phmsa safety regulations for gas transmission …...1 phmsa safety regulations for gas transmission...
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PHMSASafetyRegulationsforGasTransmissionandGatheringPipelinesDocketnumberPHMSA-2011-0023 TomBender*Nehalem,Oregon*27June2016SUMMARY:Existingsafetyregulationsandtheirinterpretationandmodificationtotallyignorethemagnitudesofpotentialhazardsandimpactsonfacilitiesandthepublicexistingwiththescaleoftoday'sLNGfacilitiesandtankers,theglobalclimateofterrorismpotential,andhistoryofactualaccidents.Undertheseconditions,noapprovalforLNGtransport/import-exportfacilitiesshouldoccuruntiltheabovenotedinadequacieshavebeenresolved.1.THETRUEMAGNITUDESOFPOTENTIALHAZARDSHAVEBEENIGNORED:
• "Determinationof"ExclusionZone"requirementsforLNGfacilitieshaveshrunkenfroma"designaccident"(release)beingthecatastrophicreleaseoftheentirecontentsofthelargeststoragevesselonthesiteto"holesinselectedtransferlines".ThesetotallyignoretheimmensemagnitudeofpotentialenergyreleasepossiblewithLNGfacilities,waterandpipelinetransport."(Havens&Venart,2015)
• Today'slargestLNGtankershaveacapacityof70,000,000gallonsofLNG,withtheenergyequivalentof120to160Hiroshimabombs.Evenifonly1%ofthatcapacityignitedexplosively,itwouldhavegreaterimpactthantheHiroshimaatomicbomb.(Bender,2014)
• ThisdoesnottakeintoaccountLNGinstoragetanks,pipelines,andotherpetroleumproductsinvolvedinliquefactionofLNGfortransport.
• "OneoftheU.S.government'sresponsibleresponsestothemultipleterroristattackson911includedpreventingascheduledLNGshipfromenteringtheEverett,MA,terminal,holdingitoffshoreforseveraldaysbeforedirectingittoproceedtoElbaIsland,GAtounload.ThiswasduetoconcernsthatLNGfacilitiesinhighlypopulatedareasmightbeconsideredattractivetargetsforterroristattack.Thispotentialstillexists,butistotallyignoredbyallsafetyregulationsandagencies."(Havens&Venart,2015)
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(Bender,2014)
2.PUBLICSAFETYEXCLUSIONZONESARENOTBASEDONREALITIESOFHAZARDS:
• "FERCusesThermal&VaporExclusionZones,forpublicsafety,whicharebasedonasinglespillfromthelargesttransferlinefortenminutes.
• "AccordingtoDr.JamesFay,professoremeritusatMITandanexpertinLNGsafety,"Forallcrediblespills,includingterroristattacksonthestoragetankandLNGtanker,thedangerzoneforhumansextendsalmostfourmilesfromtheterminalsite."Thisdoesnotincludecascadingandexplosiveevents.
• "Themethodsusedtodeterminevapor-cloudexclusionzones,particularlytheuseof“mitigation”methodssuchasgas-imperviousconcretefencestopreventadvanceofvaporcloudsbeyondtheapplicant’spropertylines,couldincreasethepotentialforserious,evencatastrophic,vaporcloudexplosions.TheJCETerminalDEISappearstoignoreinternationalexperiencesofcatastrophicunconfinedvaporcloudexplosions(UVCE),atleastfourofwhichoccurredinthelastdecade,destroyingthefacilitiesinvolvedasaresultofcascadingevents.
