can be implemented, as well as cascade control and self-tuning control. Linear/non-linear inputs and outputs include specific arithmetic functions and characterization. The Foxboro controller is also compliant with the RS-485 communication standard and has one port dedicated to this protocol. The front panel of the PID Controller (Foxboro) has an alphanumeric display, a graphics display, status indicators, an alarm indicator, and a keypad. A total of ten switches that the instructor can use are hidden behind the module to insert faults in the system.

PID Controller (Honeywell) 46961-00

The PID Controller (Honeywell) is composed of a Honeywell UDC3500 Dual Loop Controller. The Honeywell controller can implement the different PID procedures and is able to perform cascade control. A wireless infrared communication port enables controller setup from a computer or Pocket PC (neither is included), and an Ethernet communication port allows simple connection to a network. The

controller features a fluorescent display with push-buttons, simple configuration software to setup the controller from a computer, math and logic packages, and other advanced features like fuzzy logic and autotune functions. A total of ten switches is located in a panel behind the module to insert faults in the system for troubleshooting exercises.



Programmable Logic Controller (S7-1516) 46962-00

The Programmable Logic Controller (S7-1516) consists of a controller from the Siemens family. This powerful PLC comes with sixteen 24 V dc inputs, eight 4-20 mA inputs, eight 24 V dc output relays and eight 4-20 mA outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry.

The Siemens S7-1516 PLC supports two types of network communication: one PROFIBUS and three PROFINET ports.

The S7-1516 PLC is programmed using Siemens SIMANTIC STEP 7 Pro software in TIA Portal environnement (Model 46986) using any of four languages: Ladder (LAD), Function Block Diagram (FBD), Instruction List (IL). This module has ten switches that the instructor can use to insert faults.

Programmable Logic Controller (AB MicroLogix 1100) 46964-00

The AB MicroLogix 1100 PLC is a compact programmable logic controller ideal for small to mid-sized applications. It features ten digital inputs, two analog inputs, six digital outputs, and two analog outputs. Programs for this PLC are written using Rockwell's RSLogix Micro software (Model 3245-A or -B) and can be used

to implement a wide variety of control procedures, including PID routines.

It includes an Ethernet communication port, a DF1 Full-Duplex Serial link (RS-232-C) port, an embedded LCD and control keys, and many more advanced features. Hidden behind the module is a total of eight switches that the instructor can use to insert faults in the system.



Programmable Logic Controller (AB ControlLogix) 46965-10

The Programmable Logic Controller (AB ControlLogix) consists of a controller from the Allen-Bradley family. This powerful PLC comes with sixteen 24 V dc inputs, eight 4-20 mA HART inputs, eight 24 V dc output relays and eight 4-20 mA HART outputs hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry.

The ControlLogix PLC supports EtherNet/IP. The EtherNet/IP communication ports are located on

the PLC processor. A USB port, also located on the PLC processor, can be used to transfer a program into the PLC.

The ControlLogix PLC can be programmed using Rockwell's RSLogix 5000 Full Edition software (Model 5935-1 or -B) in any of four languages: relay ladder, structured text, sequential function chart, and function block diagram. The module has ten switches that the instructor can use to insert faults.

Programmable Logic Controller (AB CompactLogix) 46966-10

The AB CompactLogix PLC is a cost-effective controller from the Allen-Bradley family of Logix controllers. This PLC features a L24 CPU and includes sixteen 24 V dc digital inputs and sixteen 24 V dc digital output relays hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry. A total of eight 4-20 mA analog inputs and eight 4-20 mA analog outputs are also included.



The CompactLogix PLC supports Ethernet/IP network communication. The two Ethernet/IP ports are located on the front panel to make the cabling more convenient.

The CompactLogix PLC is programmed with Rockwell's RSLogix 5000 Lite Edition software (Model 5935 or -A) using any of four languages: Relay ladder, structured text, sequential function chart, and function block diagram. This module has ten switches that the instructor can use to insert faults.

