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PHOENIX Compounding Technology The specialist for rubber compounds Division ContiTech of Continental AG

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Page 1: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

PHOENIX Compounding TechnologyThe specialist for rubber compounds

Division ContiTech of Continental AG

Page 2: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

As a material, rubber with its unique properties plays

an inconspicuous but always reliable role in virtually

every area of daily life. Water hoses in the garden, bath

tub mats in the household, gaskets in window frames,

fuel hoses at gas stations, windshield wipers, engine

mounts and naturally, last but not least, tires are just

a small selection of the functional elements produced

using rubber compounds which make our everyday life

safer and more pleasant.

The compounding recipe plays a decisive part in the

properties of these products. A suitable recipe makes

the product capable of fulfi lling the specifi c require-

ments which are steadily increasing in terms of environ-

mental compatibility, setting characteristics, dynamic

mechanical stress as well as resistance to temperature,

weathering and various media.

I Leaf from the rubber tree family – supplier of the renewable raw material natural rubber

I Standard delivery formwig-wag sheets

Rubber – the versatile, resilient material

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Page 3: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

Phoenix has been successfully involved in the develop-

ment and production of compounds and their process-

ing into varying fi nished products for over 100 years.

Currently, Phoenix Compounding Technology GmbH

has approx. 2000 compounding recipes. Our standard

line includes a variety of different recipes which are

continuously being improved and expanded.

Over many years, an experienced team of chemists

and development engineers has developed a line of

compounds to meet the high requirements of widely

differing standards. Phoenix compounds are produced

as required in many varied delivery forms and adjusted

to the specifi c production process.

Rubber compounds – development, production, processing

I Ingredients for rubber compounds

Over many years, an experienced team of chemists

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Page 4: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

Mixing – in state-of-the-art internal mixers

We use state-of-the-art technology to ensure that our

rubber compounds always undergo stringent produc-

tion controls – an important criterion for uniform quality.

Phoenix compounds are used wherever economy is an

absolute prerequisite.

Phoenix rubber compounds contain rubber, fi llers,

plasticizers, anti-aging agents, crosslinking agents,

processing auxiliaries and vulcanization accelerators.

They can be used directly with benefi ts for effi cient,

large-scale industrial production. Phoenix rubber com-

pounds are subject to stringent production controls

using state-of-the-art testing equipment. They offer the

opportunity to produce fi nished rubber products such

as molded, injection-molded and calendered products

from the compounds, especially for manufacturers of

rubber products who do not have their own compound-

ing facilities.

Production

The compounds are grouped together in rubber fam-

ilies for the purposes of optimal production control.

While rolling mills were used almost exclusively for

producing compounds in the past, we generally use

Banbury-type mixers today.

Delivery forms

We deliver rubber compounds in different delivery

forms to match the processing methods used by your

equipment: extrusion, IM, CM, TM, confectioning,

Auma vulcanization.

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Page 5: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

Total quality approach

I Wig-wag sheet also perforated40, 80, 120, 240 mm and slit in middle

I Endless strips in Poolbox, > 15 mm width (standard 40, 80, 120 mm)

I Release agent-free slabThicknesses of 3 – 12 mm

I Calender sheets/rolls with foil interleaves, alternatively powdered

I Granules2 – 5 mm

Optimal storage

Optimal storage is a basic prerequisite for reliable

processing of the compound. Our storage facilities

are temperature-controlled in both summer and win-

ter to ensure ideal conditions for storage of rubber

compounds, including special-purpose materials. Our

warehouses work with transponder-aided computer

systems, ensuring reliable tracking and shipment of the

goods at all times.

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Page 6: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

More than 2.000 compounding recipes form the basis for numerous products in daily use.

PHOENIX Compounding Technology

R We get things rolling.

R We keep the world moving.

R We promote safety and stability.

R We ensure safety. Even under pressure.

Page 7: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

R We get things rolling.

R We keep the world moving. R We transmit power to the ground.

R We bring traction to the fi eld.

R We ensure grip. Worldwide.

Page 8: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

We are a specialist for HTV solid silicone compounds with

an annual capacity of more than 1.600 t. In a separate

production line we are mixing different qualities for a wide

range of applications in our facility in Waltershausen.

Silicone compounds and their products are used

wherever temperature resistance between -70°C to

>200°C is required. Furthermore the products are

well known for a good durability, electrical insulation

and their suitability according to the specifi cations of

German Federal Institute for Risk Assessment (BfR)

and the US Food and Drug Administration (FDA).