• "TheJCEDEISfocusesprincipallyonargumentsdirectedtomeetingthe“letter”ofthefederalregulationsgoverningasingleindexofpublicsafety-mathematicalmodeledexclusionzones(safeseparationdistances)intendedtokeepthepublicoutofharm’sway.ButthisDEISrelies,forpredictionofexclusionzonedistances,ontheuseofmathematicalmodelswhichhavenotbeensubjectedtoadequate(openforpublic
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inspection)validationrequirementseitherbycomparisonwithexperimentaldataorindependentscientificpeerreview."Furthermore,thecalculationsoftheexclusiondistancesforvapordispersionandvapor-cloud-explosionhazardsdonotprovideanyevidenceofapplicabilityinnearcalmconditionscoupledwithrelianceonimpermeable(concrete)vaporfencesdesignedtoretardvaporcloudtravel."Untilthereisproducedbytheapplicantmeaningfulevidenceoftheaccuracyandapplicability-for-purposeofthesemodelingtechniques,andthatinformationismadeavailableforpublicevaluationandoversight,itmustbeconsideredthatthepotentialhazardsofstorage,handling,andshippingofsuchmassivequantitiesofenergyasareinvolvedinthisprojectcouldhavebeenseriouslyunderestimated.
• "Withthesehazard-worseningconditionsandthepresenceofdenselypackedprocessingequipmentandthevaporfenceswhichbecomeenvelopedinthecloud,onecouldhardlydesignthereleasestobettermaximizethepotentialforcatastrophicexplosionhazard."(Havens&Venart,2015)
• "AnalysisofaccidentsindicatesthatvaporcloudexplosionsareMORElikelywhenthequantityinthecloudisMOREthan10,000pounds."(edited)(Havens&Venart,2015)(70,000,000gallonsratherexceedsthisamount.)
• "Ahighenergyignitionsource(suchasafuel-airbomb)alsocontributestotheprobabilityofoccurrenceofavaporcloudexplosion.
• "Therehavebeenalargenumberofdevastatinghydrocarbonexplosions,particularlyBLEVEs,since1994.Finally,wenotethatthedesignspillsconsideredintheJCEDEISexceedthe10,000poundfiguresuggestedbyEPAasdemarcatingthesizebelowwhichUVCEsare“improbable”(seeemphasisaddedtextintheEPAreportquotedabove)byatleastafactorof10,andinthecaseofLNGspills,byafactorofperhaps300.(catastrophicreleasefargreater)
• "TheLNGspillsarehuge,andthevaporcloudsformedhavelineardimensionsofhundredsofmeters,withacorrespondingpotentialforexcessiveflameacceleration.
• "Secondaryexplosionsthatcouldboosttheexplosionprocessescannotbediscounted."(Havens&Venart,2015)
3.PIPELINETRANSPORTOFLNGISMOREHAZARDOUSTHANACKNOWLEDGED:
• PipelinessupplyingmanyproposedLNGfacilitieswouldpassthroughlandslide-sensitivegeology.Earthquakespresentanotherpotentialforseverepipelinefailures.Oregon,forexample,whereatleastfourterminalshavebeenproposed,isoverduefor3000-yearsubductionearthquake,withR9.5lateralmovement.Terrorismpotentialsexist.
• Since2000,therehavebeenover400pipelineaccidentsintheU.S.(Wiki)From1986to2013,therehavebeen8,000incidents(300/year)with$7billiondamage,spillingthreemilliongallonsofpetroleumproductsperyear.(CenterforBiologicalDiversity)Naturalgasisoneofthemoreexplosivematerialstransportedviapipelines.
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4.WATERTRANSPORTOFLNGHASUNACKNOWLEDGEDHAZARDS:
• WatertransportofLNGpresentsanothersignificantlyignoredhazard.TheColumbiaRiverBarisoneoftheworstintheworld,and"delaycosts"wouldpromptbarcrossingsbyLNGtankersinhazardousconditions.
• Locationofterminalsinpopulatedlocations,suchasBoston,causesLNGtransporttankerstobesignificantterroristtargets.
5.REGULATIONSHAVEBEENBASEDONTHEORETICAL,MATHEMATICALSTUDIES,NOTREALTESTSOREXPERIENCEFROMREALACCIDENTS.ACTUALEXPERIENCEWITHACCIDENTSINDICATESSIGNIFICANTLYGREATERHAZARDSTHAN"REGULATORYTHEORY":
• "DOT'sPipelineandHazardousMaterialsSafetyAdministration(PHMSA)hostedanin-depthdiscussionofwhatwentwrongduringaMarch2014explosionatanLNGfacilityinPlymouth,Wash.,thatledtofiveinjuriesand$72millioninpropertydamage.