Electrical Unit 46970-10

The Electrical Unit is the source of 24 V dc power for the system. It includes a lockable safety switch, a power transformer from line level to 24 V dc, and all the necessary inputs and outputs in both a banana jack version and in a terminal block version. A fault

panel is also included to easily insert a fault during troubleshooting exercises.

Color Paperless Recorder 46972-00

The Color Paperless Recorder is a state-of-the-art device designed to acquire, display, record, and archive analog input signals. Four high-speed 4-20 mA inputs with a scan time of 100 ms are available and can be displayed on the thin-film-transistor (TFT) 17.8 cm (7 in) color display. The device can be configured using push-buttons and

a shuttle dial, and it can be programmed to activate one of four output relays as required by the user. The data acquired can be recorded in the internal memory of the apparatus and it can also be transferred to a USB stick for archiving or transfer to a PC. An Ethernet port is available to include the recorder in a PC network (TCP/IP).


Inputs

Number 4

Type High speed


Scan Time 100 ms

Outputs Four output relays

Display

Type Thin-film-transistor (TFT) color display

Dimensions 17.8 cm (7 in)

Communication Ports USB and Ethernet



AC Drive (Ethernet) – Single-Phase AC Supply 46975-A0

The AC Drive comprises an industrial

Allen-Bradley Power Flex 40® 1.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an Ethernet link. The different versions of the AC Drives can be powered by either single-phase or three-phase power alimentation.

Three-Phase drives require an Electrical Distribution Box (model 46997) which can support up to four

drives.

Available AC Drives:

• 46975-A AC Drive (Ethernet) – Single-Phase AC Supply• 46975-B AC Drive – Single-Phase AC Supply• 46975-C AC Drive (Ethernet) – Three-Phase AC Supply• 46975-D AC Drive – Three-Phase AC Supply

AC Drive (Siemens) – Single-Phase AC Supply 46975-E0

The AC Drive comprises an industrial Siemens G120 1.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an PROFINET link..

The AC drive features four switches that permit the instructor to insert faults for troubleshooting exercises.



Distributed I/O Module (HART) 46976-00

The Distributed I/O Module (ET 200M) consists of an interface module from Siemens and permits to connect analog I/O's using HART communication protocol to a Siemens PLC through PROFINET communication. This I/O module features eight 4-20 mA HART analog inputs and eight 4-20 mA HART analog

outputs.

All the I/O'S can be hardwired to both banana jacks and terminal blocks on the module front panel. Banana jacks provide an easy and fast way to wire a setup, while terminal blocks allow students to wire their setup in a way much closer to what is commonly found in the industry.

This module has six switches that the instructor can use to insert faults.

FOUNDATION Fieldbus Junction Box 46978-A0

The FOUNDATION Fieldbus Junction Box is a device used to connect up to four field devices to a H1 segment. It can also be used to terminate an end of the cable run.



FOUNDATION Fieldbus Bridge 46979-10

The FOUNDATION Fieldbus Bridge is a device used to establish a link between a computer, a PLC of the Logix5000 family (ControlLogix and CompactLogix), and a network of FOUNDATION Fieldbus devices. The FOUNDATION Fieldbus Bridge connects to the computer and the PLC via an Ethernet/IP network.

PLC Software (Step 7 Professional) with Process Device Manager 46986-00

The PLC Software (Step 7 Professional) is a programming software that is required for programming Siemens programmable logic controllers. The following variants are available, each giving access to the Step 7 Professional software for one user.

Model 46986-0 also includes SIMATIC PDM (Process Device Manager) software for configuration, parameter assignment, commissioning, diagnostics and maintenance of intelligent field devices and automation components.



PLC Software (Step 7 Professional) 46986-10

The PLC Software (Step 7 Professional) is a programming software that is required for programming Siemens programmable logic controllers. The following variants are available, each giving access to the Step 7 Professional software for one user.



Water Analyzer 46989-00

The Water Analyzer is a multifunction device which allows the simple and accurate measurement of the pH, conductivity, resistivity, oxidation-reduction potential, total dissolved solids and Langelier saturation index of a test solution.