Delivery forms

R sheets with foil interlayer

R blocks for staffer units

R endless stripes with silica coating

R calendar sheets / rolls

Portfolio

vulcanization: peroxide or addition cross linking

R multipurpose, 25 – 90 Shore A

R Extrusion, 60 – 80 Shore A

R Modifi ed qualities for high tear resistance,

30 – 70 Shore A

R Cable applications, 60 – 80 Shore A

R Highly insulating 40 – 80 Shore A

R Temper-free 40 – 90 Shore A

Colors

R 25 standard colors from transparent to black

R Special colors on request

Silicone compounds – the superior choice

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Page 9: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

You can count on exact test values from us.

Quality is a value present in all our goods and services,

from material specifi cation to product design and pro-

duction processes right through to various services.

Every employee thinks and acts along these lines.

A functioning quality management system described in

the Phoenix Compounding Technology Management

Manual is the basic prerequisite to ensure that our

company fulfi lls the requirements of our customers reli-

ably and economically.

Phoenix Compounding Technology GmbH has a

management system to DIN EN 9001:2008, an environ-

mental management system to ISO 14001:2009 and

an energy management system to ISO 50001:2011.

Further requirements relating to occupational safety

and machine safety, environmental protection and the

automotive industry are taken into account where they

are relevant to the company.

Testing elastomers and plastics

We have decades of experience when it comes to

testing elastomers and plastics. We have provided

these services to our customers both internally and

externally, including for in-depth studies, for many

years. Our endeavor is to make our testing services

available to you on a particularly economical basis.

I The high quality of the Phoenix rubber compounds is a prerequisite for users’ mass production.

Quality – the basis for success

TGA-ZM-05-07-00

CERTIFICATEDIN EN ISO 9001:2008

Management system as per

Evidence of conformity with the above standard(s) has been furnishedand is certi�ed in accordance with TÜV PROFiCERT procedures for

scope

Page 1 of 1. This certi�cation was conducted in accordance with the TÜV PROFiCERT auditing and certi�cation procedures and is subject to

regular surveillance audits. Veri�able under www.tuev-club.de. Original certi�cates contain a glued on hologram. TÜV Technische Überwachung Hessen GmbH, Rüdesheimerstr. 119, D-64285 Darmstadt, Tel. +49 6151/600331

Certi�cate registration No.

Audit Report No.

Valid until

First certi�cation

Hannoversche Straße 88, D-21079 HamburgEisenacher Landstraße 70, D-99880 Waltershausen

Development, production and sales of rubber compoundsas well as measurement and testing technology service

and Site Management

Certi�cation body of TÜV Hessen- Head of Certi�cation body -

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Page 10: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

www.compoundinfo.com

You can use Phoenix Compounding Technology’s

revised compound database to select from more than

550 rubber compounds.

R Phoenix Compounding Technology GmbH’s web-

site with the compound database application is

presented in the corporate design of ContiTech AG.

R News and information about testing and

compounding can be found at

www.phoenix-compounding.eu

R The search function of the website’s compound

database lets you identify the right compound

after entering the corresponding specifi cation.

Online – Choose your rubber compound

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Page 11: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

Rubber – the material of the future.

Locations – Germany, Hungary, China

I Hamburg-Harburg I Waltershausen / Thuringia

I Nyíregyháza, Hungary I Changshu, China

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Page 12: PHOENIX Compounding Technology … · Currently, Phoenix Compounding Technology GmbH has approx. 2000 compounding recipes. Our standard line includes a variety of different recipes

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PHOENIX COMPOUNDINGTECHNOLOGY GMBHHannoversche Strasse 100D-21079 Hamburg, GermanyPhone 040-7667-2664 /-2677 /-2652 /-2538Fax 040-7667-2633www.phoenix-compounding.eu

The content of this publication is not legally binding and is provided as information only. The trademarks displayed in this publication are the property of Continental AG and/or its ailiates. Copyright © 2015 ContiTech AG, Hanover. All rights reserved. For complete information go to: www.contitech.de/discl_en

Phoenix Compounding Technology GmbH is a leading specialist in the

development and production of the right rubber compounds for produc-

tion processes for high-quality elastomer products, functional parts,

components and systems.

We specialize in the sale of rubber compounds for the most varied of appli-

cations. Our standard product range comprises a multitude of formulas that

are constantly being improved and expanded. In many years of work, an

experienced team of chemists and development engineers has developed a

range of compounds that meets the needs of the most varied of standards.

We balance people’s expectations, environmental concerns and the

interests of the company.

Division ContiTech of Continental AG