• "DuringacongressionalhearinginApril2015,Rep.JackieSpeier,aDemocratfromSan
Francisco,pointedtothelethalanddestructivenaturalgaspipelineaccidentinSanBruno,Calif.
• "Latelastyear,(2015)aleakingAlisoCanyonundergroundgasstoragefacilityoutside
LosAngeles,operatedbySouthernCaliforniaGasCo.,promptedhandwringingthatregulatorswereunderprepared.
• "Naturalgasanditsliquidformareflammableandexplosiveinconfinedspaces,but
researcherssayit'snotpronetoexplodingwhenreleasedinlarge,openareas.That'snotthecaseforotherheavyhydrocarbonssuchaspropaneandethane,storageof
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whichoccursatlargeLNGexportfacilities.
• "TheconcernamongresearchersandregulatorsgrapplingwithhowtoregulateLNGsafetyisthepotentiallydeadlymixofliquidfuelsatanLNGsite.
• "ArecentpresentationbyGrahamAtkinson,aprincipalscientistintheMajorHazardsUnitoftheHealthandSafetyLabinBuxton,England,focusedonwhathappenswhenheavyhydrocarbonsexplode:industrialaccidentslinkedtoliquefiedpetroleumgas(LPG),LNG,gasolineandotherpetrochemicals:
"Researcherslookedat24vaporcloudexplosionsbutfocusedtheirattentiononfourmajorindustrialaccidentsatgasolinestoragesitesinBuncefield,England,in2005;Jaipur,India,in2009;SanJuan,PuertoRico,in2009;andatanLPGstoragesiteatVenezuela'sAmuayrefineryin2012.Thoseincidentstookplacewithinthelastdecadeandwereexplosionsofso-calledunconfinedvaporcloudsthatledtoaseriesofcascadingeventsthatultimatelydestroyedthefacilities."Atkinsonsaidanaccidentcanhappenundertwoconditions.Oneisasmallleakthat,afteraslittleas15minuteswithnowind,cancauseamassiveexplosionthatresemblesabombblastwithnoepicenter.Devastationisspreadevenlyacrosstherangeofthevaporcloud."Theotheraccidentscenarioisalargeleakonawindyday,whenclouddispersionfromthewindcannotkeepupwiththevolumeofgasreleased.That,too,createsacloudsizedexplosionzone."(Mandel,2016)(ThispotentialobviouslyexistswithcatastrophicreleaseofLNGfromatanker.)"Theresearchersalsolookedatcasesinwhichflashfiresturnedintoexplosions,findingthatinsomecasesaconfinedspaceoracongestedintersectionofpipingturnedafireintoablast."Inallbutoneoftheincidentsreviewed,whenaverylargecloudwasformed,therewasasevereexplosion,"Atkinsonsaid.Inlowwindconditions,vaporcloudsthataccumulatedfromsmall,sustainedleakscausedblastdamageandfatalitiesnearlyhalfamileormorefromthesource.AndifalargecloudofgasolineorLPGaccumulates,a"severeexplosion"islikely,Atkinsonsaid."(Mandel,2016)
• "Inallfourcasesthesecloudswereignited(presumablyaccidentally)andtheexplosionsresultedincascadingeventsleadingtocatastrophicdamagestothefacilities(refineries/tank-farms)andinjury/and/ordeathsinthepublicsector.Thefollowingfactsareamatterofrecordforallfour:
o Theeventsoccurredinverylowwind(nearcalmorcalm)weatherconditions.o Themaximumlinearextentsoftheflammablecloudswereatleast250meters,
rangingtoatleast650metersatAmuay.o UCVEsoccurredineverycasethatregisteredabove2.0ontheRichterScale.o Theinitiatingexplosionsresultedincascadingeventsleadingtototallossofthe
facilities."(Havens&Venart,2015)
• BasedonenergyfacilitysecuritystudieswedidinOregonGov.TomMcCall'sofficeduringthe1974OilCrisis,werealizedthathighlycomplextechnologicalculturesarehighlyvulnerabletounanticipatedaccidentsorintentionalharm.Consequently,I
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predicted9/11fifteenyearsinadvance,andstepsneededtoprevent.LNGtransportandfacilitiesareequallyhighlyvulnerableandimpactfultargets.(Bender,1986)
6.POTENTIALFORCATASTROPHICUNCONFINEDVAPORCLOUDEXPLOSIONS(UVCES):
• Terroristfuel-airbombingoftankerscreatespowerfulshockwaves,potentiallyimpactingstoragetanks,incoming/outgoingpipelines,andotherfacilities.Accidentalaircraftcrashesmayhavepotentialforsimilarcascadingevents.