Process Supports Add-On (pH) 46991-F0

The main Process Supports, Model 46991-H, is a package containing the following elements: various process struts, a long wire duct, a hose storage rack, and other assorted items.

The Process Supports Add-On (pH), Model 46991-F, is a subset of Model 46991-H designed to avoid redundancy of components if the pH

and Conductivity Process Training System, Model 3532, is acquired as an add-on to a Process, Flow, Level, and Temperature Process Training System, Model 3531.

Available Process Supports:

• 46991-F Process Supports Add-On (pH)• 46991-H Process Supports (pH)



Process Supports (pH) 46991-H0

The main Process Supports, Model 46991-H, is a package containing the following elements: various process struts, a long wire duct, a hose storage rack, and other assorted items.

The Process Supports Add-On (pH), Model 46991-F, is a subset of Model 46991-H designed to avoid redundancy of components if the pH

and Conductivity Process Training System, Model 3532, is acquired as an add-on to a Process, Flow, Level, and Temperature Process Training System, Model 3531.

Available Process Supports:

• 46991-F Process Supports Add-On (pH)• 46991-H Process Supports (pH)

Piping and Accessories Add-On (pH) 46993-L0

The Piping and Accessories (pH), Model 4993-M, contain many of the components needed to perform the exercises in the pH and Conductivity Process Training System.

The Piping and Accessories Add-On (pH), Model 46993-L, is designed to avoid redundancy of equipment if the pH and Conductivity Process Training

System, Model 3532, is acquired as an add-on to a Pressure, Flow, Level, and Temperature Process Training System, Model 3531.

Available models:

• 46993-L: Piping and Accessories Add-On (pH)• 46993-M: Piping and Accessories (pH)



Piping and Accessories (pH, Allen-Bradley) 46993-M0

The Piping and Accessories (pH,Allen-Bradley), Model 46993-M, contain many of the components needed to perform the exercises in the pH and Conductivity Process Training System. It includes an Allen-Bradley unmanaged switch.

The Piping and Accessories Add-On (pH), Model 46993-L, is designed to avoid redundancy of equipment if the pH and Conductivity Process Training System, Model 3532, is acquired as an add-on to a Pressure, Flow, Level, and Temperature Process Training System, Model 3531.

Available models:


Piping and Accessories (pH, Siemens) 46993-P0

The Piping and Accessories (pH,Siemens), Model 46993-M, contain many of the components needed to perform the exercises in the pH and Conductivity Process Training System. It includes an Siemens unmanaged switch.

The Piping and Accessories Add-On (pH), Model 46993-L, is designed to

avoid redundancy of equipment if the pH and Conductivity Process Training System, Model 3532, is acquired as an add-on to a Pressure, Flow, Level, and Temperature Process Training System, Model 3531.

Available models:




Chemical Tank 46994-00

The Chemical Tank is a rectangular carboy designed to contain solutions and dispense chemicals to the process. It is equipped with dripless quick-connectors, a check valve and a faucet.


Capacity 9 L (2.4 gal)



Net Weight TBE

Deionization Unit 46995-00

The Deionization Unit is designed to filter the process fluid and capture the ions it contains. It is composed of two cartridge holders and their associated filters. The prefilter cartridge contains a filter which removes many impurities from the water. The deionization cartridge captures ions from the fluid in its resin.


Deionization Cartridge

Resin Capacity 1725 grains

Included Replacement Parts



Parameter Value

Included Replacement Parts Prefilter Cartridge, Model 85734

Deionization Cartridge, Model 85733

Consumables Kit 1 for 3532 (pH) 46996-00

The Consumables Kit 1 for 3532 (pH ) contains a supply of chemicals (acids, bases, buffers, marker, etc.) required to perform pH experiments using the pH and Conductivity Process Training Systems, Series 3532. It also includes the associated Material Safety Data Sheets (MSDS), a box of plastic

gloves, and 1 oz. plastic cups.

