phmsa safety regulations for gas transmission …...1 phmsa safety regulations for gas transmission...

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1 PHMSA Safety Regulations for Gas Transmission and Gathering Pipelines Docket number PHMSA-2011-0023 Tom Bender * Nehalem, Oregon * 27 June 2016 SUMMARY: Existing safety regulations and their interpretation and modification totally ignore the magnitudes of potential hazards and impacts on facilities and the public existing with the scale of today's LNG facilities and tankers, the global climate of terrorism potential, and history of actual accidents. Under these conditions, no approval for LNG transport/import-export facilities should occur until the above noted inadequacies have been resolved. 1. THE TRUE MAGNITUDES OF POTENTIAL HAZARDS HAVE BEEN IGNORED: "Determination of "Exclusion Zone" requirements for LNG facilities have shrunken from a "design accident" (release) being the catastrophic release of the entire contents of the largest storage vessel on the site to "holes in selected transfer lines". These totally ignore the immense magnitude of potential energy release possible with LNG facilities, water and pipeline transport." (Havens & Venart, 2015) Today's largest LNG tankers have a capacity of 70,000,000 gallons of LNG, with the energy equivalent of 120 to 160 Hiroshima bombs. Even if only 1% of that capacity ignited explosively, it would have greater impact than the Hiroshima atomic bomb. (Bender, 2014) This does not take into account LNG in storage tanks, pipelines, and other petroleum products involved in liquefaction of LNG for transport. "One of the U.S. government's responsible responses to the multiple terrorist attacks on 911 included preventing a scheduled LNG ship from entering the Everett, MA, terminal, holding it offshore for several days before directing it to proceed to Elba Island, GA to unload. This was due to concerns that LNG facilities in highly populated areas might be considered attractive targets for terrorist attack. This potential still exists, but is totally ignored by all safety regulations and agencies." (Havens & Venart, 2015)

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Page 1: PHMSA Safety Regulations for Gas Transmission …...1 PHMSA Safety Regulations for Gas Transmission and Gathering Pipelines Docket number PHMSA-2011-0023 Tom Bender * Nehalem, Oregon

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PHMSASafetyRegulationsforGasTransmissionandGatheringPipelinesDocketnumberPHMSA-2011-0023 TomBender*Nehalem,Oregon*27June2016SUMMARY:Existingsafetyregulationsandtheirinterpretationandmodificationtotallyignorethemagnitudesofpotentialhazardsandimpactsonfacilitiesandthepublicexistingwiththescaleoftoday'sLNGfacilitiesandtankers,theglobalclimateofterrorismpotential,andhistoryofactualaccidents.Undertheseconditions,noapprovalforLNGtransport/import-exportfacilitiesshouldoccuruntiltheabovenotedinadequacieshavebeenresolved.1.THETRUEMAGNITUDESOFPOTENTIALHAZARDSHAVEBEENIGNORED:

• "Determinationof"ExclusionZone"requirementsforLNGfacilitieshaveshrunkenfroma"designaccident"(release)beingthecatastrophicreleaseoftheentirecontentsofthelargeststoragevesselonthesiteto"holesinselectedtransferlines".ThesetotallyignoretheimmensemagnitudeofpotentialenergyreleasepossiblewithLNGfacilities,waterandpipelinetransport."(Havens&Venart,2015)

• Today'slargestLNGtankershaveacapacityof70,000,000gallonsofLNG,withtheenergyequivalentof120to160Hiroshimabombs.Evenifonly1%ofthatcapacityignitedexplosively,itwouldhavegreaterimpactthantheHiroshimaatomicbomb.(Bender,2014)

• ThisdoesnottakeintoaccountLNGinstoragetanks,pipelines,andotherpetroleumproductsinvolvedinliquefactionofLNGfortransport.

• "OneoftheU.S.government'sresponsibleresponsestothemultipleterroristattackson911includedpreventingascheduledLNGshipfromenteringtheEverett,MA,terminal,holdingitoffshoreforseveraldaysbeforedirectingittoproceedtoElbaIsland,GAtounload.ThiswasduetoconcernsthatLNGfacilitiesinhighlypopulatedareasmightbeconsideredattractivetargetsforterroristattack.Thispotentialstillexists,butistotallyignoredbyallsafetyregulationsandagencies."(Havens&Venart,2015)

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(Bender,2014)

2.PUBLICSAFETYEXCLUSIONZONESARENOTBASEDONREALITIESOFHAZARDS:

• "FERCusesThermal&VaporExclusionZones,forpublicsafety,whicharebasedonasinglespillfromthelargesttransferlinefortenminutes.