• "WebelievetheJCEDEISfailstoprovideforprotectionofthepublicfromcrediblefireandexplosionhazards.TheconversionoftheJordanCovefacilityforexport,includingprovisionofgastreatmenttechnologyutilizingmixedhydrocarbonrefrigerantsforliquefactionandremovalofheavyhydrocarbonsfromthenaturalgasfeedtotheplant,presentshazardstotheprojectmoreserious(onaunitweightbasis)thanwithLNG."Webelievetheseadditionalhazardshavebeendiscountedwithoutsufficientscientificjustificationinspiteofmultipleinternationalreportsduringthelastdecadeofcatastrophicaccidentsinvolvingunconfined(hydrocarbon)vaporcloudexplosions.Itisclearthattheincreasedhazardsduetothepresenceofsignificantamountsofheavier-than-methanehydrocarbons,forwhichthereisconsiderablymoreextensiveresearchandaccidentexperiencethanforLNG-ONLYprojects,andwhichare“game-changing”inimportance,havebeenseriouslyunder-estimatedinthisDEIS."WebelievethehazardsattendingLNGexportfacilitiescouldhavethepotentialtorise,asaresultofcascadingevents,tocatastrophiclevelsthatcouldcausethenear-totalandpossiblytotallossofthefacility,includinganyLNGshipberthedthere.Suchaneventcouldpresentserioushazardstothepublicwellbeyondthefacilityboundaries."Wealsobelievethereremainssignificantpotentialforcascadingfireandexplosioneventsattending“LNGonly”storageandhandlingthathavenotbeensufficientlyaddressed,particularlyregardingtheworst-possiblecaseeventsthatshouldbeconsideredontheshoresidestoragetanksandmarineside(shiprelated),eitherbyaccidentorterroristactivity."(Havens&Venart,2015)
• Recentaccidentexperiencedemonstratesthatconditionsarebestforlargevaporcloudstoformifthereisamechanismforrapidevaporationofthespilledliquidandiftherearenearcalmconditionswhichpreventrapiddispersion.Suchobviouslyisthecasewithfuel-airbombterroristactionswhichhavecarefullybeenignored.
• "ThedesignspillsconsideredfortheJordanCoveExportTerminalfitbothcriteria;the
conditionsconsideredarelow-wind,nearcalm,andthematerialsarehighlyvolatile;mostvolatileintheorderofdecreasingcarboncontent:methane,ethylene,propane,andpentane."ThesimplefactisthatwhilethevaporcloudsconsideredinthisDEISarepreventedbyphysicalbarriers(vaporfences)fromposingavaporcloudhazardextendingmuchbeyondthepropertyline,theholdupofverylargequantitiesofflammablehydrocarbonsbythevaporfencescausesthegasestoaccumulate,withspreadinglargelydrivenbygravityspreading,soastocompletelyfilltheaffectedareastodepthsofafewmeters,withlargeportionsofthosegascloudshavingconcentrationsbetween
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theflammablelimits."SecondaryimpactsofsuchexplosionswouldcauserapidevaporationofLNGandpotentiallargevaporcloudexplosions."(Havens&Venart,2015)
7.NOSAFETYREGULATIONSAREADEQUATEWHENREAL-LIFEHISTORYSHOWSTHEMIGNOREDBYPUBLICAGENCIES,OR"TWEAKED"TOFALSIFYREALRISKS:
• Inreviews/approvalsoffourproposedLNGterminalsinOregon,notasinglestateorfederalagencyacknowledgedANYpotentialterrorismtargetissues,orsafetyissuesfromlocatingterminalfacilitiesacrossfromrunwaysofpublicairportsinlocationswith100mphwindsand100"ofrain.