Consumables Kit 2 for 3532 (Conductivity) 46996-A0

The Consumables Kit 2 for 3532 (Conductivity) includes the consumables required to perform conductivity experiments using the pH and Conductivity Process Training Systems, Series 3532. It includes distilled water, iodized table salt (NaCl) and a conductivity calibration solution.

GFCI Electrical Distribution Box 46998-00

The GFI Electrical Distribution Box is designed to power the metering pumps and features an added electrical protection (ground fault interrupter). The distribution box has a total of four power outlets.




Optional Equipment Description

Touch-Screen Computer Mount (Optional) 3451-B0

This sturdy mount allows the installation of the Touch-Screen Computer, Model 46299, on the side of the 3531 Instrumentation Workstation, Model 46900.

Touch Screen Graphic Terminal - 14.5 cm (5.7 in) (Optional) 5922-B0

The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView™ Plus 600 with a 14.5 cm (5.7 in) color display. This touch-screen interface allows the user to monitor and control many devices in the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. The terminal also features an integrated EtherNet/IP communication

port and an RS-232 serial port.

The FactoryTalk software, Model 46968, is optional and can be used to design your own control interface. A Rail Workstation, Model 3105, is required to install the Touch Screen Graphic Terminal on the system.

Manual


Human-Machine Interfaces (User Guide) _______________________________________________________ 85985-E0



1 Training on Using Human-Machine Interfaces, 0.6 day ______________________________________ 85985-TF


Graphic Terminal

37



Parameter Value

Model Allen-Bradley PanelView™ Plus 600

Type Touch Screen

Resolution 320 x 240 pixels

Display Size 14.5 cm (5.7 in)

Communication Ports

Communication Ports EtherNet/IP

RS-232 serial



Net Weight TBE

Process Control Signal Tower (Optional) 5924-C0

The Signal Tower consists of three lights providing visual signals for various states of the Pressure, Flow, Level, and Temperature Process Training Systems. Lights are stacked one upon another, up to five modules. Each module is easily programmable without any special wiring or tools. An Acoustic Alarm, Model 52054, is available as an option.

Indicator-Light/Push-Button Station (Optional) 5925-A0

The Indicator-Light/Push-Button Station consists of three industrial push-buttons, one normally closed and two normally open, used to operate the Pressure, Flow, Level, and Temperature Process Training Systems. The Indicator-Light/Push-Button Station also features three indicator lights. Both the push-buttons and the indicator lights operate at a voltage of 24 V dc. Electrical connections can be made using either the banana jacks or the terminal blocks available on the module. This module has four switches that the



instructor can use to insert faults. A Rail Workstation, Model 3105, is required to install this device on the system.


Indicator Lights

Number 3

Color 1 green, 1 yellow, 1 red

Voltage Rating 24 V dc

Push Buttons

Number 3

Type 1 normally closed, 2 normally open

Voltage Rating 24 V dc

Faults Switches 4



Net Weight TBE

Fuzzy Logic Software Add-On (Educational) (Optional) 5938-00

The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that can be used in any RSLogix 5000

program. Two variants are available:

• 5938-0 Fuzzy Logic Software Add-On (Educational)• 5938-A Fuzzy Logic Software Add-On (Commercial)



Windows® 8.

Fuzzy Logic Software Add-On (Commercial) (Optional) 5938-A0

The Fuzzy Logic Software Add-On features Fuzzy Designer, an add-on to RSLogix 5000 which lets the user design and implement fuzzy logic algorithms on a controller of the Logix 5000 family. Fuzzy Designer includes an extensive component library to help the user quickly build algorithms that



can be used in any RSLogix 5000 program. Two variants are available:

• 5938-0 Fuzzy Logic Software Add-On (Educational)• 5938-A Fuzzy Logic Software Add-On (Commercial)



Windows® 8.

Personal Computer (Optional) 8990-00

The Personal Computer consists of a desktop computer running under

Windows® 10. A monitor, keyboard, and mouse are included.