• "AccordingtoDr.JamesFay,professoremeritusatMITandanexpertinLNGsafety,"Forallcrediblespills,includingterroristattacksonthestoragetankandLNGtanker,thedangerzoneforhumansextendsalmostfourmilesfromtheterminalsite."Thisdoesnotincludecascadingandexplosiveevents.

• "Themethodsusedtodeterminevapor-cloudexclusionzones,particularlytheuseof“mitigation”methodssuchasgas-imperviousconcretefencestopreventadvanceofvaporcloudsbeyondtheapplicant’spropertylines,couldincreasethepotentialforserious,evencatastrophic,vaporcloudexplosions.TheJCETerminalDEISappearstoignoreinternationalexperiencesofcatastrophicunconfinedvaporcloudexplosions(UVCE),atleastfourofwhichoccurredinthelastdecade,destroyingthefacilitiesinvolvedasaresultofcascadingevents.

• "TheJCEDEISfocusesprincipallyonargumentsdirectedtomeetingthe“letter”ofthefederalregulationsgoverningasingleindexofpublicsafety-mathematicalmodeledexclusionzones(safeseparationdistances)intendedtokeepthepublicoutofharm’sway.ButthisDEISrelies,forpredictionofexclusionzonedistances,ontheuseofmathematicalmodelswhichhavenotbeensubjectedtoadequate(openforpublic

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inspection)validationrequirementseitherbycomparisonwithexperimentaldataorindependentscientificpeerreview."Furthermore,thecalculationsoftheexclusiondistancesforvapordispersionandvapor-cloud-explosionhazardsdonotprovideanyevidenceofapplicabilityinnearcalmconditionscoupledwithrelianceonimpermeable(concrete)vaporfencesdesignedtoretardvaporcloudtravel."Untilthereisproducedbytheapplicantmeaningfulevidenceoftheaccuracyandapplicability-for-purposeofthesemodelingtechniques,andthatinformationismadeavailableforpublicevaluationandoversight,itmustbeconsideredthatthepotentialhazardsofstorage,handling,andshippingofsuchmassivequantitiesofenergyasareinvolvedinthisprojectcouldhavebeenseriouslyunderestimated.

• "Withthesehazard-worseningconditionsandthepresenceofdenselypackedprocessingequipmentandthevaporfenceswhichbecomeenvelopedinthecloud,onecouldhardlydesignthereleasestobettermaximizethepotentialforcatastrophicexplosionhazard."(Havens&Venart,2015)

• "AnalysisofaccidentsindicatesthatvaporcloudexplosionsareMORElikelywhenthequantityinthecloudisMOREthan10,000pounds."(edited)(Havens&Venart,2015)(70,000,000gallonsratherexceedsthisamount.)

• "Ahighenergyignitionsource(suchasafuel-airbomb)alsocontributestotheprobabilityofoccurrenceofavaporcloudexplosion.

• "Therehavebeenalargenumberofdevastatinghydrocarbonexplosions,particularlyBLEVEs,since1994.Finally,wenotethatthedesignspillsconsideredintheJCEDEISexceedthe10,000poundfiguresuggestedbyEPAasdemarcatingthesizebelowwhichUVCEsare“improbable”(seeemphasisaddedtextintheEPAreportquotedabove)byatleastafactorof10,andinthecaseofLNGspills,byafactorofperhaps300.(catastrophicreleasefargreater)

• "TheLNGspillsarehuge,andthevaporcloudsformedhavelineardimensionsofhundredsofmeters,withacorrespondingpotentialforexcessiveflameacceleration.

• "Secondaryexplosionsthatcouldboosttheexplosionprocessescannotbediscounted."(Havens&Venart,2015)

3.PIPELINETRANSPORTOFLNGISMOREHAZARDOUSTHANACKNOWLEDGED:

• PipelinessupplyingmanyproposedLNGfacilitieswouldpassthroughlandslide-sensitivegeology.Earthquakespresentanotherpotentialforseverepipelinefailures.Oregon,forexample,whereatleastfourterminalshavebeenproposed,isoverduefor3000-yearsubductionearthquake,withR9.5lateralmovement.Terrorismpotentialsexist.

• Since2000,therehavebeenover400pipelineaccidentsintheU.S.(Wiki)From1986to2013,therehavebeen8,000incidents(300/year)with$7billiondamage,spillingthreemilliongallonsofpetroleumproductsperyear.(CenterforBiologicalDiversity)Naturalgasisoneofthemoreexplosivematerialstransportedviapipelines.