• "FERCfinalizedJordanCove'sEISinSept'15,makingNOMENTIONofHavensandVenart'scommentsofexportrisksfarexceedingimportrisks,ofignoredcascadinghazards."(Mandel,2016)
• "Initially,"designaccident"(release)wastakenasthecatastrophicreleaseoftheentirecontentsofthelargeststoragevesselonthesite."Itlaterwaschangedtothe“guillotine”severanceofthelargesttransferlineinthefacility,withthereleasedurationassumedtobetenminutes,orashortertimeiftheapplicantcoulddemonstratetheabilitytolimitthespillduration(suchasbyincorporationofemergencyshutdownprocedures)."Therefollowedtheadoptionofaprovisionbywhichanalternativereleaserateandtotalamount(termedan“accidentalleakagerate(ACR)spill”canbesubmittedbytheapplicantforapproval.SuchACRspillsaretypicallyspillsfromsmallerlines(suchasbranchorinstrumentlines)ratherthanthelargestlinescarryingthehazardousmaterial."Theregulationprovisionsnowallowconsiderationofevensmallerreleasesfrom“holes”intheselectedlines."Inouropinionthesedevelopmentscanonlybeunderstoodasresultingfrompressuresontheapplicantstoseekapprovalofsmallerandsmallerrequiredexclusiondistancedeterminations.ButtherequirementsplacedontheapplicanttodemonstratetheprobabilityorlackthereofofthedifferentkindsofreleasesassumedfordesignationasanACRarenotsufficientlyquantified–theprocessappearstobelargelya“good-faith”decisionreachedjointlybytheapplicantandtheDOT/FERCstaffs.Inourjudgmentthisisnotgoodscienceorengineering;itisindicativeofregulationthatfacilitatesfacilityapproval–potentiallyattheexpenseofpublicsafety."(Havens&Venart,2015)
8.EVENGREATERHAZARDSEXISTWITHLNGTHATOVERRIDEANYPOTENTIALREGULATORYAPPROVALPARAMETERS:
• ItismyperceptionthatroutinetransferofLNGisnotsupportableunderANYsafetyregulations:
o GlobalwarmingimpactsofANYextendinguseoffossilfuels,suchasnewLNGfacilities,willcreateinundation,stormdamage,andotherimpactsfarexceedinganybenefits.
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o TheprocessesinvolvedwithLNGofpumping,liquefaction,transportbyship
halfwayaroundtheworld,re-evaporation,conversiontoelectricity,anditstransportconsume75%to80%oftheenergyinthefuel.Suchwasteofanirreplaceableresourceisunacceptable.Useinareaofproduction,withoutliquefaction,isfarlesswasteful.
o Theoreticalanalysiswithoutany"real"testingisunsupportableasbasisforregulationswiththemagnitudeofpotentialhazardsinvolved.
o Cascadinghazardeventsofthemagnitudesinvolvedcannotbepredicted.CONCLUSIONS:NoapprovalforLNGtransport/import-exportfacilitiesshouldoccuruntiltheabovenotedinadequacieshavebeenresolved.
*"AssessingExplosionHazardsOfLargeHydrocarbonCloudsFormedInCalmConditions:AreWeDoingItWrong?"JerryHavens,DepartmentofChemicalEngineering,UniversityofArkansas,USA.55thUKELGMeetingon“DispersionandConsequencesofLNGReleases”April26,2016-HSELaboratory,BuxtonDerbyshire.*"UnitedStatesLNGTerminalSafe-SitingPolicyIsFaulty"JordanCoveExportTerminalDraftEnvironmentalImpactStatementDocketNo.CP13-483JerryHavensandJamesVenart,January14,2015.*"NaturalGas:ExplosiveLNGIssuesGrabPHMSA'sAttention",JennyMandel,E&Ereporter,EnergyWire:Tuesday,June7,2016.*"StatementInOppositionToApprovaloftheJordanCoveLNGTerminalProposal",TomBender,11December2014.*"TheEndofNuclearWar",TomBender.December,1986.