Power Requirements

Current 2 A

Service Installation Standard single-phase ac outlet

Touch-Screen Computer (Optional) 46299-00

The Touch-Screen Computer is a compact solution for saving space in the classroom. It can be installed on a full-motion mount on the workstation to maximize desk space.



Touch-Screen Computer – Large (Optional) 46299-A0

The Touch-Screen Computer is a solution for saving space in the classroom. It features a large 23-inch touch-screen and a high-speed processor. It can be installed on a full-motion mount, model 3451-A0 or 3451-B0, on the Instrumentation Workstation to maximize desk space.

Storage Station (Optional) 46801-D0

The Storage Station is designed to store the accessories and the various optional models which are not required for the particular process taking place on the workstation.

It includes space to store up to four flange tops, many flowmeters and control valves on six galvanized struts (three on each side), a few devices on two instrumentation mounting pipes, and miscellaneous pieces of equipment in the three painted stainless-steel storage boxes at the bottom of the station.

The Storage Station is mounted on lockable casters to facilitate its mobility.




Dimensions (H x W x D) 1020 x 810 x 1830 mm (40.2 x 31.9 x 72 in)

Net Weight TBE




FactoryTalk View ME Studio (Educational) (Optional) 46968-00

FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic human-machine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a distributed control system

development solution of choice.

HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime.

A bundle (Model 46968-1 or -B) consisting of FactoryTalk View Studio and a Foxboro OPC server is available to enable communication and data exchange between a Foxboro controller (Model 46960) and a computer.

Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)• 46968-2 FactoryTalk View ME Station (Educational)• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)• 46968-A FactoryTalk View ME Studio (Commercial)• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)• 46968-C FactoryTalk View ME Station (Commercial)• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual






Specifications

38



Parameter Value


Windows® 8.

FactoryTalk View ME Studio (with Foxboro OPC Server, Educational) (Optional) 46968-10





Available versions:


Manual











Windows® 8.

FactoryTalk View ME Station (Educational) (Optional) 46968-20





Available versions:


39




Manual








Windows® 8.

FactoryTalk View ME Station (with Foxboro OPC Server, Educational) (Optional) 46968-30





Available versions:

• 46968-0 FactoryTalk View ME Studio (Educational)• 46968-1 FactoryTalk View ME Studio (with Foxboro OPC server, Educational)• 46968-2 FactoryTalk View ME Station (Educational)• 46968-3 FactoryTalk View ME Station (with Foxboro OPC server, Educational)

40




• 46968-A FactoryTalk View ME Studio (Commercial)• 46968-B FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial)• 46968-C FactoryTalk View ME Station (Commercial)• 46968-D FactoryTalk View ME Station (with Foxboro OPC server, Commercial)

Manual








Windows® 8.

FactoryTalk View ME Studio (Commercial) (Optional) 46968-A0





41




Available versions:


Manual








Windows® 8.

FactoryTalk View ME Studio (with Foxboro OPC Server, Commercial) (Optional) 46968-B0




42





Available versions:


Manual








Windows® 8.

FactoryTalk View ME Station (Commercial) (Optional) 46968-C0



HMI applications are developed and edited using FactoryTalk View Studio, which also has limited runtime capabilities to test your interface. A completed application can be loaded directly on a Touch Screen Graphic

43




Terminal, Model 5922 or 46973, as it includes a built-in runtime software. Your applications can also be designed to run on a computer, but doing so requires the purchase of FactoryTalk View Machine Edition Station Runtime.


Available versions:


Manual








Windows® 8.

FactoryTalk View ME Station (with Foxboro OPC Server, Commercial) (Optional) 46968-D0

FactoryTalk View is a Windows-based application suite, produced by Rockwell Software, which simplifies the creation of graphic human-machine interfaces (HMI), such as operator interface solutions, to monitor and control machines and small processes. This versatile suite is compatible with a wide array of devices, including PLCs and Foxboro controllers, and constitutes a

44




distributed control system development solution of choice.



Available versions:


Manual








Windows® 8.