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4.WATERTRANSPORTOFLNGHASUNACKNOWLEDGEDHAZARDS:

• WatertransportofLNGpresentsanothersignificantlyignoredhazard.TheColumbiaRiverBarisoneoftheworstintheworld,and"delaycosts"wouldpromptbarcrossingsbyLNGtankersinhazardousconditions.

• Locationofterminalsinpopulatedlocations,suchasBoston,causesLNGtransporttankerstobesignificantterroristtargets.

5.REGULATIONSHAVEBEENBASEDONTHEORETICAL,MATHEMATICALSTUDIES,NOTREALTESTSOREXPERIENCEFROMREALACCIDENTS.ACTUALEXPERIENCEWITHACCIDENTSINDICATESSIGNIFICANTLYGREATERHAZARDSTHAN"REGULATORYTHEORY":

• "DOT'sPipelineandHazardousMaterialsSafetyAdministration(PHMSA)hostedanin-depthdiscussionofwhatwentwrongduringaMarch2014explosionatanLNGfacilityinPlymouth,Wash.,thatledtofiveinjuriesand$72millioninpropertydamage.

• "DuringacongressionalhearinginApril2015,Rep.JackieSpeier,aDemocratfromSan

Francisco,pointedtothelethalanddestructivenaturalgaspipelineaccidentinSanBruno,Calif.

• "Latelastyear,(2015)aleakingAlisoCanyonundergroundgasstoragefacilityoutside

LosAngeles,operatedbySouthernCaliforniaGasCo.,promptedhandwringingthatregulatorswereunderprepared.

• "Naturalgasanditsliquidformareflammableandexplosiveinconfinedspaces,but

researcherssayit'snotpronetoexplodingwhenreleasedinlarge,openareas.That'snotthecaseforotherheavyhydrocarbonssuchaspropaneandethane,storageof

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whichoccursatlargeLNGexportfacilities.

• "TheconcernamongresearchersandregulatorsgrapplingwithhowtoregulateLNGsafetyisthepotentiallydeadlymixofliquidfuelsatanLNGsite.

• "ArecentpresentationbyGrahamAtkinson,aprincipalscientistintheMajorHazardsUnitoftheHealthandSafetyLabinBuxton,England,focusedonwhathappenswhenheavyhydrocarbonsexplode:industrialaccidentslinkedtoliquefiedpetroleumgas(LPG),LNG,gasolineandotherpetrochemicals:

"Researcherslookedat24vaporcloudexplosionsbutfocusedtheirattentiononfourmajorindustrialaccidentsatgasolinestoragesitesinBuncefield,England,in2005;Jaipur,India,in2009;SanJuan,PuertoRico,in2009;andatanLPGstoragesiteatVenezuela'sAmuayrefineryin2012.Thoseincidentstookplacewithinthelastdecadeandwereexplosionsofso-calledunconfinedvaporcloudsthatledtoaseriesofcascadingeventsthatultimatelydestroyedthefacilities."Atkinsonsaidanaccidentcanhappenundertwoconditions.Oneisasmallleakthat,afteraslittleas15minuteswithnowind,cancauseamassiveexplosionthatresemblesabombblastwithnoepicenter.Devastationisspreadevenlyacrosstherangeofthevaporcloud."Theotheraccidentscenarioisalargeleakonawindyday,whenclouddispersionfromthewindcannotkeepupwiththevolumeofgasreleased.That,too,createsacloudsizedexplosionzone."(Mandel,2016)(ThispotentialobviouslyexistswithcatastrophicreleaseofLNGfromatanker.)"Theresearchersalsolookedatcasesinwhichflashfiresturnedintoexplosions,findingthatinsomecasesaconfinedspaceoracongestedintersectionofpipingturnedafireintoablast."Inallbutoneoftheincidentsreviewed,whenaverylargecloudwasformed,therewasasevereexplosion,"Atkinsonsaid.Inlowwindconditions,vaporcloudsthataccumulatedfromsmall,sustainedleakscausedblastdamageandfatalitiesnearlyhalfamileormorefromthesource.AndifalargecloudofgasolineorLPGaccumulates,a"severeexplosion"islikely,Atkinsonsaid."(Mandel,2016)