45



InTouch Runtime (with Foxboro OPC Server) (Optional) 46969-A0

InTouch is a human-machine interface (HMI) suite developed by Wonderware. It is used to design graphic interfaces for the control, optimization, and management of processes. InTouch can take charge and monitor most devices including the Foxboro controller, but PLCs are not supported.

InTouch Dev Studio is a complete development environment used to design and test HMI applications and

distributed control system solutions. This software supports up to a thousand device tags and also has limited runtime capabilities which are sufficient for singlenode deployment. An OPC server to exchange data with a Foxboro controller (Model 46960) is also included.

InTouch Runtime is also available to run HMI applications on a computer when no development or modification is required. The OPC Server for a Foxboro controller is included as well to communicate with the Foxboro controller.

Clients who already have InTouch might wish to obtain the database required to use the software with training equipment by acquiring Model 46969-Y. Model 46969-Z includes the Foxboro OPC server as well as the database.

Available versions:

• 46969-A InTouch Runtime (with Foxboro OPC Server)• 46969-B InTouch Runtime (Additional License)• 46969-C InTouch Dev Studio (with Foxboro OPC Server)• 46969-D InTouch Dev Studio (Additional Licence)• 46969-Y InTouch Dev Studio (Database only)• 46969-Z InTouch Dev Studio (Database and Foxboro OPC Server)

Manual


Human-Machine Interface (User Guide) _______________________________________________________ 85986-E0


Human-Machine Interface (User Guide) (85986-E0)• 1 System Setup• 2 Software Installation• 3 Familiarization with the Interface• 4 PID Control







InTouch Runtime (Additional License) (Optional) 46969-B0






Available versions:


Manual




Human-Machine Interface (User Guide) (85986-E0)• 1 System Setup• 2 Software Installation

46




• 3 Familiarization with the Interface• 4 PID Control




InTouch Dev Studio (with Foxboro OPC Server) (Optional) 46969-C0






Available versions:


Manual



47









InTouch Dev Studio (Additional Licence) (Optional) 46969-D0






Available versions:


48



49 Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected].

Manual








Touch Screen Graphic Terminal (Allen-Bradley) - 26.4 cm (10.4 in) (Optional) 46973-00

The Touch Screen Graphic Terminal consists of an Allen-Bradley PanelView™ Plus 1000 with a 26.4 cm (10.4 in) color display. This touch-screen interface allows monitoring and control of some features of the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the various components of the system in mind. It features an integrated

EtherNet/IP communication port, two USB ports and an RS-232 serial port.

The FactoryTalk software, Model 46968, is optional and can be used to design your own control interface.

Manual






Specifications

49

50



Parameter Value

Graphic Terminal

Brand Allen-Bradley PanelView™ Plus 1000

Type Touch screen

Resolution 640 x 480 pixel/in

Size 26.4 cm (10.4 in)

Communication Ports

Communication Ports EtherNet/IP

RS-232 serial port



Net Weight TBE

Industrial PC HMI (Siemens) (Optional) 46973-A0

The Industrial PC HMI consists of a Siemens 477D Industrial PC with a 48.2 cm (19 in) color display. This touch-screen interface allows monitoring and control of some features of the Pressure, Flow, Level, and Temperature Process Training Systems. The Touch Screen Graphic Terminal is pre-programmed with a control interface developed with the

various components of the system in mind. It features an integrated PROFINET communication port, three USB ports and DVI port to connect an extra large monitor for presenting démonstrations to a large student group. The Industrial PC includes Windows 7 Ultimate and WinCC Runtime software.

The WinCC Advanced development software, Model 46984, is optional and can be used to design your own control interface.

Manual



AC Drive (Ethernet) – Single-Phase AC Supply (Optional) 46975-A0

The AC Drive comprises an industrial

Allen-Bradley Power Flex 40® 1.0-HP AC Drive used to control the pump(s) of the system. It features control inputs and outputs and can optionally communicate via an Ethernet link. The different versions of the AC Drives can be powered by either single-phase or three-phase power alimentation.

Three-Phase drives require an Electrical Distribution Box (model



46997) which can support up to four drives.

Available AC Drives:

• 46975-A AC Drive (Ethernet) – Single-Phase AC Supply• 46975-B AC Drive – Single-Phase AC Supply• 46975-C AC Drive (Ethernet) – Three-Phase AC Supply• 46975-D AC Drive – Three-Phase AC Supply

Calibration Kit (Optional) 46980-00

The Calibration Kit includes the equipment required to precisely adjust the control valves and to perform diagnostic tests on electrical devices. The kit contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters. A calibration pump completes the kit and is used to calibrate pressure devices.

A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow,

Level, and Temperature Process Training Systems.

Manual


(Job Sheets - Student) ______________________________________________________________________ 54387-00

Calibration Kit (HART) (Optional) 46981-00

The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices.

This version of the kit contains a Fluke 754 documenting process calibrator with HART capabilities to calibrate,

maintain, and troubleshoot HART devices. The Fluke calibrator acts as a source and measures pressure, temperature, and electrical signals.

It also include a test pump used to generate a wide range of pressures from vacuums at -95 kPa (-13.9 psi) to pressures up to 410 kPa (600 psi). Two pressure gauges, a low-range version (up to 34 kPa (5 psi)) and a high-



range version (up to 690 kPa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure.

A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow, Level, and Temperature Process Training Systems.

Available Calibration Kits:

• 46981-0 Calibration Kit (HART)• 46981-A Calibration Kit (HART and FOUNDATION Fieldbus)

Manual



Calibration Kit (HART and FOUNDATION Fieldbus) (Optional) 46981-A0

The Calibration Kit includes the equipment required to precisely adjust the control valves, perform diagnostic tests, and interface with smart devices.

This version of the kit is compatible with both HART and FOUNDATION Fieldbus. It includes an Emerson 475 Field Communicator: a universal HART and FOUNDATION Fieldbus communicator. The kit also contains a Fluke 725 multifunction process calibrator which can act as a source and measure different parameters.

It also include a test pump used to generate a wide range of pressures from vacuums at -95 kPa (-13.9 psi) to pressures up to 410 kPa (600 psi). Two pressure gauges, a low-range version (up to 34 kPa (5 psi)) and a high-range version (up to 690 kPa (100 psi)), are included and can be used with the Fluke calibrator for direct measurement of pressure.

A Calibration Kit, Model 46980 or 46981, is required to characterize and tune processes in the Pressure, Flow, Level, and Temperature Process Training Systems.

Available Calibration Kits

• 46981-0 Calibration Kit (HART)• 46981-A Calibration Kit (HART and FOUNDATION Fieldbus)

Manual






HART Software Configurator (Optional) 46982-00

The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port.

Available versions:

• 46982-0 HART Software Configurator• 46982-A FOUNDATION Fieldbus Software Configurator• 46982-B HART/FOUNDATION Fieldbus Software Configurator

List of Manuals


HART Device Configuration (Student Manual) __________________________________________________ 86050-00HART Device Configuration (Instructor Guide) __________________________________________________ 86050-10


HART Device Configuration (Student Manual) (86050-00)• 2-1 Two-Wire Transmitter• 2-2 Four-Wire Transmitter (Optional)• 2-3 Output Device (Optional)• 3-1 HART Multidrop with Multiple Transmitters



1 Training on HART Device Configuration, 0.5 day ____________________________________________ 86050-TF



Windows® 8.

51




FOUNDATION Fieldbus Software Configurator (Optional) 46982-A0

The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The FOUNDATION Fieldbus version makes use of the FOUNDATION Fieldbus Bridge, Model 46979-1.

Available versions:

• 46982-0 HART Software Configurator• 46982-A FOUNDATION Fieldbus Software

Configurator• 46982-B HART/FOUNDATION Fieldbus Software Configurator

Manual


FOUNDATION™ Fieldbus Networking (User Guide) ______________________________________________ 89454-E0



1 Training on FOUNDATION Fieldbus™ Device Configuration, 0.3 day ___________________________ 86002-TF



Windows® 8.