• "Inallfourcasesthesecloudswereignited(presumablyaccidentally)andtheexplosionsresultedincascadingeventsleadingtocatastrophicdamagestothefacilities(refineries/tank-farms)andinjury/and/ordeathsinthepublicsector.Thefollowingfactsareamatterofrecordforallfour:

o Theeventsoccurredinverylowwind(nearcalmorcalm)weatherconditions.o Themaximumlinearextentsoftheflammablecloudswereatleast250meters,

rangingtoatleast650metersatAmuay.o UCVEsoccurredineverycasethatregisteredabove2.0ontheRichterScale.o Theinitiatingexplosionsresultedincascadingeventsleadingtototallossofthe

facilities."(Havens&Venart,2015)

• BasedonenergyfacilitysecuritystudieswedidinOregonGov.TomMcCall'sofficeduringthe1974OilCrisis,werealizedthathighlycomplextechnologicalculturesarehighlyvulnerabletounanticipatedaccidentsorintentionalharm.Consequently,I

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predicted9/11fifteenyearsinadvance,andstepsneededtoprevent.LNGtransportandfacilitiesareequallyhighlyvulnerableandimpactfultargets.(Bender,1986)

6.POTENTIALFORCATASTROPHICUNCONFINEDVAPORCLOUDEXPLOSIONS(UVCES):

• Terroristfuel-airbombingoftankerscreatespowerfulshockwaves,potentiallyimpactingstoragetanks,incoming/outgoingpipelines,andotherfacilities.Accidentalaircraftcrashesmayhavepotentialforsimilarcascadingevents.

• "WebelievetheJCEDEISfailstoprovideforprotectionofthepublicfromcrediblefireandexplosionhazards.TheconversionoftheJordanCovefacilityforexport,includingprovisionofgastreatmenttechnologyutilizingmixedhydrocarbonrefrigerantsforliquefactionandremovalofheavyhydrocarbonsfromthenaturalgasfeedtotheplant,presentshazardstotheprojectmoreserious(onaunitweightbasis)thanwithLNG."Webelievetheseadditionalhazardshavebeendiscountedwithoutsufficientscientificjustificationinspiteofmultipleinternationalreportsduringthelastdecadeofcatastrophicaccidentsinvolvingunconfined(hydrocarbon)vaporcloudexplosions.Itisclearthattheincreasedhazardsduetothepresenceofsignificantamountsofheavier-than-methanehydrocarbons,forwhichthereisconsiderablymoreextensiveresearchandaccidentexperiencethanforLNG-ONLYprojects,andwhichare“game-changing”inimportance,havebeenseriouslyunder-estimatedinthisDEIS."WebelievethehazardsattendingLNGexportfacilitiescouldhavethepotentialtorise,asaresultofcascadingevents,tocatastrophiclevelsthatcouldcausethenear-totalandpossiblytotallossofthefacility,includinganyLNGshipberthedthere.Suchaneventcouldpresentserioushazardstothepublicwellbeyondthefacilityboundaries."Wealsobelievethereremainssignificantpotentialforcascadingfireandexplosioneventsattending“LNGonly”storageandhandlingthathavenotbeensufficientlyaddressed,particularlyregardingtheworst-possiblecaseeventsthatshouldbeconsideredontheshoresidestoragetanksandmarineside(shiprelated),eitherbyaccidentorterroristactivity."(Havens&Venart,2015)

• Recentaccidentexperiencedemonstratesthatconditionsarebestforlargevaporcloudstoformifthereisamechanismforrapidevaporationofthespilledliquidandiftherearenearcalmconditionswhichpreventrapiddispersion.Suchobviouslyisthecasewithfuel-airbombterroristactionswhichhavecarefullybeenignored.

• "ThedesignspillsconsideredfortheJordanCoveExportTerminalfitbothcriteria;the

conditionsconsideredarelow-wind,nearcalm,andthematerialsarehighlyvolatile;mostvolatileintheorderofdecreasingcarboncontent:methane,ethylene,propane,andpentane."ThesimplefactisthatwhilethevaporcloudsconsideredinthisDEISarepreventedbyphysicalbarriers(vaporfences)fromposingavaporcloudhazardextendingmuchbeyondthepropertyline,theholdupofverylargequantitiesofflammablehydrocarbonsbythevaporfencescausesthegasestoaccumulate,withspreadinglargelydrivenbygravityspreading,soastocompletelyfilltheaffectedareastodepthsofafewmeters,withlargeportionsofthosegascloudshavingconcentrationsbetween

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theflammablelimits."SecondaryimpactsofsuchexplosionswouldcauserapidevaporationofLNGandpotentiallargevaporcloudexplosions."(Havens&Venart,2015)

7.NOSAFETYREGULATIONSAREADEQUATEWHENREAL-LIFEHISTORYSHOWSTHEMIGNOREDBYPUBLICAGENCIES,OR"TWEAKED"TOFALSIFYREALRISKS:

• Inreviews/approvalsoffourproposedLNGterminalsinOregon,notasinglestateorfederalagencyacknowledgedANYpotentialterrorismtargetissues,orsafetyissuesfromlocatingterminalfacilitiesacrossfromrunwaysofpublicairportsinlocationswith100mphwindsand100"ofrain.