HART/FOUNDATION Fieldbus Software Configurator (Optional) 46982-B0

The Software Configurator includes the FieldCare software necessary to interpret the data related to the different smart devices and to configure their parameters. The HART version also includes a communication box for data transfer between a HART device and a PC with a USB port. The FOUNDATION Fieldbus version makes

52



53 Optional product training. Price provided on demand. For details and options, contact [email protected] Optional product training. Price provided on demand. For details and options, contact [email protected].

use of the FOUNDATION Fieldbus Bridge instead, Model 46979-1.

Available versions:

• 46982-0 HART Software Configurator• 46982-A FOUNDATION Fieldbus Software Configurator• 46982-B HART/FOUNDATION Fieldbus Software Configurator

List of Manuals


HART Device Configuration (Student Manual) __________________________________________________ 86050-00HART Device Configuration (Instructor Guide) __________________________________________________ 86050-10FOUNDATION™ Fieldbus Networking (User Guide) ______________________________________________ 89454-E0


HART Device Configuration (Student Manual) (86050-00)• 2-1 Two-Wire Transmitter• 2-2 Four-Wire Transmitter (Optional)• 2-3 Output Device (Optional)• 3-1 HART Multidrop with Multiple Transmitters



1 Training on FOUNDATION Fieldbus™ Device Configuration, 0.3 day ___________________________ 86002-TF1 Training on HART Device Configuration, 0.5 day ____________________________________________ 86050-TF



Windows® 8.

53

54



WinCC Advanced Development Software (Optional) 46984-00

The WinCC Advanced development software is a Windows-based application suite, produced by Siemens, which simplifies the creation of graphic human-machine interfaces (HMI), such as operator interface solutions, to monitor and control machines and industrial processes.

A completed application provided with WinCC can be used with a S7-1500 Siemens PLC and a 3531 System to perform process control experiments. The HMI database can be loaded

directly on an Industrial PC, Model 46973-A0. Your applications can also be designed to run on a computer, model 46299 or 46299-A0.

Manual



Spare Parts Kit 1 for 3532 (Optional) 46996-C0The Spare Parts Kit 1 for 3532 contains a set of spare parts for the pH and Conductivity Process Training System, Series 3532.

Custom Computer for SCADA (Optional) 46999-00

The Custom Computer for SCADA is designed to ensure full compatibility with the SCADA system as well as long-term reliability and efficiency.

The optional preferred software for SCADA such as Intouch, FactoryTalkView, WinCC is pre-installed along with the other optional

PLC programming software ordered at the same time, such as RSLogix Micro, RSLogix 5000 or Step7 TIAPortal. All the software are registered to the training facility.

The computer model includes a printer and a 55.9 cm (22 in) wide-screen display.


Power Requirements

Current TBE

Service Installation Standard single-phase ac outlet



Reflecting the commitment of Festo Didactic to high quality standards in product, design, development, production, installation, and service, our manufacturing and distribution facility has received the ISO 9001 certification.

Festo Didactic reserves the right to make product improvements at any time and without notice and is not responsible for typographical errors. Festo Didactic recognizes all product names used herein as trademarks or registered trademarks of their respective holders. © Festo Didactic Inc. 2018. All rights reserved.

Festo Didactic SE

Rechbergstrasse 373770 DenkendorfGermany

P. +49(0)711/3467-0F. +49(0)711/347-54-88500

Festo Didactic Inc.

607 Industrial Way WestEatontown, NJ 07724United States

P. +1-732-938-2000F. +1-732-774-8573

Festo Didactic Ltée/Ltd

675 rue du CarboneQuébec QC G2N 2K7Canada

P. +1-418-849-1000F. +1-418-849-1666

www.labvolt.com

www.festo-didactic.com

ph and conductivity process training systems, … for the foxboro controller is also available. ......

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