• "FERCfinalizedJordanCove'sEISinSept'15,makingNOMENTIONofHavensandVenart'scommentsofexportrisksfarexceedingimportrisks,ofignoredcascadinghazards."(Mandel,2016)

• "Initially,"designaccident"(release)wastakenasthecatastrophicreleaseoftheentirecontentsofthelargeststoragevesselonthesite."Itlaterwaschangedtothe“guillotine”severanceofthelargesttransferlineinthefacility,withthereleasedurationassumedtobetenminutes,orashortertimeiftheapplicantcoulddemonstratetheabilitytolimitthespillduration(suchasbyincorporationofemergencyshutdownprocedures)."Therefollowedtheadoptionofaprovisionbywhichanalternativereleaserateandtotalamount(termedan“accidentalleakagerate(ACR)spill”canbesubmittedbytheapplicantforapproval.SuchACRspillsaretypicallyspillsfromsmallerlines(suchasbranchorinstrumentlines)ratherthanthelargestlinescarryingthehazardousmaterial."Theregulationprovisionsnowallowconsiderationofevensmallerreleasesfrom“holes”intheselectedlines."Inouropinionthesedevelopmentscanonlybeunderstoodasresultingfrompressuresontheapplicantstoseekapprovalofsmallerandsmallerrequiredexclusiondistancedeterminations.ButtherequirementsplacedontheapplicanttodemonstratetheprobabilityorlackthereofofthedifferentkindsofreleasesassumedfordesignationasanACRarenotsufficientlyquantified–theprocessappearstobelargelya“good-faith”decisionreachedjointlybytheapplicantandtheDOT/FERCstaffs.Inourjudgmentthisisnotgoodscienceorengineering;itisindicativeofregulationthatfacilitatesfacilityapproval–potentiallyattheexpenseofpublicsafety."(Havens&Venart,2015)

8.EVENGREATERHAZARDSEXISTWITHLNGTHATOVERRIDEANYPOTENTIALREGULATORYAPPROVALPARAMETERS:

• ItismyperceptionthatroutinetransferofLNGisnotsupportableunderANYsafetyregulations:

o GlobalwarmingimpactsofANYextendinguseoffossilfuels,suchasnewLNGfacilities,willcreateinundation,stormdamage,andotherimpactsfarexceedinganybenefits.

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o TheprocessesinvolvedwithLNGofpumping,liquefaction,transportbyship

halfwayaroundtheworld,re-evaporation,conversiontoelectricity,anditstransportconsume75%to80%oftheenergyinthefuel.Suchwasteofanirreplaceableresourceisunacceptable.Useinareaofproduction,withoutliquefaction,isfarlesswasteful.

o Theoreticalanalysiswithoutany"real"testingisunsupportableasbasisforregulationswiththemagnitudeofpotentialhazardsinvolved.

o Cascadinghazardeventsofthemagnitudesinvolvedcannotbepredicted.CONCLUSIONS:NoapprovalforLNGtransport/import-exportfacilitiesshouldoccuruntiltheabovenotedinadequacieshavebeenresolved.

*"AssessingExplosionHazardsOfLargeHydrocarbonCloudsFormedInCalmConditions:AreWeDoingItWrong?"JerryHavens,DepartmentofChemicalEngineering,UniversityofArkansas,USA.55thUKELGMeetingon“DispersionandConsequencesofLNGReleases”April26,2016-HSELaboratory,BuxtonDerbyshire.*"UnitedStatesLNGTerminalSafe-SitingPolicyIsFaulty"JordanCoveExportTerminalDraftEnvironmentalImpactStatementDocketNo.CP13-483JerryHavensandJamesVenart,January14,2015.*"NaturalGas:ExplosiveLNGIssuesGrabPHMSA'sAttention",JennyMandel,E&Ereporter,EnergyWire:Tuesday,June7,2016.*"StatementInOppositionToApprovaloftheJordanCoveLNGTerminalProposal",TomBender,11December2014.*"TheEndofNuclearWar",TomBender.December,1986.